CN106694389A - Sorting machine and work method thereof - Google Patents
Sorting machine and work method thereof Download PDFInfo
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- CN106694389A CN106694389A CN201710130637.6A CN201710130637A CN106694389A CN 106694389 A CN106694389 A CN 106694389A CN 201710130637 A CN201710130637 A CN 201710130637A CN 106694389 A CN106694389 A CN 106694389A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000003384 imaging method Methods 0.000 claims abstract description 334
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- 230000007246 mechanism Effects 0.000 claims description 45
- 238000007689 inspection Methods 0.000 claims description 39
- 238000009434 installation Methods 0.000 claims description 25
- 230000006698 induction Effects 0.000 claims description 23
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- 238000007664 blowing Methods 0.000 claims description 7
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0009—Sorting of fasteners, e.g. screws, nuts, bolts
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a sorting machine and a work method thereof. The sorting machine comprises a fastening piece station conveying device, an imaging device, a sorting device and an upper computer; the fastening piece station conveying device comprises a rotating disc drive component and a transparent rotating disc which is connected with the rotating disc drive component and driven by the rotating disc drive component to rotate, the sorting device comprises an unqualified product receiving device, a leakage detection receiving device and at least one qualified product receiving device, the imaging device and the sorting device are sequentially arranged in the rotating direction of the transparent rotating disc, the unqualified product receiving device corresponds to an unqualified product receiving station on the transparent rotating disc, the leakage detection receiving device corresponds to the leakage detection receiving station on the transparent rotating disc, and the qualified product receiving device corresponds to the corresponding qualified product receiving station on the transparent rotating disc. The upper computer is connected with the imaging device. The sorting quality of fastening pieces is improved, and the sorting efficiency is improved.
Description
Technical field
The present invention relates to a kind of separator and its method of work.
Background technology
At present, separator is mainly used to sorting handware, electronic component, fastener etc., realize certified products with it is unqualified
The separation of product, but the just current existing following defect of separator generally existing with camera function：
1st, separator can only carry out single detection, in detection process detect rotating it is too high then can exist produce from
Mental and physical efforts make the problem of placement parts deviation detection position on the rotating pan, and rotating speed effectively to control, and cause parts
Detection efficiency it is low.The sorting mechanism for carrying out high speed detection simultaneously overcomes centrifugal force to produce parts deviation detection position due to needing
The problem put often sets carrier to position in detection plate, substantially increases the difficulty of separator making.
2nd, separator is all to be specifically intended for making feeding speed uniform by regulation vibrating disk frequency, conveying tape speed or increase
Transfer dish base part, by frequency, speed control reach conveying detection parts to spindle turntable or index dial part between
Distance is certain value.Again by the tested parts signal transmission of sensor sensing to PLC, while PLC reads rotary encoder working as
Front position simultaneously preserves, and PLC feeds back signal to the phase unit that host computer gathers image, realizes the collection to part diagram picture.And will
Image processing system result is sent to PLC, and PLC carries out internal data comparison, control signal transmission to sorting unit, with to zero
Qualified, unqualified and missing inspection sorting that part is carried out.In the process, in the presence of due to data exchange between host computer and PLC
Between it is poor, IMAQ precision can also be deteriorated, and will influence final separation results, easily cause the wrong choosing of parts, at a high speed
This defect becomes apparent under detection state.And use the detection mode to be consistent to realize the distance between parts, zero
Part delivery end needs to increase programme-control or transfer unit, so as to substantially increase cost.No matter from economy or can grasp
The property made, this kind of detection mode cannot realize more accurately IMAQ, reach the effect of precisely sorting parts.
The content of the invention
The technical problems to be solved by the invention are the defects for overcoming prior art, there is provided a kind of separator, and it improves
To the sorting quality of fastener, the efficiency of separation is improve.
In order to solve the above-mentioned technical problem, the technical scheme is that：A kind of separator, it includes：
Fastener station conveyer, the fastener station conveyer include rotate disk drive unit and with rotation
Disk drive unit is connected and drives the transparent rotation dish for rotating by rotation disk drive unit, and the transparent rotation dish is tight for carrying
Firmware simultaneously conveys fastener along its rotation direction；
Imaging device, the imaging device is used to be imaged each fastener in transparent rotation dish；
Sorting unit, the sorting unit includes that defective work material collecting device, missing inspection material collecting device and at least one are qualified
Product material collecting device, the imaging device, the sorting unit are set along the rotation direction of the transparent rotation dish successively, and
The defective work material collecting device corresponds to the defective work rewinding station in transparent rotation dish, the missing inspection material collecting device correspondence
In the missing inspection rewinding station in transparent rotation dish, the certified products material collecting device corresponds to corresponding qualified in transparent rotation dish
Product rewinding station；
Host computer, the host computer is connected with the imaging device, and the host computer is used to receive imaging device transmission
The view data of each fastener, so as to obtain the sized data of each fastener, and the host computer is fastened according to each
The sized data of part, and it is located at unqualified rewinding station or missing inspection rewinding station in transparent turn disc to corresponding fastener
Or during corresponding certified products rewinding station, correspondingly drive corresponding certified products material collecting device or defective work material collecting device or leakage
Inspection material collecting device action.
Further for the action of rational driving imaging device and sorting unit, separator is also included when in transparent rotation dish
Fastener rotation to its corresponding position when for sensing the induction installation of fastener, the induction installation, imaging dress
Put, the sorting unit is set along the rotation direction of the transparent rotation dish successively, the rotation disk drive unit has inspection
Survey the rotational position detection device part of the turned position of transparent rotation dish, the signal output part of the induction installation and rotation position
The signal output part for putting detection device is connected with the host computer respectively, and the host computer sends according to the induction installation for receiving
Induced signal, read the initial bit confidence of the fastener in transparent rotation dish of rotational position detection device part transmission now
Number, and corresponding fastener is obtained positioned at corresponding certified products rewinding station, unqualified rewinding work according to the initial position signal
Position and the position signalling of missing inspection rewinding station.
Further, the imaging device has at least one image-forming block, and an image-forming block corresponds to transparent rotation dish
On an imaging station, the host computer always according to initial position signal obtain corresponding fastener positioned at imaging station when
Rotational position signal, and when transparent turn disc to corresponding fastener is located at corresponding imaging station, the host computer
Drive corresponding imaging component working.
Further for the size that can rationally gather fastener, accuracy of detection is improved, the image-forming block includes：
Vertical direction image-forming block, the vertical direction image-forming block is included for shooting the fastener in transparent rotation dish
The vertical image camera of image in vertical direction；
Horizontal direction image-forming block, the horizontal direction image-forming block includes that at least one is used to shoot transparent rotation dish
Fastener image in the horizontal direction horizontal imaging camera, the horizontal direction image-forming block and the vertical direction into
As part is set along the rotation direction of transparent rotation dish.
Further for enabling vertical image camera to be imaged in vertical direction to fastener well, the Vertical Square
To being provided with the vertical image camera light source that is oppositely arranged with the vertical image camera, the vertical imaging phase on image-forming block
Machine is arranged on the top of transparent rotation dish, and the vertical image camera light source is arranged on the lower section of transparent rotation dish.
Further for the position for adjusting vertical image camera, rational shooting focal length is reached, can be more preferable
Ground shoots fastener image in vertical direction, and the vertical direction image-forming block also includes being connected simultaneously with vertical image camera
Three-dimensional adjusting mechanism for adjusting the position of vertical image camera.
A kind of concrete structure of three-dimensional adjusting mechanism is further provided, to carry out three-dimensional tune to vertical image camera
Section, the three-dimensional adjusting mechanism include vertical imaging pedestal, vertical imaging transverse movable stand, vertical imaging vertically move frame and with
The vertical image camera is connected and the vertical image camera week for driving the vertical image camera to rotate in its circumferential direction
To rotary part, vertical imaging transverse movable stand is arranged on vertical imaging pedestal, and the vertical imaging vertically moves frame installation
On vertical imaging transverse movable stand, the vertical image camera part that rotates in a circumferential direction is arranged on vertical imaging and vertically moves frame
On, the driving vertical imaging transverse movement is provided between the vertical imaging pedestal and the vertical imaging transverse movable stand
The vertical imaging transverse moving drive mechanism of frame transverse shifting on vertical imaging pedestal, the vertical imaging transverse movable stand and
The vertical imaging to be vertically moved be provided between frame the driving vertical imaging and vertically move frame and moved in vertical imaging transverse
The vertical imaging vertically moved on frame vertically moves drive mechanism.
A kind of concrete structure of vertical imaging transverse moving drive mechanism is further provided, the vertical imaging transverse is moved
Dynamic drive mechanism includes vertical imaging transverse tooth bar and vertical imaging transverse gear, and the vertical imaging transverse tooth bar is arranged on institute
State on vertical imaging pedestal, the vertical imaging transverse gear is rotatably installed on vertical imaging transverse movable stand, described
Vertical imaging transverse gear is engaged with the vertical imaging transverse tooth bar；And/or the vertical imaging vertically moves drive mechanism
Including vertical imaging longitudinal rack and the longitudinal gear of vertical imaging, the vertical imaging longitudinal rack is arranged on the vertical imaging
On transverse shifting frame, the vertical longitudinal gear of imaging is rotatably installed in vertical imaging and vertically moves on frame, described vertical
The longitudinal gear of imaging is engaged with the vertical imaging longitudinal rack.
Further for enabling horizontal imaging camera to be imaged in the horizontal direction to fastener well, imaging device is also
Including horizontal imaging camera light source, the horizontal imaging camera light source is oppositely arranged with the horizontal imaging camera.
Further for the position of regulation horizontal imaging camera, rational shooting focal length, the horizontal direction are reached
Image-forming block also includes being connected with least one horizontal imaging camera and is adjusted for adjusting the three-dimensional of position of horizontal imaging camera
Nodule structure.
A kind of concrete structure of three-dimensional regulation structure is further provided, the three-dimensional regulation structure includes horizontal imaging base
Seat, horizontal imaging transverse shifting frame, horizontal imaging vertically move frame and at least one and are connected simultaneously with corresponding horizontal imaging camera
Horizontal imaging camera for driving corresponding horizontal imaging camera to rotate in its circumferential direction rotates in a circumferential direction part, and horizontal imaging is horizontal
It is arranged on horizontal imaging pedestal to movable stand, the horizontal imaging vertically moves frame installed in horizontal imaging transverse shifting frame
On, the horizontal imaging camera part that rotates in a circumferential direction is vertically moved on frame installed in horizontal imaging, the horizontal imaging pedestal and
The driving horizontal imaging transverse shifting frame is provided between the horizontal imaging transverse shifting frame horizontal on horizontal imaging pedestal
To mobile horizontal imaging transverse shifting drive mechanism, the horizontal imaging transverse shifting frame and the horizontal imaging are vertically moved
Be provided between frame drive the horizontal imaging vertically move level that frame vertically moves on horizontal imaging transverse shifting frame into
As vertically moving drive mechanism.
Further, the horizontal imaging transverse shifting drive mechanism includes horizontal imaging horizontal tooth bar and horizontal imaging transverse direction
Gear, the horizontal imaging horizontal tooth bar is arranged on the horizontal imaging pedestal, and the horizontal imaging transverse gear is rotatable
Ground is arranged on horizontal imaging transverse shifting frame, and the horizontal imaging transverse gear is engaged with the horizontal imaging horizontal tooth bar；
It is described and/or the horizontal imaging vertically moves drive mechanism and includes horizontal imaging longitudinal rack and horizontal imaging longitudinal direction gear
Horizontal imaging longitudinal rack is arranged on the horizontal imaging transverse shifting frame, and horizontal imaging longitudinal direction gear is rotatably pacified
Vertically moved on frame mounted in horizontal imaging, horizontal imaging longitudinal direction gear is engaged with the horizontal imaging longitudinal rack.
Further, the fastener is sunk head rivet, and the vertical image camera is provided with one, the vertical imaging phase
Machine is used to be obtained from image in vertical direction the diameter D of marginal ridge, and the horizontal imaging camera is provided with two, wherein one
Individual horizontal imaging camera is used in the image gone up from horizontal direction obtain the height h of rivet nut length H, the cone angle of the head of a nail and the head of a nail,
Another horizontal imaging camera is used to obtain shaft diameter in the image gone up from horizontal direction.
Further for making, transparent rotation dish translucency is good, and more conducively backlight is penetrated, and becomes apparent from the image of collection,
Detected size is more accurate, and the transparent rotation dish is made up of optical glass.
Further for ensure that the distance between the center of fastener and pivot of transparent rotation dish are certain
Value so that the follow-up camera collection image of separator is convenient, highly shortened detection debug time, and separator also includes aligning
Device, the aligning device is arranged on the upstream of imaging device, and the aligning device includes aligning part, the aligning part bag
Include：
Aligning disk drivingly rotating device；
Aligning disk, the aligning disk is arranged on the top of transparent rotation dish, and the aligning disk spirals with the aligning
Rotary driving device is connected, so that the aligning disk drivingly rotating device drives the aligning disc spins, and at described transparent turn
In the rotary course of Moving plate and the aligning disk, when the aligning disk is contacted with the fastener conveyed in the transparent rotation dish
When, the aligning disk drives the fastener to be moved in transparent rotation dish, makes the center of the fastener with described transparent turn
The distance of the pivot of Moving plate is certain value.
Further for position of the regulation aligning disk above transparent rotation dish, so as to meet it to different specification size
The aligning function of fastener, aligning device also includes being connected with aligning part and for adjusting aligning disk above transparent rotation dish
Position aligning position adjustment part.
A kind of concrete structure of aligning position adjustment part is further provided, the aligning position adjustment part includes adjusting
Heart pedestal, aligning transverse shifting frame and aligning vertically move frame, and aligning transverse shifting frame is arranged on aligning pedestal, the aligning
Frame is vertically moved on aligning transverse shifting frame, the aligning part is vertically moved on frame installed in aligning, the aligning
Driving aligning transverse shifting frame transverse shifting on aligning pedestal is provided between pedestal and the aligning transverse shifting frame
Aligning transverse shifting drive mechanism, the aligning transverse shifting frame and the aligning are provided with driving institute between vertically moving frame
State aligning and vertically move the aligning that frame vertically moves on aligning transverse shifting frame and vertically move drive mechanism.
Further provide a kind of concrete structure of aligning transverse shifting drive mechanism, the aligning transverse shifting driving machine
Structure includes aligning horizontal tooth bar and aligning transverse gear, and the aligning horizontal tooth bar is arranged on the aligning pedestal, the tune
Heart transverse gear is rotatably installed on aligning transverse shifting frame, and the aligning transverse gear is nibbled with the aligning horizontal tooth bar
Close.
The concrete structure that a kind of aligning vertically moves drive mechanism is further provided, the aligning vertically moves driving machine
Structure includes aligning longitudinal rack and aligning longitudinal direction gear, and the aligning longitudinal rack is arranged on the aligning transverse shifting frame,
Aligning longitudinal direction gear is rotatably installed in aligning and vertically moves on frame, the aligning longitudinal direction gear and the aligning longitudinal direction
Tooth bar is engaged.
Further, the transparent rotation dish and the rotating ratio of the aligning disk are 1:5~1:6.
Further for the rotating speed for rationally controlling transparent rotation dish and aligning disk, optimal aligning effect, institute are reached
Stating aligning disk drivingly rotating device includes aligning disk-drive motor, and the aligning disk is arranged on the output shaft of aligning disk-drive motor
On, the sampler of the rotating speed of collection aligning disk-drive motor is provided with the aligning disk-drive motor, the rotation dish is driven
Dynamic component includes rotating disk-drive motor, is provided with the rotation disk-drive motor for gathering rotation disk-drive motor
Rotating speed is so as to obtain the rotational position detection device part of the turned position of transparent rotation dish, the sampler and the turned position
Detect device signal output part be connected with the host computer, the host computer respectively with the aligning disk-drive motor and institute
State and rotate the control signal of disk-drive motor and be connected, the tach signal that gather according to sampler so as to the host computer and turn
The tach signal of dynamic position detection device collection controls the action of the aligning disk-drive motor and the rotation disk-drive motor.
Separator also includes the fastener delivery means for being delivered to fastener in transparent rotation dish.
It is delivered in rotation dish further for by fastener, the fastener delivery means include vibrating transportation charging tray portion
Part and vibrating transportation track component, the discharging of the one end of the vibrating transportation track component and the vibrating transportation charging tray part
Mouth is connected, and the other end of the vibrating transportation track component extends to the top of transparent rotation dish.
A kind of concrete structure of fastener delivery means is further provided, the vibrating transportation track component includes conveying
Track and vibrating motor, delivery track in inclined structure gradually downward, and described shake along the bearing of trend to rotation dish
Dynamic motor is connected with the delivery track.
Further, the defective work material collecting device, missing inspection material collecting device and certified products material collecting device include air blowing portion
Part and storage member, the air blowing part are used to be generalized machine drive actions, so as to corresponding fastener is blown into storage member
It is interior.
Present invention also offers a kind of method of work of separator, it is set in host computer as station, certified products
The rotation that rewinding station, unqualified rewinding station, missing inspection rewinding station to the transparent rotation dish sensed between station are rotated increases
Plus position signalling；Wherein, contain in the step of induction installation corresponds to the sensing station in transparent rotation dish, method：
A be delivered to fastener in transparent rotation dish by ()；
B () senses fastener when the fastener rotation in transparent rotation dish to sensing station by induction installation；It is described
The induced signal that host computer sends according to the induction installation for receiving, reads the fastening of rotational position detection device part transmission now
Initial position signal of the part in transparent rotation dish, and obtained according to the initial position signal and the corresponding increase position signalling that rotates
Corresponding imaging station, corresponding certified products rewinding station, unqualified rewinding station and missing inspection are located to corresponding fastener to receive
Expect the position signalling of station；
(c) when transparent turn disc to corresponding fastener be located at corresponding imaging station when, by imaging device pair
Each fastener in transparent rotation dish is imaged, and the view data of imaging is passed into host computer, makes the host computer
Obtain the sized data of each fastener, the host computer turns according to the sized data of each fastener in transparent rotation dish
Move to corresponding fastener be located at unqualified rewinding station or missing inspection rewinding station or corresponding certified products rewinding station when, accordingly
Ground drives corresponding certified products material collecting device or defective work material collecting device or the action of missing inspection material collecting device.
After employing above-mentioned technical proposal, the present invention has following beneficial effect：
1st, the present invention receives the view data of each fastener that imaging device is transmitted by host computer, so as to obtain each
The sized data of fastener, host computer is fastened in transparent turn disc according to the sized data of each fastener to corresponding
When part is located at unqualified rewinding station or missing inspection rewinding station or corresponding certified products rewinding station, corresponding conjunction is correspondingly driven
Lattice product material collecting device or defective work material collecting device or the action of missing inspection material collecting device；When the sized data of the fastener for obtaining does not reach
Timestamp, host computer drives the action of defective work material collecting device, and when the fastener for obtaining is missed, host computer drives missing inspection rewinding
Device action, when the fastener for obtaining belongs to the dimensions scope of a certain subdivision, host computer drives the dimensions scope
Corresponding certified products material collecting device action, improves the sorting quality to fastener, improves the efficiency of separation.
2nd, the present invention shoots fastener image in vertical direction by vertical image camera, exists so as to obtain fastener
Relevant size under upright projection, fastener image in the horizontal direction is shot by horizontal imaging camera, tight so as to obtain
Relevant size of the firmware under floor projection, so as to obtain size required when fastener is sorted, is conducive to follow-up sorting
Work；
3rd, the fastener in transparent rotation dish is delivered under the rotation of transparent rotation dish along the rotation of transparent rotation dish
Direction conveys, and in the stage, the center of fastener changes with the distance of the pivot of transparent rotation dish within the scope of one,
Its position is not very accurate, and during being rotated further, fastener touches the edge of the aligning disk of rotation, due to aligning disk
Turning effort, make fastener be when the edge of aligning disk is left, along aligning plate edge tangential direction move, this
Sample allows for fastener in ensuing course of conveying, between the pivot of the center of fastener and transparent rotation dish away from
From being always a definite value, so that the image of fastener that the camera of collection image is collected understands, accurately, it is improve
Accuracy of detection；In addition, the present invention is provided with aligning position adjustment part, it can adjust aligning disk above transparent rotation dish
Position, such that it is able to select suitable aligning position according to different fasteners, often changes a kind of fastener, it is only necessary to adjust one
It is secondary, highly shortened detection debug time.
Brief description of the drawings
Fig. 1 is the stereogram of separator of the invention；
Fig. 2 is the interior section schematic diagram of separator of the invention；
Fig. 3 is the stereogram of aligning device of the invention and transparent rotation dish；
Fig. 4 is the fastener mobile status figure in transparent rotation dish of the invention；
Fig. 5 is the stereogram of aligning device of the invention；
Fig. 6 is the partial perspective view of separator of the invention；
Fig. 7 is the stereogram of fastener delivery means of the invention；
Fig. 8 is the assembling stereogram of imaging device of the invention and transparent rotation dish；
Fig. 9 is the stereogram of vertical direction image-forming block of the invention；
Figure 10 is the stereogram of horizontal direction image-forming block of the invention；
Figure 11 is the installation stereogram of induction installation of the invention；
Figure 12 is structural representation Fig. 1 of sunk head rivet of the invention；
Figure 13 is structural representation Fig. 2 of sunk head rivet of the invention；
Figure 14 is structural representation Fig. 3 of sunk head rivet of the invention.
Specific embodiment
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing
The present invention is described in further detail.
As shown in Fig. 1~14, a kind of separator, it includes：
Fastener station conveyer, the fastener station conveyer include rotate disk drive unit and with rotation
Disk drive unit is connected and drives the transparent rotation dish 10 for rotating by rotation disk drive unit, and the transparent rotation dish 10 is for holding
Carry fastener 100 and fastener 100 is conveyed along its rotation direction；
Imaging device 1, the imaging device 1 is used to be imaged each fastener 100 in transparent rotation dish 10；
Sorting unit 2, the sorting unit 2 includes that defective work material collecting device, missing inspection material collecting device and at least one are closed
Lattice product material collecting device, the imaging device 1, the sorting unit 2 set along the rotation direction of the transparent rotation dish 10 successively
Put, and the defective work material collecting device corresponds to the defective work rewinding station in transparent rotation dish 10, and the missing inspection is received
Material device corresponds to the missing inspection rewinding station in transparent rotation dish 10, and the certified products material collecting device corresponds to transparent rotation dish 10
On corresponding certified products rewinding station；
Host computer, the host computer is connected with the imaging device 1, and the host computer is transmitted for receiving imaging device 1
Each fastener 100 view data, so as to obtain the sized data of each fastener 100, and the host computer according to
The sized data of each fastener 100, and corresponding fastener 100 is turned to positioned at unqualified rewinding work in transparent rotation dish 10
When position or missing inspection rewinding station or corresponding certified products rewinding station, correspondingly drive corresponding certified products material collecting device or do not conform to
Lattice product material collecting device or missing inspection material collecting device are acted.
As shown in Fig. 1,2,11, it is corresponding that separator also includes that the fastener 100 worked as in transparent rotation dish 10 turns to its
For sensing the induction installation 4 of fastener 100, the induction installation 4, the imaging device 1, the sorting unit 2 during position
Set along the rotation direction of the transparent rotation dish 10 successively, the rotation disk drive unit has the transparent rotation dish 10 of detection
Turned position rotational position detection device part, the signal output part of the induction installation 4 and the rotational position detection device part
Signal output part be connected with the host computer respectively, the sensing letter that the host computer is sent according to the induction installation 4 for receiving
Number, initial position signal of the fastener that reading rotational position detection device part now is transmitted in transparent rotation dish 10, and root
According to the initial position signal obtain corresponding fastener 100 positioned at corresponding certified products rewinding station, unqualified rewinding station and
The position signalling of missing inspection rewinding station；The rotational position detection device part can be encoder or Hall element, but be not limited to
This.
As shown in Figure 1, 2, the imaging device 1 has at least one image-forming block, and an image-forming block is corresponding to transparent
An imaging station in rotation dish 10, the host computer obtains corresponding fastener 100 and is located at always according to initial position signal
Rotational position signal during imaging station, and it is located at corresponding imaging when transparent rotation dish 10 turns to corresponding fastener 100
During station, the host computer drives corresponding imaging component working.
As shown in Fig. 8~11, in the present embodiment, the image-forming block includes：
Vertical direction image-forming block, the vertical direction image-forming block is included for shooting the fastening in transparent rotation dish 10
The vertical image camera 11 of the image in vertical direction of part 100；
Horizontal direction image-forming block, the horizontal direction image-forming block includes that at least one is used to shoot transparent rotation dish 10
On the image in the horizontal direction of fastener 100 horizontal imaging camera 12, the horizontal direction image-forming block and described hang down
Nogata is set to image-forming block along the rotation direction of transparent rotation dish 10.
In the present embodiment, as shown in Figure 12~14, the fastener 100 of stating for sunk head rivet, put successively by sunk head rivet
In in transparent rotation dish 10, in transparent rotation dish 10, upward, the bottom for following closely body is against transparent rotation dish 10 to ailhead, vertically for it
Direction is the axial direction of transparent rotation dish 10, and horizontal direction is the direction against the side of sunk head rivet, the vertical imaging
Camera 11 is provided with one, and the vertical image camera 11 is used to be obtained from image in vertical direction the diameter D of marginal ridge,
The horizontal imaging camera 12 is provided with two, and one of horizontal imaging camera 12 is used in the image gone up from horizontal direction
To the height h of rivet nut length H, the cone angle of the head of a nail and the head of a nail, another horizontal imaging camera 12 is used for what is gone up from horizontal direction
Shaft diameter is obtained in image.
In order that vertical image camera 11 can be imaged in vertical direction to fastener 100 well, as shown in figure 9,
The light source of vertical image camera 11 being oppositely arranged with the vertical image camera 11 is provided with the vertical direction image-forming block
13, the vertical image camera 11 is arranged on the top of transparent rotation dish 10, and the light source of vertical image camera 11 is arranged on
The lower section of bright rotation dish 10.
As shown in figure 9, the vertical direction image-forming block also includes being connected with vertical image camera 11 and vertical for adjusting
The three-dimensional adjusting mechanism of the position of straight image camera 11.The three-dimensional adjusting mechanism can be following structure：Three-dimensional adjusting mechanism
Including vertical imaging pedestal 141, vertical imaging transverse movable stand 142, vertical imaging vertically move frame 143 and with it is described it is vertical into
As camera 11 is connected and the circumferential rotation of vertical image camera 11 for driving the vertical image camera 11 to rotate in its circumferential direction
Rotation member 144, vertical imaging transverse movable stand 142 is arranged on vertical imaging pedestal 141, and the vertical imaging vertically moves frame
143 are arranged on vertical imaging transverse movable stand 142, and the vertical image camera 11 rotates in a circumferential direction part 144 installed in vertical
Imaging is vertically moved on frame 143, is provided between the vertical imaging pedestal 141 and the vertical imaging transverse movable stand 142
Drive the vertical imaging transverse movable stand 142 vertical imaging transverse of transverse shifting on vertical imaging pedestal 141 to move to drive
Motivation structure, the vertical imaging transverse movable stand 142 and the vertical imaging are provided with described in driving between vertically moving frame 143
Vertical imaging vertically moves the vertical imaging that frame 143 vertically moves on vertical imaging transverse movable stand 142 and vertically moves driving
Mechanism.
As shown in figure 9, the vertical imaging transverse moving drive mechanism include vertical imaging transverse tooth bar 145 and it is vertical into
As transverse gear, the vertical imaging transverse tooth bar 145 is arranged on the vertical imaging pedestal 141, and the vertical imaging is horizontal
Be rotatably installed on vertical imaging transverse movable stand 142 to gear, the vertical imaging transverse gear with it is described it is vertical into
As horizontal tooth bar 145 is engaged；The vertical imaging vertically move drive mechanism include vertical imaging longitudinal rack 147 and it is vertical into
As longitudinal gear, the vertical imaging longitudinal rack 147 is arranged on the vertical imaging transverse movable stand 142, described vertical
The longitudinal gear of imaging is rotatably installed in vertical imaging and vertically moves on frame 143, the vertical longitudinal gear of imaging with it is described
Vertical imaging longitudinal rack 147 is engaged；In the present embodiment, vertical imaging transverse gear and the longitudinal gear of vertical imaging can be by
Manual actuation its rotation, it is also possible to by motorized motions its rotation；Manually or the vertical imaging transverse gear of electric rotary, so that it may
To adjust the lateral attitude of vertical image camera 11, manually or electric rotary is vertically imaged longitudinal gear, it is possible to adjust
The lengthwise position of vertical image camera 11；In addition, vertical image camera light source 13 is arranged on vertical imaging transverse movable stand 142
, it also can be that along vertically moving, convenient and vertical image camera 11 is adjusted together.
As shown in Fig. 8,11, imaging device 1 also includes horizontal imaging camera light source 15, the horizontal imaging camera light source 15
It is oppositely arranged with the horizontal imaging camera 12.
As shown in Figure 10, the horizontal direction image-forming block also includes being connected with least one horizontal imaging camera 12 being used in combination
In the three-dimensional regulation structure of the position of adjustment horizontal imaging camera 12；The three-dimensional regulation structure include horizontal imaging pedestal 161,
Horizontal imaging transverse shifting frame 162, horizontal imaging vertically moves frame 163 and at least one with the corresponding phase of horizontal imaging camera 12
Even and the horizontal imaging camera for driving corresponding horizontal imaging camera 12 to rotate in its circumferential direction rotates in a circumferential direction part 164,
Horizontal imaging transverse shifting frame 162 is arranged on horizontal imaging pedestal 161, and the horizontal imaging vertically moves frame 163 and is arranged on
On horizontal imaging transverse shifting frame 162, the horizontal imaging camera part 164 that rotates in a circumferential direction is vertically moved installed in horizontal imaging
On frame 163, the driving level is provided between the horizontal imaging pedestal 161 and the horizontal imaging transverse shifting frame 162
The horizontal imaging transverse shifting drive mechanism of the transverse shifting on horizontal imaging pedestal 161 of imaging transverse movable stand 162, the water
Heisei be provided between frame 163 the driving horizontal imaging longitudinal direction as transverse shifting frame 162 and the horizontal imaging is vertically moved
The horizontal imaging that movable stand 163 is vertically moved on horizontal imaging transverse shifting frame 162 vertically moves drive mechanism；The level
Imaging transverse moving drive mechanism includes horizontal imaging horizontal tooth bar 165 and horizontal imaging transverse gear, and the horizontal imaging is horizontal
To tooth bar 165 be arranged on the horizontal imaging pedestal 161 on, the horizontal imaging transverse gear be rotatably installed in level into
As on transverse shifting frame 162, the horizontal imaging transverse gear is engaged with the horizontal imaging horizontal tooth bar 165；And/or it is described
Horizontal imaging vertically move drive mechanism including horizontal imaging longitudinal rack 167 and horizontal imaging longitudinal direction gear, the level into
As longitudinal rack 167 is arranged on the horizontal imaging transverse shifting frame 162, horizontal imaging longitudinal direction gear is rotatably pacified
Vertically moved on frame 163 mounted in horizontal imaging, horizontal imaging longitudinal direction gear is nibbled with the horizontal imaging longitudinal rack 167
Close；In the present embodiment, horizontal imaging transverse gear and horizontal imaging longitudinal direction gear can be by its rotations of manual actuation, it is also possible to
By its rotation of motorized motions；Manually or electric rotary horizontal imaging transverse gear, it is possible to adjust horizontal imaging camera 12
Lateral attitude, manually or electric rotary horizontal imaging longitudinal direction gear, it is possible to adjust the longitudinal direction of horizontal imaging camera 12
Position, when horizontal imaging camera 12 is two, two horizontal imaging cameras 12 are rotated in a circumferential direction by horizontal imaging camera respectively
Part 164 vertically moves the both sides of frame 163 installed in horizontal imaging, and has successively suitable in the rotation direction of transparent rotation dish 10
Sequence.
Specifically, when fastener 100 turns to the corresponding transparent rotation dish of vertical image camera 1 in transparent rotation dish 10
10 turned position (namely one of imaging station) or the rotation position of the corresponding transparent rotation dish 10 of horizontal imaging camera 2
When putting (namely another imaging station), the PC control corresponding vertically image camera 1 or horizontal imaging camera 2
Action；In the present embodiment, induction installation 4 includes a location sensitive sensor 7, and it is arranged on support 71, and it is at transparent turn
Positioned at the upstream of vertical direction image-forming block in the rotation direction of Moving plate 10, meanwhile, in order to simplify structure, the horizontal imaging phase
Machine light source 15 may be mounted on the support 71, and location sensitive sensor 7 and horizontal imaging camera light source 15 can be in supports 71
On vertically move, its respective position so as to reasonable adjusting, location sensitive sensor 7 to vertical image camera 11 is in transparent rotation
Relative rotation position in the rotation direction of disk 10 is a fixed value, and location sensitive sensor 7 to horizontal imaging camera 12 is transparent
Relative rotation position in the rotation direction of rotation dish 10 is another fixed value, so can be obtained by entering vertical image camera 11
Or horizontal imaging camera 12 gathers the circumferential distance within the vision of image, treat that transparent rotation dish 10 is turned to corresponding vertical
Turned position where image camera 11 or horizontal imaging camera 12, host computer will control the corresponding camera to carry out response bat
Take the photograph, location sensitive sensor 7 is arrived between vertical image camera 11 or horizontal imaging camera 12 in the rotation direction of transparent rotation dish 10
On distance be a definite value, and then cause fastener 100 when feed device is transported in transparent rotation dish 10, without ensure
The feeding frequency of fastener 100, is capable of achieving to carry out accurately IMAQ to each fastener 100, and each IMAQ exists
Camera imaging position deviation≤0.05mm within the vision, the mode simple structure of this collection image, between fastener 100
Relative position and feeding frequency it is without any requirement, using this IMAQ mode, IMAQ is more accurate reliable, removes from
Front end greatly saves time and cost to regulation control, speed control of transparent rotation dish 10 of feeding frequency etc..
During transparent rotation dish 10 is rotated, first pass through location sensitive sensor 7 and gather its position signalling, Ran Hou
The image in vertical direction of fastener 100 is shot by vertical image camera 11, the diameter D of marginal ridge is obtained, then by a level
Image camera 12 shoots the image in the horizontal direction of fastener 100, obtains the height of rivet nut length H, the cone angle of the head of a nail and the head of a nail
Degree h；Another image in the horizontal direction of fastener 100 is shot by another horizontal imaging camera 12 again, rivet nut is obtained
Diameter, can detect, realizing the mode of stepping has to path d1, d2, d3 of rivet：1st, can be according to three calculations of diameter segment
Art average value, is output stepping value；2. can be output stepping value according to the maximum gauge in three diameter segments；3rd, can be according to three
Minimum diameter in diameter segment is output stepping value.
In order that the translucency of transparent rotation dish 10 is good, more conducively backlight is penetrated, and becomes apparent from the image of collection, is detected
Size is more accurate, and the transparent rotation dish 10 is made up of optical glass, thus overcomes simple glass or PC classes are made
The defect being deteriorated with time lengthening light transmittance that transparent rotation dish 10 is present.
As seen in figures 3-5, separator also includes aligning device 3, and the aligning device 3 is arranged on the upper of imaging device 1
Trip, the aligning device includes aligning part, and the aligning part includes：
Aligning disk drivingly rotating device；
Aligning disk 31, the aligning disk 31 is arranged on the top of transparent rotation dish 10, and the aligning disk 31 with it is described
Aligning disk drivingly rotating device is connected, so that the aligning disk drivingly rotating device drives the aligning disk 31 to rotate, and
In the rotary course of the transparent rotation dish 10 and the aligning disk 31, when on the aligning disk 31 with the transparent rotation dish 10
When the fastener 100 of conveying is contacted, the aligning disk 31 drives the fastener 100 to be moved in transparent rotation dish 10, makes institute
The distance at the center and the pivot of the transparent rotation dish 10 of stating fastener 100 is certain value.The definite value at this place is referred to
For the Primary regulation of same fastener 100.
In order to adjust position of the aligning disk 31 in the top of rotation dish 10, so as to meet its fastener to different specification size
100 aligning function, as shown in Fig. 3,5, the aligning device 3 also includes being connected with aligning part and for adjusting aligning disk 31
In the aligning position adjustment part of the position of the top of transparent rotation dish 10；Wherein, the specific knot of the aligning position adjustment part
Structure can be as follows：The aligning position adjustment part includes that aligning pedestal 331, aligning transverse shifting frame 332 and aligning are longitudinally moved
Moving frame 333, aligning transverse shifting frame 332 is arranged on aligning pedestal 331, and the aligning vertically moves frame 333 installed in aligning
On transverse shifting frame 332, the aligning part is vertically moved on frame 333 installed in aligning, the aligning pedestal 331 and the tune
The tune for driving the transverse shifting on aligning pedestal 331 of aligning transverse shifting frame 332 is provided between heart transverse shifting frame 332
Heart transverse shifting drive mechanism, the aligning transverse shifting frame 332 and the aligning are provided with driving between vertically moving frame 333
The aligning vertically moves the aligning that frame 333 vertically moves on aligning transverse shifting frame 332 and vertically moves drive mechanism.It is described
Aligning transverse shifting drive mechanism includes aligning horizontal tooth bar 334 and aligning transverse gear, and the aligning horizontal tooth bar 334 is installed
On the aligning pedestal 331, the aligning transverse gear is rotatably installed on aligning transverse shifting frame 332, the tune
Heart transverse gear is engaged with the aligning horizontal tooth bar 334.The aligning vertically moves drive mechanism includes aligning longitudinal rack
335 and aligning longitudinal direction gear, the aligning longitudinal rack 335 be arranged on the aligning transverse shifting frame 332 on, the aligning indulge
Aligning is rotatably installed in gear to vertically move on frame 333, aligning longitudinal direction gear and the aligning longitudinal rack 335
Engagement.Manually or electric rotary aligning transverse gear, it is possible to adjust the lateral attitude of aligning part, manually or electricity
It is dynamic to rotate aligning longitudinal direction gear, it is possible to adjust the lengthwise position of aligning part, because aligning part includes aligning disk 31, this
Sample just have adjusted position of the aligning disk 31 in the top of rotation dish 10, so as to change its aligning position, it is applied to different rule
The aligning function of the fastener of lattice size.
Specifically, the transparent rotation dish 10 and the rotating ratio of the aligning disk 31 are 1:5~1:6；Most preferably, described turn
Moving plate 10 is 1 with the rotating ratio of the aligning disk 31:5.5, rotating ratio crosses conference and there is the fastener for needing to adjust center
100 defects for being deposited in aligning Pan31Chu, rotating ratio is too small can be in the presence of the fastener 100 for needing to be adjusted center in tune
Under the effect of the rotary centrifugal force of cartridge 31, the defect for needing in-position originally, the excessive too small equal discomfort of rotating speed are thrown out of or departed from
Close.
The aligning disk drivingly rotating device includes aligning disk-drive motor 32, and the aligning disk 31 drives installed in aligning disk
On the output shaft of dynamic motor 32, the rotating speed that collection aligning disk-drive motor 32 is provided with the aligning disk-drive motor 32 is adopted
Collection device, the rotation disk drive unit includes rotating disk-drive motor 101, is set on the rotation disk-drive motor 101
There is the rotating speed that disk-drive motor 101 is rotated for gathering to be detected so as to obtain the turned position of the turned position of transparent rotation dish 10
The signal output part of device, the sampler and the rotational position detection device part is connected with the host computer, it is described on
Position machine is connected with the aligning disk-drive motor 32 and the control signal for rotating disk-drive motor 101 respectively, with toilet
The tach signal for stating tach signal that host computer gathers according to sampler and the collection of rotational position detection device part controls the tune
Cartridge motor 32 and the action for rotating disk-drive motor 101.
Specifically, in order to avoid the phenomenon for occurring abrasion after the long-time use of aligning disk 31, the aligning disk 31 is by wear-resisting
Material is made, and high-abrasive material can be wear-resisting steel plate, wear-resistant ceramic, wear-resistant plastic etc.；In the present embodiment, the aligning disk 31 with
There is a certain distance in the vertical, to avoid aligning disk 31 from being contacted with transparent rotation dish 10 between transparent rotation dish 10.
As shown in figure 3 to figure 7, separator also includes the fastener for being delivered to fastener 100 in transparent rotation dish 10
Conveying device 20；The fastener delivery means 20 include vibrating transportation charging tray part 201 and vibrating transportation track component, described
The one end of vibrating transportation track component is connected with the discharging opening of the vibrating transportation charging tray part 201, the vibrating transportation rail
The other end of road part extends to the top of transparent rotation dish 10；The vibrating transportation track component includes delivery track 202
With vibrating motor 203, delivery track 202 along the bearing of trend to transparent rotation dish 10 in inclined structure gradually downward, and
And the vibrating motor 203 is connected with the delivery track 202.Fastener 100 from vibrating transportation charging tray part 201 out
It is delivered in transparent rotation dish 10 by delivery track 202, the effect of vibrating motor 203 makes delivery track 202 in vibration
In the case of, fastener 100 is moved towards transparent rotation dish 10 on delivery track 202 successively.
The defective work material collecting device, missing inspection material collecting device and certified products material collecting device include air blowing part 21 and receive
Receive part 22, the air blowing part 21 is used to be generalized machine drive actions, so as to corresponding fastener 100 is blown into storage member
In 22；Wherein, air blowing part 21 has nozzle, and corresponding fastener 100 is blown into incorporating section by air by starting nozzle
In part 22；In the present embodiment, the certified products material collecting device can set multiple according to specific dimensions, not limit to
In this.
Separator also includes the controlling switch for being connected and controlling separator start and stop with host computer, and the storage member 22 includes
Housing, receiver and switch element, receiver are multi-tier arrangement structure, and the receipts of receiver can be increased using multi-tier arrangement structure
Receive space, improve space availability ratio, the signal output part of switch element is connected with host computer, the receiver loading and unloading type ground is pacified
In housing, the switch element is arranged on housing on the position contacted with receiver, when the fastening received in receiver
When the quantity of part 100 reaches the upper limit, the signal for stopping feeding being sent to fastener delivery means 20 by host computer, entirely
Separator is stopped, and is transferred out the fastener 100 in receiver by outside manipulator, when the receipts of all storage members
Case is located on corresponding housing, and when being contacted with corresponding switch element, the switching elements ON, and produce open signal
Host computer is passed to, the open signal control separator that the host computer is transmitted according to all switch elements is again started up work.
Separator in the present embodiment is capable of achieving unmanned behaviour to fastener 100 from feeding, aligning, detection, assorting room
Make, drastically increase the efficiency of separation；Meanwhile, this separator can realize that high speed multiple row is sorted, and sorting frequency is single-row inspection per second
2-4 fastener 100 is surveyed, wherein being that Detection results are optimal with single-row detection per second 3；Separator sorts good operation stability,
When high speed is sorted, fastener 100 achieves that the positioning of fastener 100 in transparent rotation dish 10 without using carrier, transparent
The velocity of rotation of rotation dish 10 carries out real-time adjustment by rotation disk-drive motor 101 according to grouping system frequency signal.
It is set in host computer as station, certified products rewinding station, unqualified rewinding station, missing inspection rewinding station
The rotation rotated to the transparent rotation dish 100 between sensing station increases position signalling；Wherein, the correspondence of the induction installation 4
Contain in the step of the sensing station in transparent rotation dish 10, the method for this separator：
A be delivered to fastener 100 in transparent rotation dish 10 by ()；
B () is sensed by induction installation 4 and fastened when the fastener 100 in transparent rotation dish 10 turns to sensing station
Part 100；The induced signal that the host computer sends according to the induction installation 4 for receiving, reads rotational position detection device now
Initial position signal of the fastener of part transmission in transparent rotation dish, and increased according to the initial position signal and corresponding rotation
Plus position signalling obtains corresponding fastener positioned at corresponding imaging station, corresponding certified products rewinding station, unqualified rewinding
The position signalling of station and missing inspection rewinding station；
C () is filled when transparent rotation dish 10 turns to corresponding fastener 100 positioned at corresponding imaging station by being imaged
Each fastener 100 put in 1 pair of transparent rotation dish 10 is imaged, and the view data of imaging is passed into host computer, is made
The host computer obtains the sized data of each fastener 100, the host computer according to the sized data of each fastener 100,
And corresponding fastener 100 is turned to positioned at unqualified rewinding station or missing inspection rewinding station or corresponding in transparent rotation dish 10
During certified products rewinding station, corresponding certified products material collecting device or defective work material collecting device or missing inspection rewinding is correspondingly driven to fill
Put action.
Particular embodiments described above, pair present invention solves the technical problem that, technical scheme and beneficial effect carry out
Further describe, should be understood that and the foregoing is only specific embodiment of the invention, be not limited to this
Invention, all any modification, equivalent substitution and improvements within the spirit and principles in the present invention, done etc., should be included in this hair
Within bright protection domain.
Claims (26)
1. a kind of separator, it is characterised in that it includes：
Fastener station conveyer, the fastener station conveyer includes rotating disk drive unit and is driven with rotation dish
Dynamic component is connected and drives the transparent rotation dish (10) for rotating by rotation disk drive unit, and the transparent rotation dish (10) is for holding
Carry fastener (100) and fastener (100) is conveyed along its rotation direction；
Imaging device (1), the imaging device (1) to each fastener (100) in transparent rotation dish (10) for carrying out into
Picture；
Sorting unit (2), the sorting unit (2) is closed including defective work material collecting device, missing inspection material collecting device and at least one
Lattice product material collecting device, the imaging device (1), the sorting unit (2) are successively along the rotation of the transparent rotation dish (10)
Direction is set, and the defective work material collecting device corresponds to the defective work rewinding station in transparent rotation dish (10), institute
Missing inspection material collecting device is stated corresponding to the missing inspection rewinding station in transparent rotation dish (10), the certified products material collecting device corresponds to saturating
Corresponding certified products rewinding station on bright rotation dish (10)；
Host computer, the host computer is connected with the imaging device (1), and the host computer is used to receive imaging device (1) transmission
Each fastener (100) view data, so as to obtain the sized data of each fastener (100), and the host computer
According to the sized data of each fastener (100), and corresponding fastener (100) is turned to positioned at not in transparent rotation dish (10)
When qualified rewinding station or missing inspection rewinding station or corresponding certified products rewinding station, corresponding certified products rewinding is correspondingly driven
Device or defective work material collecting device or the action of missing inspection material collecting device.
2. separator according to claim 1, it is characterised in that：Also include when the fastener in transparent rotation dish (10)
(100) it is used to sense the induction installation (4) of fastener (100), the induction installation (4), institute when turning to its corresponding position
State imaging device (1), the sorting unit (2) to be set along the rotation direction of the transparent rotation dish (10) successively, described turn
Moving plate driver part has the rotational position detection device part of the turned position of the transparent rotation dish (10) of detection, the induction installation
(4) signal output part and the signal output part of the rotational position detection device part is connected with the host computer respectively, it is described on
The induced signal that position machine sends according to the induction installation (4) for receiving, it is tight that the rotational position detection device part for reading now is transmitted
Initial position signal of the firmware (100) in transparent rotation dish (10), and fastened accordingly according to the initial position signal
Position signalling of the part (100) positioned at corresponding certified products rewinding station, unqualified rewinding station and missing inspection rewinding station.
3. separator according to claim 2, it is characterised in that：The imaging device (1) is with least one imaging section
Part, corresponding to an imaging station in transparent rotation dish (10), the host computer is always according to initial position for an image-forming block
Rotational position signal when signal obtains corresponding fastener (100) positioned at imaging station, and when transparent rotation dish (10) is rotated
To corresponding fastener (100) positioned at corresponding imaging station when, the host computer drives corresponding imaging component working.
4. separator according to claim 3, it is characterised in that：The image-forming block includes：
Vertical direction image-forming block, the vertical direction image-forming block is included for shooting the fastener in transparent rotation dish (10)
(100) the vertical image camera (11) of image in vertical direction；
Horizontal direction image-forming block, the horizontal direction image-forming block includes that at least one is used to shoot transparent rotation dish (10)
Fastener (100) image in the horizontal direction horizontal imaging camera (12), the horizontal direction image-forming block and described
Vertical direction image-forming block is set along the rotation direction of transparent rotation dish (10).
5. separator according to claim 4, it is characterised in that：Be provided with the vertical direction image-forming block with it is described
The vertical image camera light source (13) that vertical image camera (11) is oppositely arranged, the vertical image camera (11) is arranged on transparent
The top of rotation dish (10), vertical image camera (11) light source is arranged on the lower section of transparent rotation dish (10).
6. separator according to claim 4, it is characterised in that：The vertical direction image-forming block also include with it is vertical into
It is connected as camera (11) and for adjusting the three-dimensional adjusting mechanism of the position of vertical image camera (11).
7. separator according to claim 6, it is characterised in that：The three-dimensional adjusting mechanism includes vertical imaging pedestal
(141), vertical imaging transverse movable stand (142), vertical imaging vertically move frame (143) and with the vertical image camera (11)
It is connected and the vertical image camera for driving the vertical image camera (11) to rotate in its circumferential direction rotates in a circumferential direction part
(144), vertical imaging transverse movable stand (142) is imaged on pedestal (141) installed in vertical, and the vertical imaging vertically moves frame
(143) on vertical imaging transverse movable stand (142), the vertical image camera part (144) that rotates in a circumferential direction is arranged on
Vertical imaging is vertically moved on frame (143), vertical imaging pedestal (141) and the vertical imaging transverse movable stand (142)
Between be provided with drive the vertical imaging transverse movable stand (142) on vertical imaging pedestal (141) transverse shifting it is vertical
Imaging transverse moving drive mechanism, the vertical imaging transverse movable stand (142) and the vertical imaging vertically move frame (143)
Between be provided with the driving vertical imaging and vertically move frame (143) and vertically moved on vertical imaging transverse movable stand (142)
Vertical imaging vertically move drive mechanism.
8. separator according to claim 7, it is characterised in that：The vertical imaging transverse moving drive mechanism includes hanging down
Straight imaging transverse tooth bar (145) and vertical imaging transverse gear, the vertical imaging transverse tooth bar (145) is installed in described vertical
In imaging pedestal (141), the vertical imaging transverse gear is rotatably installed on vertical imaging transverse movable stand (142),
The vertical imaging transverse gear is engaged with the vertical imaging transverse tooth bar (145)；And/or the vertical imaging is vertically moved
Drive mechanism includes vertical imaging longitudinal rack (147) and the longitudinal gear of vertical imaging, vertical imaging longitudinal rack (147)
On the vertical imaging transverse movable stand (142), the vertical longitudinal gear of imaging be rotatably installed in it is vertical into
As vertically moving on frame (143), the vertical longitudinal gear of imaging is engaged with vertical imaging longitudinal rack (147).
9. separator according to claim 4, it is characterised in that：Imaging device (1) also includes horizontal imaging camera light source
(15), the horizontal imaging camera light source (15) is oppositely arranged with the horizontal imaging camera (12).
10. separator according to claim 4, it is characterised in that：The horizontal direction image-forming block also include with least
One horizontal imaging camera (12) is connected and for adjusting the three-dimensional regulation structure of the position of horizontal imaging camera (12).
11. separators according to claim 10, it is characterised in that：The three-dimensional regulation structure includes horizontal imaging pedestal
(161), horizontal imaging transverse shifting frame (162), horizontal imaging vertically move frame (163) and at least one with corresponding level into
Picture camera (12) is connected and the horizontal imaging camera week for driving corresponding horizontal imaging camera (12) to rotate in its circumferential direction
To rotary part (164), horizontal imaging transverse shifting frame (162) on horizontal imaging pedestal (161), the horizontal imaging
Frame (163) is vertically moved on horizontal imaging transverse shifting frame (162), the horizontal imaging camera rotates in a circumferential direction part
(164) vertically moved on frame (163) installed in horizontal imaging, the horizontal imaging pedestal (161) and the horizontal imaging transverse direction
The driving horizontal imaging transverse shifting frame (162) is provided between movable stand (162) horizontal on horizontal imaging pedestal (161)
Mobile horizontal imaging transverse shifting drive mechanism, the horizontal imaging transverse shifting frame (162) and the horizontal imaging longitudinal direction
The driving horizontal imaging is provided between movable stand (163) and vertically moves frame (163) in horizontal imaging transverse shifting frame (162)
On the horizontal imaging that vertically moves vertically move drive mechanism.
12. separators according to claim 11, it is characterised in that：The horizontal imaging transverse shifting drive mechanism includes
Horizontal imaging horizontal tooth bar (165) and horizontal imaging transverse gear, the horizontal imaging horizontal tooth bar (165) is installed in the water
Heisei is as on pedestal (161), the horizontal imaging transverse gear is rotatably installed in horizontal imaging transverse shifting frame (162)
On, the horizontal imaging transverse gear is engaged with the horizontal imaging horizontal tooth bar (165)；And/or the horizontal imaging longitudinal direction
Moving drive mechanism includes horizontal imaging longitudinal rack (167) and horizontal imaging longitudinal direction gear, the horizontal imaging longitudinal rack
(167) on the horizontal imaging transverse shifting frame (162), horizontal imaging longitudinal direction gear is rotatably installed in water
Heisei picture is vertically moved on frame (163), and horizontal imaging longitudinal direction gear is engaged with the horizontal imaging longitudinal rack (167).
13. separators according to claim 4, it is characterised in that：The fastener (100) is sunk head rivet, described to hang down
Straight image camera (11) is provided with one, and the vertical image camera (11) from image in vertical direction for obtaining cap
The diameter D of edge, the horizontal imaging camera (12) is provided with two, and one of horizontal imaging camera (12) is for from level side
The height h of rivet nut length H, the cone angle of the head of a nail and the head of a nail is obtained in upward image, another horizontal imaging camera (12) is used
Shaft diameter is obtained in the image gone up from horizontal direction.
14. separators according to claim 1, it is characterised in that：The transparent rotation dish (10) is made up of optical glass.
15. separators according to claim 1, it is characterised in that：Also include aligning device (3), the aligning device (3)
The upstream of imaging device (1) is arranged on, the aligning device includes aligning part, and the aligning part includes：
Aligning disk drivingly rotating device；
Aligning disk (31), the aligning disk (31) is arranged on the top of transparent rotation dish (10), and the aligning disk (31) with
The aligning disk drivingly rotating device is connected, so that the aligning disk drivingly rotating device drives aligning disk (31) rotation,
And in the rotary course of the transparent rotation dish (10) and the aligning disk (31), when the aligning disk (31) with it is described
When the fastener (100) conveyed on bright rotation dish (10) is contacted, the aligning disk (31) drives the fastener (100) transparent
Rotation dish is moved on (10), makes the center of the fastener (100) and the distance of the pivot of the transparent rotation dish (10)
It is certain value.
16. separators according to claim 15, it is characterised in that：The aligning device (3) also includes and aligning part
It is connected and for adjusting the aligning position adjustment part of position of the aligning disk (31) above transparent rotation dish (10).
17. separators according to claim 16, it is characterised in that：The aligning position adjustment part includes aligning pedestal
(331), aligning transverse shifting frame (332) and aligning vertically move frame (333), and aligning transverse shifting frame (332) is installed in aligning
On pedestal (331), the aligning vertically moves frame (333) on aligning transverse shifting frame (332), and the aligning part is pacified
Vertically moved on frame (333) mounted in aligning, set between the aligning pedestal (331) and the aligning transverse shifting frame (332)
There is the aligning transverse shifting drive mechanism for driving aligning transverse shifting frame (332) transverse shifting on aligning pedestal (331),
The aligning transverse shifting frame (332) and the aligning are provided with the longitudinally shifting of the driving aligning between vertically moving frame (333)
The aligning that moving frame (333) is vertically moved on aligning transverse shifting frame (332) vertically moves drive mechanism.
18. separators according to claim 17, it is characterised in that：The aligning transverse shifting drive mechanism includes aligning
Horizontal tooth bar (334) and aligning transverse gear, the aligning horizontal tooth bar (334) on the aligning pedestal (331), institute
State aligning transverse gear to be rotatably installed on aligning transverse shifting frame (332), the aligning transverse gear and the aligning
Horizontal tooth bar (334) is engaged.
19. separators according to claim 17, it is characterised in that：The aligning vertically moves drive mechanism includes aligning
Longitudinal rack (335) and aligning longitudinal direction gear, the aligning longitudinal rack (335) is installed in the aligning transverse shifting frame
(332) on, aligning longitudinal direction gear is rotatably installed in aligning and vertically moves on frame (333), aligning longitudinal direction gear
Engaged with the aligning longitudinal rack (335).
20. separators according to claim 15, it is characterised in that：The transparent rotation dish (10) and the aligning disk
(31) rotating ratio is 1:5~1:6.
21. separators according to claim 20, it is characterised in that：The aligning disk drivingly rotating device includes aligning disk
Motor (32), the aligning disk (31) on the output shaft of aligning disk-drive motor (32), the aligning dish driving
The sampler of the rotating speed of collection aligning disk-drive motor (32) is provided with motor (32), is wrapped in the rotation disk drive unit
Rotation disk-drive motor (101) is included, is provided with rotation disk-drive motor (101) for gathering rotation disk-drive motor
(101) rotating speed so as to obtain the rotational position detection device part of the turned position of transparent rotation dish (10), the sampler and
The signal output part of the rotational position detection device part is connected with the host computer, the host computer respectively with the aligning disk
Motor (32) is connected with the control signal of rotation disk-drive motor (101), so that the host computer is according to collection
The tach signal of device collection and the tach signal of rotational position detection device part collection control the aligning disk-drive motor (32)
With the action of rotation disk-drive motor (101).
22. separators according to claim 1, it is characterised in that：Also include transparent for fastener (100) to be delivered to
Fastener delivery means (20) in rotation dish (10).
23. separators according to claim 22, it is characterised in that：The fastener delivery means (20) are defeated including vibrating
Feeding disk component (201) and vibrating transportation track component, one end and the vibrating transportation of the vibrating transportation track component
The discharging opening of charging tray part (201) is connected, and the other end of the vibrating transportation track component extends to transparent rotation dish (10)
Top.
24. separators according to claim 23, it is characterised in that：The vibrating transportation track component includes delivery track
(202) and vibrating motor (203), delivery track (202) along the bearing of trend to transparent rotation dish (10) in inclining gradually downward
Oblique structure, and the vibrating motor (203) is connected with the delivery track (202).
25. separators according to claim 1, it is characterised in that：The defective work material collecting device, missing inspection material collecting device
Include air blowing part (21) and storage member (22) with certified products material collecting device, the air blowing part (21) is for being generalized machine
Drive actions, so as to corresponding fastener (100) is blown into storage member (22).
A kind of method of work of 26. separators as described in claim 3 to 13, it is characterised in that：Set respectively in host computer
Determine imaging station, certified products rewinding station, unqualified rewinding station, missing inspection rewinding station to the transparent rotation sensed between station
The rotation that disk (10) is rotated increases position signalling；Wherein, the induction installation (4) is corresponding to the sense in transparent rotation dish (10)
Contain in the step of answering station, method：
A be delivered to fastener (100) in transparent rotation dish (10) by ()；
B () is sensed tight when the fastener (100) in transparent rotation dish (10) turns to sensing station by induction installation (4)
Firmware (100)；The induced signal that the host computer sends according to the induction installation (4) for receiving, reads turned position now
Initial position signal of the fastener (100) of detection device transmission in transparent rotation dish (10), and according to the initial bit confidence
Number and corresponding rotation increase position signalling and obtain corresponding fastener (100) positioned at corresponding imaging station, corresponding qualified
The position signalling of product rewinding station, unqualified rewinding station and missing inspection rewinding station；
C () is filled when transparent rotation dish (10) turns to corresponding fastener (100) positioned at corresponding imaging station by being imaged
Put (1) to be imaged each fastener (100) in transparent rotation dish (10), and the view data of imaging is passed to upper
Machine, makes the host computer obtain the sized data of each fastener (100), and the host computer is according to each fastener (100)
Sized data, and corresponding fastener (100) is turned to positioned at unqualified rewinding station or missing inspection receipts in transparent rotation dish (10)
During material station or corresponding certified products rewinding station, corresponding certified products material collecting device or defective work rewinding is correspondingly driven to fill
Put or the action of missing inspection material collecting device.
The host computer be used for receive imaging device (1) transmission each fastener (100) view data, it also include with it is upper
Position machine is connected and controls the controlling switch of separator start and stop, and the storage member includes housing, receiver and switch element, switch
The signal output part of element is connected with host computer, and the receiver loading and unloading type ground is arranged in housing, and the switch element sets
Put on the position contacted with receiver on housing, when all storage members receiver be located at corresponding housing on, and with phase
When the switch element answered is contacted, the switching elements ON, and produce open signal to pass to host computer, the host computer according to
The open signal control separator work of all switch element transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710130637.6A CN106694389A (en) | 2017-03-07 | 2017-03-07 | Sorting machine and work method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710130637.6A CN106694389A (en) | 2017-03-07 | 2017-03-07 | Sorting machine and work method thereof |
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| Publication Number | Publication Date |
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| CN106694389A true CN106694389A (en) | 2017-05-24 |
Family
ID=58912191
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| CN201710130637.6A Pending CN106694389A (en) | 2017-03-07 | 2017-03-07 | Sorting machine and work method thereof |
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| Country | Link |
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| CN (1) | CN106694389A (en) |
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| CN107116038A (en) * | 2017-06-13 | 2017-09-01 | 东莞阿李自动化股份有限公司 | OCVB test machines |
| CN107561010A (en) * | 2017-09-12 | 2018-01-09 | 张家港科康智能科技有限公司 | A kind of CCD top lens columns assemblies |
| CN109772721A (en) * | 2019-03-12 | 2019-05-21 | 重庆远创光电科技有限公司 | Engine commutator open defect automatic online vision inspection apparatus and detection method |
| CN113600494A (en) * | 2021-06-15 | 2021-11-05 | 北京矩阵猫头鹰科技有限公司 | Automatic material detection device and method |
| CN116718124A (en) * | 2023-05-19 | 2023-09-08 | 东莞市瑞科智能科技有限公司 | Automatic detection device and detection method for special-shaped object |
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