CN206763417U - Fully automatic high-speed images Product checking instrument - Google Patents
Fully automatic high-speed images Product checking instrument Download PDFInfo
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- CN206763417U CN206763417U CN201720261289.1U CN201720261289U CN206763417U CN 206763417 U CN206763417 U CN 206763417U CN 201720261289 U CN201720261289 U CN 201720261289U CN 206763417 U CN206763417 U CN 206763417U
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- conveyer belt
- speed
- detection
- image processor
- fully automatic
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Abstract
It the utility model is related to testing equipment technical field, particularly a kind of fully automatic high-speed shooting Product checking instrument, compared with prior art, fully automatic high-speed shooting Product checking instrument is taken pictures using image processor to the electric capacity on conveyer belt, sensing and Programmable detection, and set respectively from the right side turn left according to and from left to right according to two image processors, electric capacity is detected by the cooperation of two light sources, when detecting unqualified electric capacity, unqualified electric capacity is blown off by blowning installation, expect transport again to detection all using Automated condtrol from above, not only detection efficiency is much higher than artificial detection, and detection is accurate, seldom there is error, with automaticity height, detection is accurate, the advantages that detection efficiency is high.
Description
Technical field
The present invention relates to testing equipment technical field, particularly a kind of fully automatic high-speed shooting Product checking instrument.
Background technology
The last qualified detection of capacitor packages of the prior art is all its detection efficiency by manually visually being carried out
It is low, and can have very big error, the situation that can often result in missing inspection and false retrieval occurs, and can be because the element of testing staff
The difference of matter and experience and causing detects quality some difference, the serious efficiency of dispatching from the factory that have impact on into specific capacitance.
The content of the invention
To solve the defects of present in capacitance detecting in the prior art and problem, there is provided a kind of fully automatic high-speed images product
Detector.
The present invention is that technical scheme is used by solving its technical problem：The fully automatic high-speed shooting product inspection of the present invention
Instrument is surveyed to be engaged with general frame including a vibrating disk and a general frame, vibrating disk；A circle is provided with described vibrating disk
Enclose the upward guide rail of spiral；Described general frame is provided with conveyer belt bearing, and conveyer belt bearing upper end connects a conveyer belt, passes
Send band both sides to be connected to track, conveyer belt and track to be engaged with the guide rail on vibrating disk, conveyer belt is engaged with guide rail end
Connection, is provided with an image processor along described track one end, a light source, image processor is provided with image processor front end
In the side of conveyer belt one, and light source is then engaged in another side of conveyer belt, light source with image processor；Before described light source
End is provided with a blowning installation, and blowning installation blows defective work off, sets a light source again in described blowning installation front end, then
Blowning installation and image processor are set gradually again.
Motor fixed plate is provided with described conveyer belt lower end, conveyer belt is by being fixed in motor fixed plate
Motor drives.
Lower end is provided with speed regulator and speed sensor at described conveyer belt and guide rail cooperation, and speed regulator is used to control
The speed of conveyer belt, speed sensor are used to carry out counting processing to the product on conveyer belt.
Frequency-shift keying controller is provided with described vibrating disk lower end, frequency-shift keying controller is used to adjust vibration disc vibration
Frequency, to control product transmission speed.
The beneficial effects of the invention are as follows：Compared with prior art, fully automatic high-speed of the invention shooting Product checking instrument is adopted
The electric capacity on conveyer belt is taken pictures with image processor, sensed and Programmable detection, and set respectively from the right side turn left according to and
From left to right according to two image processors, electric capacity is detected by the cooperation of two light sources, it is unqualified when detecting
During electric capacity, unqualified electric capacity is blown off by blowning installation, transport is expected from above again to detection all using Automated condtrol, not only
Detection efficiency is much higher than artificial detection, and detects accurate, error seldom occurs, have automaticity is high, detection precisely,
The advantages that detection efficiency is high.
Brief description of the drawings
Product checking instrument work is imaged further to the fully automatic high-speed of the present invention with reference to the accompanying drawings and detailed description
Explanation.
Fig. 1 is that the fully automatic high-speed of the present invention images the side structure schematic diagram of Product checking instrument；
Fig. 2 is that the fully automatic high-speed of the present invention images the overlooking the structure diagram of Product checking instrument.
Embodiment
As depicted in figs. 1 and 2, it is whole to include a vibrating disk 10 and one for fully automatic high-speed of the invention shooting Product checking instrument
Body framework 20, vibrating disk 10 are engaged with general frame 20.Vibrating disk 10 is used for feeding and transport material is handled, and general frame 20
Then it is used to pipeline system automatic detection handle.
As depicted in figs. 1 and 2, a circle is provided with vibrating disk 10 and encloses the upward guide rail 11 of spiral, guide rail 11 can be in drivetrain
Vibrated under system, after rambling electric capacity is put into toward in vibrating disk 10, under the vibration of vibrating disk 10 and guide rail 11, electricity
Hold to move upwards along guide rail 11 in order and on successively.Frequency-shift keying controller is provided with the lower end of vibrating disk 10
12, frequency-shift keying controller 12 is used to adjust the vibration frequency of vibrating disk 10, to control transmission speed of the electric capacity on guide rail 11.
As depicted in figs. 1 and 2, general frame 20 is provided with conveyer belt bearing 21, and the upper end of conveyer belt bearing 21 connection one passes
Band 22 is sent, the both sides of conveyer belt 22 are connected to track 23, conveyer belt 22 and track 23 and are engaged with the guide rail 11 on vibrating disk 10, pass
Send band 22 and the end of guide rail 11 in mating connection, i.e. electric capacity is from the end movement of guide rail 11 to conveyer belt 22, and by conveyer belt 22
Drive travels forward along track 23.
As depicted in figs. 1 and 2, it is provided with an image processor 24 along the right edge of track 23, image processor 24 has pair
Electric capacity sensed, taken pictures and carried out the functions such as Programmable detection, and image processor 24 can be automatically to moving on conveyer belt 22
Electric capacity is detected, and is provided with a light source 25 in the front end of image processor 24, light source 25 is used in combination with image processor 24, shadow
Picture processor 24 is in the right edge of conveyer belt 22, and light source 25 is in then between the left side of conveyer belt 22, light source 25 and conveyer belt 22
45 degree of oblique left irradiations, and image processor 24 is also in 45 degree of opposite oblique right irradiations between conveyer belt 22, by this
45 degree of oblique illumination mode, make to be irradiated in opposite directions between image processor 24 and light source 25, W1 faces that can be to electric capacity, T1
Face, opening B1 while and detected during B2.A blowning installation 26, blowning installation 26 and above-mentioned shadow are provided with the front end of light source 25
As processor 24 is used cooperatively, when image processor 24 to the W1 faces of electric capacity, T1 faces, opening B1 while and examine during B2
During survey, by continuing on track 23 and moving forward to down detection program together, if detecting unqualified electricity if qualified
Hold, then unqualified electric capacity is blown into defective products collection frame by blowning installation 26.
As depicted in figs. 1 and 2, a light source 27 is set again in the front end of blowning installation 26, then set gradually blowning installation again
28 and image processor 29, image processor 29 and light source 27 and irradiated in opposite directions in sideling 45 degree with conveyer belt 22, image
Processor 29 is in the left side of conveyer belt 22, and light source 25, then in the right edge of conveyer belt 22, therefore, image processor 29 can be right
The W2 faces of electric capacity, T2 faces, opening B3 while and detected during B4, likewise, and by blowning installation 28 by unqualified electric capacity
It is blown into defective products collection frame.The right is carried out to electric capacity by above-mentioned image processor 24 and the image processor 29 of lower end respectively
Detected with the left side, i.e., comprehensive detection is completed to electric capacity, it is ensured that dead angle is not leaked in the detection of electric capacity.
As depicted in figs. 1 and 2, motor fixed plate 31 is provided with the lower end of conveyer belt 22, conveyer belt 22 is driven by being fixed on
Motor driving on dynamic motor fixing plate 31.Lower end is provided with speed regulator 32 and speed at conveyer belt 22 and the cooperation of guide rail 11
Inductor 33, speed regulator 32 are used for the speed for controlling conveyer belt 22, and so as to control its detection speed, and speed sensor 33 is used
It is right in system, and the velocity feedback of conveyer belt 22 is coordinated into the inducing function on image processor 24 and image processor 29
Capacitor packages on conveyer belt 22 are counted, to reach the effect that product is qualified or disqualification rate is counted.
As depicted in figs. 1 and 2, at work, capacitor packages to be detected are poured into vibrating disk 10, and by vibrating disk
Guide rail 11 in 10 is vibrated, and electric capacity is moved upwards along guide rail 11 in order and on successively, and transport
Onto conveyer belt 22, and travelled forward on conveyer belt 22 along the track 23 of both sides, in forward movement, first on the right side
End and upper the right carry out the detection of right half with image processor 24 and light source 25, if qualified, transport to lower road
Program, if unqualified, unqualified electric capacity is blown into defective products collection frame by blowning installation 26.When certified products have detected right part
After point, left half detection is continued into.Left half detection is handled with image processor 29 and light source 27, if qualified,
Then detection is completed, and certified products are cased, if unqualified, unqualified electric capacity is blown into defective products by blowning installation 28 and collected
Frame.In whole detection process, the speed of conveyer belt 22 is controlled by speed regulator 32, so as to control its detection speed, by speed
Inductor 33 carries out counting processing.By two above-mentioned detection programs, i.e., the inspection of left half and right half is carried out to electric capacity
Survey, you can complete a complete detection program, its automaticity is high, detection efficiency is high, and error is small.
In summary, compared with prior art, fully automatic high-speed of the invention shooting Product checking instrument uses image processing
Device taken pictures to the electric capacity on conveyer belt, is sensed and Programmable detection, and set respectively from top to bottom according to from the bottom up according to
Two image processors, electric capacity is detected by the cooperation of two light sources, when detecting unqualified electric capacity, by blowing
Device of air blows unqualified electric capacity off, transport is expected from above again to detection all using Automated condtrol, not only detection efficiency is big
It is big to be higher than artificial detection, and detection is accurate, error seldom occurs, with automaticity is high, detection is accurate, detection efficiency is high
The advantages that.
Property that the present invention is described according to an embodiment of the invention and nonrestrictive description, it should be appreciated that
In the case of not departing from relevant scope defined by the claims, those skilled in the art can make change and/
Or modification.
Claims (4)
1. fully automatic high-speed images Product checking instrument, it is characterised in that：Including a vibrating disk and a general frame, vibrating disk with
General frame is engaged；A circle is provided with described vibrating disk and encloses the upward guide rail of spiral；Described general frame, which is provided with, to be passed
Band bearing is sent, conveyer belt bearing upper end connects a conveyer belt, and conveyer belt both sides are connected to track, conveyer belt and track and vibrating disk
On guide rail be engaged, conveyer belt is in mating connection with guide rail end, and an image processor is provided with along described track one end,
It is provided with a light source in image processor front end, image processor is in the side of conveyer belt one, and light source is then in another side of conveyer belt,
Light source is engaged with image processor；A blowning installation is provided with described light source front end, blowning installation blows defective work off,
A light source is set again in described blowning installation front end, then sets gradually blowning installation and image processor again.
2. fully automatic high-speed according to claim 1 images Product checking instrument, it is characterised in that：Under described conveyer belt
End is provided with motor fixed plate, and conveyer belt is driven by the motor being fixed in motor fixed plate.
3. fully automatic high-speed according to claim 1 or 2 images Product checking instrument, it is characterised in that：In described transmission
Band is provided with speed regulator and speed sensor with lower end at guide rail cooperation, and speed regulator is used for the speed for controlling conveyer belt, speed sense
Device is answered to be used to carry out counting processing to the product on conveyer belt.
4. fully automatic high-speed according to claim 1 images Product checking instrument, it is characterised in that：Under described vibrating disk
End is provided with frequency-shift keying controller, and frequency-shift keying controller is used to adjust vibrating disk vibration frequency, to control product transmission speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720261289.1U CN206763417U (en) | 2017-03-17 | 2017-03-17 | Fully automatic high-speed images Product checking instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720261289.1U CN206763417U (en) | 2017-03-17 | 2017-03-17 | Fully automatic high-speed images Product checking instrument |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206763417U true CN206763417U (en) | 2017-12-19 |
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ID=60632478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201720261289.1U Active CN206763417U (en) | 2017-03-17 | 2017-03-17 | Fully automatic high-speed images Product checking instrument |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108355980A (en) * | 2017-12-30 | 2018-08-03 | 芜湖慧盈自动化设备有限公司 | A kind of capacitance shell conveying device of defective products sorting |
| CN108593662A (en) * | 2018-05-28 | 2018-09-28 | 南京信息职业技术学院 | Capacitance automatic detection device |
| CN109638336A (en) * | 2018-11-07 | 2019-04-16 | 深圳市欧盛自动化有限公司 | Cylindrical electrical core high speed peeling machine |
| CN109967365A (en) * | 2018-12-27 | 2019-07-05 | 江苏理工学院 | A kind of stud capacitor appearance detection system and its method based on machine vision |
| CN114226267A (en) * | 2021-12-17 | 2022-03-25 | 南阳金牛电气有限公司 | Automatic test and sorting equipment and process for piezoresistor discs |
| CN115402710A (en) * | 2022-08-17 | 2022-11-29 | 天津博雅全鑫磁电科技有限公司 | Full-automatic multi-pole magnetizing device |
-
2017
- 2017-03-17 CN CN201720261289.1U patent/CN206763417U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108355980A (en) * | 2017-12-30 | 2018-08-03 | 芜湖慧盈自动化设备有限公司 | A kind of capacitance shell conveying device of defective products sorting |
| CN108593662A (en) * | 2018-05-28 | 2018-09-28 | 南京信息职业技术学院 | Capacitance automatic detection device |
| CN108593662B (en) * | 2018-05-28 | 2024-04-02 | 南京信息职业技术学院 | Automatic capacitance detection device |
| CN109638336A (en) * | 2018-11-07 | 2019-04-16 | 深圳市欧盛自动化有限公司 | Cylindrical electrical core high speed peeling machine |
| CN109967365A (en) * | 2018-12-27 | 2019-07-05 | 江苏理工学院 | A kind of stud capacitor appearance detection system and its method based on machine vision |
| CN114226267A (en) * | 2021-12-17 | 2022-03-25 | 南阳金牛电气有限公司 | Automatic test and sorting equipment and process for piezoresistor discs |
| CN115402710A (en) * | 2022-08-17 | 2022-11-29 | 天津博雅全鑫磁电科技有限公司 | Full-automatic multi-pole magnetizing device |
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