CN116558009B - Composite air pipe convenient to install - Google Patents
Composite air pipe convenient to install Download PDFInfo
- Publication number
- CN116558009B CN116558009B CN202310437868.7A CN202310437868A CN116558009B CN 116558009 B CN116558009 B CN 116558009B CN 202310437868 A CN202310437868 A CN 202310437868A CN 116558009 B CN116558009 B CN 116558009B
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- China
- Prior art keywords
- fixedly connected
- plate
- pipe
- ventilation pipe
- mounting
- Prior art date
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- 239000002131 composite material Substances 0.000 title claims abstract description 34
- 238000009423 ventilation Methods 0.000 claims abstract description 65
- 238000007790 scraping Methods 0.000 claims description 33
- 238000009434 installation Methods 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 18
- 238000011084 recovery Methods 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 8
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 239000004519 grease Substances 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 25
- 239000002245 particle Substances 0.000 abstract description 17
- 239000002923 metal particle Substances 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 34
- 238000001914 filtration Methods 0.000 description 11
- 239000000428 dust Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 4
- 238000005242 forging Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000346 nonvolatile oil Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L41/00—Branching pipes; Joining pipes to walls
- F16L41/08—Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe
- F16L41/086—Joining pipes to walls or pipes, the joined pipe axis being perpendicular to the plane of the wall or to the axis of another pipe fixed with screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/60—Combinations of devices covered by groups B01D46/00 and B01D47/00
-
- B08B1/12—
-
- B08B1/165—
-
- B08B1/32—
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
- F24F13/0254—Ducting arrangements characterised by their mounting means, e.g. supports
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/08—Air-flow control members, e.g. louvres, grilles, flaps or guide plates
- F24F13/10—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
- F24F13/14—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/28—Arrangement or mounting of filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F7/00—Ventilation
- F24F7/003—Ventilation in combination with air cleaning
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F7/00—Ventilation
- F24F7/04—Ventilation with ducting systems, e.g. by double walls; with natural circulation
- F24F7/06—Ventilation with ducting systems, e.g. by double walls; with natural circulation with forced air circulation, e.g. by fan positioning of a ventilator in or against a conduit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
- F24F8/108—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using dry filter elements
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention relates to the technical field of composite air pipes, in particular to a composite air pipe convenient to install. The technical problems are as follows: the gas in the factory contains a large amount of greasy dirt and metal particle impurities, the direct discharge can cause environmental pollution, and when the gas is replaced, the environment in the factory is more uncomfortable and the energy consumption is higher due to the untreated gas outside. The technical proposal is as follows: a composite air pipe convenient to install comprises an air pipe, an exhaust pipe, an air conveying pipe and the like; the upper part of the ventilation pipe is communicated with an exhaust pipe; the lower part of the ventilation pipe is communicated with an air delivery pipe. By adopting the technical scheme, the air inlet pipe and the air outlet pipe of the exhaust pipe can be more conveniently arranged on the ventilation pipe through the bolts, and when the gas is discharged, the discharged gas can be filtered, and greasy dirt and impurity particles are removed, so that the environment is protected.
Description
Technical Field
The invention relates to the technical field of composite air pipes, in particular to a composite air pipe convenient to install.
Background
In the existing forging processing factory, a large amount of greasy dirt and metal particles are generated in the processing process and float in the air, workers work in the air for a long time, the body is easy to be damaged, the gas in the factory needs to be replaced, but the air with the greasy dirt and metal particles is directly discharged to the outside, and environmental pollution is caused; on the other hand, when the gas is replaced, the outside air has dust impurities, and cannot be directly conveyed into a factory, and meanwhile, the outside air is drier, especially in summer, the temperature in a forging processing factory is high, and the temperature in the factory is higher and the energy consumption is higher due to the fact that the gas is directly conveyed.
Disclosure of Invention
In order to overcome the defects that the gas in the factory contains a large amount of greasy dirt and metal particle impurities, the direct discharge can cause environmental pollution, and the environment in the factory is more uncomfortable and the energy consumption is higher due to the fact that the gas is not treated outside when the gas is replaced, the invention provides the composite air pipe convenient to install.
The technical proposal is as follows: a composite air pipe convenient to install comprises an air pipe, an exhaust pipe and an air delivery pipe; the upper part of the ventilation pipe is communicated with an exhaust pipe; the lower part of the ventilation pipe is communicated with an air delivery pipe; the device also comprises a filter plate, a first spring, a scraping block, a hemispherical shell, a first mounting plate, a first push rod, a heating block, a condensing pipe, a separation system and a cleaning system; the ventilation pipe is fixedly connected with a filter plate, and the filter plate is positioned below the exhaust pipe; a plurality of first springs are fixedly connected in the filter plate; each first spring is fixedly connected with a scraping block; the ventilation pipe is fixedly connected with a first mounting plate; the first mounting plate is fixedly connected with a first push rod; the first push rod telescopic part is fixedly connected with a hemispherical shell; the outer side of the hemispherical shell is provided with a plurality of collecting grooves, and each scraping block corresponds to one collecting groove; a condensing tube is arranged at the inner side of the hemispherical shell; a heating block is arranged on the inner side of the hemispherical shell; the ventilation pipe is connected with a separation system; the ventilation pipe is connected with a cleaning system for cleaning greasy dirt on the surface of the semi-spherical shell.
Preferably, the cleaning system comprises a power component, a second mounting plate, a brush head and a scraper; the ventilation pipe is provided with an installation area; the ventilation pipe is connected with a power component, and the power component is positioned at the installation area; the power component is fixedly connected with two second mounting plates; the two second mounting plates are fixedly connected with a brush head respectively; the two second mounting plates are fixedly connected with a scraping plate respectively, and the power component is used for driving the brush head and the scraping plate to rotate.
Preferably, the power component comprises a circular guide rail, a first moving block and a second push rod; the ventilating pipe is fixedly connected with a circular guide rail, and the circular guide rail is positioned at the installation area; the circular guide rail is connected with two first moving blocks in a sliding way; the two first moving blocks are fixedly connected with a second push rod respectively; each second push rod telescopic part is fixedly connected with a second mounting plate.
Preferably, the separation system comprises a fixed plate, a third push rod, a sealing plate, a first wedge block, a movable rod, a second wedge block, a push plate and a second spring; two fixing plates are fixedly connected to the inner side of the ventilation pipe; the two fixing plates are fixedly connected with a third push rod respectively; the telescopic parts of the two third push rods are fixedly connected with a sealing plate respectively; the lower sides of the two sealing plates are fixedly connected with a first wedge-shaped block respectively; two movable rods are movably inserted in the front parts of the two second mounting plates respectively; one end of each two adjacent movable rods is fixedly connected with a second wedge-shaped block; the other ends of every two adjacent movable rods are fixedly connected with a push plate together; each movable rod is sleeved with a second spring, and each second spring is fixedly connected with the second mounting plate and the second wedge block respectively.
Preferably, the device also comprises a collecting system, wherein the collecting system comprises a collecting piece, an oil stain box, an inclined guide rail, a second moving block and a brush plate; the inner side of the ventilation pipe is fixedly connected with a collecting piece; the collecting piece is detachably connected with a fixed oil stain box; two inclined guide rails are fixedly connected to the inner side of the ventilation pipe; the two inclined guide rails are respectively connected with a second moving block in a sliding way; the two second moving blocks are fixedly connected with a brush plate.
Preferably, the collecting member surface is provided with bristles.
Preferably, the device also comprises a pretreatment component, wherein the pretreatment component comprises a V-shaped plate, a recovery box, a first mounting frame, a motor and a swinging blade; the inner side of the ventilation pipe is fixedly connected with a V-shaped plate; the bottom of the ventilation pipe is provided with a recovery box; the V-shaped plate is fixedly connected with a first mounting frame, the lower end of the first mounting frame is fixedly connected with the ventilation pipe, and the recovery box is positioned below the first mounting frame; the first mounting frame is fixedly connected with a plurality of motors; each motor is fixedly connected with one swing blade, and all the swing blades rotate on the first mounting frame; the surface of each swing blade is provided with a retaining groove.
Preferably, the heating pipe is also included; and a heating pipe is respectively arranged on the other side of each swinging blade.
Preferably, the device also comprises a conveying component, wherein the conveying component comprises a first arc-shaped plate, a second mounting rack, an atomizing nozzle, a second arc-shaped plate, a condensing plate, a filter screen, a third spring, a collecting box and an inclined plate; the inner side of the ventilation pipe is fixedly connected with a first arc-shaped plate; the upper surface and the lower surface of the first arc-shaped plate are fixedly connected with a second mounting frame respectively; the two second mounting frames are respectively provided with a plurality of atomizing spray heads; the inner side of the ventilation pipe is fixedly connected with a second arc-shaped plate; the lower surface of the second arc plate is fixedly connected with two condensing plates, and the condensing plates are contacted with the inner bottom surface of the ventilation pipe; the inner bottom surface of the ventilation pipe is rotationally connected with a filter screen; the upper part of the left side and the upper part of the right side of the filter screen are fixedly connected with a plurality of third springs respectively, and each third spring is fixedly connected with a second arc-shaped plate; the ventilation pipe is fixedly connected with a collecting box; the collecting box is fixedly connected with an inclined plate.
Preferably, the condensing plate is mounted obliquely.
Compared with the prior art, the invention has the following advantages: by adopting the technical scheme, the exhaust pipe and the air delivery pipe can be more conveniently arranged on the ventilation pipe through the bolts, and when the gas is discharged, the discharged gas can be filtered, and greasy dirt and impurity particles are removed, so that the environment is protected.
The swing blades can firstly intercept large-particle metal impurities in the discharged gas, so that the pressure of subsequent filtration is reduced, and the swing blades are heated by the heating pipes, so that oil stains are prevented from being attached to the surface;
during filtering, the semi-spherical shell is cooled through the condensing pipe, the temperature of oil dirt in the air is reduced, the oil dirt is more adhesive and is adhered to the surface of the semi-spherical shell, the oil dirt can also adhere impurity particles in the air to the surface of the semi-spherical shell, and after the oil dirt is removed, the filter plate is used for filtering, so that the discharged gas can not pollute the environment;
when excessive greasy dirt attached to the surface of the hemispherical shell needs to be cleaned, the hemispherical shell is heated through the heating block, the adhesiveness of the greasy dirt is reduced, the surface of the hemispherical shell can be cleaned through the scraping plate, meanwhile, the scraping block is used for cleaning the hemispherical shell together, and finally, the impurity can be collected through the collecting piece and the greasy dirt box;
when changing gas, can filter the dust impurity in the air through the filter screen to have the third spring can make filter the filter screen vibrations self-cleaning, prevent to block up, can cool down the gas of changing through the condensate plate simultaneously, reduce the power consumption of mill, and can humidify gas by atomizer, make more comfortable in the mill.
Drawings
FIG. 1 is a schematic illustration of a composite ductwork disclosed herein for ease of installation;
FIG. 2 is a cross-sectional view of the composite ductwork disclosure for ease of installation of the present invention;
FIG. 3 is a schematic view of a first part of the composite ductwork disclosure for facilitating installation of the present invention;
FIG. 4 is a schematic view of the structure of a partition member of the composite ductwork disclosure for ease of installation in accordance with the present invention;
FIG. 5 is a schematic view of a second part of the present invention disclosed for a composite air duct for easy installation;
FIG. 6 is a schematic view of a third disclosed partial structure of a composite air duct of the present invention for ease of installation;
FIG. 7 is a partial cross-sectional view of a composite ductwork disclosure of the present invention for ease of installation;
FIG. 8 is a schematic view of a disclosed cleaning system for a composite air duct for facilitating installation of the present invention;
fig. 9 is an enlarged view at a of fig. 8;
FIG. 10 is a schematic view of a collection system of the present invention for facilitating installation of a composite ductwork disclosure;
FIG. 11 is a schematic view of a pre-processing assembly of the present invention disclosed for a composite air duct for ease of installation;
FIG. 12 is a schematic view of a first partial construction of a disclosed preconditioning assembly for a composite ductwork of the present invention for ease of installation;
FIG. 13 is a schematic view of a second partial construction of a disclosed preconditioning assembly for a composite ductwork of the present invention for ease of installation;
FIG. 14 is a schematic view of a first construction of a disclosed delivery assembly for a composite ductwork of the present invention for ease of installation;
FIG. 15 is a schematic view of a second construction of the disclosed delivery assembly for a composite ductwork for facilitating installation of the present invention;
fig. 16 is an enlarged view at B of fig. 15.
Reference numerals illustrate: 1-ventilation pipe, 2-ventilation pipe, 3-ventilation pipe, 4-filter board, 5-first spring, 6-scraping block, 7-semispherical shell, 8-first mounting plate, 9-first push rod, 10-heating block, 11-condensing pipe, 101-V-shaped plate, 102-recovery box, 103-first mounting frame, 104-motor, 105-swing blade, 106-heating pipe, 201-fixing plate, 202-third push rod, 203-sealing plate, 204-first wedge block, 211-circular guide rail, 212-first moving block, 213-second push rod, 214-second mounting plate, 215-brush head, 216-scraper, 217-movable rod, 218-second wedge block, 219-push plate, 2110-second spring, 221-collecting piece, 222-greasy dirt box, 223-oblique guide rail, 224-second movable block, 225-brush plate, 301-first arc plate, 302-second mounting rack, 303-atomizer, 304-second arc plate, 305-condensing plate, 306-filter screen, 307-third spring, 308-collecting box, 309-oblique plate, 1 a-mounting area, 105 b-retaining groove, 201 c-notch, 7 d-collecting groove, 221 e-brush hair.
Detailed Description
The following description is of the preferred embodiments of the invention, and is not intended to limit the scope of the invention.
Example 1
A composite air duct which is convenient to install is shown in figures 1-10, and comprises a ventilation pipe 1, an exhaust pipe 2 and an air delivery pipe 3; the upper part of the ventilation pipe 1 is communicated with an exhaust pipe 2; the lower part of the ventilation pipe 1 is communicated with an air delivery pipe 3;
the device also comprises a filter plate 4, a first spring 5, a scraping block 6, a hemispherical shell 7, a first mounting plate 8, a first push rod 9, a heating block 10, a condensing pipe 11, a separation system and a cleaning system; the vent pipe 1 is fixedly connected with a filter plate 4, the filter plate 4 is positioned below the vent pipe 2, and the filter plate 4 is used for filtering gas impurity particles; at least four first springs 5 are welded in the filter plate 4; each first spring 5 is welded with a scraping block 6; the ventilation pipe 1 is welded with a first mounting plate 8; the first mounting plate 8 is fixedly connected with a first push rod 9; the telescopic part of the first push rod 9 is fixedly connected with a semispherical shell 7, and the semispherical shell 7 is used for adsorbing oil stains in gas; at least four collecting grooves 7d are formed in the outer side of the hemispherical shell 7, each scraping block 6 corresponds to one collecting groove 7d, adsorbed oil stains are guided to flow downwards and are concentrated through the collecting grooves 7d, and the oil stains concentrated by the collecting grooves 7d can be scraped through the scraping blocks 6; the condensing pipe 11 is arranged at the upper part of the inner side of the semi-spherical shell 7, and the semi-spherical shell 7 is cooled through the condensing pipe 11, so that the adhesiveness of oil stains is increased, and the oil stains in the gas can be attached to the surface of the semi-spherical shell 7; the heating block 10 is arranged at the bottom of the inner side in the semispherical shell 7, and the bottom of the semispherical shell 7 is heated by the heating block 10, so that the adhesiveness of oil stains on the surface is reduced, and the cleaning of the oil stains is facilitated; the ventilation pipe 1 is connected with a separation system; the ventilation pipe 1 is connected with a cleaning system.
The cleaning system comprises a power component, a second mounting plate 214, a brush head 215 and a scraper 216; the ventilation pipe 1 is provided with an installation area 1a; the ventilation pipe 1 is connected with a power component, and the power component is positioned at the installation area 1a; the power component is fixedly connected with two second mounting plates 214; each of the two second mounting plates 214 is bolted to a brush head 215; the two second mounting plates 214 are fixedly connected with a scraping plate 216 respectively, the power component is used for driving the brush head 215 and the scraping plate 216 to rotate, the brush head 215 and the scraping plate 216 are driven to rotate through the power component, the brush head 215 can brush the joint of the filter plate 4 and the semispherical shell 7 to remove dirt, and the scraping plate 216 can scrape oil stains attached to the surface of the semispherical shell 7.
The power component comprises a circular guide rail 211, a first moving block 212 and a second push rod 213; the ventilating pipe 1 is fixedly connected with a circular guide rail 211, and the circular guide rail 211 is positioned at the installation area 1a; the circular guide rail 211 is slidably connected with two first moving blocks 212; two first moving blocks 212 are fixedly connected with a second push rod 213 respectively; each second push rod 213 telescopic part is fixedly connected with a second mounting plate 214.
As shown in fig. 3-5 and 8-9, the separation system includes a fixed plate 201, a third push rod 202, a sealing plate 203, a first wedge 204, a movable rod 217, a second wedge 218, a push plate 219, and a second spring 2110; two fixing plates 201 are welded on the upper part of the inner side of the ventilation pipe 1; the two fixing plates 201 are fixedly connected with a third push rod 202 respectively; the telescopic parts of the two third push rods 202 are respectively connected with a sealing plate 203 through bolts, and the sealing plates 203 can separate the installation areas 1a so as to isolate gas and protect the safety of power components; a first wedge block 204 is fixedly connected to the lower sides of the two sealing plates 203 respectively; two movable rods 217 are movably inserted in front of the two second mounting plates 214 respectively; one end of each two adjacent movable rods 217 is fixedly connected with a second wedge-shaped block 218; the other ends of every two adjacent movable rods 217 are fixedly connected with a push plate 219, and when the scraping plate 216 finishes scraping greasy dirt on the surface of the semi-spherical shell 7, the push plate 219 can remove the greasy dirt remained on the surface of the scraping plate 216; one second spring 2110 is received by each movable bar 217, and each second spring 2110 is welded to second mounting plate 214 and second wedge 218, respectively.
The device also comprises a collecting system, wherein the collecting system comprises a collecting piece 221, an oil stain box 222, an inclined guide rail 223, a second moving block 224 and a brush plate 225; the inner side of the ventilation pipe 1 is connected with a collecting piece 221 through a bolt, the collecting piece 221 is used for receiving and collecting the fallen oil dirt, and the surface of the collecting piece 221 is provided with bristles 221e, so that the collected oil dirt can be adsorbed and prevented from being blown up by air flow; the collecting piece 221 is detachably connected with a bolt-connected oil stain box 222; the front part and the rear part of the inner side of the ventilation pipe 1 are fixedly connected with an inclined guide rail 223 respectively; the two inclined guide rails 223 are respectively connected with a second moving block 224 in a sliding way; the two second moving blocks 224 are fixedly connected with a brushing plate 225, and the brushing plate 225 can brush down the greasy dirt collected on the surface of the collecting piece 221.
The working steps of the embodiment are as follows: when the device specifically works, a corresponding power supply and water are communicated firstly, then air in a forging processing plant is subjected to gas replacement through the device, when the gas is discharged, the gas can be provided with greasy dirt and impurity particles, the gas can be discharged after being filtered, when the gas is filtered, the third push rod 202 is controlled to drive the sealing plates 203 to move, the two sealing plates 203 move towards each other to isolate the mounting area 1a, as shown in fig. 3, the damage of the gas with the greasy dirt and the impurity particles to parts is prevented when the gas is filtered, then the condensation pipe 11 is controlled to cool the semi-spherical shell 7, because the greasy dirt can increase the adhesiveness of the greasy dirt when meeting the cold, the greasy dirt in the gas can be better attached to the surface of the semi-spherical shell 7, meanwhile, the impurity particles in the gas can be attached to the surface of the semi-spherical shell together, the impurity in the gas is greatly removed, and the surface of the semi-spherical shell 7 is provided with the collecting groove 7d, the greasy dirt attached to the surface can be guided to the middle of the bottom of the semi-spherical shell 7 through the collecting groove 7d and is dropped down, the greasy dirt box 222 is prevented from being collected, and then the filtered gas is filtered through the filtering plate 4, and finally the residual impurity particles are discharged to the outside 2; after the gas is discharged, a large amount of impurities on the surface of the hemispherical shell 7 adhere to influence the subsequent oil stain removal work, so that the follow-up oil stain removal work is needed, firstly, the third push rod 202 is controlled to drive the sealing plate 203 to move and open in opposite directions to avoid obstructing the work of a cleaning component, then the condenser pipe 11 is controlled to stop working, the heating block 10 is controlled to start heating the hemispherical shell 7 so as to reduce the adhesiveness of the oil stain on the surface of the hemispherical shell 7, the cleaning of the oil stain is convenient, then the first moving block 212 is controlled to move on the circular guide rail 211, the first moving block 212 drives the second push rod 213 and parts connected with the first push rod 212 to move, the brush head 215 and the scraping plate 216 are controlled to drive the scraping plate 213 to move on the surface of the hemispherical shell 7, the scraping plate 216 can move up and down on the junction of the filter plate 4 and the hemispherical shell 7 through the brush head 215, and the scraping of the oil stain can be scraped off on the surface of the hemispherical shell 7; the scraped oil stains are collected through the collecting piece 221 and the oil stain box 222 below, and the bristles 221e are arranged on the surface of the collecting piece 221, so that the scraped oil stains can be adsorbed, the scraped oil stains are prevented from being blown up again by gas, when excessive dirt is adsorbed on the surface of the collecting piece 221, the second moving block 224 is controlled to drive the brush plate 225 to move, and the brush plate 225 moves to brush the dirt on the surface of the collecting piece 221 into the oil stain box 222; after the greasy dirt on the surface of the hemispherical shell 7 is cleaned, the corresponding cleaning part is controlled to reset, then the third push rod 202 is controlled to push the sealing plate 203 to be combined with the sealing installation area 1a, when the sealing plate 203 is moved and combined, the first wedge block 204 contacts and pushes the second wedge block 218, as shown in fig. 5, the second wedge block 218 moves to drive the push plate 219 to move, and the push plate 219 moves to clean the surface of the scraping plate 216 after the greasy dirt is scraped, so that the subsequent cleaning capability of the scraping plate 216 is ensured; after the sealing plate 203 is combined, the first push rod 9 is controlled to drive the hemispherical shell 7 to move upwards, when the hemispherical shell 7 moves upwards, the scraping block 6 can scrape the collecting groove 7d of the hemispherical shell 7, oil stains in the collecting groove 7d are cleaned, meanwhile, the scraping block 6 is connected through the first spring 5, the scraping block 6 can still be attached to the surface of the collecting groove 7d when the hemispherical shell 7 moves upwards, and after the cleaning of the collecting groove 7d is completed, the first push rod 9 is controlled to drive the hemispherical shell 7 to reset, so that the cleaning of the whole filtering device is completed.
Example 2
11-13, the device further comprises a pretreatment component, wherein the pretreatment component comprises a V-shaped plate 101, a recovery box 102, a first mounting frame 103, a motor 104 and a swing blade 105; the left part of the inner side of the ventilation pipe 1 is welded with a V-shaped plate 101; the bottom of the ventilation pipe 1 is provided with a recovery box 102; the V-shaped plate 101 is fixedly connected with a first mounting frame 103, the lower end of the first mounting frame 103 is fixedly connected with the ventilation pipe 1, and the recovery box 102 is positioned below the first mounting frame 103; at least twelve motors 104 are fixedly connected with the first mounting frame 103; each motor 104 is fixedly connected with one swing blade 105, and all the swing blades 105 rotate on the first mounting frame 103; the surface of each swing blade 105 is provided with a retaining groove 105b, which can leave large-particle metal impurities in the discharged gas, and the collected large-particle impurities are poured into the recovery box 102 by the rotation of the swing blade 105.
A heating tube 106 is also included; the other surface of each swing blade 105 is provided with a heating pipe 106, and the heating pipes 106 can heat the swing blades 105 to prevent oil stains from adhering to the surfaces of the swing blades.
Before oil dirt and impurity particles in the gas are removed by filtration, the discharged gas firstly passes through the V-shaped plate 101, under the guidance of the V-shaped plate 101, the gas enters along the first mounting frame 103, passes through the swing blades 105, and the interception grooves 105b on the swing blades 105 can leave large metal particles in the gas, so that large particle impurities in the gas are reduced, and the blocking of subsequent filtration is avoided; when the gas is processed, the heating pipe 106 is controlled to heat the swing blades 105, the fluidity of oil stains is increased, the oil stains in the gas are prevented from adhering to the surface of the interception groove 105b, and when excessive particles are left in the interception groove 105b, the swing blades 105 are driven to rotate by the control motor 104, so that the interception groove 105b faces downwards, the gas continues to blow, the intercepted particles are blown down, and the blown metal impurity particles are collected by the recovery box 102; through carrying out pretreatment to the discharged gas, the larger impurity particles in the gas are removed, so that the subsequent oil stain filtration is facilitated.
Example 3
14-16, the device further comprises a conveying assembly, wherein the conveying assembly comprises a first arc-shaped plate 301, a second mounting frame 302, an atomizing nozzle 303, a second arc-shaped plate 304, a condensing plate 305, a filter screen 306, a third spring 307, a collecting box 308 and an inclined plate 309; a first arc-shaped plate 301 is welded on the right part of the inner side of the ventilation pipe 1; the upper surface and the lower surface of the first arc plate 301 are fixedly connected with a second mounting frame 302 respectively; at least twelve atomizing nozzles 303 are arranged on each of the two second mounting frames 302, and the transported gas can be humidified through the atomizing nozzles 303; a second arc-shaped plate 304 is welded on the right part of the inner side of the ventilation pipe 1; the lower surface of the second arc plate 304 is fixedly connected with two condensing plates 305, the condensing plates 305 are contacted with the inner bottom surface of the ventilation pipe 1, the conveyed gas is cooled through the condensing plates 305, and the condensing plates 305 are obliquely installed, so that the gas can be contacted in a larger area, and the gas can be cooled; the inner bottom surface of the ventilation pipe 1 is rotationally connected with a filter screen 306, and the filter screen 306 is used for filtering dust and impurities of conveying gas; a plurality of third springs 307 are welded on the left upper part and the right upper part of the filter screen 306 respectively, and each third spring 307 is welded with the second arc plate 304; the ventilation pipe 1 is fixedly connected with a collection box 308; the collecting box 308 is welded with a sloping plate 309, and the dust and foreign matter collected by the air flow can be prevented from being blown up by the sloping plate 309.
After the gas in the processing plant is discharged, the ventilation pipe 1 is controlled to convey the external gas into the processing plant through the air conveying pipe 3, the processing plant is conveyed, when the gas is conveyed, the conveyed gas firstly passes through the filter screen 306 to filter dust impurities and is collected by the collecting box 308, when the gas is collected, the conveyed gas can be prevented from blowing into the collecting box 308 through the inclined plate 309, the collected dust impurities are blown up, meanwhile, the filter screen 306 is fixedly connected with the second arc plate 304 through the third spring 307, when the gas is filtered, the conveyed gas passes through the filter screen 306, the third spring 307 on the left side is compressed by the filter screen 306, the third spring 307 on the right side is stretched by the filter screen 306, the conveyed gas is not stable, the third spring 307 is rebounded, so that the dust on the surface of the filter screen 306 can be vibrated, and the filtering effect of the filter screen 306 is ensured; when gas is conveyed, because at the forging processing factory, the internal temperature is high, in order to ensure the normal work of workers, the conveyed gas is cooled through the condensation plate 305, and meanwhile, water is sprayed through the atomizing nozzle 303, so that the humidity of the gas is increased, the normal work of the workers is ensured by replacing more comfortable gas, and the electric energy consumed by humidifying and cooling of the factory can be reduced.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.
Claims (10)
1. A composite air pipe convenient to install comprises an air pipe (1), an exhaust pipe (2) and an air delivery pipe (3); the upper part of the ventilation pipe (1) is communicated with an exhaust pipe (2); the lower part of the ventilation pipe (1) is communicated with an air delivery pipe (3); the device is characterized by further comprising a filter plate (4), a first spring (5), a scraping block (6), a hemispherical shell (7), a first mounting plate (8), a first push rod (9), a heating block (10), a condensing tube (11), a separation system and a cleaning system; the ventilation pipe (1) is fixedly connected with a filter plate (4), and the filter plate (4) is positioned below the exhaust pipe (2); a plurality of first springs (5) are fixedly connected in the filter plate (4); each first spring (5) is fixedly connected with a scraping block (6); the ventilation pipe (1) is fixedly connected with a first mounting plate (8); the first mounting plate (8) is fixedly connected with a first push rod (9); the telescopic part of the first push rod (9) is fixedly connected with a semispherical shell (7); a plurality of collecting grooves (7 d) are formed in the outer side of the hemispherical shell (7), and each scraping block (6) corresponds to one collecting groove (7 d); a condensation pipe (11) is arranged at the inner side of the hemispherical shell (7); a heating block (10) is arranged on the inner side in the hemispherical shell (7); the ventilation pipe (1) is connected with a separation system; the ventilation pipe (1) is connected with a cleaning system for cleaning greasy dirt on the surface of the hemispherical shell (7).
2. A composite air duct for facilitating installation according to claim 1, wherein the cleaning system comprises a power component, a second mounting plate (214), a brush head (215) and a scraper (216); the ventilation pipe (1) is provided with an installation area (1 a); the ventilation pipe (1) is connected with a power component, and the power component is positioned at the installation area (1 a); the power component is fixedly connected with two second mounting plates (214); each of the two second mounting plates (214) is fixedly connected with a brush head (215); the two second mounting plates (214) are fixedly connected with a scraping plate (216) respectively, and the power component is used for driving the brush head (215) and the scraping plate (216) to rotate.
3. A composite air duct for facilitating installation according to claim 2, wherein the power unit comprises a circular guide rail (211), a first moving block (212) and a second push rod (213); the ventilating pipe (1) is fixedly connected with a circular guide rail (211), and the circular guide rail (211) is positioned at the installation area (1 a); the circular guide rail (211) is connected with two first moving blocks (212) in a sliding manner; the two first moving blocks (212) are fixedly connected with a second push rod (213) respectively; and each second push rod (213) telescopic part is fixedly connected with a second mounting plate (214).
4. A composite air duct for facilitating installation according to claim 3, wherein the partition system comprises a fixed plate (201), a third push rod (202), a sealing plate (203), a first wedge block (204), a movable rod (217), a second wedge block (218), a push plate (219) and a second spring (2110); two fixing plates (201) are fixedly connected to the inner side of the ventilation pipe (1); the two fixing plates (201) are fixedly connected with a third push rod (202) respectively; the telescopic parts of the two third push rods (202) are fixedly connected with a sealing plate (203) respectively; the lower sides of the two sealing plates (203) are fixedly connected with a first wedge block (204) respectively; two movable rods (217) are movably inserted in front of the two second mounting plates (214); one end of each two adjacent movable rods (217) is fixedly connected with a second wedge-shaped block (218) together; the other ends of every two adjacent movable rods (217) are fixedly connected with a push plate (219) together; each movable rod (217) is sleeved with a second spring (2110), and each second spring (2110) is fixedly connected with the second mounting plate (214) and the second wedge block (218) respectively.
5. The composite air duct of claim 4, further comprising a collection system comprising a collection member (221), an oil box (222), a diagonal rail (223), a second moving block (224), and a brush plate (225); the inner side of the ventilation pipe (1) is fixedly connected with a collecting piece (221); the collecting piece (221) is detachably connected with a grease box (222) fixedly connected with the collecting piece; two inclined guide rails (223) are fixedly connected to the inner side of the ventilation pipe (1); the two inclined guide rails (223) are respectively connected with a second moving block (224) in a sliding way; the two second moving blocks (224) are fixedly connected with a brush plate (225) together.
6. A composite air duct for facilitating installation according to claim 5, wherein the surface of the collecting member (221) is provided with bristles (221 e).
7. The composite air duct for facilitating installation according to claim 5, further comprising a pretreatment assembly comprising a V-shaped plate (101), a recovery box (102), a first mounting frame (103), a motor (104) and a swing blade (105); the inner side of the ventilation pipe (1) is fixedly connected with a V-shaped plate (101); the bottom of the ventilation pipe (1) is provided with a recovery box (102); the V-shaped plate (101) is fixedly connected with a first mounting frame (103), the lower end of the first mounting frame (103) is fixedly connected with the ventilation pipe (1), and the recovery box (102) is positioned below the first mounting frame (103); the first mounting frame (103) is fixedly connected with a plurality of motors (104); each motor (104) is fixedly connected with a swinging blade (105), and all the swinging blades (105) rotate on the first mounting frame (103); the surface of each swing blade (105) is provided with a retaining groove (105 b).
8. The composite air duct of claim 7, further comprising a heating tube (106); a heating pipe (106) is respectively arranged on the other side of each swinging blade (105).
9. The composite air duct convenient to install according to claim 8, further comprising a conveying assembly, wherein the conveying assembly comprises a first arc-shaped plate (301), a second mounting frame (302), an atomizing nozzle (303), a second arc-shaped plate (304), a condensing plate (305), a filter screen (306), a third spring (307), a collecting box (308) and an inclined plate (309); the inner side of the ventilation pipe (1) is fixedly connected with a first arc-shaped plate (301); the upper surface and the lower surface of the first arc-shaped plate (301) are fixedly connected with a second mounting frame (302) respectively; the two second mounting frames (302) are respectively provided with a plurality of atomizing spray heads (303); the inner side of the ventilation pipe (1) is fixedly connected with a second arc-shaped plate (304); the lower surface of the second arc-shaped plate (304) is fixedly connected with two condensing plates (305), and the condensing plates (305) are contacted with the inner bottom surface of the ventilation pipe (1); the inner bottom surface of the ventilation pipe (1) is rotationally connected with a filter screen (306); the upper part of the left side and the upper part of the right side of the filter screen (306) are fixedly connected with a plurality of third springs (307), and each third spring (307) is fixedly connected with a second arc-shaped plate (304); the ventilation pipe (1) is fixedly connected with a collection box (308); the collecting box (308) is fixedly connected with a sloping plate (309).
10. A composite air duct according to claim 9, wherein the condensation plate (305) is mounted obliquely.
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| CN202310437868.7A CN116558009B (en) | 2023-04-23 | 2023-04-23 | Composite air pipe convenient to install |
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| CN116558009A (en) | 2023-08-08 |
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