CN116571532A - A landscaping waste drying treatment system - Google Patents
A landscaping waste drying treatment system Download PDFInfo
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- CN116571532A CN116571532A CN202310720546.3A CN202310720546A CN116571532A CN 116571532 A CN116571532 A CN 116571532A CN 202310720546 A CN202310720546 A CN 202310720546A CN 116571532 A CN116571532 A CN 116571532A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/38—Stirring or kneading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
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Abstract
本发明涉及园林绿化废弃物处理技术领域,公开了一种园林绿化废弃物干化处理系统,包括干化罐、以及设置周向设置在干化罐内壁处的加热电阻丝,所述干化罐的顶部开设有进料口,所述干化罐内转动连接有转轴,所述干化罐的顶部固定安装有用于驱动转轴转动的第一驱动机。本发明通过上述等结构的配合,实现了在对枯叶枯枝粉碎的同时,过滤盘上下移动能够对粉碎后的原料进行筛分,且旋转盘间歇式转动能够对筛分后的原料进行间歇式下料,筛分后的原料能够多次散落分布在淤泥上,便于筛分后的原料和淤泥进行充分的搅拌混匀,制成复合材料,最后还能够对符合材料进行制粒风干和收集,在风干收集的过程中叶避免了颗粒之间相互粘连,提高了制粒质量。
The invention relates to the technical field of landscaping waste treatment, and discloses a landscaping waste drying treatment system, which includes a drying tank and a heating resistance wire arranged circumferentially on the inner wall of the drying tank. The drying tank A feed inlet is opened on the top of the drying tank, a rotating shaft is rotatably connected to the inside of the drying tank, and a first driving machine for driving the rotating shaft is fixedly installed on the top of the drying tank. Through the cooperation of the above-mentioned structures, the present invention realizes that while the dead leaves and branches are crushed, the filter disc moves up and down to sieve the crushed raw materials, and the intermittent rotation of the rotary disc can intermittently sieve the sifted raw materials. The screened raw materials can be scattered and distributed on the sludge for many times, which is convenient for the screened raw materials and sludge to be fully stirred and mixed to make composite materials. Finally, the qualified materials can be granulated and air-dried and collected. , In the process of air-drying and collection, the particles are prevented from sticking to each other and the quality of granulation is improved.
Description
技术领域technical field
本发明涉及园林绿化废弃物处理技术领域,具体为一种园林绿化废弃物干化处理系统。The invention relates to the technical field of landscaping waste treatment, in particular to a system for drying landscaping waste.
背景技术Background technique
目前园林绿化废弃物的处理技术主要通过与其他生活垃圾混合进行填埋或是焚烧处置,还有极为少量的一部分通过破碎、粉碎和堆肥处理后回用作园林绿化的有机营养土。At present, the landscaping waste treatment technology is mainly mixed with other domestic waste for landfill or incineration, and a very small amount is recycled as organic nutrient soil for landscaping after crushing, crushing and composting.
如中国专利公开号为CN112387746A公开了一种园林绿化废弃物处理系统,应用在园林绿化废弃物处理技术的领域,其包括搅拌筒、基架、粉碎机和成型装置,搅拌筒内设有搅拌组件,搅拌筒侧壁设有烘干组件,搅拌筒底部设有卸料口和用于将卸料口挡住的料板,料板与搅拌筒滑动连接;基架上设有支撑架,支撑架内设有料筒,料筒侧壁设有进料口,基架上滑动连接有用于将料筒底部封住的盖板,基架与搅拌筒间设有第一输送机,第一输送机的输入端位于料板下方,第一输送机的输出端位于进料口处。For example, the Chinese Patent Publication No. CN112387746A discloses a landscaping waste treatment system, which is applied in the field of landscaping waste treatment technology, and includes a mixing drum, a base frame, a pulverizer and a molding device, and the mixing drum is provided with a stirring assembly , the side wall of the mixing drum is provided with drying components, the bottom of the mixing drum is provided with a discharge port and a material plate for blocking the discharge port, the material plate is slidingly connected with the mixing drum; the base frame is provided with a support frame, and the support frame There is a barrel, the side wall of the barrel is provided with a feed port, the base frame is slidably connected with a cover plate for sealing the bottom of the barrel, a first conveyor is set between the base frame and the mixing drum, and the input of the first conveyor is The output end of the first conveyor is located at the feed inlet.
虽然上述废弃物处理系统能够对园林废弃物进行干化、粉碎以及挤压成型,但是在对粉碎后的枯叶枯枝和河道淤泥混合物挤压成型之前,由于淤泥具有一定的粘性,粉碎后的原料容易成片堆积在淤泥某一处,仅靠绞龙的输送搅拌,对粉碎后的枯叶枯枝和淤泥的混匀效果较差,且在挤压成型颗粒后,也不能对颗粒进行风干处理,颗粒之间容易出现粘连,影响了制粒质量。Although the above-mentioned waste treatment system can dry, pulverize and extrude the garden waste, before extruding the mixture of dead leaves and branches and river silt after crushing, because the mud has a certain viscosity, the pulverized The raw materials are easy to pile up in a certain place in the sludge, and only relying on the conveying and stirring of the auger, the mixing effect on the crushed dead leaves and branches and the sludge is poor, and the pellets cannot be air-dried after extrusion During processing, the particles tend to stick together, which affects the quality of granulation.
发明内容Contents of the invention
本发明的目的在于提供一种园林绿化废弃物干化处理系统,具备在对枯叶枯枝粉碎的同时,过滤盘上下移动能够对粉碎后的原料进行筛分,且旋转盘间歇式转动能够对筛分后的原料进行间歇式下料,筛分后的原料能够多次散落分布在淤泥上,便于筛分后的原料和淤泥进行充分的搅拌混匀,制成复合材料,最后还能够对符合材料进行制粒风干和收集,在风干收集的过程中叶避免了颗粒之间相互粘连,提高了制粒质量,解决了背景技术中提出的问题。The object of the present invention is to provide a landscaping waste drying treatment system, which is equipped with the ability to sieve the crushed raw materials by moving the filter disc up and down while crushing the dead leaves and branches, and the intermittent rotation of the rotary disc can The screened raw materials are fed intermittently, and the screened raw materials can be scattered and distributed on the sludge for many times, which is convenient for the screened raw materials and sludge to be fully stirred and mixed to make composite materials. The material is granulated and air-dried and collected. During the process of air-drying and collecting, the mutual adhesion between particles is avoided, the quality of granulation is improved, and the problems raised in the background technology are solved.
为实现上述目的,本发明提供如下技术方案:一种园林绿化废弃物干化处理系统,包括干化罐、以及设置周向设置在干化罐内壁处的加热电阻丝,所述干化罐的顶部开设有进料口,所述干化罐内转动连接有转轴,所述干化罐的顶部固定安装有用于驱动转轴转动的第一驱动机;In order to achieve the above object, the present invention provides the following technical solutions: a landscaping waste drying treatment system, including a drying tank, and a heating resistance wire arranged circumferentially on the inner wall of the drying tank, the drying tank There is a feed inlet at the top, and a rotating shaft is rotatably connected inside the drying tank, and a first driving machine for driving the rotating shaft is fixedly installed on the top of the drying tank;
所述转轴上靠近其顶端的表面固定连接有多个用于对园林枯叶枯枝进行粉碎的粉碎刃,所述干化罐内上下移动设置有过滤部,所述转轴上靠近其中部的表面固定套设有用于推动过滤部上下移动的楔形定位盘;The surface near the top of the rotating shaft is fixedly connected with a plurality of crushing blades for crushing dead leaves and branches in the garden, and a filter part is arranged to move up and down in the drying tank, and the surface near the middle of the rotating shaft is The fixed sleeve is provided with a wedge-shaped positioning plate for pushing the filter part to move up and down;
所述干化罐上靠近其底端的内壁固定连接有固定盘,所述固定盘的上方设置有旋转盘,且旋转盘转动设置在干化罐内,所述固定盘和旋转盘上开设有上下对称的下料孔,所述干化罐的外部设置有用于驱动旋转盘进行间歇式转动的驱动部,所述转轴上固定连接有拨料板,且拨料板与旋转盘接触,所述干化罐上靠近其底端的侧面开设有用于向干化罐内添加淤泥的淤泥添加管,所述转轴上靠近其底端的表面固定连接有搅拌叶;The inner wall near the bottom of the drying tank is fixedly connected with a fixed disk, a rotating disk is arranged above the fixed disk, and the rotating disk is rotatably arranged in the drying tank, and the fixed disk and the rotating disk are provided with upper and lower Symmetrical feeding hole, the outside of the drying tank is provided with a driving part for driving the rotating disc to perform intermittent rotation, the rotating shaft is fixedly connected with a material shifting plate, and the material shifting plate is in contact with the rotating disc, the dry A sludge adding pipe for adding sludge to the drying tank is provided on the side near the bottom of the drying tank, and a stirring blade is fixedly connected to the surface near the bottom of the rotating shaft;
所述干化罐的底部设置有制粒部,所述干化罐和制粒部之间设置有导料管,所述制粒部的端部设置有收集部。A granulation unit is provided at the bottom of the drying tank, a feed pipe is provided between the drying tank and the granulation unit, and a collection unit is provided at the end of the granulation unit.
优选的,所述过滤部包括滑动套设在转轴上的过滤盘,所述过滤盘上固定连接有与楔形定位盘相适配的楔形移动盘,所述干化罐的内壁上固定连接有若干个套筒,所述套筒内滑动连接有连接杆,所述连接杆的顶端与过滤盘相连,所述套筒内设置有与连接杆相连的弹簧。Preferably, the filter part includes a filter disc slidingly sleeved on the rotating shaft, a wedge-shaped moving disc matching with a wedge-shaped positioning disc is fixedly connected to the filter disc, and several A sleeve, a connecting rod is slidably connected in the sleeve, the top end of the connecting rod is connected with the filter disc, and a spring connected with the connecting rod is arranged in the sleeve.
优选的,所述楔形定位盘上固定连接有辅助粉碎刀。Preferably, an auxiliary crushing knife is fixedly connected to the wedge-shaped positioning disc.
优选的,所述固定盘上下料孔的数量为三列,且旋转盘上下料孔的数量为六列,且下料孔等间距分布在固定盘和旋转盘上。Preferably, the number of loading and unloading holes on the fixed disk is three rows, and the number of loading and unloading holes on the rotating disk is six rows, and the feeding holes are equally spaced on the fixed disk and the rotating disk.
优选的,所述驱动部包括固定套设在旋转盘上的外齿圈,所述干化罐的内壁开始有放置外齿圈的环形槽,所述干化罐的外部固定连接有支撑板,所述支撑板上通过轴承座转动连接有转杆,所述转杆的底端固定连接有与外齿圈啮合的齿轮,干化罐上开设有供齿轮与外齿圈啮合的槽口。Preferably, the drive part includes an outer gear ring fixedly sleeved on the rotating disk, the inner wall of the drying tank starts with an annular groove for placing the outer gear ring, and the outside of the drying tank is fixedly connected with a support plate, The support plate is rotatably connected with a rotating rod through a bearing seat, and the bottom end of the rotating rod is fixedly connected with a gear meshing with the outer ring gear, and a notch for the gear meshing with the outer ring gear is provided on the drying tank.
所述支撑板上固定安装有第二驱动机,所述第二驱动机的输出端固定连接有不完全齿轮,所述转杆上固定套设有圆盘,所述圆盘上等间距设置有六个与不完全齿轮周向光滑面相适配的弧形块,且相邻两弧形块之间设置有齿牙组。A second driving machine is fixedly installed on the support plate, an incomplete gear is fixedly connected to the output end of the second driving machine, a disk is fixedly sleeved on the rotating rod, and the disk is equidistantly arranged with Six arc-shaped blocks adapted to the circumferential smooth surface of the incomplete gear, and sets of teeth are arranged between two adjacent arc-shaped blocks.
优选的,所述制粒部包括与导料管连通设置的连接筒,且连接筒的一端开口,所述连接筒内转动连接有螺旋输送轴,所述连接筒的端部固定连接有用于驱动螺旋输送轴转动的第三驱动机,所述连接筒的开口端固定连接有制粒盘,所述螺旋输送轴的端部固定连接有切粒刀。Preferably, the granulation part includes a connecting cylinder communicated with the feed pipe, and one end of the connecting cylinder is open, and a screw conveying shaft is rotatably connected in the connecting cylinder, and the end of the connecting cylinder is fixedly connected with a The third driving machine for the rotation of the screw conveying shaft, the opening end of the connecting cylinder is fixedly connected with the granulation disc, and the end of the screw conveying shaft is fixedly connected with the pelletizing knife.
优选的,所述连接筒的表面套设有加热套。Preferably, the surface of the connecting cylinder is covered with a heating jacket.
优选的,所述收集部包括设置在连接筒端部的收集箱,所述收集箱内固定连接有多个倾斜设置的中空导流板。Preferably, the collecting part includes a collecting box arranged at the end of the connecting cylinder, and a plurality of obliquely arranged hollow deflectors are fixedly connected in the collecting box.
优选的,所述收集箱上固定安装有风机,所述风机的输出端固定连接有用于向中空导流板内输送气体的气管,所述中空导流板上开设有多个出气孔。Preferably, a fan is fixedly installed on the collection box, and the output end of the fan is fixedly connected with an air pipe for transporting gas into the hollow deflector, and the hollow deflector is provided with a plurality of air outlet holes.
优选的,所述出气孔向上倾斜设置在中空导流板上,所述中空导流板的下表面上固定安装有震动电机,且中空导流板为橡胶材质制成。Preferably, the air outlet is arranged on the hollow deflector inclined upwards, a vibrating motor is fixedly installed on the lower surface of the hollow deflector, and the hollow deflector is made of rubber material.
一种园林绿化废弃物干化处理方法,包括以下步骤:A method for drying landscaping waste, comprising the following steps:
步骤一、先把枯叶、枯枝通过进料口添加到干化罐内,随后启动加热电阻丝、第一驱动机、第二驱动机、第三驱动机、震动电机和风机;Step 1. First add dead leaves and dead branches into the drying tank through the feed port, and then start the heating resistance wire, the first driving machine, the second driving machine, the third driving machine, the vibration motor and the fan;
步骤二、第一驱动机带动转轴和粉碎刃对枯叶枯枝进行粉碎处理,在加热电阻丝的加热下,使得在进行粉碎的同时还能够对枯叶枯枝进行干化处理,由于楔形定位盘与楔形移动盘相适配,楔形定位盘转动一圈的过程中,当楔形定位盘先转动半圈,即楔形定位盘的底端从与楔形移动盘的底端接触处,转动到与楔形移动盘的顶端接触处,此过程会推动楔形移动盘和过滤盘下移,楔形定位盘继续转动半圈,即楔形定位盘的底端从与楔形移动盘顶端接触处,转动到与楔形移动盘的底端接触处,此过程在弹簧弹力的作用下会推动,过滤盘上移,即转轴带动粉碎刃对枯叶枯枝粉碎的同时,过滤盘上下移动能够对粉碎后的原料进行过滤。Step 2. The first driving machine drives the rotating shaft and the crushing blade to crush the dead leaves and branches. Under the heating of the heating resistance wire, the dead leaves and branches can be dried while being crushed. Due to the wedge-shaped positioning The disk is matched with the wedge-shaped moving disk. When the wedge-shaped positioning disk rotates one circle, when the wedge-shaped positioning disk first rotates half a circle, that is, the bottom end of the wedge-shaped positioning disk rotates from the contact with the bottom end of the wedge-shaped moving disk to the point where it is in contact with the wedge-shaped moving disk. At the contact point of the top of the moving plate, this process will push the wedge-shaped moving plate and the filter plate to move down, and the wedge-shaped positioning plate will continue to rotate half a circle, that is, the bottom end of the wedge-shaped positioning plate will rotate from the contact with the top of the wedge-shaped moving plate to the point where it is in contact with the wedge-shaped moving plate. At the bottom contact point, this process will be pushed under the action of spring force, and the filter plate will move up, that is, the rotating shaft will drive the crushing blade to crush dead leaves and branches, while the filter plate will move up and down to filter the crushed raw materials.
步骤三、过滤后的原料掉落到旋转盘上,旋转盘和固定盘上的下料孔相互对齐时,粉碎后的原料能够通过下料孔进入到干化罐的底部便于与河道淤泥混合;Step 3. The filtered raw materials fall onto the rotating disk. When the feeding holes on the rotating disk and the fixed disk are aligned with each other, the pulverized raw materials can enter the bottom of the drying tank through the feeding holes to facilitate mixing with river silt;
步骤四、第二驱动机的输出端带动不完全齿轮转动,由于圆盘上弧形块的数量为六个,且不完全齿轮与圆盘上的齿牙组啮合,不完全齿轮转动一次在弧形块和齿牙组的配合下,会带动转杆和齿轮转动一次,即带动旋转盘转动一次,且旋转盘转动的角度为60°,由于固定盘上下料孔的数量为三列,且旋转盘上下料孔的数量为六列,当旋转盘连续转动两次,固定盘和旋转盘上的下料孔才会对齐,从而粉碎后的原料才能够掉落与淤泥混合,进而能够对筛分后的原料进行间歇式下料,筛分后的原料能够多次散落分布在淤泥上,便于筛分后的原料和淤泥在搅拌叶的搅拌下进行充分的搅拌混匀。Step 4. The output end of the second driving machine drives the incomplete gear to rotate. Since the number of arc-shaped blocks on the disc is six, and the incomplete gear meshes with the tooth set on the disc, the incomplete gear rotates once in the arc. Under the cooperation of the shape block and the tooth group, it will drive the rotating rod and the gear to rotate once, that is, to drive the rotating disk to rotate once, and the rotating angle of the rotating disk is 60°. Since the number of upper and lower material holes on the fixed disk is three rows, and The number of upper and lower feeding holes on the disk is six rows. When the rotating disk rotates twice continuously, the feeding holes on the fixed disk and the rotating disk will be aligned, so that the crushed raw materials can fall and mix with the sludge, and then can be screened The final raw materials are fed intermittently, and the screened raw materials can be scattered and distributed on the sludge for many times, so that the screened raw materials and sludge can be fully stirred and mixed under the stirring of the stirring blade.
步骤五、淤泥和粉碎后的枯枝枯叶的混合物会通过导料管进入到连接筒内,在螺旋输送轴的输送下,混合物通过制粒盘被挤压出,并且在切粒刀的切割下对挤压出的混合物进行切割制粒。Step 5. The mixture of silt and crushed dead branches and leaves will enter the connecting cylinder through the feed pipe. Under the conveying of the screw conveying shaft, the mixture will be extruded through the granulating disc, and will be cut by the granulating knife. Next, the extruded mixture is cut and granulated.
步骤六、切割后的复合材料会进入到收集箱内,通过多个中空导流板最终滑动到收集箱的底部被收集起来,风机抽取的外界空气通过气管被输送到中空导流板内,并通过出气孔排出,能够对颗粒状的复合材料进行风干,且由于出气孔向上倾斜,且出气孔内径较小,颗粒在滑动的过程中,出气孔内排出的空气会斜向上形成气柱,能够吹散相互粘连的颗粒,同时震动电机也会带动中空导流板震动,扰动打散相互粘连的颗粒,使得制粒效果更好。Step 6. The cut composite material will enter into the collection box, and finally slide to the bottom of the collection box through multiple hollow deflectors to be collected. The external air extracted by the fan is transported into the hollow deflector through the air pipe, and The granular composite material can be air-dried through the discharge through the air outlet, and because the air outlet is inclined upward and the inner diameter of the air outlet is small, the air discharged from the air outlet will form an air column obliquely upward during the sliding process of the particles, which can Blow off the particles that stick to each other, and at the same time, the vibration motor will also drive the hollow deflector to vibrate, disturbing and breaking up the particles that are stuck to each other, so that the granulation effect is better.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、粉碎刃在对枯叶枯枝进行粉碎的同时,楔形定位盘转动一圈,在弹簧弹力的作用下,会推动过滤盘上下移动一次,即转轴带动粉碎刃对枯叶枯枝粉碎的同时,过滤盘上下移动能够对粉碎后的原料进行过滤。1. While the crushing blade is crushing dead leaves and branches, the wedge-shaped positioning plate rotates once, and under the action of spring force, it will push the filter plate to move up and down once, that is, the rotating shaft drives the crushing blade to crush dead leaves and branches at the same time , The filter disc moves up and down to filter the crushed raw materials.
2、不完全齿轮转动一圈,不完全齿轮转动一次在弧形块和齿牙组的配合下,会带动转动杆和齿轮转动一次,即带动旋转盘转动一次,且旋转盘转动的角度为60°,由于固定盘上下料孔的数量为三列,且旋转盘上下料孔的数量为六列,当旋转盘连续转动两次,固定盘和旋转盘上的下料孔才会对齐,从而粉碎后的原料才能够掉落与淤泥混合,进而能够对筛分后的原料进行间歇式下料,筛分后的原料能够多次散落分布在淤泥上,便于筛分后的原料和淤泥在搅拌叶的搅拌下进行充分的搅拌混匀。2. The incomplete gear rotates once, and the incomplete gear rotates once. Under the cooperation of the arc block and the tooth group, it will drive the rotating rod and the gear to rotate once, that is, to drive the rotating disc to rotate once, and the rotating angle of the rotating disc is 60° °, since the number of loading and unloading holes on the fixed disk is three rows, and the number of feeding holes on the rotating disk is six rows, when the rotating disk rotates twice continuously, the feeding holes on the fixed disk and the rotating disk will be aligned, thereby crushing The raw materials after the screening can be dropped and mixed with the sludge, and then the raw materials after screening can be intermittently fed. The raw materials after screening can be scattered and distributed on the sludge for many times, which is convenient for the raw materials and sludge after screening Mix thoroughly under stirring.
3、淤泥和粉碎后的枯枝枯叶的混合物会通过导料管进入到连接筒内,在螺旋输送轴的输送下,混合物通过制粒盘被挤压出,并且在切粒刀的切割下对挤压出的混合物进行切割制粒。3. The mixture of silt and crushed dead branches and leaves will enter the connecting cylinder through the feed pipe. Under the conveying of the screw conveying shaft, the mixture will be extruded through the granulating disc, and will be cut by the granulating knife. The extruded mixture is cut and granulated.
4、出气孔排出风机抽取的外界空气,能够对颗粒状的复合材料进行风干,且由于出气孔向上倾斜,且出气孔内径较小,颗粒在滑动的过程中,出气孔内排出的空气会斜向上形成气柱,能够吹散相互粘连的颗粒,同时震动电机也会带动中空导流板震动,扰动打散相互粘连的颗粒,使得制粒效果更好。4. The outside air drawn by the air outlet exhaust fan can dry the granular composite materials, and because the air outlet is inclined upwards, and the inner diameter of the air outlet is small, the air discharged from the air outlet will be inclined during the sliding process of the particles. An air column is formed upwards, which can blow away the particles adhered to each other. At the same time, the vibration motor will also drive the hollow deflector to vibrate, disturbing and breaking up the particles adhered to each other, so that the granulation effect is better.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;
图3为本发明干化罐的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the drying tank of the present invention;
图4为本发明驱动部的结构示意图;Fig. 4 is a structural schematic diagram of the driving unit of the present invention;
图5为本发明圆盘和不完全齿轮的结构示意图;Fig. 5 is the structural representation of disk and incomplete gear of the present invention;
图6为本发明收集箱的内部结构示意图;6 is a schematic diagram of the internal structure of the collection box of the present invention;
图7为本发明中空导流板的结构示意图。Fig. 7 is a schematic structural view of the hollow deflector of the present invention.
图中:1、干化罐;2、加热电阻丝;3、进料口;4、转轴;5、第一驱动机;6、粉碎刃;7、过滤部;71、过滤盘;72、楔形移动盘;73、套筒;74、连接杆;75、弹簧;8、楔形定位盘;9、固定盘;10、旋转盘;11、下料孔;12、驱动部;121、外齿圈;122、支撑板;123、转杆;124、齿轮;125、第二驱动机;126、不完全齿轮;127、圆盘;128、弧形块;129、齿牙组;13、拨料板;14、淤泥添加管;15、搅拌叶;16、制粒部;161、连接筒;162、螺旋输送轴;163、第三驱动机;164、制粒盘;165、切粒刀;166、加热套;17、导料管;18、收集部;181、收集箱;182、中空导流板;183、风机;184、气管;185、出气孔;186、震动电机;19、辅助粉碎刀。In the figure: 1, drying tank; 2, heating resistance wire; 3, feed inlet; 4, rotating shaft; 5, first driving machine; 6, crushing blade; 7, filter part; 71, filter disc; Moving plate; 73, sleeve; 74, connecting rod; 75, spring; 8, wedge-shaped positioning plate; 9, fixed plate; 10, rotating plate; 11, blanking hole; 12, driving part; 122, support plate; 123, rotating rod; 124, gear; 125, second driving machine; 126, incomplete gear; 127, disc; 14. Sludge adding pipe; 15. Stirring blade; 16. Granulating section; 161. Connecting cylinder; 162. Screw conveying shaft; 163. Third driving machine; 164. Granulating disc; 165. Granulating knife; 166. Heating Cover; 17, feed pipe; 18, collection part; 181, collection box; 182, hollow deflector; 183, blower fan; 184, air pipe; 185, vent hole; 186, vibration motor;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图7,本发明提供一种技术方案:一种园林绿化废弃物干化处理系统,包括干化罐1、以及设置周向设置在干化罐1内壁处的加热电阻丝2,干化罐1的顶部开设有进料口3,干化罐1内转动连接有转轴4,干化罐1的顶部固定安装有用于驱动转轴4转动的第一驱动机5;Please refer to Figures 1 to 7, the present invention provides a technical solution: a landscaping waste drying treatment system, including a drying tank 1, and a heating resistance wire 2 arranged circumferentially on the inner wall of the drying tank 1 , the top of the drying tank 1 is provided with a feed port 3, the inside of the drying tank 1 is rotatably connected with a rotating shaft 4, and the top of the drying tank 1 is fixedly installed with a first driving machine 5 for driving the rotating shaft 4 to rotate;
转轴4上靠近其顶端的表面固定连接有多个用于对园林枯叶枯枝进行粉碎的粉碎刃6,干化罐1内上下移动设置有过滤部7,转轴4上靠近其中部的表面固定套设有用于推动过滤部7上下移动的楔形定位盘8,第一驱动机5带动转轴4转动会带动粉碎刃6对枯叶和枯枝进行粉碎,在加热电阻丝2的加热下,使得在进行粉碎的同时还能够对枯叶枯枝进行干化处理,过滤部7的上下移动,能够对粉碎后的原料进行过滤;The surface near the top of the rotating shaft 4 is fixedly connected with a plurality of crushing blades 6 for crushing dead leaves and branches in the garden. A filter part 7 is arranged to move up and down in the drying tank 1, and the surface near the middle of the rotating shaft 4 is fixed. A wedge-shaped positioning disc 8 for pushing the filter part 7 to move up and down is sleeved, and the first driving machine 5 drives the rotating shaft 4 to rotate to drive the crushing blade 6 to crush the dead leaves and dead branches. Under the heating of the heating resistance wire 2, the While pulverizing, the dead leaves and dead branches can also be dried, and the filter part 7 moves up and down to filter the pulverized raw materials;
干化罐1上靠近其底端的内壁固定连接有固定盘9,固定盘9的上方设置有旋转盘10,且旋转盘10转动设置在干化罐1内,固定盘9和旋转盘10上开设有上下对称的下料孔11,干化罐1的外部设置有用于驱动旋转盘10进行间歇式转动的驱动部12,转轴4上固定连接有拨料板13,且拨料板13与旋转盘10接触,干化罐1上靠近其底端的侧面开设有用于向干化罐1内添加淤泥的淤泥添加管14,转轴4上靠近其底端的表面固定连接有搅拌叶15,搅拌叶15用于对淤泥和粉碎后的混合物进行搅拌混匀;The inner wall near the bottom of the drying tank 1 is fixedly connected with a fixed disk 9, a rotating disk 10 is arranged above the fixed disk 9, and the rotating disk 10 is rotated and installed in the drying tank 1, and the fixed disk 9 and the rotating disk 10 are provided with There are upper and lower symmetrical feeding holes 11, and the outside of the drying tank 1 is provided with a driving part 12 for driving the rotating disc 10 to perform intermittent rotation. 10 contacts, the side of the drying tank 1 close to its bottom end is provided with a sludge adding pipe 14 for adding sludge to the drying tank 1, and the surface of the rotating shaft 4 close to its bottom end is fixedly connected with a stirring blade 15, and the stirring blade 15 is used for Stir and mix the sludge and pulverized mixture;
干化罐1的底部设置有制粒部16,干化罐1和制粒部16之间设置有导料管17,制粒部16的端部设置有收集部18。A granulation unit 16 is provided at the bottom of the drying tank 1 , a feed pipe 17 is provided between the drying tank 1 and the granulation unit 16 , and a collection unit 18 is provided at the end of the granulation unit 16 .
过滤部7包括滑动套设在转轴4上的过滤盘71,过滤盘71上固定连接有与楔形定位盘8相适配的楔形移动盘72,干化罐1的内壁上固定连接有若干个套筒73,套筒73内滑动连接有连接杆74,连接杆74的顶端与过滤盘71相连,套筒73内设置有与连接杆74相连的弹簧75。The filter part 7 includes a filter disc 71 slidingly sleeved on the rotating shaft 4. The filter disc 71 is fixedly connected with a wedge-shaped moving disc 72 compatible with the wedge-shaped positioning disc 8. The inner wall of the drying tank 1 is fixedly connected with several sleeves. The barrel 73 and the sleeve 73 are slidably connected with a connecting rod 74 , the top of the connecting rod 74 is connected with the filter disc 71 , and the sleeve 73 is provided with a spring 75 connected with the connecting rod 74 .
楔形定位盘8与楔形移动盘72相适配,楔形定位盘8转动一圈的过程中,当楔形定位盘8先转动半圈,即楔形定位盘8的底端从与楔形移动盘72的底端接触处,转动到与楔形移动盘72的顶端接触处,此过程会推动楔形移动盘72和过滤盘71下移,楔形定位盘8继续转动半圈,即楔形定位盘8的底端从与楔形移动盘72顶端接触处,转动到与楔形移动盘72的底端接触处,此过程在弹簧75弹力的作用下会推动,过滤盘71上移,即转轴4带动粉碎刃6对枯叶枯枝粉碎的同时,过滤盘71上下移动能够对粉碎后的原料进行过滤。The wedge-shaped positioning disc 8 is compatible with the wedge-shaped moving disc 72. In the process that the wedge-shaped positioning disc 8 rotates a circle, when the wedge-shaped positioning disc 8 rotates half a circle earlier, the bottom of the wedge-shaped positioning disc 8 will move from the bottom of the wedge-shaped moving disc 72 end contact, rotate to the top contact with the wedge-shaped moving plate 72, this process will promote the wedge-shaped moving plate 72 and the filter plate 71 to move down, the wedge-shaped positioning plate 8 continues to rotate half a circle, that is, the bottom of the wedge-shaped positioning plate 8 from the The top contact of the wedge-shaped movable disc 72 rotates to the contact with the bottom of the wedge-shaped movable disc 72. This process will be promoted under the action of the elastic force of the spring 75, and the filter disc 71 will move upwards, that is, the rotating shaft 4 drives the crushing blade 6 to the dead leaves. While the branches are crushed, the filter disc 71 moves up and down to filter the crushed raw materials.
楔形定位盘8上固定连接有辅助粉碎刀19,辅助粉碎刀距离过滤盘71较近,当过滤盘71上下移动时,会带动物料一起移动,辅助粉碎刀19能够对移动的物料进行粉碎,提高了粉碎的范围,使得对枯叶和枯枝的粉碎效果更好。The wedge-shaped positioning disc 8 is fixedly connected with an auxiliary crushing knife 19, and the auxiliary crushing knife is closer to the filter disc 71. When the filter disc 71 moves up and down, it will drive the material to move together. The auxiliary crushing knife 19 can crush the moving material, improving The range of crushing is widened, making the crushing effect on dead leaves and dead branches better.
固定盘9上下料孔的数量为三列,且旋转盘10上下料孔11的数量为六列,且下料孔11等间距分布在固定盘9和旋转盘10上。The number of loading and unloading holes on the fixed disk 9 is three rows, and the number of loading and unloading holes 11 on the rotating disk 10 is six rows, and the feeding holes 11 are equally spaced on the fixed disk 9 and the rotating disk 10 .
由于固定盘9上下料孔11的数量为三列,且旋转盘10上下料孔11的数量为六列,当旋转盘10连续转动两次,固定盘9和旋转盘10上的下料孔11才会对齐,从而粉碎后的原料才能够掉落与淤泥混合。Since the number of loading and unloading holes 11 on the fixed disk 9 is three rows, and the number of loading and unloading holes 11 on the rotating disk 10 is six rows, when the rotating disk 10 rotates twice continuously, the feeding holes 11 on the fixed disk 9 and the rotating disk 10 Only then will it be aligned, so that the crushed raw materials can fall and mix with the sludge.
驱动部12包括固定套设在旋转盘10上的外齿圈121,干化罐1的内壁开始有放置外齿圈121的环形槽,干化罐1的外部固定连接有支撑板122,支撑板122上通过轴承座转动连接有转杆123,转杆123的底端固定连接有与外齿圈121啮合的齿轮124,干化罐上开设有供齿轮与外齿圈啮合的槽口。The driving part 12 includes an outer ring gear 121 fixedly sleeved on the rotating disk 10. The inner wall of the drying tank 1 has an annular groove for placing the outer gear ring 121. The outside of the drying tank 1 is fixedly connected with a support plate 122. The support plate 122 is rotatably connected with a rotating rod 123 through a bearing seat, and the bottom end of the rotating rod 123 is fixedly connected with a gear 124 meshing with the outer ring gear 121, and the drying tank is provided with a notch for the gear meshing with the outer ring gear.
支撑板122上固定安装有第二驱动机125,第二驱动机125的输出端固定连接有不完全齿轮126,转杆123上固定套设有圆盘127,圆盘127上等间距设置有六个与不完全齿轮126周向光滑面相适配的弧形块128,且相邻两弧形块128之间设置有齿牙组129。A second driving machine 125 is fixedly installed on the support plate 122, an incomplete gear 126 is fixedly connected to the output end of the second driving machine 125, a disc 127 is fixedly set on the rotating rod 123, and six gears are arranged at equal intervals on the disc 127. There are two arc-shaped blocks 128 suitable for the circumferential smooth surface of the incomplete gear 126, and a set of teeth 129 is arranged between two adjacent arc-shaped blocks 128.
第二驱动机125的输出端带动不完全齿轮126转动,由于圆盘127上弧形块的数量为六个,且不完全齿轮126与圆盘127上的齿牙组啮合,不完全齿轮126转动一次在弧形块128和齿牙组129的配合下,会带动转杆123和齿轮124转动一次,即带动旋转盘10转动一次,且旋转盘10转动的角度为60°,由于固定盘9上下料孔11的数量为三列,固定盘9上下料孔11之间的角度为120°,且旋转盘10上下料孔11的数量为六列,旋转盘10上下料孔11之间的角度为60°,当旋转盘10连续转动两次,固定盘9和旋转盘10上的下料孔11才会对齐,从而粉碎后的原料才能够掉落与淤泥混合,进而能够对筛分后的原料进行间歇式下料,筛分后的原料能够多次散落分布在淤泥上,便于筛分后的原料和淤泥在搅拌叶15的搅拌下进行充分的搅拌混匀。The output end of the second driving machine 125 drives the incomplete gear 126 to rotate, because the quantity of arc-shaped blocks on the disc 127 is six, and the incomplete gear 126 meshes with the tooth group on the disc 127, the incomplete gear 126 rotates Under the cooperation of the arc block 128 and the teeth group 129 once, the rotating rod 123 and the gear 124 will be driven to rotate once, that is, the rotating disc 10 will be driven to rotate once, and the rotating disc 10 will rotate at an angle of 60°. The quantity of feeding holes 11 is three rows, the angle between the upper and lower feeding holes 11 of the fixed disk 9 is 120 °, and the quantity of the rotating disk 10 upper and lower feeding holes 11 is six rows, and the angle between the rotating disk 10 upper and lower feeding holes 11 is 60°, when the rotating disk 10 rotates twice continuously, the fixed disk 9 and the feeding hole 11 on the rotating disk 10 will be aligned, so that the pulverized raw materials can fall and mix with the sludge, and then the sieved raw materials can be The batch feeding is carried out, and the screened raw materials can be scattered and distributed on the sludge for many times, which is convenient for the screened raw materials and sludge to be fully stirred and mixed under the stirring of the stirring blade 15 .
制粒部16包括与导料管17连通设置的连接筒161,且连接筒161的一端开口,连接筒161的表面套设有加热套166,加热套166对连接筒161内的混合物进行加热,防止混合物提前凝固定型,连接筒161内转动连接有螺旋输送轴162,连接筒161的端部固定连接有用于驱动螺旋输送轴162转动的第三驱动机163,连接筒161的开口端固定连接有制粒盘164,螺旋输送轴162的端部固定连接有切粒刀165。The granulating part 16 includes a connecting cylinder 161 communicated with the feed pipe 17, and one end of the connecting cylinder 161 is open, and the surface of the connecting cylinder 161 is covered with a heating jacket 166, and the heating jacket 166 heats the mixture in the connecting cylinder 161, To prevent the mixture from solidifying and fixing in advance, the connecting cylinder 161 is rotatably connected with a screw conveying shaft 162, and the end of the connecting cylinder 161 is fixedly connected with a third driving machine 163 for driving the screw conveying shaft 162 to rotate, and the open end of the connecting cylinder 161 is fixedly connected with a The granulating disk 164 is fixedly connected with a granulating knife 165 at the end of the screw conveying shaft 162 .
淤泥和粉碎后的枯枝枯叶的混合物会通过导料管17进入到连接筒161内,在螺旋输送轴162的输送下,混合物通过制粒盘164被挤压出,并且在切粒刀165的切割下对挤压出的混合物进行切割制粒。The mixture of silt and crushed dead branches and dead leaves will enter the connecting cylinder 161 through the feed pipe 17, and under the conveyance of the screw conveying shaft 162, the mixture will be extruded through the granulating disc 164, and will be crushed in the granulating knife 165. The extruded mixture is cut and granulated under cutting.
收集部18包括设置在连接筒161端部的收集箱181,收集箱181内固定连接有多个倾斜设置的中空导流板182,收集箱181上固定安装有风机183,风机183的输出端固定连接有用于向中空导流板182内输送气体的气管184,中空导流板182上开设有多个出气孔185,出气孔185向上倾斜设置在中空导流板182上,中空导流板182的下表面上固定安装有震动电机186,且中空导流板182为橡胶材质制成。The collection part 18 includes a collection box 181 arranged at the end of the connecting cylinder 161. A plurality of obliquely arranged hollow deflectors 182 are fixedly connected in the collection box 181. A fan 183 is fixedly installed on the collection box 181. The output end of the fan 183 is fixed. Connected with a gas pipe 184 for transporting gas into the hollow deflector 182, the hollow deflector 182 is provided with a plurality of air outlet holes 185, and the air outlet 185 is inclined upwards on the hollow deflector 182, and the hollow deflector 182 A vibration motor 186 is fixedly installed on the lower surface, and the hollow deflector 182 is made of rubber material.
切割后的复合材料会进入到收集箱181内,通过多个中空导流板182最终滑动到收集箱181的底部被收集起来,风机183抽取的外界空气通过气管174被输送到中空导流板182内,并通过出气孔185排出,能够对颗粒状的复合材料进行风干,且由于出气孔185向上倾斜,且出气孔185内径较小,颗粒在滑动的过程中,出气孔185内排出的空气会斜向上形成气柱,能够吹散相互粘连的颗粒,同时震动电机186也会带动中空导流板182震动,扰动打散相互粘连的颗粒,使得制粒效果更好。The cut composite material will enter into the collection box 181, and finally slide to the bottom of the collection box 181 through a plurality of hollow deflectors 182 to be collected. The outside air extracted by the fan 183 is transported to the hollow deflector 182 through the air pipe 174 inside, and discharged through the air outlet 185, the granular composite material can be air-dried, and because the air outlet 185 is upwardly inclined, and the inner diameter of the air outlet 185 is small, the air discharged in the air outlet 185 will An air column is formed obliquely upwards, which can blow away the particles that adhere to each other. At the same time, the vibrating motor 186 will also drive the hollow deflector 182 to vibrate, disturbing and breaking up the particles that adhere to each other, so that the granulation effect is better.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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