CN116213225A - 一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法 - Google Patents
一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法 Download PDFInfo
- Publication number
- CN116213225A CN116213225A CN202211644689.2A CN202211644689A CN116213225A CN 116213225 A CN116213225 A CN 116213225A CN 202211644689 A CN202211644689 A CN 202211644689A CN 116213225 A CN116213225 A CN 116213225A
- Authority
- CN
- China
- Prior art keywords
- self
- cleaning
- weather
- primer
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 102
- 239000011248 coating agent Substances 0.000 title claims abstract description 98
- 238000004140 cleaning Methods 0.000 title claims abstract description 89
- 238000000034 method Methods 0.000 title claims abstract description 36
- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 28
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 28
- 238000010924 continuous production Methods 0.000 title claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 41
- 239000010959 steel Substances 0.000 claims abstract description 41
- 239000003973 paint Substances 0.000 claims abstract description 27
- 239000002987 primer (paints) Substances 0.000 claims description 56
- 229920005989 resin Polymers 0.000 claims description 33
- 239000011347 resin Substances 0.000 claims description 33
- 239000002105 nanoparticle Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 16
- 239000000049 pigment Substances 0.000 claims description 14
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 claims description 10
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- -1 fluoroalkyl siloxane Chemical class 0.000 claims description 7
- 230000001590 oxidative effect Effects 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 239000004814 polyurethane Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 6
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical group [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 claims description 6
- 229940010552 ammonium molybdate Drugs 0.000 claims description 6
- 235000018660 ammonium molybdate Nutrition 0.000 claims description 6
- 239000011609 ammonium molybdate Substances 0.000 claims description 6
- 239000007800 oxidant agent Substances 0.000 claims description 6
- 238000002161 passivation Methods 0.000 claims description 6
- 235000011007 phosphoric acid Nutrition 0.000 claims description 6
- 229910000077 silane Inorganic materials 0.000 claims description 6
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 239000004593 Epoxy Substances 0.000 claims description 4
- 239000001913 cellulose Substances 0.000 claims description 4
- 229920002678 cellulose Polymers 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 229920000180 alkyd Polymers 0.000 claims description 3
- FRWPIQAMIMYSPM-UHFFFAOYSA-N diethoxy-(8-fluorooctyl)-pentadecan-2-yloxysilane Chemical group C(CCCCCCCCCCCC)C(C)O[Si](OCC)(OCC)CCCCCCCCF FRWPIQAMIMYSPM-UHFFFAOYSA-N 0.000 claims description 3
- BJZIJOLEWHWTJO-UHFFFAOYSA-H dipotassium;hexafluorozirconium(2-) Chemical group [F-].[F-].[F-].[F-].[F-].[F-].[K+].[K+].[Zr+4] BJZIJOLEWHWTJO-UHFFFAOYSA-H 0.000 claims description 3
- RXCBCUJUGULOGC-UHFFFAOYSA-H dipotassium;tetrafluorotitanium;difluoride Chemical group [F-].[F-].[F-].[F-].[F-].[F-].[K+].[K+].[Ti+4] RXCBCUJUGULOGC-UHFFFAOYSA-H 0.000 claims description 3
- SCPWMSBAGXEGPW-UHFFFAOYSA-N dodecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCC[Si](OC)(OC)OC SCPWMSBAGXEGPW-UHFFFAOYSA-N 0.000 claims description 3
- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000113 methacrylic resin Substances 0.000 claims description 3
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical group CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 claims description 3
- 229920000582 polyisocyanurate Polymers 0.000 claims description 3
- 239000011495 polyisocyanurate Substances 0.000 claims description 3
- 230000003746 surface roughness Effects 0.000 claims description 3
- 239000001038 titanium pigment Substances 0.000 claims description 3
- OYGYKEULCAINCL-UHFFFAOYSA-N triethoxy(hexadecyl)silane Chemical compound CCCCCCCCCCCCCCCC[Si](OCC)(OCC)OCC OYGYKEULCAINCL-UHFFFAOYSA-N 0.000 claims description 3
- 239000004890 Hydrophobing Agent Substances 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 abstract description 12
- 238000007761 roller coating Methods 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000003075 superhydrophobic effect Effects 0.000 description 20
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000012046 mixed solvent Substances 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 6
- 230000002209 hydrophobic effect Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229910052700 potassium Inorganic materials 0.000 description 6
- 239000011591 potassium Substances 0.000 description 6
- 238000009500 colour coating Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- XPBBUZJBQWWFFJ-UHFFFAOYSA-N fluorosilane Chemical compound [SiH3]F XPBBUZJBQWWFFJ-UHFFFAOYSA-N 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000003344 environmental pollutant Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 231100000719 pollutant Toxicity 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 239000004408 titanium dioxide Substances 0.000 description 3
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000005661 hydrophobic surface Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000005543 nano-size silicon particle Substances 0.000 description 2
- 239000002086 nanomaterial Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229920001709 polysilazane Polymers 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000006479 redox reaction Methods 0.000 description 2
- 238000001338 self-assembly Methods 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 238000000935 solvent evaporation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 241000251468 Actinopterygii Species 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 241000251730 Chondrichthyes Species 0.000 description 1
- 241000931705 Cicada Species 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910018557 Si O Inorganic materials 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- GEIAQOFPUVMAGM-UHFFFAOYSA-N ZrO Inorganic materials [Zr]=O GEIAQOFPUVMAGM-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 230000003667 anti-reflective effect Effects 0.000 description 1
- 238000000498 ball milling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000010041 electrostatic spinning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 1
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000001259 photo etching Methods 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- BPCXHCSZMTWUBW-UHFFFAOYSA-N triethoxy(1,1,2,2,3,3,4,4,5,5,8,8,8-tridecafluorooctyl)silane Chemical compound CCO[Si](OCC)(OCC)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)CCC(F)(F)F BPCXHCSZMTWUBW-UHFFFAOYSA-N 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
- B05D3/102—Pretreatment of metallic substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
- B05D5/083—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
- B05D5/086—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers having an anchoring layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
- B05D7/16—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/544—No clear coat specified the first layer is let to dry at least partially before applying the second layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
- C23C22/44—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/10—Metallic substrate based on Fe
- B05D2202/15—Stainless steel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
本发明涉及一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法,镀锌钢板包括基板和设置在基板外表面的氧化层,以及分别设置在基板上表面和下表面氧化层外部的耐候底漆层,所述底漆层的外部设置有自清洁层。所述方法包括S1:清洁过的镀锌带钢进入连续生产入口活套后进行辊涂预处理;S2:预处理后的镀锌带钢进入底漆辊涂器蘸取底漆和背漆,然后进入底漆固化炉烘干;S3:涂有底漆的镀锌带钢进入自清洁层辊涂器蘸取自清洁层,然后进入自清洁层固化炉烘干。本发明在镀锌钢板表面制备出的涂层不仅环保,还具有良好的润滑性、耐候性和耐腐蚀性。而且涂层制备的方法简单便捷,成本低,可以连续生产,生产效率较高。
Description
技术领域
本发明涉及金属材料表面处理技术领域,尤其涉及一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法。
背景技术
“自清洁”概念于20世纪90年代在国外引起广泛关注,成为如今表面工程领域的研究重点。随着社会的发展和进步,材料的表面处理方式也逐渐向智能化方向发展,诞生了各种各样功能化的表面。例如多重响应、高导电、抗菌、自修复、防腐、超疏水等,其中具有超疏水的自清洁表面被广泛用于建筑用外墙、瓷砖、玻璃、汽车隐形车衣、以及厨卫用具、家电面板、生物医学抗菌器械等领域。这种表面处理的特征是在重力,风力,阳光等条件下表面附着的污染物和灰尘等可以自动脱落或降解,因此具有超疏水的自清洁的涂层能长期保持表面光亮如新,减少打扫次数,降低清洁成本。
在自然界中,荷叶、蝉翼、鲨鱼和鱼皮以及莲叶上存在着天然的自清洁超疏水表面,通过对这些天然动植物超疏水表面进行深入研究发现,它们都具有高度密集有序的凹槽和凸起的粗糙纹理结构,根据Cassie-Baxter表面润湿理论,这些微小的缝隙、微孔或凹凸结构里面储存有大量空气,这些微区里的空气在抵抗尺寸比微孔尺寸大的多的有机液体、水,或其它污染物等混合物质时,微孔内的空气会发生压缩产生压力,这种反作用力对外来液滴产生支撑,液滴污染物无法铺展和吸附。同时由于高密度纳米微孔降低了表面直接接触的面积,降低了附着力,从而产生自清洁效果。
从国内外的研究结果来看,超疏水自清洁涂层的制备主要集中在两方面:一是在疏水表面构造微纳结构,二是在微纳结构修饰低表面能的物质。常见的方法有溶胶-凝胶法、电化学沉积法、气相沉积法、层层自主装法、模板法和刻蚀法等。
例如,专利CN103102791B提供了一种纳米二氧化钛自洁净透明涂层制备方法,其自清洁涂料包括尺寸15-100nm二氧化钛纳米浆料1份、水性聚氨酯10份、消泡剂0.01份和增稠剂0.4份。通过2-2.8cm玛瑙球磨、20000Hz超声,250r/min搅拌混合,调节PH为7-8后均匀后涂布在基体上,80℃烘烤3h。制备出的自清洁涂层具有高透光率、成本低、制备工艺简单、便于施工。可以用于太阳能玻璃面板、汽车后视镜、挡风玻璃及建筑外墙玻璃。专利CN109054627A提供了具有持久超疏水性自清洁涂层材料及其制备方法,其涂料由尺寸25-100nm二氧化钛纳米粒子5-7.5份、聚二甲基硅氧烷4-5份和20-25份己烷-无水乙醇溶剂组成。通过在100-150℃加热10min固化得到涂层。涂层具有超疏水性和光催化活性,水接触角高达160°。适用于各种基体,包括金属,塑料和橡胶,可用作建筑外墙涂料和金属表面防锈涂料。专利CN108299869A提供了高强度超疏水自清洁涂层和高强度减反增透超疏水自清洁涂层以及它们的制备方法,其涂料包含具有低表面能的十三氟辛基三乙氧基硅烷、四乙氧基硅烷。通过在含有氨水的乙醇溶液中通过两种水热条件制备一种10-30nm,一种30-100nm尺寸二氧化硅纳米颗粒和溶剂乙醇。通过喷涂在固体基底自然晾干获得涂层。该涂层具有良好的机械性能、在玻璃、织物、木材、石头、皮革、铁片、纱布、铝片等各种基体上均具有超过150°水接触角的超疏水性能、制备方法简单。专利CN107022269B提供了自清洁超硬聚硅氮烷疏水涂料及其制备和使用方法,其超疏水涂料包含有机无机杂化聚硅氮烷5-25份、疏水丙烯酸树脂15-30份、纳米二氧化硅5-15份和有机溶剂40-250份。该疏水涂料在室温下0.5-1h表面固化,15-19h完全固化。固化后的涂层具有超过9H的硬度和150°超疏水的水接触角、制备工艺简单,可以广泛推广使用。专利CN105694711B提供了一种超光滑自洁涂层及其制备方法,在氮气保护下将硅酸四乙酯8-10份、硅溶胶19-68份、硅烷偶联剂20-50份、有机溶剂9-28份在PH为2-6,1-10%盐酸等强酸催化的作用下水解缩合获得含有纳米二氧化硅的溶胶状涂料。将该涂料涂到基材表面加热固化处理,得到第一层涂层,再将固化的涂层浸泡在黏度为10-500mPa.s的硅油中溶胀,制备出有机-无机杂化超光滑自清洁涂层。该涂层透明稳定,疏水自清洁,可用于海洋,医疗器械等领域。专利CN108003753B提供了一种自清洁超疏水长效防腐涂层及其制备方法,其涂层由底漆层和自清洁超疏水层组成,其中底漆层包含环氧树脂5-15%、超细锌粉70-85%、防沉剂0.5-1%、固化剂5-20%、纳米填料0.5-5%和有机溶剂,自清洁超疏水层包含硅树脂0.5-5%、纳米颗粒0.5-2.5%/粘接剂0.1-2%和有机溶剂。采用喷涂施工室温下制备涂层,制备方法简单,能对金属材料提供长效防腐和自清洁性能。
以上方法虽然能够制备出超疏水涂层,但均存在一些技术缺陷:涂料需要进行喷涂,刷涂等方式施工,自然干燥固化时间长,生产效率低,不能连续大面积施工,增加了人工成本,使用氮气保护制备涂料增加了原料成本,通过浸泡硅油等润滑油制备表面疏水表面的方法增加了时间成本。尤其当在相对光滑的金属表面制备超疏水层时,疏水涂料无法在金属表面均匀铺展,制备的超疏水涂层在环境中受阳光照射,风雨冲刷容易失效,耐候性较差。
发明内容
针对上述问题,本发明的目的在于提供一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法,通过对含钒铁水工艺流程的设计,实现了各工序的协调配合,有效的规避了含钒铁水冶炼热源不足、氧化性偏高、终点钢水磷控制难等问题。
本发明采用的技术方案如下:
本发明所提出的一种具有耐候自清洁涂层的镀锌钢板,包括基板和设置在基板外表面的氧化层,以及分别设置在基板上表面和下表面氧化层外部的耐候底漆层,所述底漆层的外部设置有自清洁层。
一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,包括以下步骤:
S1:清洁过的镀锌带钢由入口活套进入连续生产线,首先进行表面预处理,使得镀锌带钢表面形成氧化层,致使其表面粗糙度增加,为底漆层和背漆层提供较高的附着力;
S2:预处理后的镀锌带钢进入底漆辊涂器,分别蘸取上表面和下表面底漆,然后进入底漆固化炉进行烘干;
S3:涂有底漆的镀锌带钢进入自清洁层辊涂器蘸取自清洁层,然后进入自清洁层固化炉烘干,最后经过出口活套,表面质量检查平台后卷取成卷,连续生产结束。
优选的,步骤S1中,所述表面预处理采用环保无铬钝化工艺,钝化液为1-10wt%的正磷酸、1-10wt%的氟钛酸盐或1-10wt%的氟锆酸盐或1-10wt%的氟钛酸盐+氟锆酸盐、1-2wt%的氧化剂钼酸盐或1-2wt%的钒酸盐或1-2wt%的氧化剂钼酸盐+钒酸盐、80-90wt%的水。
优选的,所述氟钛酸盐选择氟钛酸钾,氟锆酸盐选择氟锆酸钾,钼酸盐选择钼酸铵。
优选的,步骤S2中,所述底漆中包含高附着性树脂涂料。
优选的,所述高附着性树脂涂料为环氧树脂-甲基丙烯酸树脂混合树脂涂料、聚酯-环氧树脂混合树脂涂料、聚酯-聚异氰酸脲酸酯混合树脂涂料、聚酯-聚氨酯混合树脂涂料和醇酸树脂-纤维素基树脂混合树脂涂料中的一种;其中,镀锌带钢底漆层涂料配方中的耐候颜料选择白色的尺寸为3-10μm的硫酸钡和钛白粉混合颜料。
优选的,步骤S3中,所述自清洁层是由含有液体疏水剂和分散的纳米颗粒溶液烘干而成。
优选的,所述液体疏水剂为硅烷或氟烷基硅氧烷。
优选的,所述硅烷为甲基三甲氧基硅烷或乙基三甲氧基硅烷或十二烷基三甲氧基硅烷或十六烷基三乙氧基硅烷。
优选的,所述氟烷基硅氧烷为十三氟辛基三乙氧基硅烷。
与现有技术相比,本发明具有以下有益效果:
本发明利用彩涂的“涂布-烘干”两涂两烘连续生产工艺,在镀锌带钢表面连续制备双层有机涂层:高耐候高粘接底漆层和超疏水无树脂自清洁层。相比通过溶胶-凝胶、电化学沉积层层自主装、表面微结构光刻、化学刻蚀、静电纺丝、喷涂疏水涂料等制备方法,通过连续生产的方法可以高效率在镀锌钢板上生产自清洁耐候涂层。与传统彩涂面漆不同,自清洁层不含粘接剂树脂,而通过氟硅烷与底漆树脂共价键结合,并固定纳米颗粒,更具备具有成本优势。同时,自清洁层通过共价键与白色耐候底漆层紧密结合,由于底漆层中的白色耐候颜料能反射高达80-90%的阳光辐射,因此能增加涂层耐候性。与直接在金属表面制备自清洁层相比,更耐磨耐雨水冲刷耐阳光辐照,自清洁涂层寿命更长。
附图说明
图1为本发明提出的一种具有耐候自清洁涂层的镀锌钢板的结构示意图;
图2为本发明提出的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法的简要过程示意图。
具体实施方式
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
如图1所示,本发明所提出的一种具有耐候自清洁涂层的镀锌钢板,包括带钢1、镀锌层2、氧化层3、耐候底漆层4和自清洁层5;所述带钢1的外表面设置有镀锌层2,共同构成基板;所述氧化层3设置在镀锌层2的外部;所述耐候底漆层4设置在氧化层3的外部;所述自清洁层5设置在基板上表面的氧化层3外部。
如图2所示,本发明所提出的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,具体包括以下步骤:
S1:将清洁过的镀锌带钢由彩涂线入口活套送入连续生产线,首先进行表面预处理,使得镀锌带钢表面形成氧化层,致使其表面粗糙度增加,为底漆层和背漆层提供较高的附着力;其中,所述表面预处理采用的是环保无铬钝化工艺,钝化液为1-10wt%的正磷酸、1-10wt%的氟钛酸盐或1-10wt%的氟锆酸盐或1-10wt%的氟钛酸盐+氟锆酸盐、1-2wt%的氧化剂钼酸盐或1-2wt%的钒酸盐或1-2wt%的氧化剂钼酸盐+钒酸盐,以及80-90wt%的水。所述氟钛酸盐优先选择氟钛酸钾,氟锆酸盐先选选择氟锆酸钾,钼酸盐先选选择钼酸铵。
酸性预处理液的配方表:
镀锌钢表面预处理存在复杂的氧化还原反应:
钼酸盐的水解在镀锌钢表面生成4价和6价氧化钼的反应机理:
MoO4 2-+H2O→MoO2+2OH-
MoO4 2-+2H2O→MoO3.H2O↓+2OH-
MoO4 2-+2H2O→MoO(OH)2↓+2OH-
氟钛酸和氟锆酸在镀锌钢表面的氧化还原反应:
Zn+2H+→Zn2++H2↑
(Ti,Zr)F62–+H3PO4+Zn2++3H2O→Zn(OH)2·(Ti,Zr)(OH)(PO4)↓+6HF↑
50℃干燥过程表面氧化物和磷化物的形成:
Zn(OH)2·(Ti,Zr)(OH)(PO4)→mZnO+nZn3(PO4)2+x(Ti,Zr)O2+y(Ti,
Zr)3(PO4)4+zH2O
S2:预处理后的镀锌带钢进入底漆辊涂器,分别蘸取上表面底漆和下表面底漆(背漆),然后进入底漆固化炉进行烘干;所述底漆的固化工艺为空气热对流溶剂蒸发固化体系,固化温度为100-120℃,属于中温固化体系;
所述底漆中包含高附着性树脂涂料;所述高附着性树脂涂料为环氧树脂-甲基丙烯酸树脂混合树脂涂料、聚酯-环氧树脂混合树脂涂料、聚酯-聚异氰酸脲酸酯混合树脂涂料、聚酯-聚氨酯混合树脂涂料和醇酸树脂-纤维素基树脂混合树脂涂料中的一种;其中,镀锌带钢底漆层涂料配方中的耐候颜料选择尺寸为3-10μm的硫酸钡和钛白粉混合颜料。其中硫酸钡作为耐UV辐射的反射颜料,提高涂层耐候性,二氧化钛作为白色颜料,尺寸选择3-10μm同时兼具成本优势。
底漆配方如下表所示(任意选择两种分别作为上表面底漆和下表面底漆):
S3:涂有底漆的镀锌带钢进入自清洁层辊涂器蘸取自清洁层,然后进入自清洁层固化炉烘干,固化工艺为热对流溶剂蒸发固化体系,固化温度150-225℃,属于高温固化体系;最后经过出口活套,表面质量检查平台后卷取成卷,连续生产结束;
其中,所述自清洁层是由含有液体疏水剂和分散的纳米颗粒溶液烘干而成。所述液体疏水剂包含溶剂和分散的纳米颗粒,纳米颗粒占液体疏水剂的质量分数为1-5%;分散的纳米颗粒指的是溶解在丙二醇单甲基醚中的、粒径小于100nm的具有一定长径比的金属氧化物,例如SiO2,TiO2,Al2O3,ZrO2,SnO2纳米颗粒等的一种或多种;纳米颗粒粉末可以通过水热合成法在实验室制备或者直接商购;
所述液体疏水剂为硅烷或氟烷基硅氧烷;所述硅烷为甲基三甲氧基硅烷或乙基三甲氧基硅烷或十二烷基三甲氧基硅烷或十六烷基三乙氧基硅烷;所述氟烷基硅氧烷优先选择十三氟辛基三乙氧基硅烷。
自清洁层配方如下表:
氟硅烷与氧化物纳米颗粒可以形成Si-O共价键提高纳米颗粒在溶剂中的分散性,固化干燥后,可以与之前固化的底漆层形成共价连接。同时含氟基团和表面纳米凹凸的粗糙结构赋予镀锌钢板表面优异的自清洁性能。
下面通过具体实施例对本发明做进一步说明:
实施例1
经过表面清洗的镀锌带钢经过彩涂线入口活套进入预处理辊涂器,顺涂方式施工,其中每1L预处理槽液中含有10g磷酸,3g氟钛酸钾,3g氟锆酸钾和0.5g钼酸铵,60℃烘干预处理层,涂层厚度控制在50mg/m2,厚度20nm。镀锌带钢经过预处理后进入底漆和背漆辊涂机,由于油漆固含量高,粘度大,漆膜厚的特点,因此均采用逆涂方式。其中底漆层包含30wt%环氧树脂-甲基丙烯酸混合树脂,40wt%乙酸丁酯、二甲苯、丙酮混合溶剂,25wt%白色耐候颜料,5wt%油漆添加剂;背漆层包含30wt%聚酯-聚氨酯混合树脂,40wt%甲苯,二甲苯等芳香烃混合溶剂,25wt%白色耐候颜料,5wt%油漆添加剂。随后带钢进入底漆固化炉,在110℃条件下固化30s,带钢运行速度60m/min,制备厚度为15-20μm的背漆和底漆涂层。随后带钢进入自清洁层辊涂器,自清洁层辊涂槽液包含5wt%的100nmTiO2和Al2O3混合纳米颗粒,1wt%氟硅烷,94wt%混合溶剂,由于自清洁层固含量低,粘度低,辊涂量小,因此采用顺涂方式制备。随后进入自清洁层固化炉,在150℃条件下烘烤30s完全蒸发掉溶剂,同时将纳米颗粒固定在底漆层上,制备具有凹凸的粗糙显微结构的自清洁层。
实施例2
经过表面清洗的镀锌带钢经过彩涂线入口活套进入预处理辊涂器,顺涂方式施工,其中每1L预处理槽液中含有15g磷酸,5g氟钛酸钾,5g氟锆酸钾和1g钼酸铵,60℃烘干预处理层,涂层厚度控制在100mg/m2,厚度40nm。镀锌带钢经过预处理后进入底漆和背漆辊涂机,由于油漆固含量高,粘度大,漆膜厚的特点,因此均采用逆涂方式。其中底漆层包含30wt%醇酸树脂-纤维素基树脂混合树脂,40wt%乙酸乙酯、丙酮、乙二醇单甲醚混合溶剂,25wt%白色耐候颜料,5wt%油漆添加剂;背漆层包含30wt%聚酯-聚氨酯混合树脂,40wt%甲苯,二甲苯等芳香烃混合溶剂,25wt%白色耐候颜料,5wt%油漆添加剂。随后带钢进入底漆固化炉,在120℃条件下固化30s,带钢运行速度60m/min,制备厚度为15-20μm的背漆和底漆涂层。随后带钢进入自清洁层辊涂器,自清洁层辊涂槽液包含5wt%的50nmZrO2和Al2O3混合纳米颗粒,1wt%氟硅烷,94wt%混合溶剂,由于自清洁层固含量低,粘度低,辊涂量小,因此采用顺涂方式制备。随后进入自清洁层固化炉,在180℃条件下烘烤30s完全蒸发掉溶剂,同时将纳米颗粒固定在底漆层上,制备具有凹凸的粗糙显微结构的自清洁层。
实施例3
经过表面清洗的镀锌带钢经过彩涂线入口活套进入预处理辊涂器,顺涂方式施工,其中每1L预处理槽液中含有10g磷酸,3g氟钛酸钾,3g氟锆酸钾和0.5g钼酸铵,60℃烘干预处理层,涂层厚度控制在200mg/m2,厚度80nm。镀锌带钢经过预处理后进入底漆和背漆辊涂机,由于油漆固含量高,粘度大,漆膜厚的特点,因此均采用逆涂方式。其中底漆层包含30wt%醇酸树脂-纤维素基树脂混合树脂,40wt%乙酸乙酯、丙酮、乙二醇单甲醚混合溶剂,25wt%白色耐候颜料,5wt%油漆添加剂;背漆层包含30wt%聚酯-聚氨酯混合树脂,40wt%甲苯,二甲苯等芳香烃混合溶剂,25wt%白色耐候颜料,5wt%油漆添加剂。随后带钢进入底漆固化炉,在1110℃条件下固化30s,带钢运行速度60m/min,制备厚度为15-20μm的背漆和底漆涂层。随后带钢进入自清洁层辊涂器,自清洁层辊涂槽液包含5wt%的50nmZrO2和Al2O3混合纳米颗粒,1wt%氟硅烷,94wt%混合溶剂,由于自清洁层固含量低,粘度低,辊涂量小,因此采用顺涂方式制备。随后进入自清洁层固化炉在225℃下烘烤30s完全蒸发掉溶剂,同时将纳米颗粒固定在底漆层上,制备具有凹凸的粗糙显微结构的自清洁层。
本发明未尽事宜为公知技术。
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。
Claims (10)
1.一种具有耐候自清洁涂层的镀锌钢板,其特征在于:所述镀锌钢板包括基板和设置在基板外表面的氧化层,以及分别设置在基板上表面和下表面氧化层外部的耐候底漆层,所述底漆层的外部设置有自清洁层。
2.根据权利要求1所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于,所述方法包括以下步骤:
S1:清洁过的镀锌带钢由入口活套进入连续生产线,首先进行表面预处理,使得镀锌带钢表面形成氧化层,致使其表面粗糙度增加,为底漆层和背漆层提供较高的附着力;
S2:预处理后的镀锌带钢进入底漆辊涂器,分别蘸取上表面和下表面底漆,然后进入底漆固化炉进行烘干;
S3:涂有底漆的镀锌带钢进入自清洁层辊涂器蘸取自清洁层,然后进入自清洁层固化炉烘干,最后经过出口活套,表面质量检查平台后卷取成卷,连续生产结束。
3.根据权利要求2所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:步骤S1中,所述表面预处理采用环保无铬钝化工艺,钝化液为1-10wt%的正磷酸、1-10wt%的氟钛酸盐或1-10wt%的氟锆酸盐或1-10wt%的氟钛酸盐+氟锆酸盐、1-2wt%的氧化剂钼酸盐或1-2wt%的钒酸盐或1-2wt%的氧化剂钼酸盐+钒酸盐和80-90wt%的水。
4.根据权利要求3所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:所述氟钛酸盐选择氟钛酸钾,氟锆酸盐选择氟锆酸钾,钼酸盐选择钼酸铵。
5.根据权利要求2所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:步骤S2中,所述底漆中包含高附着性树脂涂料。
6.根据权利要求5所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:所述高附着性树脂涂料为环氧树脂-甲基丙烯酸树脂混合树脂涂料、聚酯-环氧树脂混合树脂涂料、聚酯-聚异氰酸脲酸酯混合树脂涂料、聚酯-聚氨酯混合树脂涂料和醇酸树脂-纤维素基树脂混合树脂涂料中的一种;其中,镀锌带钢底漆层涂料配方中的耐候颜料选择白色的尺寸为3-10μm的硫酸钡和钛白粉混合颜料。
7.根据权利要求2所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:步骤S3中,所述自清洁层是由含有液体疏水剂和分散的纳米颗粒溶液烘干而成。
8.根据权利要求7所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:所述液体疏水剂为硅烷或氟烷基硅氧烷。
9.根据权利要求8所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:所述硅烷为甲基三甲氧基硅烷或乙基三甲氧基硅烷或十二烷基三甲氧基硅烷或十六烷基三乙氧基硅烷。
10.根据权利要求8所述的一种具有耐候自清洁涂层的镀锌钢板的连续生产方法,其特征在于:所述氟烷基硅氧烷为十三氟辛基三乙氧基硅烷。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211644689.2A CN116213225A (zh) | 2022-12-20 | 2022-12-20 | 一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211644689.2A CN116213225A (zh) | 2022-12-20 | 2022-12-20 | 一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116213225A true CN116213225A (zh) | 2023-06-06 |
Family
ID=86573907
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211644689.2A Pending CN116213225A (zh) | 2022-12-20 | 2022-12-20 | 一种具有耐候自清洁涂层的镀锌钢板及其连续生产方法 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116213225A (zh) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101332692A (zh) * | 2007-06-25 | 2008-12-31 | 宝山钢铁股份有限公司 | 一种热镀铝锌无铬钝化处理钢板及其工艺 |
WO2010079495A1 (en) * | 2009-01-12 | 2010-07-15 | Cleansun Energy Ltd. | A substrate having a self cleaning anti-reflecting coating and method for its preparation |
CN101985250A (zh) * | 2009-07-29 | 2011-03-16 | 财团法人工业技术研究院 | 耐候自洁涂层与其形成方法 |
CN105315854A (zh) * | 2014-07-25 | 2016-02-10 | 宝山钢铁股份有限公司 | 自清洁型高耐久面漆涂料及涂有该涂料的彩涂钢板 |
CN205044241U (zh) * | 2015-09-11 | 2016-02-24 | 内蒙古宇亚科技股份有限公司 | 一种新型自清洁高附着耐腐蚀彩涂板 |
CN205061952U (zh) * | 2015-09-29 | 2016-03-02 | 浙江墙煌建材有限公司 | 一种水性有机瓷预辊涂金属彩板 |
CN108970949A (zh) * | 2018-07-25 | 2018-12-11 | 浙江晶慧科技有限公司 | 一种化学储罐的喷涂方法 |
CN111918723A (zh) * | 2018-02-22 | 2020-11-10 | 阿兹拉Shs股份有限公司 | 耐用超疏水涂层 |
-
2022
- 2022-12-20 CN CN202211644689.2A patent/CN116213225A/zh active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101332692A (zh) * | 2007-06-25 | 2008-12-31 | 宝山钢铁股份有限公司 | 一种热镀铝锌无铬钝化处理钢板及其工艺 |
WO2010079495A1 (en) * | 2009-01-12 | 2010-07-15 | Cleansun Energy Ltd. | A substrate having a self cleaning anti-reflecting coating and method for its preparation |
CN101985250A (zh) * | 2009-07-29 | 2011-03-16 | 财团法人工业技术研究院 | 耐候自洁涂层与其形成方法 |
CN105315854A (zh) * | 2014-07-25 | 2016-02-10 | 宝山钢铁股份有限公司 | 自清洁型高耐久面漆涂料及涂有该涂料的彩涂钢板 |
CN205044241U (zh) * | 2015-09-11 | 2016-02-24 | 内蒙古宇亚科技股份有限公司 | 一种新型自清洁高附着耐腐蚀彩涂板 |
CN205061952U (zh) * | 2015-09-29 | 2016-03-02 | 浙江墙煌建材有限公司 | 一种水性有机瓷预辊涂金属彩板 |
CN111918723A (zh) * | 2018-02-22 | 2020-11-10 | 阿兹拉Shs股份有限公司 | 耐用超疏水涂层 |
CN108970949A (zh) * | 2018-07-25 | 2018-12-11 | 浙江晶慧科技有限公司 | 一种化学储罐的喷涂方法 |
Non-Patent Citations (2)
Title |
---|
原燃料化学工业部涂料技术训练班: "《涂料工艺 第3分册》", 石油化学工业出版社, pages: 23 * |
明振涛;黄大华;侯广亚;伍廉奎;唐谊平;: "热镀锌彩涂板的失效与防护", 材料保护, no. 11, pages 130 - 131 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101724342B (zh) | 一种超双亲自清洁涂层材料及其制备方法 | |
CN108250928B (zh) | 一种含复合金属纳米核颗粒的水性玻璃纳米涂料及制备 | |
CN102382490A (zh) | 具有光催化活性的亲水性自清洁涂料的制备及应用 | |
CN102167954B (zh) | 涂料组合物及其用途 | |
US11442200B2 (en) | Low-reflection coated glass sheet, method for producing low-reflection coated substrate, and coating liquid for forming low-reflection coating of low-reflection coated substrate | |
CN105419450A (zh) | 一种高耐磨超疏水复合涂层及其制备方法 | |
CN108906557A (zh) | 一种长效超亲水聚硅氮烷涂层及其制备方法 | |
JP2012512019A (ja) | セルフクリーニング性塗料組成物 | |
CN108084751A (zh) | 一种含氟钛溶胶、无机硅酸盐涂料及其制备方法 | |
CN107541106A (zh) | 一种太阳能光热涂层及其制备方法和基于涂层的太阳墙 | |
WO2005105304A2 (de) | Verwendung photokatalytischer tio2-schichten zur funktionalisierung von substraten | |
WO2010053459A1 (en) | Preparation of tio2/sio2 sols and use thereof for deposition of self-cleaning anti- fogging coatings | |
CN104745052B (zh) | 一种高附着力的纳米自洁涂层材料的制备方法 | |
US20100221513A1 (en) | Self sintering transparent nanoporous thin-films for use in self-cleaning, anti-fogging, anti-corrosion, anti-erosion electronic and optical applications | |
CN108178966A (zh) | 一种深色超疏水反红外隔热涂料及其制备方法 | |
JP5874266B2 (ja) | 光触媒塗工液及びそれから得られる光触媒薄膜 | |
CN103555184A (zh) | 超双疏纳米复合罩面清漆及其制备方法 | |
CN102584028A (zh) | 一种改性纳米SiO2溶胶、其制备方法及其在汽车玻璃上的使用方法 | |
CN102127325A (zh) | 常温快速固化型纳米TiO2涂覆组合物及其制备方法与涂膜 | |
CN1817978A (zh) | 纳米二氧化钛改性氟碳涂料及其制备工艺与应用 | |
CN104310791A (zh) | 一种利用空心纳米复合粒子构建自洁减反膜的方法 | |
CN101422774B (zh) | 一种具有疏水效应的搪瓷表面涂层的制备方法 | |
CN102965653A (zh) | 一种用于镀锌板的自修复无磷陶化处理液及其陶化工艺 | |
CN206385061U (zh) | 一种自清洁多彩涂料的涂层结构 | |
JP2004307897A (ja) | シリカ−ジルコニア系皮膜を有する表面処理金属材料およびその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |