CN201711292U - Pen point sorting machine - Google Patents
Pen point sorting machine Download PDFInfo
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- CN201711292U CN201711292U CN201020257527XU CN201020257527U CN201711292U CN 201711292 U CN201711292 U CN 201711292U CN 201020257527X U CN201020257527X U CN 201020257527XU CN 201020257527 U CN201020257527 U CN 201020257527U CN 201711292 U CN201711292 U CN 201711292U
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- rotating disk
- slideway
- vibrator
- work slideway
- slide way
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Abstract
The utility model relates to a pen point sorting machine. A vibrating hopper comprises a material loading tank, a feeding track, a vibrator I and a supporting leg, wherein the vibrator I is arranged on the supporting leg; the material loading tank is arranged on the vibrator I; the feeding track is communicated with the material loading tank; a linear vibrating track comprises a working slide way I, a working slide way II, a vibrator II, a supporting seat, a brush turntable and a speed regulation motor; the working slide way I or the working slide way II is communicated with the feeding track; the brush turntable is arranged close to the end of the hopper; the vibrator II is arranged below the working slide way I or working slide way II and installed on the supporting seat; the turntable is provided with a working slide way III and driven by a driving motor to rotate; and the working slide way III is communicated with the working slide way I or working slide way II of the linear vibrating track. A visual detection system comprises a camera, a lens, a light source and an industrial personal computer, the camera and the lens are installed at the top of the turntable, the light source is installed at the lower part of the turntable, and the industrial personal computer is internally provided with an image acquisition card. An absorption device comprises a left suction cavity, a right suction cavity, a left suction tube and a right suction tube. A receiving case comprises a good product receiving case and a defective product receiving case.
Description
Technical field
The utility model relates to a kind of screening installation that solid is separated from solid, relate in particular to a kind of written separator with written non-defective unit, the sorting of no ball nib.
Background technology
Nib is in manufacture process, the phenomenon that defective works such as no ball nib, blank material are sneaked into can occur, the phenomenon that ball comes off also can take place in nib in packed and transported, therefore, Bi Tou sorting is one important quality control operation that nib is produced and the pen core assembling is preceding.At present, domestic and international written sorting normally adopts mechanical contact, magnet absorption, artificial visually examine's method to detect sorting.Adopt mechanical contact separating method, need to contact nib to differentiate having or not of ball, damage written ball easily, and speed is lower with survey tool; Adopt the magnet absorption method, by manually adsorbing the needle tube type nib of dribbling pearl to differentiate having or not of ball with magnet, this method can't detect can not be with the written ball material of magnet absorption (as stainless iron etc.), also can't detect the product that written integral body can both be adsorbed by magnet, the limitation that its sorting detects is very big; Adopt artificial visually examine's method, carry out visual examination by a collection of nib of artificial extracting and judge that select defective products again, it is original to detect method for separating, workman's sense of responsibility and company management depended in the differentiation of written quality, detects the quality instability.
The utility model content
The utility model is for overcoming the deficiencies in the prior art part, purpose is to provide a kind of efficiency of separation height, contactless, the written separator of real-time online vision-based detection, this separator with nib by the vibrating bunker material loading, the track that advanced directly to shake is carried, on the rotating disk of running continuously, carry out the real-time online sorting with vision system, though nib in slideway inside be head or caudal directions forward, all can each nib there be the differentiation sorting of ball nib, detect the blank material and anomaly such as sneak into, adopt non-contacting vision-based detection can not damage nib, can satisfy the quality testing of multiple written product by the vision program, successfully solve problems of the prior art.
The utility model is to achieve the above object by the following technical programs: written separator, involving vibrations hopper, straight-line oscillation track, rotating disk, vision detection system, adsorbent equipment, rewinding case; Wherein:
Vibrating bunker comprises feeding box, feeding track, vibrator I and feet thereof, and vibrator is arranged on the feet, and feeding box is arranged on the vibrator I, and feeding track communicates with feeding box;
The straight-line oscillation track comprises work slideway I, work slideway II, vibrator II, supporting seat, hairbrush rotating disk, the buncher that transmits for the nib queuing; Work slideway I or work slideway II communicate with feeding track, the hairbrush rotating disk is arranged near the hopper end, buncher drives the hairbrush rotating disk and rotates continuously to guarantee obstruct and the queuing work slideway in of nib before entering the work slideway, vibrator II is arranged on work slideway below, is installed on the feet;
Rotating disk is provided with work slideway III, and rotating disk is by the drive motors driven rotary; Work slideway III communicates with the straight-line oscillation track;
Vision detection system comprises camera, camera lens, light source, industrial computer, wherein: camera and camera lens are used to gather image, be installed in the rotating disk top, light source is installed in the rotating disk bottom, industrial computer inside is equipped with image pick-up card, by vision software image is carried out analyzing and processing, differentiate the quality of written quality;
Adsorbent equipment comprises that the chamber is inhaled on a left side, chamber, left suction pipe and right suction pipe are inhaled in the right side;
The rewinding case comprises non-defective unit rewinding case, defective products rewinding case; Non-defective unit rewinding case receives the non-defective unit nib of sending from the rotating disk cunning, and defective products rewinding case receives from inhaling the bad nib of chamber sucking-off.
As preferably, feeding track, work slideway I, work slideway II, work slideway III inhale the chamber and are 2 that are complementary.
The beneficial effects of the utility model: this separator with nib by the hopper material loading, the track that advanced directly to shake is carried, on the rotating disk of running continuously, carry out the real-time online sorting with vision system, though nib in slideway inside be head or caudal directions forward, all can each nib there be the differentiation sorting of ball nib, and detect the blank material and anomaly such as sneak into, can realize the uninterrupted conveying and the detection of nib, high efficiency, steady quality, adopt non-contacting vision-based detection can not damage nib, can satisfy the quality testing of multiple written product, successfully solved problems of the prior art by the vision program.
Description of drawings
Fig. 1 is a general structure schematic diagram of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the schematic diagram of vibrating bunker;
Fig. 4 is the schematic diagram of straight-line oscillation track;
Fig. 5 is the schematic diagram of rotating disk and rewinding case;
Fig. 6 is the side view of Fig. 5;
Fig. 7 is the schematic diagram of work slideway I, work slideway II;
Fig. 8 is the vision schematic diagram of no ball and normal nib.
The specific embodiment
Below in conjunction with specific embodiment the utility model is described further, but protection domain of the present utility model is not limited in this:
Embodiment 1: as shown in Figure 1: written separator, involving vibrations hopper, straight-line oscillation track, rotating disk, vision detection system, adsorbent equipment, rewinding case; Wherein:
Vibrating bunker comprises feeding box 1, feeding track 11, vibrator I2 and feet 17 thereof, and vibrator I2 is arranged on the feet 17, and feeding box 1 is arranged on the vibrator I2, and feeding track 11 communicates with feeding box 1;
The straight-line oscillation track comprises work slideway I4, work slideway II13, vibrator II18, supporting seat 12, hairbrush rotating disk 3, the buncher 16 that transmits for the nib queuing; Work slideway I4 or work slideway II13 communicate with feeding track 11, written product type automatic switchover work slideway I4 or work slideway II13 according to the need sorting are connected with feeding track 11, hairbrush rotating disk 3 is arranged near the hopper end, buncher 16 drives hairbrush rotating disk 3 and rotates continuously to guarantee obstruct and the queuing among work slideway I4 or work slideway II13s of nib before entering work slideway I4 or work slideway II13, vibrator II18 is arranged on work slideway I4 and work slideway II13 below, is installed on the supporting seat 12;
Rotating disk is provided with work slideway III23,24, and rotating disk 5 is by drive motors 15 driven rotary; Work slideway III23,24 communicates with the work slideway I4 or the work slideway II13 of straight-line oscillation track;
Vision detection system comprises camera and camera lens 6, light source, industrial computer, wherein: camera and camera lens are used to gather image, are installed in the rotating disk top, and light source is installed in the rotating disk bottom, industrial computer inside is equipped with image pick-up card, by vision software image is carried out analyzing and processing;
Adsorbent equipment comprises that chamber 22 is inhaled on a left side, chamber 21, left suction pipe and right suction pipe 20 are inhaled in the right side;
The rewinding case comprises non-defective unit rewinding case 8, defective products rewinding case 7; Non-defective unit rewinding case 8 receives the non-defective unit nib of sending from the rotating disk cunning, and defective products rewinding case 7 receives from inhaling the bad nib of chamber sucking-off.
Feeding track, work slideway I, work slideway II, work slideway III inhale the chamber and are 2 that are complementary.
Wherein: Fig. 1 is the general structure schematic diagram.1 is feeding box, to store nib to be detected in hopper; 2 is vibrator I; 3 is the hairbrush rotating disk; 4 are work slideway I; 5 is rotating disk; 6 is vision camera; 7 are defective products collection hopper; 8 are non-defective unit collection hopper; 9 is industrial computer; 10 is frame.
Fig. 2 is the general structure vertical view.1 is feeding box; 11 is feeding track; 12 is supporting seat; 13 are work slideway II; 14 for inhaling the chamber; 7 are defective products collection hopper; 15 is the rotating disk drive motors; 16 is the hairbrush buncher; 4 are work slideway I.For satisfying the multiple written product demand of different size, machine adopts two work slideways, can select work slideway I or work slideway II automatically according to the product type of wanting sorting.
Fig. 3 is the schematic diagram of hopper.1 is feeding box, is used to store written material loading; 11 is feeding track; 2 is vibrator I, the nib in the feeding box is sent to feeding track through vibration, and is delivered to next parts along track, and Oscillation Amplitude is adjustable; 17 is feet.
Fig. 4 is the schematic diagram of straight-line oscillation track.4 are work slideway I, are used to receive the nib from magazine rail; 3 for hairbrush rotating disk on the track that directly shakes, and by motor-driven, when rotating disk turns round continuously, stops that by the hairbrush above it separation is lined up nib successively and entered in the slideway; 16 is hairbrush rotating disk drive motors; 18 is vibrator II, produces the power that nib is carried on the track that directly shakes; 12 is supporting seat.
Fig. 5 is the schematic diagram of rotating disk and rewinding case.6 is vision camera and camera lens; 19 is bracket component, is used for fixing camera, rotating disk, hopper etc.; 5 is rotating disk, and two the work slideway III that distributing on the rotating disk are to receive the nib from the straight-line oscillation track; 20 is right suction pipe; 21 is the right chamber of inhaling, and is used for siphoning away defective products from rotating disk and enters defective products collection hopper.
Fig. 6 is the side diagrammatic sketch of rotating disk and rewinding case.6 is vision camera and camera lens; 22 is that the chamber is inhaled on a left side, is used for siphoning away detected written defective products on the left slideway from rotating disk; 21 is the right chamber of inhaling, and is used for siphoning away detected written defective products on the right slideway from rotating disk; 5 is rotating disk; 23 is right slideway, is used to receive the nib from right slideway on the straight-line oscillation track; 24 is left slideway, is used to receive the nib from left slideway on the straight-line oscillation track; 15 is the rotating disk drive motors.
Fig. 7 is the schematic diagram of work slideway I, II.25 is right slideway; 26 is left slideway.For improving detection efficiency, two adjacent slideways of processing can carry out the conveying of nib simultaneously on the every track that directly shakes.
Fig. 8 is the visual pattern schematic diagram of no ball nib and normal nib.27 defective products nib images for no ball; 28 non-defective unit nib images for the dribbling pearl.
The concrete course of work is as follows:
Nib flows out by vibrator I vibration in feeding box, is delivered to the straight-line oscillation track through feeding track.At the straight-line oscillation track, by the brush device obstruct nib is lined up successively and enter in the slideway completion queue.
Rotating disk receives the nib that transmits from the straight-line oscillation track, carries out vision-based detection and sorting on rotating disk.Two work slideways distribute on the rotating disk, to receive nib from the straight-line oscillation track, when nib enters the vision-based detection district, vision system carries out real-time grasp shoot, through image sampling, image analysis processing, the current nib of being sampled is compared with the standard non-defective unit nib image through the teaching storage, carry out the qualified differentiation of nib.For bad nib, by constant time lag, when it arrived suction workspace, chamber, chamber work was inhaled in control, and should bad nib enter in the defective products collecting box.Have only through the qualified nib of visual inspection and could enter the non-defective unit collecting box smoothly along the rotating disk slideway.
Industrial computer is the control maincenter of whole system, integrated by with vision system, and the molar behavior of control machine, the vision system processing time is flowed through rotating disk through time of visual area faster than nib, the detection that do not stop of the real-time online of realizing nib.
Above described be specific embodiment of the utility model and the know-why used; other application also is the change of doing according to conception of the present utility model; when the function that it produced does not exceed spiritual that specification and accompanying drawing contain yet, must belong to protection domain of the present utility model.
Claims (2)
1. written separator is characterized in that involving vibrations hopper, straight-line oscillation track, rotating disk, vision detection system, adsorbent equipment, rewinding case; Wherein:
Vibrating bunker comprises feeding box (1), feeding track (11), vibrator I (2) and feet (17) thereof, and vibrator I (2) is arranged on the feet (17), and feeding box (1) is arranged on the vibrator I (2), and feeding track (11) communicates with feeding box (1);
The straight-line oscillation track comprises work slideway I (4), work slideway II (13), vibrator II (18), supporting seat (12), hairbrush rotating disk (3), the buncher (16) that transmits for the nib queuing; Work slideway I (4) or work slideway II (13) communicate with feeding track (11), hairbrush rotating disk (3) is arranged near the hopper end, buncher (16) drives hairbrush rotating disk (3), and rotation is written in the obstruct and the queuing in work slideway I (4) or work slideway II (13) that are entering work slideway I (4) or the slideway II (13) that works is preceding to guarantee continuously, vibrator II (18) is arranged on work slideway I (4) or work slideway II (13) below, is installed on the supporting seat (12);
Rotating disk is provided with work slideway III (23,24), and rotating disk (5) is by drive motors (15) driven rotary; Work slideway III (23,24) communicates with the work slideway I (4) or the work slideway II (13) of straight-line oscillation track;
Vision detection system comprises camera and camera lens (6), light source, industrial computer, wherein: camera and camera lens are used to gather image, are installed in the rotating disk top, and light source is installed in the rotating disk bottom, industrial computer inside is equipped with image pick-up card, by vision software image is carried out analyzing and processing;
Adsorbent equipment comprises that chamber (22) is inhaled on a left side, chamber (21), left suction pipe and right suction pipe (20) are inhaled in the right side;
The rewinding case comprises non-defective unit rewinding case (8), defective products rewinding case (7); Non-defective unit rewinding case (8) receives the non-defective unit nib of sending from the rotating disk cunning, and defective products rewinding case (7) receives from inhaling the bad nib of chamber sucking-off.
2. written separator according to claim 1 is characterized in that feeding track, work slideway I, work slideway II, work slideway III, inhales the chamber and is 2 that are complementary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020257527XU CN201711292U (en) | 2010-07-12 | 2010-07-12 | Pen point sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020257527XU CN201711292U (en) | 2010-07-12 | 2010-07-12 | Pen point sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201711292U true CN201711292U (en) | 2011-01-19 |
Family
ID=43457289
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020257527XU Expired - Fee Related CN201711292U (en) | 2010-07-12 | 2010-07-12 | Pen point sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201711292U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984920A (en) * | 2015-06-26 | 2015-10-21 | 姜伟清 | Full-automatic bionic vision appearance detection equipment and method |
| CN105016029A (en) * | 2015-07-21 | 2015-11-04 | 青岛海泰盛电子科技有限公司 | Suspension vibrating type feeding mechanism |
| CN105548209A (en) * | 2015-12-03 | 2016-05-04 | 安硕文教用品（上海）股份有限公司 | Defect detecting and sorting device used in processing process of wood pencil plate |
| CN108405353A (en) * | 2018-02-06 | 2018-08-17 | 南京航空航天大学 | Ball detects sorting unit and method |
| CN111109837A (en) * | 2020-01-17 | 2020-05-08 | 王亚婷 | Pen point hair trimming machine capable of removing inferior hair |
-
2010
- 2010-07-12 CN CN201020257527XU patent/CN201711292U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984920A (en) * | 2015-06-26 | 2015-10-21 | 姜伟清 | Full-automatic bionic vision appearance detection equipment and method |
| CN105016029A (en) * | 2015-07-21 | 2015-11-04 | 青岛海泰盛电子科技有限公司 | Suspension vibrating type feeding mechanism |
| CN105548209A (en) * | 2015-12-03 | 2016-05-04 | 安硕文教用品（上海）股份有限公司 | Defect detecting and sorting device used in processing process of wood pencil plate |
| CN108405353A (en) * | 2018-02-06 | 2018-08-17 | 南京航空航天大学 | Ball detects sorting unit and method |
| CN111109837A (en) * | 2020-01-17 | 2020-05-08 | 王亚婷 | Pen point hair trimming machine capable of removing inferior hair |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice |
Addressee: Chen Xiaodong Document name: Notification to Pay the Fees |
|
| DD01 | Delivery of document by public notice |
Addressee: Hangzhou Dongxu Automation System Co.,Ltd. Document name: Notification of Termination of Patent Right |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110119 Termination date: 20120712 |