CN212759137U - Cleaning device for polar plates of electrode wires of electric dust collector - Google Patents
Cleaning device for polar plates of electrode wires of electric dust collector Download PDFInfo
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- CN212759137U CN212759137U CN202021199929.9U CN202021199929U CN212759137U CN 212759137 U CN212759137 U CN 212759137U CN 202021199929 U CN202021199929 U CN 202021199929U CN 212759137 U CN212759137 U CN 212759137U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 109
- 239000000428 dust Substances 0.000 title claims abstract description 51
- 239000012717 electrostatic precipitator Substances 0.000 claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 2
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005488 sandblasting Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
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- 230000008901 benefit Effects 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
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- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 201000004624 Dermatitis Diseases 0.000 description 1
- 206010020751 Hypersensitivity Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 208000026935 allergic disease Diseases 0.000 description 1
- 230000007815 allergy Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 238000005272 metallurgy Methods 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
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Abstract
An electrostatic precipitator polar plate cleaning device comprises a cathode plate, an anode plate, a device body, a driving device, a cathode cleaning device and an anode cleaning device; the device body comprises a body shell, a power supply and a motor set; the driving device comprises a driving wheel, a guide wheel, a first telescopic rod and a guide rail; the cathode cleaning device is provided with a plurality of groups, and each group comprises two cathode cleaning brush rolls; the anode cleaning device is provided with a plurality of groups, and each group comprises two anode cleaning brush rolls. This device can realize the inside clearance to electric dust collector polar line, and the reduction of the very big degree of operation in-process personnel operating time in electrostatic precipitator effectively reduces operation personnel's occupational health risk, and when clearance electrostatic precipitator polar plate, do not additionally produce waste water, waste residue, the bond under the clearance can be dealt with according to current process flow.
Description
Technical Field
The utility model belongs to the technical field of chemical industry equipment, concretely relates to electrostatic precipitator polar plate cleaning device.
Background
The electric dust collector is a dust removing device for separating dust particles in gas by using electric power, has the advantages of high dust removing efficiency, good temperature resistance, large smoke gas treatment amount, low system resistance and the like, is widely applied to the industries of thermal power, metallurgy and chemical industry, and is used for recovering valuable elements and reducing dust content in smoke gas. In a non-uniform electric field formed by the dust-containing gas passing through a high-voltage direct-current power supply, the negative electrode of the power supply is called as a cathode, a discharge electrode and a corona electrode, the positive electrode of the power supply is called as an anode, a collector and a precipitation electrode, and the electric field intensity near the cathode forces the gas to collide and ionize to form a large amount of positive and negative ions. Most of dust collides with negative ions to be charged negatively and flies to a dust collecting electrode, only a very small amount of dust is accumulated on the corona electrode, the dust collecting electrode and the corona electrode are periodically shaken, and the dust adsorbed by the two electrodes falls into a dust collecting hopper. After the electric dust collector operates for a period of time, dust adhesion can occur on the electrode wires and the polar plates, after the electrode wires of the electric dust collector are adhered, the discharge tips on the electrode wires are shielded, dust-containing smoke passes through the electric dust collector, dust cannot be effectively charged, and the dust collection efficiency of the electric dust collector is reduced. At present, the polar plates and the polar plates of the electric dust collector are generally treated by three modes of water washing, sand blasting, polar plate replacement.
After the electric dust collector operates for a period of time, dust adhesion can occur on the electrode wires and the polar plates, after the electrode wires of the electric dust collector are adhered, the discharge tips on the electrode wires are shielded, dust-containing smoke passes through the electric dust collector, dust cannot be effectively charged, and the dust collection efficiency of the electric dust collector is reduced. At present, the bonding of polar lines and polar plates of an electric dust collector is generally processed by the following 3 modes:
1. water washing: the cleaned sewage is difficult to collect by adopting water washing, a plurality of harmful elements and heavy metals are used in the dust, the generated sewage is required to be treated completely, and the flue gas is required to be introduced into the electric dust collector as soon as possible after the water washing to bake the moisture in the electric dust collector, so that the corrosion to the interior of the electric dust collector is generated. And in the cleaning process, personnel must enter the electric dust collector, so that the working environment is poor.
2. Sand blasting treatment: the iron sand is sprayed out from a spray gun by using compressed air through sand blasting treatment and special equipment, and the iron sand impacts the bonding materials on the polar plate and the polar line of the electric dust collector. The sand blasting treatment is used, so that the discharge tip on the electrode wire is difficult to avoid being damaged, an operator needs to enter the internal operation of the electric dust collector, a large amount of dust is generated during operation, and the smoke dust contacts the skin of the operator to cause the skin allergy and other symptoms of the operator.
3. Polar line and polar plate replacement: the maintenance time required for replacing polar plates is long, and the maintenance cost is high. Personnel need get into the inside operation that carries out of electrostatic precipitator among the operation process, also can produce the smoke and dust and fly upward when polar line, polar plate demolish, can't avoid the condition such as operation personnel allergy to take place. And the detached old polar lines and polar plates can be treated only after being cleaned, so that a large amount of sewage and waste steel are generated.
Disclosure of Invention
The utility model aims to avoid the not enough of prior art, provide an electrostatic precipitator polar plate cleaning device and cleaning method thereof, when accomplishing not damaging polar plate, the purpose of automatic clearance electrostatic precipitator.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an electrostatic precipitator polar plate cleaning device comprises a cathode plate, an anode plate, a device body, a driving device, a cathode cleaning device and an anode cleaning device;
the negative plate and the positive plate are arranged at intervals; a cathode frame, a cathode wire and cathode wire prickles are arranged on the cathode plate; the cathode wire prickles are arranged on the cathode wire; the cathode frame is arranged at the periphery and inside of the cathode plate and comprises a vertical direction and a horizontal direction; dividing the cathode plate into a plurality of rectangular areas;
the device body comprises a body shell, a power supply and a motor set; the motor set and the power supply are arranged inside the shell of the body;
the driving device comprises a driving wheel, a guide wheel, a first telescopic rod and a guide rail; the four guide rails are arranged at the bottom of the body shell in parallel; four sliding blocks are arranged on the bottom surface of the body shell; the sliding block is arranged in the guide rail in a sliding manner; the body shell moves along the guide rail under the driving of the sliding block; the four driving wheels are arranged at the tail ends of the four guide rails respectively; the driving wheel is connected with the guide rail through a first telescopic rod; the driving wheel is rotationally arranged in a range of 0-90 degrees; the guide wheels are arranged at two ends of the driving wheel; the guide wheel is fixedly connected with the first telescopic rod; the driving wheel is arranged into a gear structure; a gear path is arranged on the cathode frame; the gear path is meshed with the driving wheel;
the cathode cleaning device is provided with a plurality of groups, and each group comprises two cathode cleaning brush rolls; the rotating directions of the two cathode cleaning brush rollers are opposite; the cathode cleaning brush roll is controlled by a motor set; the cathode cleaning device is arranged at the bottom of the device body;
the anode cleaning device is provided with a plurality of groups, and each group comprises two anode cleaning brush rolls; the anode cleaning device is arranged at the top of the device body.
Furthermore, an infrared positioning instrument is arranged on the device body.
Furthermore, the top and the bottom of the body shell are respectively provided with a groove; the anode cleaning device and the cathode cleaning device are arranged in the groove; the anode cleaning device and the cathode cleaning device are respectively connected with the groove through a second telescopic rod and a third telescopic rod.
Furthermore, a fixed rod is arranged on the guide wheel; the fixed rod is connected with the first telescopic rod through a fourth telescopic rod; the guide wheel is controlled to be clamped and loosened by adjusting the fourth telescopic rod.
Furthermore, each group of cathode cleaning brush rollers are arranged to be metal brush rollers; each set of anode cleaning brush rolls 601 is arranged as one metal brush roll, one brush roll.
A method for cleaning polar plates of an electric dust collector comprises the following steps:
A. installation of a cleaning device:
manually placing the device body on a cathode frame of the cathode plate and at the bottom of a lower frame of the A line or the C line on the cathode frame, engaging a driving wheel on a gear path at two ends of a rectangular area defined by the cathode frame, clamping the cathode frame by a guide wheel, clamping and fixing the device body on the cathode frame, and placing the device body between the A line or the C line;
B. cleaning operation:
starting the cathode cleaning device, the anode cleaning device and the driving wheel, and moving the device body along the A line or the C line; in the moving process, the device body is moved by moving the sliding block, so that the two cathode cleaning brush rollers of the cathode cleaning device are arranged at the two ends of the cathode wire for cleaning; meanwhile, an anode cleaning device positioned at the top of the device body cleans the anode plate;
C. crossing the boundary:
when the device body reaches the junction of the lower frame and the upper frame, the upper row of driving wheels and the guide wheels are automatically loosened, the first telescopic rods on the upper row of driving wheels are contracted, and the device continues to move upwards for cleaning by depending on the lower row of driving devices. After the upper row driving wheel 401 completely passes through the junction of the upper frame and the lower frame, the first telescopic rod of the upper row driving wheel extends, the guide wheel clamps the cathode frame, and the driving wheel is meshed with the gear path; when the rear row driving wheel reaches the junction, the operation is consistent with that of the upper row driving wheel.
D: inter-column movement:
the device body moves to the upper end that A was listed as or B was listed as or C was listed as, negative pole cleaning device, positive pole cleaning device stall and reseed, the clearance finishes the automatic locking of drive wheel and leading wheel on the negative pole frame of one side, drive wheel and leading wheel on the negative pole frame of one side of not clearing up outwards rotate 90, extend first telescopic link simultaneously, the drive wheel stretches out on the negative pole frame of waiting to clear up, then lock fixedly, after treating stably, shrink first telescopic link, cleaning device moves to the rectangle region of waiting to clear up along the guide rail simultaneously, the drive wheel on the negative pole frame of one side of not clearing up moves to the negative pole frame of waiting to clear up, locking, then begin the clearance.
After the motion trail of the device body passes through the whole cathode plate and the anode plate corresponding to the cathode plate, the cleaning is completed, and then the device body is manually moved to another cathode plate for next cleaning.
Compared with the prior art, the utility model discloses following beneficial effect has at least:
1. the device can realize the internal cleaning of polar lines and polar lines of the electric dust collector, reduce the working time of personnel in the electric dust collector and effectively reduce the occupational health risks of the working personnel in the working process.
2. When the device is used for cleaning polar plates of the electrostatic precipitator, no extra waste water or waste residues are generated, and the cleaned adhesive can be disposed according to the conventional process flow.
3. The device can greatly reduce the maintenance cost of the polar plate polar line of the electric dust collector and reduce the production cost prompt benefit of enterprises.
Drawings
Fig. 1 is a schematic front view of the present invention;
fig. 2 is a schematic top view of the present invention;
fig. 3 is a schematic bottom structure of the present invention;
FIG. 4 is a schematic view of the driving wheel structure of the present invention;
fig. 5 is a schematic diagram of the gear path structure of the present invention;
FIG. 6 is a schematic view of the cleaning process of the present invention;
figure 7 is a schematic view of the cathode and anode plates of the present invention;
in the figure: a cathode plate 100; a cathode frame 101; a cathode line 102; an anode plate 200; a device body 300; a body case 301; a power supply 302; a motor group 303; a recess 304; infrared positioning instrument 305; a drive device 400; a drive wheel 401; a guide wheel 402; a first telescopic rod 403; a guide rail 404; a gear path 405; a fixing bar 406; a fourth telescoping rod 407; a slider 408; a cathode cleaning device 500; a cathode cleaning brush roller 501; a third telescoping rod 502; an anode cleaning device 600; an anode cleaning brush roller 601; a second telescoping rod 602.
Detailed Description
As shown in the figure:
example 1:
an electrostatic precipitator polar plate cleaning device comprises a cathode plate 100, an anode plate 200, a device body 300, a driving device 400, a cathode cleaning device 500 and an anode cleaning device 600;
the cathode plate 100 and the anode plate 200 are arranged at intervals; the cathode plate 100 is provided with a cathode frame 101, a cathode wire 102 and a cathode wire prickle 103; the cathode line prickle 103 is arranged on the cathode line 102; the cathode frame 101 is disposed at the periphery and inside of the cathode plate 100, including both vertical and horizontal directions; dividing the cathode plate 100 into a plurality of rectangular areas;
the device body 300 comprises a body shell 301, a power supply 302 and a motor set 303; the motor set 303 and the power supply 302 are arranged inside the body shell;
the driving device 400 comprises a driving wheel 401, a guide wheel 402, a first telescopic rod 403 and a guide rail 404; four guide rails 404 are arranged and arranged at the bottom of the body shell 301 in parallel; four sliding blocks 408 are arranged on the bottom surface of the body shell 301; the sliding block 408 is slidably arranged inside the guide rail 404; the body shell 301 moves along the guide rail 404 under the driving of the sliding block 408; four driving wheels 401 are arranged and are respectively arranged at the tail ends of the four guide rails 404; the driving wheel 401 is connected with the guide rail 404 through a first telescopic rod 403; the driving wheel 401 is rotatably arranged in a range of 0-90 degrees; the guide wheels 402 are arranged at two ends of the driving wheel 401; the guide wheel 402 is fixedly connected with the first telescopic rod 403; the driving wheel 401 is arranged in a gear structure; a gear path 405 is provided on the cathode frame 101; the gear path 405 is disposed in meshing engagement with the drive wheel 401;
the cathode cleaning device 500 is provided with a plurality of groups, each group comprising two cathode cleaning brush rolls 501; the two cathode cleaning brush rolls 501 rotate in opposite directions; the cathode cleaning brush roller 501 is controlled by a motor unit 303; the cathode cleaning device 500 is disposed at the bottom of the device body 300;
the anode cleaning device 600 is provided with a plurality of groups, each group comprising two anode cleaning brush rolls 601; the anode cleaning device 600 is disposed on the top of the device body 300.
Example 2:
in addition to embodiment 1, the apparatus body 300 is provided with an infrared positioning device 305.
Example 3:
on the basis of the embodiment 1-2, the top and the bottom of the body shell 301 are respectively provided with a groove 304; the anode cleaning device 600 and the cathode cleaning device 500 are arranged inside the groove 304; the anode cleaning device 600 and the cathode cleaning device 500 are connected with the groove 304 through the second extension bar 602 and the third extension bar 502, respectively.
Example 4:
on the basis of the embodiments 1-3, the guide wheel 402 is provided with a fixed rod 406; the fixing rod 406 is connected with the first telescopic rod 403 through a fourth telescopic rod 407; the guide wheel 402 is controlled to be clamped and loosened by adjusting the fourth telescopic rod 407.
Example 5:
on the basis of examples 1 to 4, each set of cathode cleaning brush rolls 501 was provided as a metallic brush roll; each set of anode cleaning brush rolls 601 is arranged as one metal brush roll, one brush roll.
Example 6:
on the basis of the embodiments 1-5, the method for cleaning the polar plates of the electric dust collector comprises the following steps:
A. installation of a cleaning device:
manually placing the device body 100 on the cathode frame 101 of the cathode plate 100 and located at the bottom of the lower frame of the A column or the C column on the cathode frame 101, engaging the driving wheel 401 on the gear paths 405 at two ends of a rectangular area enclosed by the cathode frame 101, clamping the cathode frame 101 by the guide wheel 402, clamping and fixing the device body 100 on the cathode frame 101, and placing the device body 100 between the A column or the C column;
B. cleaning operation:
starting the cathode cleaning device 500, the anode cleaning device 600 and the driving wheel 401, and moving the device body 100 along the A line or the C line; in the moving process, the device body 100 is moved by moving the sliding block 405, so that the two cathode cleaning brush rolls 501 of the cathode cleaning device 500 are placed at the two ends of the cathode line 102 for cleaning; meanwhile, the anode cleaning device 600 positioned at the top of the device body 100 cleans the anode plate 200;
C. crossing the boundary:
when the device body 100 reaches the junction of the lower frame and the upper frame, the upper row driving wheel 401 and the guide wheel 402 are automatically released, the first telescopic rod 403 on the upper row driving wheel 401 is contracted, and the device continues to move upwards for cleaning by virtue of the lower row driving device 400. After the upper row of driving wheels 401 completely passes through the junction of the upper frame and the lower frame, the first telescopic rods 403 of the upper row of driving wheels 401 extend, the guide wheels 402 clamp the cathode frame, and the driving wheels 401 are meshed with the gear path 405; when the rear drive wheels 401 reach the junction, the operation is the same as the upper drive wheels.
D: inter-column movement:
the device body 100 moves to the upper end of the A column, the B column or the C column, the cathode cleaning device 300 and the anode cleaning device 600 stop moving and reset, the driving wheel and the guide wheel on the cathode frame 101 on one side after cleaning are automatically locked, the driving wheel 401 and the guide wheel on the cathode frame 101 on the side without cleaning rotate outwards for 90 degrees, the first telescopic rod 403 is extended at the same time, the driving wheel 401 extends out of the cathode frame 101 to be cleaned and is locked and fixed, after the device body is stabilized, the first telescopic rod 403 is contracted, the cleaning device simultaneously moves to a rectangular area to be cleaned along the guide rail 404, the driving wheel on the cathode frame 101 on the side without cleaning moves to the cathode frame to be cleaned, the locking is carried out, and then cleaning is started.
After the motion trail of the apparatus body 100 passes through the whole cathode plate 100 and the corresponding anode plate 200, the cleaning is completed, and then the apparatus body 300 is manually moved to another cathode plate for the next cleaning.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (5)
1. An electrostatic precipitator polar plate cleaning device comprises a cathode plate (100) and an anode plate (200), and is characterized by further comprising a device body (300), a driving device (400), a cathode cleaning device (500) and an anode cleaning device (600);
the cathode plate (100) and the anode plate (200) are arranged at intervals; a cathode frame (101), a cathode wire (102) and a cathode wire bur (103) are arranged on the cathode plate (100); the cathode line prickles (103) are arranged on the cathode lines (102); the cathode frame (101) is arranged at the periphery and inside of the cathode plate (100) and comprises a vertical direction and a horizontal direction; dividing the cathode plate (100) into a plurality of rectangular areas;
the device body (300) comprises a body shell (301), a power supply (302) and a motor set (303); the motor set (303) and the power supply (302) are arranged inside the body shell;
the driving device (400) comprises a driving wheel (401), a guide wheel (402), a first telescopic rod (403) and a guide rail (404); four guide rails (404) are arranged at the bottom of the body shell (301) in parallel; four sliding blocks (408) are arranged on the bottom surface of the body shell (301); the sliding block (408) is arranged inside the guide rail (404) in a sliding manner; the body shell (301) is driven by the sliding block (408) to move along the guide rail (404); four driving wheels (401) are arranged and are respectively arranged at the tail ends of the four guide rails (404); the driving wheel (401) is connected with the guide rail (404) through a first telescopic rod (403); the driving wheel (401) is rotationally arranged in a range of 0-90 degrees; the guide wheels (402) are arranged at two ends of the driving wheel (401); the guide wheel (402) is fixedly connected with the first telescopic rod (403); the driving wheel (401) is arranged in a gear structure; a gear path (405) is arranged on the cathode frame (101); the gear path (405) is meshed with the driving wheel (401);
the cathode cleaning device (500) is provided with a plurality of groups, and each group comprises two cathode cleaning brush rolls (501); the two cathode cleaning brush rollers (501) have opposite rotating directions; the cathode cleaning brush roll (501) is controlled by a motor unit (303); the cathode cleaning device (500) is arranged at the bottom of the device body (300);
the anode cleaning device (600) is provided with a plurality of groups, and each group comprises two anode cleaning brush rolls (601); the anode cleaning device (600) is arranged on the top of the device body (300).
2. The polar plate cleaning device for the electric dust collector as claimed in claim 1, wherein an infrared positioning instrument (305) is arranged on the device body (300).
3. The polar plate cleaning device for the electric dust collector as claimed in claim 1, wherein the top and the bottom of the body shell (301) are respectively provided with a groove (304); the anode cleaning device (600) and the cathode cleaning device (500) are arranged inside the groove (304); the anode cleaning device (600) and the cathode cleaning device (500) are respectively connected with the groove (304) through a second telescopic rod (602) and a third telescopic rod (502).
4. The polar plate cleaning device for the electric dust collector as claimed in claim 1, wherein the guide wheel (402) is provided with a fixing rod (406); the fixed rod (406) is connected with the first telescopic rod (403) through a fourth telescopic rod (407); the guide wheel (402) is controlled to be clamped and loosened by adjusting the fourth telescopic rod (407).
5. An electrostatic precipitator pole plate cleaning device according to claim 1, characterized in that each set of cathode cleaning brush rolls (501) is provided as a metal brush roll; each group of anode cleaning brush rollers (601) is set to be a metal brush roller and a brush roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021199929.9U CN212759137U (en) | 2020-06-24 | 2020-06-24 | Cleaning device for polar plates of electrode wires of electric dust collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021199929.9U CN212759137U (en) | 2020-06-24 | 2020-06-24 | Cleaning device for polar plates of electrode wires of electric dust collector |
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| Publication Number | Publication Date |
|---|---|
| CN212759137U true CN212759137U (en) | 2021-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021199929.9U Active CN212759137U (en) | 2020-06-24 | 2020-06-24 | Cleaning device for polar plates of electrode wires of electric dust collector |
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| CN (1) | CN212759137U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111701727A (en) * | 2020-06-24 | 2020-09-25 | 易门铜业有限公司 | Cleaning system and cleaning method for polar plates of polar lines of electric dust collector |
-
2020
- 2020-06-24 CN CN202021199929.9U patent/CN212759137U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111701727A (en) * | 2020-06-24 | 2020-09-25 | 易门铜业有限公司 | Cleaning system and cleaning method for polar plates of polar lines of electric dust collector |
| CN111701727B (en) * | 2020-06-24 | 2022-08-12 | 易门铜业有限公司 | Cleaning system and cleaning method for polar plates of polar lines of electric dust collector |
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