CN116140213A - Intelligent material sorting equipment and integrated control system thereof - Google Patents

Intelligent material sorting equipment and integrated control system thereof Download PDF

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Publication number
CN116140213A
CN116140213A CN202310349994.7A CN202310349994A CN116140213A CN 116140213 A CN116140213 A CN 116140213A CN 202310349994 A CN202310349994 A CN 202310349994A CN 116140213 A CN116140213 A CN 116140213A
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China
Prior art keywords
matrix
driving wheel
outer side
electromagnet
plate
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Granted
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CN202310349994.7A
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Chinese (zh)
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CN116140213B (en
Inventor
阎世梁
王银玲
王敏
路丹丹
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Southwest University of Science and Technology
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Southwest University of Science and Technology
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Priority to CN202310349994.7A priority Critical patent/CN116140213B/en
Publication of CN116140213A publication Critical patent/CN116140213A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/02Apparatus characterised by the means used for distribution
    • B07C3/08Apparatus characterised by the means used for distribution using arrangements of conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C3/00Sorting according to destination
    • B07C3/10Apparatus characterised by the means used for detection ofthe destination
    • B07C3/14Apparatus characterised by the means used for detection ofthe destination using light-responsive detecting means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The invention discloses intelligent material sorting equipment and an integrated control system thereof, wherein the intelligent material sorting equipment comprises a mounting frame which has a supporting effect, a conveying belt for conveying materials is arranged on the inner side of the mounting frame, the conveying belt can drive the materials to convey the materials, a cover body is arranged at the top of the conveying belt and is fixed on the inner side of the mounting frame, a driving motor group which can be used for driving is arranged on the outer side of the mounting frame, a display which can be operated in a touching way is arranged on the outer side of the cover body, and a sorting part is arranged on the inner side of the mounting frame, wherein the sorting part comprises: and the detection part is arranged on the outer side of the mounting frame and corresponds to the conveying belt, the material on the surface of the conveying belt is detected, and the position of the conveying belt corresponding to the detection part is provided with a containing groove which penetrates through the conveying belt. The invention can realize the change between sorting speeds of different materials in the using process, thereby being capable of forming transportation and conveying at different speeds under the sorting and conveying of the same equipment.

Description

Intelligent material sorting equipment and integrated control system thereof
Technical Field
The invention relates to the technical field of material sorting, in particular to intelligent material sorting equipment and an integrated control system thereof.
Background
The material sorting is controlled by a Programmable Logic Controller (PLC), so that cargoes can be sorted continuously and in large batches, the sorting error rate is low, the labor intensity is greatly reduced, the labor productivity can be remarkably improved, and the sorting system can be flexibly connected with other logistics equipment in a seamless manner, so that distribution and management of material information flow are realized.
With the popularization and development of industrial automation, the demand of programmable controllers is increasing year by year, and the application field is also becoming wider and wider.
The existing programmable control is greatly limited by sorting equipment, namely, materials are sorted in a queuing manner in the sorting process, namely, the materials are queued one by one to enter different positions, the materials are different in types and are required to be protected to different degrees, some materials such as clothes do not need specific anti-collision, and some fragile materials need stable sorting in the transporting process.
And the produced conveying speed and stability are the same when current sorting equipment carries out the letter sorting of different materials, and single sorting equipment carries out the speed unanimity promptly, and different materials can be influenced conveying speed by comparatively fragile material at the in-process of carrying out the transportation, and the conveying speed between the materials is the same, and the material that needs quick transportation can be by need carry out stable material and hinder conveying speed, influences sorting efficiency.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides intelligent material sorting equipment and an integrated control system thereof, and solves the problems that at present, the speed of conveying by single sorting equipment is consistent, the conveying speed of different materials can be influenced by fragile materials in the conveying process, the conveying speeds among the materials are the same, and the materials needing to be conveyed rapidly can be prevented from being conveyed by the materials needing to be stabilized, so that the sorting efficiency is influenced.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an intelligent material sorting equipment, including the mounting bracket that plays the supporting effect, its inboard sets up the conveyer belt that is used for carrying out the material and carries, and the conveyer belt can drive the material and carry out the transportation of material, and the top of conveyer belt sets up the cover body, and the cover body is fixed in the mounting bracket inboard, and the outside of mounting bracket sets up can be used for carrying out driven driving motor group, sets up the display that can touch operation in the outside of the cover body, and the mounting bracket inboard sets up the letter sorting portion, and wherein, the letter sorting portion includes:
the detection part is arranged at the outer side of the mounting frame and corresponds to the conveying belt, the material on the surface of the conveying belt is detected, and the position of the conveying belt corresponding to the detection part is provided with a containing groove which penetrates through the conveying belt;
the locating plate extends to the middle position of the conveying belt, the outer side edge of the locating plate is connected with the mounting frame, the inner side of the locating plate is provided with a driving wheel assembly capable of changing the height, and the outer side of the driving wheel assembly is provided with a differential control assembly for adjusting the driving speed of the driving wheel assembly.
Further, the detection unit includes:
the control box is arranged on one side of the mounting frame for feeding;
the camera is fixed on the inner side of the cover body and used for monitoring the sorted materials on the outer side of the whole conveying belt, and one side of the camera is provided with an ultrasonic ranging sensor matrix which faces the conveying belt;
the collecting sensor is fixed in the cover body, and a value color code sensor is arranged on the outer side of the collecting sensor to detect the color of the material.
Further, the drive wheel assembly includes:
the middle section of the fixing frame penetrates through the positioning plate, the positioning column is arranged on the inner side of the fixing frame and is fixed on the inner side of the fixing frame and contacted with the positioning plate, and the limiting on the fixing frame in the up-and-down sliding process is formed;
the mounting rod penetrates through the fixing frame and extends to the outer side of the fixing frame, an outer driving wheel and an inner driving wheel are arranged on the outer wall of the mounting rod, which is positioned at the inner side of the fixing frame, and the inner driving wheels are positioned between the outer driving wheels and have the same interval;
the external gear is detachably sleeved on the outer side of the external driving wheel, one side of the external gear is provided with an internal gear, and the external gear and the internal gear are connected with the differential control assembly;
the control electromagnet A is positioned between the inner side of the fixing frame and the bottom of the positioning feeding plate, the bottom of the control electromagnet A is arranged on the inner wall of the fixing frame, and the magnetic attraction positioning plate of the fixing frame can be driven by the energization;
the extruding plate is sleeved on the outer side of the mounting rod in a sliding way.
Further, the diameter of the through hole in the middle of the extrusion plate is larger than the outer diameter of the mounting rod, the outer driving wheel, the inner driving wheel, the extrusion plate and the mounting rod are coaxially arranged, and the mounting positions of the outer meshing gear and the inner meshing gear are stepped shafts.
Further, the inner driving wheel includes:
the adjusting head is sleeved at the middle part of the mounting rod, a bulge extending towards the inside of the mounting rod is formed in the adjusting head, the shape of the adjusting head is spherical, and the side surface position of the adjusting head extends outwards to form an annular chute;
the movable block is arranged on the inner side of the movable block, the movable block is arranged in an annular array, an arc-shaped plate for pulling the movable block is arranged at the edge positions of the movable block, which are close to each other, a sliding ring is arranged on the inner side of the movable block, which is close to the adjusting head, and the sliding ring is arranged in a split type;
the two ends of the connecting rod are respectively arranged at the outer sides of the moving block and the extruding plate through pin shafts, the connecting rod can swing due to the change of the distance between the extruding plate and the moving block, and the outer sides of the two ends of the connecting rod are respectively provided with a control electromagnet B and a control electromagnet C;
the control electromagnet D is arranged on the inner side of the mounting rod, and a magnetic plate is arranged on the outer side of the control electromagnet D corresponding to the inner wall of the adjusting head and is fixed on the inner wall of the adjusting head.
Further, the control electromagnet B and the control electromagnet C are matched, and after the control electromagnet B and the control electromagnet C are electrified, the control electromagnet B and the control electromagnet C can magnetically attract each other, so that the distance between the extrusion plate and the moving block can be reduced.
Further, the sliding block has a certain expansion amount in the sliding groove, the sliding groove limits the maximum size of outward expansion of the sliding block, when the inner driving wheel needs to move in the same direction with the outer driving wheel, the magnetic force of the control electromagnet D on the magnetic plate is the same, and when the inner driving wheel needs to deviate from an angle, the magnetic force of the diagonally arranged control electromagnet D on the magnetic plate is the same.
Further, the differential control assembly includes:
the driving shaft penetrates through the mounting frame and extends to the outer side of the mounting frame, one end of the driving shaft, which is close to the driving motor unit, is connected with the output end of the driving motor unit through the coupler, the outer side of the driving shaft is respectively meshed with the outer side meshing belt and the inner side meshing belt, the inner side of the outer side meshing belt is provided with teeth which can be meshed with the outer meshing gear, and the outer side of the inner side meshing belt is provided with teeth which are meshed with the inner meshing gear.
The invention also provides an integrated control system of the intelligent material sorting equipment, which is used for the material sorting equipment and comprises:
the processor is used for carrying out centralized processing on the information, the lower end of the processor is provided with a controller, the controller is electrically connected with the processor, and the lower end of the controller is provided with an analysis and comparison module;
the lower extreme of controller still sets up electro-magnet A matrix, electro-magnet B matrix, electro-magnet C matrix and electro-magnet D matrix, and electro-magnet A matrix, electro-magnet B matrix, electro-magnet C matrix and electro-magnet D matrix's quantity corresponds with the quantity of drive wheel subassembly.
Further, the detection portion is disposed at the lower end of the analysis and comparison module, the display is a touch display and can be used for operating the controller, and states of the electromagnet A matrix, the electromagnet B matrix, the electromagnet C matrix and the electromagnet D matrix and driving speeds of the driving motor set can be manually changed through the controller, wherein the driving motor set is disposed at the lower end of the controller.
The invention provides intelligent material sorting equipment and an integrated control system thereof. Compared with the prior art, the method has the following beneficial effects:
1. the invention can realize the change between sorting speeds of different materials in the using process, so that the conveying at different speeds can be formed under the sorting conveying of the same equipment, and further, the materials which can be conveyed rapidly, thereby accelerating the speed in the sorting process and improving the sorting efficiency.
2. According to the invention, the position of the material can be adjusted, namely, when the previous material is slow to travel or the material is jammed, the material can be changed in speed by changing the transportation position and speed of the material, so that the sorting and conveying of the same sorting system at different speeds can be realized, the sorting device is suitable for different sorting environments, and the sorting efficiency is ensured.
3. The invention can also be used for teaching modes, sorting equipment is controlled by the programmable controller, but the invention has fewer aspects for teaching, can only adjust the identified position and the identified and sorted position, has slower speed efficiency in the process of sorting and warehousing, has poorer teaching effect, has lower programmable degree, and can carry out programming operation to a greater extent by carrying out the conveying mode with changed speed.
4. According to the invention, by arranging the control system capable of carrying out automatic identification control, different conveying speeds can be realized according to different monitored materials in the using process, and the conveying belt of the whole sorting equipment is monitored, so that the materials required to be sorted by the whole conveying belt can be transported in a differential mode, and the sorting efficiency in the conveying process is improved.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic diagram showing the flip top cover structure of the present invention;
FIG. 3 is a schematic view of a conveyor belt structure according to the present invention;
FIG. 4 is a schematic illustration of the internal drive wheel assembly arrangement of the conveyor belt of the present invention;
FIG. 5 is a schematic plan view of a drive wheel assembly of the present invention;
FIG. 6 is a perspective view of a drive wheel assembly of the present invention;
FIG. 7 is a disassembled view of the drive wheel assembly of the present invention;
FIG. 8 is a second exploded view of the drive wheel assembly of the present invention;
FIG. 9 is an exploded view of the drive wheel assembly of the present invention;
FIG. 10 is a schematic view of a mounting bar and adjustment head combination according to the present invention;
FIG. 11 is an exploded view of the mounting rod and adjustment head of the present invention;
FIG. 12 is a schematic diagram of an integrated control system according to the present invention.
In the figure: 1 mounting rack, 2 cover body, 3 conveyer belt, 4 containing box, 5 driving motor group, 6 display, 21 detection part, 211 control box, 212 camera, 213 color mark sensor, 214 acquisition sensor, 215 ultrasonic ranging sensor matrix, 22 accommodation groove, 23 driving wheel assembly, 231 fixing frame, 232 outer driving wheel, 233 inner driving wheel, 234 installation rod, 235 positioning column, 236 control electromagnet A, 237 squeeze plate, 238 outer meshing gear, 239 inner meshing gear, 2331 moving block, 2332 connecting rod, 2333 arc plate, 2334 control electromagnet B, 2335 control electromagnet C, 2336 slip ring, 2337 adjusting head, 2338 magnetic plate, 2339 control electromagnet D, 24 positioning plate, 25 differential control assembly, 251 outer meshing belt, 252 inner meshing belt, 253 driving shaft, 31 processor, 32 controller, 33 analysis comparison module, 34 electromagnet A matrix, 35 electromagnet B matrix, 36 electromagnet C matrix, 37 electromagnet D matrix.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the present invention provides an intelligent material sorting device for automatically identifying materials, and then carrying out variable speed conveying according to a sorting path of the sorting device, wherein the sorting device includes a mounting frame 1 having a supporting effect, a conveying belt 3 for carrying out material conveying is disposed on an inner side of the mounting frame 1, the conveying belt 3 can drive the material to carry out material conveying, a cover 2 is disposed on a top of the conveying belt 3, the cover 2 is fixed on the inner side of the mounting frame 1, a driving motor group 5 capable of being used for driving is disposed on an outer side of the mounting frame 1, a display 6 capable of being touch operated is disposed on an outer side of the cover 2, and a sorting part is disposed on an inner side of the mounting frame 1, wherein the sorting part includes:
the detection part 21 is arranged on the outer side of the mounting frame 1 and corresponds to the conveying belt 3, the material on the surface of the conveying belt 3 is detected, the position of the conveying belt 3 corresponding to the detection part 21 is provided with the accommodating groove 22, and the accommodating groove 22 penetrates through the conveying belt 3;
the locating plate 24 extends to the middle position of the conveyer belt 3, the outer side position of the locating plate 24 is connected with the mounting frame 1, the inner side of the locating plate 24 is provided with the driving wheel assembly 23 with the height capable of being changed, the locating plate 24 limits the position of the driving wheel assembly 23, and the outer side of the driving wheel assembly 23 is provided with the differential control assembly 25 for adjusting the driving speed of the driving wheel assembly 23.
In the invention, the driving wheel assembly 23 can extend and retract to the height inside the accommodating groove 22, namely, after the driving assembly moves upwards, the driving assembly can protrude to the outer side of the conveying belt 3, and when the driving assembly is positioned at the lowest end, the driving assembly is slightly higher than the outer surface of the conveying belt 3, so that the driving of materials can be formed in the using process, and the materials can move on the conveying belt 3.
The conveyor belt 3 has two motion states, one of which is that the driving motor unit 5 drives the conveyor belt 3 to move through a roller, at the moment, the driving wheel assembly 23 is positioned at the lowest end, when the conveyor belt 3 is driven, the conveyor belt 3 can rotate, and in the process of moving, the conveyor belt 3 can expand to cover rollers, so that the conveyor belt 3 is utilized to carry out conveying, the other is that the driving wheel assembly 23 is in a driving state, the conveyor belt 3 is in a static state, the position of the accommodating groove 22 is positioned right above the driving wheel assembly 23, the driving wheel assembly 23 can move up and down to stretch and retract, and in this state, the driving wheel assembly 23 acts to drive materials to carry out conveying.
In one embodiment, the detecting unit 21 is used to stably detect the surface outside the conveyor belt 3, and needs to detect all the positions and states of the materials on the conveyor belt 3, so as to form a speed change and transposition, where the detecting unit 21 includes:
the control box 211 is arranged on one side of the mounting frame 1 for feeding so as to be convenient for feeding operation after feeding;
the cameras 212 are fixed on the inner side of the cover body 2 and are arranged in a plurality of ways, the cameras 212 are matched with each other and used for monitoring materials sorted on the outer side of the whole conveyor belt 3, an ultrasonic ranging sensor matrix 215 is arranged on one side of the camera 212, and the ultrasonic ranging sensor matrix 215 faces the conveyor belt 3;
the collecting sensor 214 is fixed inside the cover body 2, and a color code sensor 213 is arranged on the outer side of the collecting sensor to detect the color of the material, wherein the camera 212, the ultrasonic ranging sensor matrix 215, the collecting sensor 214 and the color code sensor 213 are electrically connected with the control box 211.
In this embodiment, the inside camera 212, ultrasonic ranging sensor matrix 215, collection sensor 214 and color code sensor 213 that all set up of three cover body 2, three camera 212 combination can show the detection on complete conveyer belt 3 upper portion to can detect the state of material, so that monitor in order to carry out complete material position, thereby can be convenient for carry out the variable speed of material.
In one embodiment, the driving wheel assembly 23 needs to present two states in the use process, the two states correspond to two different conveying speeds, the conveying of materials can be performed in the two states, when the materials with large weight are conveyed, the driving wheel assembly 23 is located in a low-level state, when the materials with light weight and less easy to damage are conveyed, the driving wheel assembly 23 is located in an upper-level state, wherein the driving wheel assembly 23 comprises:
the fixing frame 231, wherein the middle section position penetrates through the positioning plate 24 and can slide up and down under the limit of the positioning plate 24, the positioning column 235 is arranged on the inner side of the fixing frame 231, and the positioning column 235 is fixed on the inner side of the fixing frame 231 and contacts with the positioning plate 24 to limit the fixing frame 231 in the up and down sliding process;
the mounting rod 234 penetrates through the fixing frame 231 and extends to the outer side of the fixing frame 231, the mounting rod 234 is limited in position and cannot rotate with the inside of the fixing frame 231, an outer driving wheel 232 and an inner driving wheel 233 are arranged on the outer wall of the mounting rod 234, which is positioned on the inner side of the fixing frame 231, and the inner driving wheels 233 are positioned between the outer driving wheels 232 and have the same interval;
the external gear 238 is detachably sleeved on the outer side of the external driving wheel 232, one side of the external gear 238 is provided with an internal gear 239, the connection mode of the internal gear 239 and the external gear 238 is consistent, and the external gear 238 and the internal gear 239 cannot rotate relative to the external driving wheel 232, and are connected with the differential control assembly 25;
the control electromagnet A236 is positioned between the inner side of the fixing frame 231 and the bottom of the positioning feeding plate, the bottom of the control electromagnet A236 is arranged on the inner wall of the fixing frame 231, and the magnetic attraction of the fixing frame 231 to the positioning plate 24 can be driven by the energization;
the squeeze plate 237 is slidably fitted over the outer side of the mounting rod 234.
In this embodiment, the driving wheel assemblies 23 are disposed in the whole sorting device in multiple ways, and each driving wheel assembly 23 can independently move up and down relative to the positioning plate 24, so that in the conveying process, driving wheel assemblies 23 with different positions and supporting areas can be formed according to the size of the materials to be conveyed, and lifting of the materials is completed.
Wherein the positioning plate 24 is fixed inside the mounting frame 1, and the positioning plate 24 is positioned inside the conveyor belt 3, so that the movement of the conveyor belt 3 is not hindered. In other embodiments, the bottom of the positioning plate 24 can be provided with a pallet having the same size as the positioning plate 24, the pallet being mounted in the same manner as the positioning plate 24 and being positioned inside the conveyor belt 3, and the top of the pallet being provided with a pressure sensor capable of monitoring the pressure to which the driving wheel assembly 23 is subjected when the driving wheel assembly 23 is in the lowered state.
In one embodiment, the outer driving wheel 232, the inner driving wheel 233 and the extrusion plate 237 can rotate relative to the mounting rod 234, the extrusion plate 237 is located between the outer driving wheel 232 and the inner driving wheel 233, the diameter of a through hole in the middle of the extrusion plate 237 is larger than the outer diameter of the mounting rod 234, the outer driving wheel 232, the inner driving wheel 233, the extrusion plate 237 and the mounting rod 234 are coaxially arranged, the mounting positions of the outer meshing gear 238 and the inner meshing gear 239 are stepped shafts, and the outer meshing gear 238 and the inner meshing gear 239 are arranged in a large-small manner.
In this embodiment, the setting of the squeeze plate 237 being larger than the diameter of the through hole can follow the inclination of the angle of the inner driving wheel 233, so that the steering operation of the material can be realized when the conveying of the material is performed, without the problem that the angle deviation cannot be performed due to the restriction of the squeeze plate 237.
The outer diameter of the outer gear 238 is smaller, the outer diameter of the inner gear 239 is larger, the number of teeth of the inner gear 239 is larger than the number of teeth of the outer gear 238, the outer gear 238 and the inner gear 239 are connected with the differential control assembly 25 according to different states of the driving wheel assembly 23, the outer gear 238 and the inner gear 239 are not connected with the differential control assembly 25 at the same time, and when the connection positions of the outer gear 238 and the inner gear 239 are different, different speeds of the outer driving wheel 232 can be achieved, so that a speed difference is generated when the driving wheel assembly 23 is in an upper state and a lower state, and differential transmission is achieved.
In one embodiment, during the steering conveying of the driving assembly, the inner driving wheel 233 needs to perform a rotation operation, and the position of the outer driving wheel 232 is limited by the mounting rod 234, so that only the linear movement can be continued, and in order to enable the stable steering of the material, the inner driving wheel 233 forms a stable support for the material when needed, wherein the inner driving wheel 233 includes:
the adjusting head 2337 is sleeved at the middle position of the mounting rod 234, a protrusion extending towards the inside of the mounting rod 234 is formed in the adjusting head 2337, the position of the adjusting head 2337 is limited to enable the adjusting head 2337 to rotate relative to the mounting rod 234 only, the shape of the adjusting head 2337 is spherical, and the side surface position of the adjusting head 2337 extends outwards to form an annular chute;
the moving block 2331 is arranged on the inner side of the moving block 2331, the moving block 2331 is arranged in a ring array, an arc plate 2333 used for pulling the moving block 2331 is arranged at the edge positions of the moving block 2331, a slip ring 2336 is arranged on the inner side of the moving block 2331 and is close to the position of the adjusting head 2337, and the slip ring 2336 is arranged in a split type and can move along with the position of the moving block 2331;
the two ends of the connecting rod 2332 are respectively arranged at the outer sides of the moving block 2331 and the extruding plate 237 through pin shafts, the connecting rod 2332 can swing through the change of the interval between the extruding plate 237 and the moving block 2331, the moving block 2331 can be expanded through the reduction of the interval between the extruding plate 237 and the moving block 2331, the control electromagnet B2334 and the control electromagnet C2335 are respectively arranged at the outer sides of the two ends of the connecting rod 2332, the control electromagnet B2334 is arranged at the inner side of the extruding plate 237, and the control electromagnet C2335 is arranged at the inner side of the moving block 2331;
the control electromagnet D2339 is mounted on the inner side of the mounting rod 234, and a magnetic plate 2338 is arranged on the outer side of the control electromagnet D2339 corresponding to the inner wall position of the adjusting head 2337, and the magnetic plate 2338 is fixed on the inner wall of the adjusting head 2337.
In this embodiment, the outer diameter of the middle position of the mounting rod 234 is greater than the outer diameters of the two sides of the mounting rod 234, and the upper and lower sides form a plane, the adjusting head 2337 is attached to the plane, the protrusion extending to the inside of the mounting rod 234 is cylindrical, the movement of the adjusting head 2337 is limited, and the swinging of the adjusting head 2337 is not hindered, wherein the controlling electromagnet D2339 can push and pull the magnetic plate 2338 by changing the magnetic pole, so that the swinging angle of the adjusting head 2337 is adjusted, and the adjusting head 2337 swings to move the moving block 2331.
In one embodiment, because the squeeze plate 237 needs to move toward the moving block 2331 and rotate with the moving block 2331, the squeeze plate 237 cannot be restricted when adjusting the distance between the squeeze plate 237 and the moving block 2331, and the control electromagnet B2334 and the control electromagnet C2335 are engaged and magnetically attracted to each other after being energized, thereby reducing the distance between the squeeze plate 237 and the moving block 2331.
In this embodiment, the distance between the squeeze plate 237 and the moving block 2331 can be reduced by using the mutual magnetic attraction between the control electromagnet B2334 and the control electromagnet C2335, and the motion of the squeeze plate 237 is not hindered, so that the moving block 2331 can perform stable motion and expand outwards, the moving block 2331 expands and simultaneously pulls the arc plate 2333, the arc plate 2333 is elastically arranged, the moving block 2331 is pulled when expanding outwards, and the pulling of the squeeze plate 237 disappears after the control electromagnet B2334 and the control electromagnet C2335 are powered off, so that the moving block 2331 is reset under the self elastic force of the arc plate 2333.
In one embodiment, the movement of the moving block 2331 needs to be ensured to be stable, so that the problem of excessive expansion of a single moving block 2331 is avoided, the sliding ring 2336 is limited inside the sliding groove in the use process, and the sliding groove is larger than the thickness of the sliding block, so that a certain expansion amount exists inside the sliding groove, the sliding groove limits the maximum size of the outward expansion of the sliding block, the control electromagnet D2339 is always in an electrified state, when the inner driving wheel 233 needs to move in the same direction as the outer driving wheel 232, the magnetic force on the magnetic plate 2338 between the control electromagnets D2339 is the same, and when the inner driving wheel 233 needs to deviate an angle, the magnetic force on the magnetic plate 2338 between the diagonally arranged control electromagnets D2339 is the same.
In this embodiment, the slip ring 2336 can rotate inside the chute and synchronously drive the moving block 2331 to move, the expansion of the moving block 2331 drives the sliding block to expand, and the expansion amount of the sliding block is limited by the chute, so that the expansion amount of the moving block 2331 can be limited, and the outer diameter of the moving block 2331 is ensured to be on the same annular surface after the moving block 2331 expands, so that stable contact with materials is ensured. The control electromagnet D2339 is utilized to realize the adjustment of the angle position of the adjusting head 2337, and the diagonally arranged control electromagnet D2339 adopts the same control mode, namely, the two are in inverse consistency along with the formed magnetic force, and are both thrust or suction force to the magnetic plate 2338.
In one embodiment, the differential control assembly 25 is required to achieve two speed outputs corresponding to the external and internal intermeshing gears 238, 239, enabling the drive wheel assembly 23 to achieve two different delivery speeds when engaged, wherein the differential control assembly 25 includes:
the driving shaft 253 penetrates the mounting frame 1 and extends to the outer side of the mounting frame 1, one end of the driving shaft 253, which is close to the output end of the driving motor unit 5, is connected with the output end of the driving motor unit 5 through a coupler, the outer side of the driving shaft 253 is respectively meshed with the outer side meshing belt 251 and the inner side meshing belt 252, teeth capable of being meshed with the outer meshing gear 238 are arranged on the inner side of the outer side meshing belt 251, and teeth meshed with the inner meshing gear 239 are arranged on the outer side of the inner side meshing belt 252.
In the present embodiment, the driving shaft 253 is driven to move by the driving motor unit 5, and the engagement belt fitted on the outside of the driving shaft 253 engages with the transmission driving shaft 253, so that the engagement belt can move, and the engagement manner between the driving shaft 253 and the engagement belt coincides with the engagement manner of the engagement belt and the engagement gear, thereby enabling stable conveyance and ensuring synchronous movement of the driving wheel assembly 23. Wherein, the number of motors of the driving motor group 5 is three, the driving motor A is connected with the rotating shaft on the inner side of the conveyer belt 3 for transmission, the driving motor B is connected with the driving shaft 253 meshed with the outer side meshing belt 251 for transmission, and the driving motor C is connected with the driving shaft 253 meshed with the inner side meshing belt 252 for transmission.
The embodiment of the invention also provides an integrated control system of the intelligent material sorting equipment, which is used for the material sorting equipment and is used for monitoring the conveyed materials and automatically adjusting the conveying speed and the conveying position, and comprises the following components:
the processor 31 is used for carrying out centralized processing on information, the lower end of the processor 31 is provided with the controller 32, the controller 32 is electrically connected with the processor 31, and the lower end of the controller 32 is provided with the analysis and comparison module 33 which is used for comparing the material information recorded by the detection parts 21 at different positions;
the lower end of the controller 32 is further provided with an electromagnet A matrix 34, an electromagnet B matrix 35, an electromagnet C matrix 36 and an electromagnet D matrix 37, and the number of the electromagnets A matrix 34, the electromagnet B matrix 35, the electromagnet C matrix 36 and the electromagnet D matrix 37 corresponds to the number of the driving wheel assemblies 23.
In this embodiment, electromagnet a matrix 34 is made up of all control electromagnets a236 of a single drive wheel assembly 23; the electromagnet B matrix 35 consists of all control electromagnets B2334 of the single driving wheel assembly 23; the electromagnet C matrix 36 consists of all control electromagnets C2335 of the single drive wheel assembly 23; the electromagnet D matrix 37 is composed of all control electromagnets D2339 of the single driving wheel assembly 23, wherein the control electromagnets D2339 positioned diagonally are the same control mode. The analysis and comparison module 33 can identify the material picture shot by the camera 212, and analyze the movement track and speed of the material according to the moving state of the position.
In one embodiment, the detection portion 21 is disposed at the lower end of the analysis and comparison module 33, the display 6 is a touch display 6, and can be used to operate the controller 32, and the state of the electromagnet a matrix 34, the electromagnet B matrix 35, the electromagnet C matrix 36, and the electromagnet D matrix 37 and the driving speed of the driving motor set 5 can be manually changed by the controller 32, where the driving motor set 5 is disposed at the lower end of the controller 32.
In this embodiment, the collecting sensor 214 can collect information of a label on the material, the color scale sensor 213 can collect color of the material, and the ultrasonic ranging sensor matrix 215 can detect distance between the material and the ultrasonic sensor through ultrasonic waves, so as to determine size of the material, and the cameras 212 are matched with each other to capture position information of all the materials on the complete conveyor belt 3.
When the materials are conveyed, the materials are placed on the conveying belt 3, the driving motor unit 5 is started, the electromagnet A matrix 34, the electromagnet B matrix 35 and the matrix with the magnets C are in the closed state, the electromagnet D matrix 37 applies thrust to the similar magnetic plates 2338, the driving wheel assemblies 23 are in the lower state, during sorting, the camera 212 assembly shoots and recognizes the size of the materials through the ultrasonic ranging sensor matrix 215, meanwhile, the acquisition sensor 214 and the color code sensor 213 work synchronously, when the materials behind need to surpass the materials in front, a motion path which does not interfere with other materials is planned according to the pictures shot by the camera 212 and the motion speed of the upper state of the driving wheel assemblies 23, meanwhile, the control electromagnets A236 and B, C inside the driving wheel assemblies 23 positioned at the bottom of the materials are electrified, the states which are arranged at two diagonally opposite angles of the control electromagnet D2339 are different, the expansion of the inner driving wheel 233 is realized, meanwhile, the control electromagnets D2339 are in the consistent state after the materials are staggered under the action of the self-moving motion, and the control electromagnets D2339 are electrified according to the picture, and the control electromagnets A and B, C are electrified fast.
The invention relates to a circuit and an electronic component which are all in the prior art, and can be completely realized by a person skilled in the art, and needless to say, the protection content of the invention does not relate to the improvement of an internal structure and a method, and it is to be noted that standard parts used by the invention can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawing, the specific connection modes of the parts adopt conventional means such as mature bolts, rivets, welding and the like in the prior art, and the machines, the parts and the equipment adopt conventional models in the prior art, so that the inventor does not detail the description.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an intelligent material sorting equipment, including the mounting bracket that plays the supporting effect, its inboard sets up the conveyer belt that is used for carrying out the material and carries, and the conveyer belt can drive the material and carry out the transportation of material, and the top of conveyer belt sets up the cover body, and the cover body is fixed in the mounting bracket inboard, and the outside of mounting bracket sets up and can be used for carrying out driven drive motor group, its characterized in that: the outside at the cover body sets up the display that can touch operation, and the mounting bracket inboard sets up letter sorting portion, and wherein, letter sorting portion includes:
the detection part is arranged at the outer side of the mounting frame and corresponds to the conveying belt, the material on the surface of the conveying belt is detected, and the position of the conveying belt corresponding to the detection part is provided with a containing groove which penetrates through the conveying belt;
the locating plate extends to the middle position of the conveying belt, the outer side edge of the locating plate is connected with the mounting frame, the inner side of the locating plate is provided with a driving wheel assembly capable of changing the height, and the outer side of the driving wheel assembly is provided with a differential control assembly for adjusting the driving speed of the driving wheel assembly.
2. An intelligent material sorting apparatus according to claim 1, wherein: the detection unit includes:
the control box is arranged on one side of the mounting frame for feeding;
the camera is fixed on the inner side of the cover body and used for monitoring the sorted materials on the outer side of the whole conveying belt, and one side of the camera is provided with an ultrasonic ranging sensor matrix which faces the conveying belt;
the collecting sensor is fixed in the cover body, and a value color code sensor is arranged on the outer side of the collecting sensor to detect the color of the material.
3. An intelligent material sorting apparatus according to claim 2, wherein: the drive wheel assembly includes:
the middle section of the fixing frame penetrates through the positioning plate, the positioning column is arranged on the inner side of the fixing frame and is fixed on the inner side of the fixing frame and contacted with the positioning plate, and the limiting on the fixing frame in the up-and-down sliding process is formed;
the mounting rod penetrates through the fixing frame and extends to the outer side of the fixing frame, an outer driving wheel and an inner driving wheel are arranged on the outer wall of the mounting rod, which is positioned at the inner side of the fixing frame, and the inner driving wheels are positioned between the outer driving wheels and have the same interval;
the external gear is detachably sleeved on the outer side of the external driving wheel, one side of the external gear is provided with an internal gear, and the external gear and the internal gear are connected with the differential control assembly;
the control electromagnet A is positioned between the inner side of the fixing frame and the bottom of the positioning feeding plate, the bottom of the control electromagnet A is arranged on the inner wall of the fixing frame, and the magnetic attraction positioning plate of the fixing frame can be driven by the energization;
the extruding plate is sleeved on the outer side of the mounting rod in a sliding way.
4. An intelligent material sorting apparatus according to claim 3, wherein: the diameter of the through hole in the middle of the extrusion plate is larger than the outer diameter of the mounting rod, the outer driving wheel, the inner driving wheel, the extrusion plate and the mounting rod are coaxially arranged, and the mounting positions of the outer meshing gear and the inner meshing gear are stepped shafts.
5. An intelligent material sorting apparatus according to claim 3, wherein: the inner driving wheel includes:
the adjusting head is sleeved at the middle part of the mounting rod, a bulge extending towards the inside of the mounting rod is formed in the adjusting head, the shape of the adjusting head is spherical, and the side surface position of the adjusting head extends outwards to form an annular chute;
the movable block is arranged on the inner side of the movable block, the movable block is arranged in an annular array, an arc-shaped plate for pulling the movable block is arranged at the edge positions of the movable block, which are close to each other, a sliding ring is arranged on the inner side of the movable block, which is close to the adjusting head, and the sliding ring is arranged in a split type;
the two ends of the connecting rod are respectively arranged at the outer sides of the moving block and the extruding plate through pin shafts, the connecting rod can swing due to the change of the distance between the extruding plate and the moving block, and the outer sides of the two ends of the connecting rod are respectively provided with a control electromagnet B and a control electromagnet C;
the control electromagnet D is arranged on the inner side of the mounting rod, and a magnetic plate is arranged on the outer side of the control electromagnet D corresponding to the inner wall of the adjusting head and is fixed on the inner wall of the adjusting head.
6. An intelligent material sorting apparatus according to claim 5, wherein: the control electromagnet B and the control electromagnet C are matched, and can magnetically attract each other after being electrified, so that the distance between the extrusion plate and the moving block can be reduced.
7. An intelligent material sorting apparatus according to claim 5, wherein: the sliding block has a certain expansion amount in the sliding groove, the sliding groove limits the maximum size of the sliding block expanding outwards, when the inner driving wheel needs to move in the same direction with the outer driving wheel, the magnetic force on the magnetic plate is the same between the control electromagnets D, and when the inner driving wheel needs to deviate from an angle, the magnetic force on the magnetic plate is the same between the diagonally arranged control electromagnets D.
8. An intelligent material sorting apparatus according to claim 5, wherein: the differential control assembly includes:
the driving shaft penetrates through the mounting frame and extends to the outer side of the mounting frame, one end of the driving shaft, which is close to the driving motor unit, is connected with the output end of the driving motor unit through the coupler, the outer side of the driving shaft is respectively meshed with the outer side meshing belt and the inner side meshing belt, the inner side of the outer side meshing belt is provided with teeth which can be meshed with the outer meshing gear, and the outer side of the inner side meshing belt is provided with teeth which are meshed with the inner meshing gear.
9. An integrated control system of intelligent material sorting equipment, its characterized in that: the control system for a material sorting apparatus according to any one of claims 1-8, characterized in that: the control system includes:
the processor is used for carrying out centralized processing on the information, the lower end of the processor is provided with a controller, the controller is electrically connected with the processor, and the lower end of the controller is provided with an analysis and comparison module;
the lower extreme of controller still sets up electro-magnet A matrix, electro-magnet B matrix, electro-magnet C matrix and electro-magnet D matrix, and electro-magnet A matrix, electro-magnet B matrix, electro-magnet C matrix and electro-magnet D matrix's quantity corresponds with the quantity of drive wheel subassembly.
10. The integrated control system for an intelligent material sorting apparatus of claim 9, wherein: the detection part is arranged at the lower end of the analysis and comparison module, the display is a touch display and can be used for operating the controller, and the state of the electromagnet A matrix, the electromagnet B matrix, the electromagnet C matrix and the electromagnet D matrix and the driving speed of the driving motor group can be manually changed through the controller, wherein the driving motor group is arranged at the lower end of the controller.
CN202310349994.7A 2023-04-04 2023-04-04 Intelligent material sorting equipment and integrated control system thereof Active CN116140213B (en)

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