CN109967399A - A kind of CCD image detector - Google Patents
A kind of CCD image detector Download PDFInfo
- Publication number
- CN109967399A CN109967399A CN201910336361.6A CN201910336361A CN109967399A CN 109967399 A CN109967399 A CN 109967399A CN 201910336361 A CN201910336361 A CN 201910336361A CN 109967399 A CN109967399 A CN 109967399A
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- block
- fixed
- sliding block
- locking nut
- ccd camera
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- 238000001514 detection method Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000007689 inspection Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009510 drug design Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
Abstract
The present invention relates to a kind of CCD image detectors, including machine case and the detection platform being arranged in machine case, the feeding device for being provided with electric turntable in the detection platform and being successively set on by electric turntable direction of rotation on the outside of electric turntable, product detector, two adjacent CCD camera detection devices, at least three adjacent material collecting devices, the present invention can be adjusted at any angle CCD camera, to can detect different types of product, and in such a way that adjusting conveyer belt adjusts component and width adjusting block can change feeding according to different types of product, to enhance the versatility of machine, it can be mass, reduce the customization cost of client.
Description
Technical field
The present invention relates to detection technique field more particularly to a kind of CCD image detectors.
Background technique
Industrial object appearance detection method is varied, and contact and contactless two are divided into from measurement method
Kind.Non-contact measurement is based on flash ranging, and optical measurement method is all combined with image processing techniques at present, using optical means to mesh
Correlation etc. measures between target size, shape, orientation and target, has in terms of industrial test and is widely applied, flash ranging
With non-contact, measurement of full field and high-precision three big important feature.
And existing CCD image detector has the disadvantage in that
1. versatility is not strong, often a machine can only be detected for single product, at most also can only general 2 sections of products,
Such as want to realize general detection, need to propose that higher requirement is just had no idea if product shape otherness is big to the shape of product
It realizes general.
2. the material-uploading style of product is single, many special-shaped parts can not carry out feeding, can not detect so as to cause product.
3. cannot achieve batch production, since the product of detection cannot achieve general, detection machine can only be wanted according to client
It asks and is customized.
Summary of the invention
In view of the above-mentioned state of the art, technical problem to be solved by the present invention lies in provide a kind of CCD image inspection
Survey machine, to solve prior art problem.
The technical scheme of the invention to solve the technical problem is:
A kind of CCD image detector, including machine case and the detection platform being arranged in machine case, the detection platform
On be provided with electric turntable and be successively set on feeding device on the outside of electric turntable by electric turntable direction of rotation, product detects
Device, two adjacent CCD camera detection devices, at least three adjacent material collecting devices, the CCD camera detection device include
CCD camera, the vertical adjustment component for adjusting CCD camera detection device fore-and-aft distance, the liter for adjusting CCD camera height
It comes down to a lower group part, right angle link block, excessive block, the first rotary components and the second rotary components for adjusting CCD camera angle, it is described
The transverse slat that right angle link block includes riser, is connected with the riser, the riser are mutually perpendicular to transverse slat, described longitudinal to adjust
It is fixed with lifting assembly on section component, the second rotary components are fixed on the lifting assembly, second rotary components and transverse slat phase
Connection, the CCD camera are fixed on excessive block, and the excessive block is connected with the first rotary components, the first rotation group
Part is fixed on riser, by the way that vertical adjustment component is arranged, can carry out vertical adjustment to CCD camera, by the way that lifting assembly is arranged,
The height of CCD camera can be adjusted, CCD camera can be carried out by the first rotary components of setting and the second rotary components
360 ° of adjusting to product can detect without dead angle by carrying out CCD camera the adjusting of longitudinal direction, height, angle, can be right
Different product is detected, and ensure that the versatility of product.
Preferably, the feeding device includes conveyer belt and at least two conveyer belts adjust component, and the conveyer belt is adjusted
Component includes the first lifting shaft, the first sliding block and the first locking nut for locking the first sliding block, the first sliding block sliding
It is arranged on the first lifting shaft, first locking nut is arranged on the first sliding block, and the conveyer belt side end face is fixed on the
On one sliding block, which respectively slides equipped with a width adjusting block and the second lock for locking width adjusting block
Tight nut, the conveyer belt tail end are provided with the stepper motor for driving conveyer belt to operate, which is fixed on detection
On platform, width adjusting block can be adjusted according to the width of product, can be defined to the running track of product in feeding,
Different products can be made to carry out feeding according to specified running track, adjust component by least two conveyer belts of setting, it can
The height and tilt angle of conveyer belt are adjusted, so as to change the mode of feeding according to different product.
Preferably, the conveyer belt side end face is further fixed on for the bootstrap block of directing material and for running to material
Adjusting block on electric turntable is run by the bootable product of setting bootstrap block, is run by the bootable product of setting adjusting block
Onto electric turntable.
Preferably, first rotary components are identical as the second rotary components structure, and first rotary components include side
Shape block, shaft, third locking nut and universal bearing, the square block are recessed inwardly to form card slot, and the universal bearing is fixed
In card slot, the inner ring of the universal bearing is connected with shaft, and the other end of the shaft is fixed on right angle link block, and described
Three locking nut one end are fixed on square block, which is arranged on universal bearing inner ring, by setting
Set universal bearing can the angle to CCD camera accurately adjusted, by setting third locking nut can to universal bearing into
Row locking, to guarantee the accuracy of detection.
Preferably, the lifting assembly includes third lifting shaft, third sliding block and the 5th locking nut, the third sliding block
It is slidably arranged on third lifting shaft, which is equipped with the 5th locking nut, and the vertical adjustment component includes adjusting
Sliding block and the 4th locking nut, at least one run channel is provided in the detection platform, and the adjusting slider setting is being run
In slot, the 4th locking nut side end face is fixed on third lifting shaft, the 4th locking nut lower end surface and detection platform
Upper surface fits, and adjusting slider can be slided in run channel, by slidable adjustment sliding block can accurately adjust CCD camera with
Fore-and-aft distance between product can accurately adjust the height of CCD camera by adjusting third sliding block.
Preferably, the product detector includes the second lifting shaft, the second sliding block, the 5th locking nut, supporting block and biography
Sensor, second sliding block are slidably arranged on the second lifting shaft, which is equipped with for locking the second sliding block
Five locking nuts are fixed with supporting block on second sliding block, are fixed with sensor in the supporting block, pass through setting product and detect
Device can perceive the feeding situation of product the moment, thus the feeding rate of precisely control product and the detection of CCD camera.
Preferably, the material collecting device includes rewinding box, blower, guiding tube and cabinet, and the rewinding box is fixed on inspection
It surveys on platform upper surface, the blower is fixed on rewinding box front end, and described guiding tube one end is connected with rewinding box lower end, the guidance
The other end of pipe is connected with cabinet, which is arranged by machine case, at least three rewinding boxes can it is qualified to detection and
Underproof product carries out categorised collection.
Preferably, be additionally provided with PLC controller in the machine case, the PLC controller respectively with stepper motor, sensor
It is electrically connected with electric turntable, can control feeding device and CCD camera detection device accurately to run by setting PLC controller.
Preferably, feed inlet, operation panel and warning lamp are also provided on the machine case, the conveyor front end can
It is inserted into feed inlet, the operation panel and warning lamp are electrically connected with PLC controller respectively, and operation panel can be to PLC controller
It is configured, warning lamp can be used for warning.
Compared with the prior art, the advantages of the present invention are as follows:
The adjusting that can carry out fore-and-aft distance to CCD camera detection device by setting vertical adjustment component, by the way that lifting group is arranged
The height of CCD camera can be adjusted in part, by setting the first rotary components and the second rotary components can to CCD camera into
The adjusting that 360 ° of row to product can detect without dead angle by carrying out CCD camera the adjusting of longitudinal direction, height, angle, can
Different product is detected, ensure that the versatility of product, can be carried out according to the width of product by the way that width adjusting block is arranged
Adjust, the running track of product can be defined in feeding, can make different products according to specified running track into
Row feeding adjusts component by least two conveyer belts of setting, can height to conveyer belt and tilt angle be adjusted, thus
The mode of feeding can be changed according to different product, the present invention has rational design, accords with the demands of the market, and is suitble to promote.
Detailed description of the invention
Fig. 1 is perspective view of the present invention；
Fig. 2 is schematic structural view of the invention；
Fig. 3 is CCD camera structure of the detecting device schematic diagram in the present invention.
Appended drawing reference:
1- machine case；2- feed inlet；3- operation panel；4- warning lamp；5- cabinet；6- conveyer belt；7- bootstrap block；8- detection
Platform；9- width adjusting block；10- adjusts block；The first lifting shaft of 11-；12- stepper motor；The second lifting shaft of 13-；14- support
Block；15- electric turntable；16- rewinding box；17- blower；18- third sliding block；19- transverse slat；20- third lifting shaft；The excessive block of 21-；
The 4th locking nut of 22-；23- run channel；24- adjusting slider；25-CCD camera；26- third locking nut；27- riser；28-
Square block.
Specific embodiment
As shown in Figure 1-3, the detection is flat including machine case 1 and the detection platform 8 being arranged in machine case 1
It is provided with electric turntable 15 on platform 8 and is filled by the feeding that 15 direction of rotation of electric turntable is successively set on 15 outside of electric turntable
It sets, product detector, two adjacent CCD camera detection devices, at least three adjacent material collecting devices, the CCD camera inspection
Surveying device includes CCD camera 25, the vertical adjustment component for adjusting CCD camera detection device fore-and-aft distance, for adjusting CCD
Lifting assembly, right angle link block, excessive block 21, the first rotary components for adjusting 25 angle of CCD camera of 25 height of camera
With the second rotary components, the right angle link block includes riser 27, the transverse slat 19 that is connected with the riser 27, the riser
27 are mutually perpendicular to transverse slat 19, are fixed with lifting assembly on the vertical adjustment component, the second rotation is fixed on the lifting assembly
Turn component, which is connected with transverse slat 19, and the CCD camera 25 is fixed on excessive block 21, the excessive block
21 are connected with the first rotary components, and first rotary components are fixed on riser 27.
Before operation, feeding device and CCD camera detection device can be adjusted according to the product shape to be detected, be passed through
Rotate the second locking nut can the width between the width adjusting block 9 to two sides be adjusted, by adjusting the first sliding block the
Height on one lifting shaft 11 changes the height of conveyer belt 6, and the first locking nut can lock the first sliding block, due to setting
At least two conveyer belt regulating devices are set, the height by changing the first sliding block at least two conveyer belt regulating devices can
Change the tilt angle of conveyer belt 6, specifically staff can be according to the height generated between the first sliding block and the first sliding block
Difference adjusts the angle of conveyer belt 6, and staff will also be adjusted CCD camera 25 before operation, in third lifting shaft 20
Upper sliding third sliding block 18, is adjusted the height of CCD camera 25, and the 5th locking nut can lock third sliding block 18, adjusting slider
24 can be slided in run channel 23, can accurately adjust the longitudinal direction between CCD camera and product by slidable adjustment sliding block 24
Distance, the 4th locking nut 22 of rotation can lock adjusting slider 24, can by the first rotary components of setting and the second rotary components
360 ° of adjusting is carried out to CCD camera 25, specifically, the angle of CCD camera 25 can be changed by rotating square block 28, it is rectangular
Block rotation drives the inner ring rotation of universal bearing, and third locking nut can lock universal bearing inner ring after regulating angle
Tightly.
When operation, the product that detects will be needed to transport on conveyer belt 6 by vibrating disk, product is from two width adjusting blocks
After passing through between 9, bootstrap block 7 is touched first, and bootstrap block 7 can correct the running track of product, and product passes through the biography of conveyer belt 6
It send and is slided on electric turntable 15 after touching adjusting block 10, after product detector detects product, position signal is sent to
The time that product is run under CCD camera 25 is learnt in PLC controller, PLC controller calculating, and controls the operation of CCD camera 25,
PLC controller also can control the revolving speed of stepper motor 12 to control the transmission speed of conveyer belt 6, and PLC controller also can control
The revolving speed of electric turntable 15, PLC controller can integrate the data of two CCD camera detection devices detection, when CCD camera 25 detects
When the product arrived is qualified product, the blower 17 in rewinding box 16 of the PLC controller control for collecting qualified product is run, blower 17
Product is blown into rewinding box 16, product can slide into cabinet 5 from guiding tube, when the product that CCD camera 25 detects is not
When qualified product, the blower 17 in rewinding box 16 of the PLC controller control for collecting rejected product is run, and blower 17 blows product
Enter in rewinding box 16, product can slide into cabinet 5 from guiding tube, and success slot is equipped in cabinet 5 and does not conform to cell, qualification produces
Product slide into success slot, and substandard product slide-in does not conform in cell.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, it will be understood by those of skill in the art that it still can be right
Technical solution documented by foregoing embodiments is modified, or is replaced on an equal basis to part of technical characteristic；And this
It modifies or replaces, the spirit and model of technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution
It encloses.
Claims (9)
1. a kind of CCD image detector, which is characterized in that including machine case (1) and the inspection being arranged in machine case (1)
It surveys platform (8), be provided with electric turntable (15) on the detection platform (8) and set gradually by electric turntable (15) direction of rotation
Feeding device, product detector on the outside of electric turntable (15), two adjacent CCD camera detection devices, it is adjacent at least
Three material collecting devices, the CCD camera detection device include CCD camera (25), for adjust CCD camera detection device it is longitudinal away from
From vertical adjustment component, the lifting assembly for adjusting CCD camera (25) height, right angle link block, excessive block (21), be used for
Adjust CCD camera (25) angle the first rotary components and the second rotary components, the right angle link block include riser (27), with
The transverse slat (19) that the riser (27) is connected, the riser (27) are mutually perpendicular to transverse slat (19), the vertical adjustment group
It is fixed with lifting assembly on part, the second rotary components are fixed on the lifting assembly, second rotary components and transverse slat (19) phase
Connection, the CCD camera (25) are fixed on excessive block (21), and the excessive block (21) is connected with the first rotary components, institute
The first rotary components are stated to be fixed on riser (27).
2. a kind of CCD image detector according to claim 1, which is characterized in that the feeding device includes conveyer belt
(6) and at least two conveyer belts adjust component, and it includes the first lifting shaft (11), the first sliding block and use that the conveyer belt, which adjusts component,
In the first locking nut for locking the first sliding block, first sliding block is slidably arranged on the first lifting shaft (11), and described first
Locking nut is arranged on the first sliding block, and conveyer belt (6) side end face is fixed on the first sliding block, conveyer belt (6) front end
Two sides, which are respectively slided, is equipped with a width adjusting block (9) and the second locking nut for locking width adjusting block (9), the transmission
Band (6) tail end is provided with the stepper motor (12) for driving conveyer belt (6) to operate, and it is flat which is fixed on detection
On platform (8).
3. a kind of CCD image detector according to claim 2, which is characterized in that conveyer belt (6) side end face is also solid
Surely have for the bootstrap block (7) of directing material and the adjusting block (10) for running to material on electric turntable (15).
4. a kind of CCD image detector according to claim 3, which is characterized in that first rotary components and second
Rotary components structure is identical, and first rotary components include square block (28), shaft, third locking nut (26) and universal shaft
Hold, the square block (28) is recessed inwardly to form card slot, and the universal bearing is fixed in card slot, the inner ring of the universal bearing with
Shaft is connected, and the other end of the shaft is fixed on right angle link block, third locking nut (26) one end side of being fixed on
On shape block (28), which is arranged on universal bearing inner ring.
5. a kind of CCD image detector according to claim 4, which is characterized in that the lifting assembly includes third liter
Drop axis (20), third sliding block (18) and the 5th locking nut, the third sliding block (18) are slidably arranged in third lifting shaft (20),
The third sliding block (18) is equipped with the 5th locking nut, and the vertical adjustment component includes adjusting slider (24) and the 4th locking screw
Female (22) are provided at least one run channel (23) on the detection platform (8), and the adjusting slider is arranged in run channel (23)
Interior, the 4th locking nut (22) side end face is fixed on third lifting shaft (20), the 4th locking nut (22) lower end surface
It fits with detection platform (8) upper surface.
6. a kind of CCD image detector according to claim 5, which is characterized in that the product detector includes second
Lifting shaft (13), the second sliding block, the 5th locking nut, supporting block (14) and sensor, second sliding block are slidably arranged in
On two lifting shafts (13), which is equipped with for locking the 5th locking nut of the second sliding block, on second sliding block
Supporting block (14) are fixed with, are fixed with sensor in the supporting block (14).
7. a kind of CCD image detector according to claim 6, which is characterized in that the material collecting device includes rewinding box
(16), blower (17), guiding tube and cabinet (5), the rewinding box (16) is fixed on detection platform (8) upper surface, described
Blower (17) is fixed on rewinding box (16) front end, and described guiding tube one end is connected with rewinding box (16) lower end, the guiding tube it is another
One end is connected with cabinet (5), and the cabinet (5) setting is other in machine case (1).
8. a kind of CCD image detector according to claim 7, which is characterized in that be additionally provided in the machine case (1)
PLC controller, the PLC controller are electrically connected with stepper motor (12), sensor and electric turntable (15) respectively.
9. a kind of CCD image detector according to claim 8, which is characterized in that also opened up on the machine case (1)
There are feed inlet (2), operation panel (3) and warning lamp (4), conveyer belt (6) front end can be inserted into feed inlet (2), the behaviour
Make panel (3) and warning lamp (4) is electrically connected with PLC controller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910336361.6A CN109967399A (en) | 2019-04-25 | 2019-04-25 | A kind of CCD image detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910336361.6A CN109967399A (en) | 2019-04-25 | 2019-04-25 | A kind of CCD image detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109967399A true CN109967399A (en) | 2019-07-05 |
Family
ID=67086162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910336361.6A Pending CN109967399A (en) | 2019-04-25 | 2019-04-25 | A kind of CCD image detector |
Country Status (1)
| Country | Link |
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| CN (1) | CN109967399A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112058680A (en) * | 2020-08-22 | 2020-12-11 | 东莞市优伟机电科技有限公司 | Visual inspection equipment capable of automatically sorting defective parts |
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Cited By (1)
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|---|---|---|---|---|
| CN112058680A (en) * | 2020-08-22 | 2020-12-11 | 东莞市优伟机电科技有限公司 | Visual inspection equipment capable of automatically sorting defective parts |
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