CN206588032U - A kind of magnetic material detection and sorting equipment - Google Patents
A kind of magnetic material detection and sorting equipment Download PDFInfo
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Abstract
本实用新型公开了一种磁性材料检测及分拣装置,用于对磁性材料进行自动检测和分拣,包括机架,机架上设有用于传送磁性材料的传送装置、用于检测磁性材料的检测装置,以及在检测完成后对磁性材料进行分拣的分拣装置。传送装置包括第一检测传送机构和第二检测传送机构,第一检测传送机构的传送方向与第二检测传送机构的传送方向垂直,第一检测传送机构与第二检测传送机构之间通过透明材料连接,检测装置包括第一检测工位、第二检测工位、第三检测工位、第四检测工位、第五检测工位、以及第六检测工位,分别用于对磁性材料的六个面进行检测。本实用新型对磁性材料进行检测和分拣的整个过程自动化,提高了对磁性材料进行检测的效率,降低了企业的生产成本。
The utility model discloses a magnetic material detection and sorting device, which is used for automatic detection and sorting of magnetic materials. A detection device, and a sorting device for sorting the magnetic materials after the detection is completed. The transmission device includes a first detection transmission mechanism and a second detection transmission mechanism, the transmission direction of the first detection transmission mechanism is perpendicular to the transmission direction of the second detection transmission mechanism, and a transparent material is passed between the first detection transmission mechanism and the second detection transmission mechanism connected, the detection device includes a first detection station, a second detection station, a third detection station, a fourth detection station, a fifth detection station, and a sixth detection station, which are respectively used for the six detection stations of the magnetic material. face for inspection. The utility model automates the whole process of detecting and sorting the magnetic material, improves the efficiency of detecting the magnetic material, and reduces the production cost of the enterprise.
Description
技术领域technical field
本实用新型属于自动控制技术领域,具体涉及一种磁性材料检测及分拣装置。The utility model belongs to the technical field of automatic control, in particular to a magnetic material detection and sorting device.
背景技术Background technique
磁性材料已经广泛的应用在我们的生活之中,例如将永磁材料用作马达、应用于变压器中的铁心材料、作为存储器使用的磁光盘、计算机用磁记录软盘等。磁体材料在得到广泛应用的同时,对磁性材料的质量要求也越来越高,在磁性材料进行加工之后,需要对其质量进行检测,其中最主要的是对外观缺陷进行检测,包括对裂纹、结晶、凹痕、划痕、毛刺等进行检测。Magnetic materials have been widely used in our lives, such as permanent magnet materials used as motors, core materials used in transformers, magneto-optical disks used as memories, magnetic recording floppy disks for computers, etc. While magnet materials are widely used, the quality requirements for magnetic materials are also getting higher and higher. After the magnetic materials are processed, their quality needs to be inspected, the most important of which is to inspect the appearance defects, including cracks, Crystallization, dents, scratches, burrs, etc. are inspected.
目前,一般企业都是采用人工的形式对磁性材料进行检测,采用人工的形式进行检测存在人为因素影响较大、检测准确率不够稳定的问题,在产品合格率要求较高且需要全部检测的情况下,该检测方式还存在需要耗费大量的人力和时间,严重影响企业生产效率,导致企业的生产成本大大提高的问题。目前虽然己经有一些自动检测装置能对磁性材料进行自动检测,但仍然需要通过人工手动的将磁性材料分为单个工件后再进行检测,检测完成后对磁性材料的收集整理的过程也是手工操作的,因此,现有的自动检测方式效率还不够高,不够精确,不能达到对大量磁性材料进行检测时的效率要求。At present, most enterprises use artificial methods to detect magnetic materials. There are problems such as the influence of human factors and the insufficient stability of detection accuracy. Under the circumstances, this detection method still needs to consume a lot of manpower and time, seriously affects the production efficiency of the enterprise, and leads to the problem that the production cost of the enterprise is greatly increased. At present, although there are some automatic detection devices that can automatically detect magnetic materials, it is still necessary to manually divide the magnetic materials into individual workpieces before testing. After the detection is completed, the process of collecting and sorting the magnetic materials is also a manual operation. Therefore, the existing automatic detection methods are not efficient enough, not accurate enough, and cannot meet the efficiency requirements for detecting a large number of magnetic materials.
发明内容Contents of the invention
本实用新型的目的在于提供一种磁性材料检测及分拣装置,能对磁性材料进行快速、准确的自动检测和分拣,提高对磁性材料进行检测的效率和准确性。The purpose of the utility model is to provide a magnetic material detection and sorting device, which can quickly and accurately detect and sort magnetic materials automatically, and improve the efficiency and accuracy of magnetic material detection.
为实现以上目的,本实用新型提供了如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种磁性材料检测及分拣装置,用于对磁性材料进行自动检测和分拣,所述磁性材料检测及分拣装置包括机架,所述机架上设有用于传送磁性材料的传送装置、用于检测磁性材料的检测装置、以及在检测完成后对磁性材料进行分拣的分拣装置,所述传送装置包括第一检测传送机构和第二检测传送机构,所述第一检测传送机构的传送方向与第二检测传送机构的传送方向垂直,所述第一检测传送机构与第二检测传送机构之间通过透明材料连接,所述检测装置包括第一检测工位、第二检测工位、第三检测工位、第四检测工位、第五检测工位、以及第六检测工位,分别用于对所述磁性材料的六个面进行检测,其中所述第四检测工位设置在所述透明材料的正下方并向上检测。A magnetic material detection and sorting device, used for automatic detection and sorting of magnetic materials, the magnetic material detection and sorting device includes a frame, and the frame is provided with a transmission device for transmitting magnetic materials, A detection device for detecting magnetic materials, and a sorting device for sorting magnetic materials after the detection is completed, the transmission device includes a first detection transmission mechanism and a second detection transmission mechanism, the first detection transmission mechanism The transmission direction is perpendicular to the transmission direction of the second detection transmission mechanism, and the first detection transmission mechanism is connected with the second detection transmission mechanism through a transparent material. The detection device includes a first detection station, a second detection station, The third detection station, the fourth detection station, the fifth detection station, and the sixth detection station are respectively used to detect the six faces of the magnetic material, wherein the fourth detection station is set at The transparent material is detected directly below and upwards.
进一步地,所述传送装置还包括送料传送机构,所述送料传送机构的传送方向与第一检测传送机构的传送方向垂直,所述传送装置还包括推动所述磁性材料进行转向的第一推动气缸和第二推动气缸,所述第一推动气缸设置在所述送料传送机构的末端,所述第二推动气缸设置在所述第一检测传送机构的末端,第一推动气缸的推动方向与送料传送机构的传送方向垂直,第二推动气缸的推动方向与第一检测传送机构的传送方向垂直。Further, the conveying device also includes a feeding and conveying mechanism, the conveying direction of the feeding and conveying mechanism is perpendicular to the conveying direction of the first detection conveying mechanism, and the conveying device also includes a first push cylinder for pushing the magnetic material to turn and the second push cylinder, the first push cylinder is arranged at the end of the feeding conveying mechanism, the second push cylinder is arranged at the end of the first detection conveying mechanism, the pushing direction of the first push cylinder is the same as the feeding conveying The conveying direction of the mechanism is vertical, and the pushing direction of the second pushing cylinder is perpendicular to the conveying direction of the first detection conveying mechanism.
进一步地,所述送料传送机构包括第一传送带轮和套装在第一传送带轮上的第一传送带,以及设置在机架上和第一传送带轮相配合的第一驱动电机;所述第一检测传送机构包括第二传送带轮和套装在第二传送带轮上的第二传送带,以及设置在机架上与第二传送带轮相配合的第二驱动电;所述第二检测传送机构包括第三传送带轮和套装在第三传送带轮上的第三传送带,以及设置在机架上与第三传送带轮相配合的第三驱动电机。Further, the feeding transmission mechanism includes a first conveyor pulley, a first conveyor belt sleeved on the first conveyor pulley, and a first drive motor arranged on the frame and matched with the first conveyor pulley; the first detection The transmission mechanism includes a second transmission pulley and a second transmission belt sleeved on the second transmission pulley, and a second drive motor arranged on the frame to cooperate with the second transmission pulley; the second detection transmission mechanism includes a third transmission belt wheel and the third conveyor belt sleeved on the third conveyor pulley, and the third drive motor arranged on the frame and matched with the third conveyor pulley.
进一步地,所述每个检测工位上均设置有用于检测的相机,以及设置在每个相机前端的光源,所述第二检测工位、第三检测工位、第五检测工位、以及第六检测工位的下端还设置有反射镜,反射镜位于相机的正下方,并且与水平方向的夹角为45度。Further, each detection station is provided with a camera for detection, and a light source arranged at the front end of each camera, the second detection station, the third detection station, the fifth detection station, and The lower end of the sixth detection station is also provided with a mirror, which is located directly below the camera and has an included angle of 45 degrees with the horizontal direction.
进一步地,所述分拣装置包括第三推动气缸、第四推动气缸、托盘机构、以及废料口,所述第三推动气缸、第四推动气缸和废料口固定在机架的工作台面上,所述托盘机构包括托盘、滑轨和丝杆,所述托盘位于托盘机构的顶部,滑轨的下端固定在机架的工作台面上,上端与托盘连接,用于对托盘进行支撑,丝杆的下端与机架连接,上端与托盘连接,通过丝杆的转动来驱动托盘进行上下移动,所述第三推动气缸与废料口分别位于第三传送带的两侧,第三推动气缸与废料口处于平行的位置,第三推动气缸的推动方向与第三传送带的传送方向垂直,第四推动气缸和托盘机构分别位于第三传送带末端的两侧,第四推动气缸与托盘机构处于平行的位置,第四推动气缸的推动方向与第三传送带的传送方向垂直。Further, the sorting device includes a third push cylinder, a fourth push cylinder, a tray mechanism, and a waste port, and the third push cylinder, the fourth push cylinder and the waste port are fixed on the working table of the frame, so The pallet mechanism includes a pallet, a slide rail and a screw rod. The pallet is located on the top of the pallet mechanism. The lower end of the slide rail is fixed on the working surface of the frame, and the upper end is connected with the pallet for supporting the pallet. The lower end of the screw rod It is connected with the frame, the upper end is connected with the tray, and the tray is driven to move up and down by the rotation of the screw rod. The third push cylinder and the waste material port are respectively located on both sides of the third conveyor belt, and the third push cylinder and the waste material port are in parallel. position, the pushing direction of the third pushing cylinder is perpendicular to the conveying direction of the third conveyor belt, the fourth pushing cylinder and the tray mechanism are respectively located on both sides of the end of the third conveyor belt, the fourth pushing cylinder and the tray mechanism are in a parallel position, the fourth pushing The driving direction of the air cylinder is perpendicular to the conveying direction of the third conveyor belt.
进一步地,所述磁性材料检测及分拣装置还包括红外传感器和计数传感器,所述红外传感器安装在送料传送机构侧面的机架上,所述计数传感器安装在第一检测传送机构侧面的机架上。Further, the magnetic material detection and sorting device also includes an infrared sensor and a counting sensor, the infrared sensor is installed on the frame on the side of the feeding conveying mechanism, and the counting sensor is installed on the frame on the side of the first detection conveying mechanism superior.
进一步地,所述磁性材料检测及分拣装置还包括显示器和控制处理器,所述显示器固定在机架的顶部,所述控制处理器安装在机架内部,所述控制处理器通过数据线分别与显示器、红外传感器、计数传感器、传送装置和检测装置连接。Further, the magnetic material detection and sorting device also includes a display and a control processor, the display is fixed on the top of the frame, the control processor is installed inside the frame, and the control processor is respectively Connect with display, infrared sensor, counting sensor, transfer device and detection device.
本实用新型提出了一种磁性材料检测及分拣装置,通过对磁性材料各个表面的外观进行自动检测后,将不合格的磁性材料通过废料口进行剔除,同时自动收集检测合格的磁性材料,并且本实用新型对进行检测的磁性材料本身不会造成任何改变与破坏,保证了磁性材料本身的磁通性。本实用新型对磁性材料进行检测和分拣的整个过程全部自动化,大大提高了对磁性材料进行检测的效率,降低了企业的生产成本。The utility model proposes a magnetic material detection and sorting device. After automatic detection of the appearance of each surface of the magnetic material, the unqualified magnetic material is rejected through the waste material port, and the qualified magnetic material is automatically collected at the same time, and The utility model does not cause any change or damage to the magnetic material for detection, and ensures the magnetic flux of the magnetic material itself. The utility model fully automates the whole process of detecting and sorting the magnetic material, greatly improves the efficiency of detecting the magnetic material, and reduces the production cost of the enterprise.
附图说明Description of drawings
图1为本实用新型磁性材料检测及分拣装置的结构示意图;Fig. 1 is the structural representation of the utility model magnetic material detection and sorting device;
图2为本实用新型磁性材料检测及分拣装置的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of the magnetic material detection and sorting device of the present invention;
图3为本实用新型磁性材料检测及分拣装置的正面剖视结构示意图。Fig. 3 is a front cross-sectional structural schematic diagram of the magnetic material detection and sorting device of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本实用新型技术方案做进一步详细说明,以下实施例不构成对本实用新型的限定。The technical solution of the utility model will be described in further detail below in conjunction with the accompanying drawings and embodiments, and the following embodiments do not constitute a limitation of the utility model.
本实用新型提供了一种磁性材料检测及分拣装置,用于对磁性材料进行自动检测和分拣,也可以对其他需要进行外观缺陷检测的工件进行检测。本实用新型磁性材料检测及分拣装置的结构示意图,如图1所示,包括机架1、传送装置2、检测装置3和分拣装置5,传送装置2固定在机架1的工作台面上,用于在对磁性材料进行检测和分拣的过程中传送磁性材料,检测装置3通过支架固定在机架1上,用于对磁性材料的进行检测,分拣装置5固定在机架1上,用于对完成检测的磁性材料进行分拣。The utility model provides a magnetic material detection and sorting device, which is used for automatic detection and sorting of magnetic materials, and can also detect other workpieces that need to be inspected for appearance defects. The structural diagram of the magnetic material detection and sorting device of the present utility model, as shown in Figure 1, includes a frame 1, a transmission device 2, a detection device 3 and a sorting device 5, and the transmission device 2 is fixed on the working table of the frame 1 , used to transport magnetic materials in the process of detecting and sorting magnetic materials, the detection device 3 is fixed on the frame 1 through the bracket, and is used to detect the magnetic materials, and the sorting device 5 is fixed on the frame 1 , used to sort the magnetic materials that have been tested.
本实用新型传送装置2的结构示意图,如图1、2所示,包括送料传送机构200、第一检测传送机构210、第二检测传送机构220、第一推动气缸230、以及第二推动气缸240。送料传送机构200、第一检测传送机构210、以及第二检测传送机构220固定在机架1的工作台面上,第一推动气缸230和第二推动气缸240通过支架固定在机架1的工作台面上方。送料传送机构200的传送方向与第一检测传送机构210的传送方向垂直,送料传送机构200的末端与第一检测传送机构210的前端以及第一推动气缸230位于同一工作区域,第一推动气缸230位于送料传送机构200的末端侧面上方,第一推动气缸230的推动方向与送料传送机构200的传送方向垂直,第一推动气缸230工作时,将送料传送机构200传送过来的磁性材料推送到第一检测传送机构210上,由第一检测传送机构210继续进行传送。The structure diagram of the transmission device 2 of the present utility model, as shown in Figures 1 and 2, includes a feeding transmission mechanism 200, a first detection transmission mechanism 210, a second detection transmission mechanism 220, a first push cylinder 230, and a second push cylinder 240 . The feeding transmission mechanism 200, the first detection transmission mechanism 210, and the second detection transmission mechanism 220 are fixed on the work surface of the frame 1, and the first push cylinder 230 and the second push cylinder 240 are fixed on the work surface of the frame 1 by brackets above. The transmission direction of the feeding transmission mechanism 200 is perpendicular to the transmission direction of the first detection transmission mechanism 210, and the end of the feeding transmission mechanism 200 is located in the same working area as the front end of the first detection transmission mechanism 210 and the first push cylinder 230. The first push cylinder 230 Located above the end side of the feeding conveying mechanism 200, the pushing direction of the first push cylinder 230 is perpendicular to the conveying direction of the feeding conveying mechanism 200. When the first pushing cylinder 230 works, the magnetic material sent by the feeding conveying mechanism 200 is pushed to the first On the detection transmission mechanism 210, the first detection transmission mechanism 210 continues to transmit.
第一检测传送机构210的传送方向与第二检测传送机构220的传送方向垂直,第一检测传送机构210的末端与第二检测传送机构220的前端以及第二推动气缸240位于同一工作区域,第一检测传送机构210的末端与第二检测传送机构220的前端之间设置有透明材料333(例如透明玻璃或透明塑料),第二推动气缸240位于第一检测传送机构210的末端侧面上方,第二推动气缸240的推动方向与第一检测传送机构210的传送方向垂直,第二推动气缸240工作时,将第一检测传送机构210传送过来的磁性材料经过透明玻璃333,推送到第二检测传送机构220上,由第二检测传送机构220继续进行传送。The transmission direction of the first detection transmission mechanism 210 is perpendicular to the transmission direction of the second detection transmission mechanism 220, the end of the first detection transmission mechanism 210 and the front end of the second detection transmission mechanism 220 and the second push cylinder 240 are located in the same working area, the second A transparent material 333 (such as transparent glass or transparent plastic) is arranged between the end of a detection transmission mechanism 210 and the front end of the second detection transmission mechanism 220, and the second push cylinder 240 is positioned above the end side of the first detection transmission mechanism 210, the second The pushing direction of the second push cylinder 240 is perpendicular to the transmission direction of the first detection transmission mechanism 210. When the second push cylinder 240 works, the magnetic material transmitted by the first detection transmission mechanism 210 passes through the transparent glass 333 and is pushed to the second detection transmission mechanism. On the mechanism 220, the second detection and transmission mechanism 220 continues to transmit.
需要说明的是,第一检测传送机构210的传送方向与第二检测传送机构220的传送方向垂直,并由第二推动气缸240推动磁性材料进行转向,从而在第一检测传送机构210上检测磁性材料的两个面,在第二检测传送机构220上检测磁性材料的另外两个面。由于磁性材料在一个检测传送机构上传送时,比较方便获得顶面和两个侧面的检测图像,而要获得另外两个侧面的检测图像,则需要对磁性材料进行一次转向,因此本技术方案为了获得磁性材料六个面的检测图像,设计了由第二推动气缸240推动磁性材料进行转向。本实施例中送料传送机构200与第一检测传送机构210垂直设置,由第一推动气缸230推动进行第一次转向,并在第一检测传送机构210传送到第二检测传送机构220时由第二推动汽缸240推动进行第二次转向,可以保证磁性材料在第一检测传送机构210和第二检测传送机构220上获取到不同侧面的检测图像,以适应不同形状和尺寸的磁性材料。在一般情况下,还可以省略送料传送机构200和第一推动气缸230,直接将磁性材料传送到第一检测传送机构210上进行检测。当省略送料传送机构200,可以直接采用机械手将磁性材料放置在第一检测传送机构210的前端,向后端传送并进行检测。It should be noted that the transmission direction of the first detection transmission mechanism 210 is perpendicular to the transmission direction of the second detection transmission mechanism 220, and the magnetic material is pushed by the second push cylinder 240 to turn, so that the magnetic material is detected on the first detection transmission mechanism 210. Two surfaces of the material, and the other two surfaces of the magnetic material are detected on the second detection transport mechanism 220 . Since the magnetic material is transmitted on a detection transmission mechanism, it is more convenient to obtain the detection images of the top surface and two sides, and to obtain the detection images of the other two sides, it is necessary to turn the magnetic material once, so this technical solution is for The detection images of the six sides of the magnetic material are obtained, and the second push cylinder 240 is designed to push the magnetic material to turn. In this embodiment, the feeding transmission mechanism 200 is vertically arranged with the first detection transmission mechanism 210, and is pushed by the first push cylinder 230 to perform the first turn, and when the first detection transmission mechanism 210 is transmitted to the second detection transmission mechanism 220, it is transferred by the first detection transmission mechanism 220. The second push cylinder 240 is pushed to carry out the second turning, which can ensure that the magnetic material obtains detection images of different sides on the first detection transmission mechanism 210 and the second detection transmission mechanism 220, so as to adapt to magnetic materials of different shapes and sizes. In general, the feeding conveying mechanism 200 and the first push cylinder 230 can also be omitted, and the magnetic material can be directly conveyed to the first detecting conveying mechanism 210 for detection. When the material feeding and conveying mechanism 200 is omitted, a manipulator can be directly used to place the magnetic material on the front end of the first detection and conveying mechanism 210, and then convey it to the rear end for detection.
本实施例送料传送机构200包括第一传送带轮201、第一传送带202,以及第一驱动电机203,第一传送带轮201包括至少两个相同的皮带轮,第一传送带轮201固定在送料传送机构200上,第一传送带202套装在第一传送带轮201上,第一驱动电机203固定在机架1上,第一传送带轮201和第一驱动电机203通过传动带或传动齿轮进行连接。第一驱动电机203工作时,通过传动带或传动齿轮带动第一传送带轮201转动,从而带动第一传送带202在水平方向移动,形成稳定的传送带传送机构。The feeding transmission mechanism 200 of this embodiment includes a first transmission pulley 201, a first transmission belt 202, and a first drive motor 203. The first transmission pulley 201 includes at least two identical pulleys, and the first transmission pulley 201 is fixed on the feeding transmission mechanism 200. Above, the first conveyor belt 202 is set on the first conveyor pulley 201, the first drive motor 203 is fixed on the frame 1, and the first conveyor pulley 201 and the first drive motor 203 are connected through a transmission belt or a transmission gear. When the first driving motor 203 is working, the first transmission pulley 201 is driven to rotate through the transmission belt or the transmission gear, thereby driving the first transmission belt 202 to move in the horizontal direction, forming a stable transmission mechanism of the transmission belt.
第一检测传送机构210和第二检测传送机构220的结构与送料传送机构200的结构相同。第一检测传送机构210包括第二传送带轮201、第二传送带202,以及第二驱动电机203;第二检测传送机构220包括第三传送带轮221、第三传送带222,以及第三驱动电机223。The structure of the first detection transmission mechanism 210 and the second detection transmission mechanism 220 is the same as that of the feeding transmission mechanism 200 . The first detection transmission mechanism 210 includes a second transmission pulley 201 , a second transmission belt 202 , and a second drive motor 203 ; the second detection transmission mechanism 220 includes a third transmission pulley 221 , a third transmission belt 222 , and a third drive motor 223 .
本实用新型检测装置3的结构示意图,如图1、2、3所示,包括通过支架固定在机架1上的第一检测工位300、第二检测工位310、第三检测工位320、第四检测工位330、第五检测工位340、以及第六检测工位350,每个检测工位上均设置有用于检测的相机以及设置在相机前端的光源。所述的第一检测工位300、第二检测工位310、第三检测工位320、第四检测工位330、第五检测工位340、第六检测工位350的照相机前端的光源位置相互之间是交错的并且没有光源污染。The structural schematic diagram of the detection device 3 of the present utility model, as shown in Figures 1, 2 and 3, includes a first detection station 300, a second detection station 310, and a third detection station 320 fixed on the frame 1 by a bracket , the fourth inspection station 330, the fifth inspection station 340, and the sixth inspection station 350, each inspection station is provided with a camera for inspection and a light source arranged at the front end of the camera. The position of the light source at the camera front end of the first inspection station 300, the second inspection station 310, the third inspection station 320, the fourth inspection station 330, the fifth inspection station 340, and the sixth inspection station 350 Interlaced with each other and without light source pollution.
其中第一检测工位300用于检测磁性材料的顶面,第四检测工位330用于检测磁性材料的底面。第二检测工位310、第三检测工位320、第五检测工位340、以及第六检测工位350用于检测磁性材料的侧面。由于磁性材料通常有两个较规则的面,在本实施例中为底面和顶面,通过上述的设置容易对磁性材料的各个面进行全面的检测。The first detection station 300 is used to detect the top surface of the magnetic material, and the fourth detection station 330 is used to detect the bottom surface of the magnetic material. The second inspection station 310 , the third inspection station 320 , the fifth inspection station 340 , and the sixth inspection station 350 are used to inspect the side of the magnetic material. Since the magnetic material usually has two relatively regular surfaces, in this embodiment, it is the bottom surface and the top surface, it is easy to carry out comprehensive detection on each surface of the magnetic material through the above-mentioned arrangement.
本发明的一种实施例:An embodiment of the present invention:
第一检测工位300包括设置在支架顶部的第一工位相机301、以及设置在第一工位相机301前端的光源,第一工位相机301的视角朝下,用于对磁性材料的上表面(顶面)进行拍照。The first inspection station 300 includes a first station camera 301 arranged on the top of the support, and a light source arranged at the front end of the first station camera 301. The first station camera 301 has a viewing angle facing downwards, which is used to inspect the magnetic material. surface (top) for photographing.
第二检测工位310包括设置在支架顶部的第二工位相机311、设置在第二工位相机311前端的光源312、以及设置在支架底部的第二检测工位反射镜313,第二检测工位反射镜313位于第二工位相机311的正下方,并且与水平方向的夹角为45度,通过第二检测工位反射镜313对磁性材料的右侧表面进行拍照。The second detection station 310 includes a second station camera 311 arranged on the top of the support, a light source 312 arranged at the front end of the second station camera 311, and a second inspection station reflector 313 arranged at the bottom of the support. The station reflector 313 is located directly below the second station camera 311 and has an included angle of 45 degrees with the horizontal direction. The right side surface of the magnetic material is photographed through the second detection station reflector 313 .
第三检测工位320、第五检测工位340、以及第六检测工位350的结构与第二检测工位310的结构相同,第三检测工位320包括第三工位相机321、光源322、以及第三检测工位反射镜323,第三工位相机321通过第三检测工位反射镜323对磁性材料的右侧表面进行拍照;第五检测工位340包括第五工位相机341、光源342、以及第五检测工位反射镜343,第五工位相机341通过第五检测工位反射镜343对磁性材料的前表面进行拍照;第六检测工位350包括第六工位相机351、光源352、以及第六检测工位反射镜353,第六工位相机351通过第六检测工位反射镜353对磁性材料的后表面进行拍照。The structure of the 3rd detection station 320, the 5th detection station 340, and the 6th detection station 350 is identical with the structure of the 2nd detection station 310, and the 3rd detection station 320 comprises the 3rd station camera 321, light source 322 , and the third detection station reflector 323, the third station camera 321 takes pictures of the right side surface of the magnetic material through the third detection station reflector 323; the fifth detection station 340 includes the fifth station camera 341, Light source 342, and the fifth detection station reflector 343, the fifth station camera 341 takes pictures of the front surface of the magnetic material through the fifth detection station reflector 343; the sixth detection station 350 includes the sixth station camera 351 , light source 352, and sixth detection station reflector 353, the sixth station camera 351 takes pictures of the rear surface of the magnetic material through the sixth detection station reflector 353.
第四检测工位330包括设置在支架顶部的第四工位相机331、设置在第四工位相机331前端的光源332,第四工位相机311位于透明材料333的正下方,且视角朝上,通过透明玻璃对磁性材料的下表面(底面)进行拍照。The fourth detection station 330 includes a fourth station camera 331 arranged on the top of the support, a light source 332 arranged at the front end of the fourth station camera 331, the fourth station camera 311 is located directly below the transparent material 333, and the viewing angle is upward , taking pictures of the lower surface (bottom surface) of the magnetic material through transparent glass.
本技术方案在第一检测传送机构210的末端与第二检测传送机构220的前端之间设置有透明材料333,从而设置第四检测工位330在透明材料333的下方来检测磁性材料的底面检测图像。容易理解的是,第四检测工位还可以设置在送料传送机构200与第一检测传送机构210之间,同理送料传送机构200与第一检测传送机构210之间有间隙,通过透明材料333连接。In this technical solution, a transparent material 333 is provided between the end of the first detection transmission mechanism 210 and the front end of the second detection transmission mechanism 220, so that the fourth detection station 330 is set below the transparent material 333 to detect the bottom surface detection of the magnetic material image. It is easy to understand that the fourth detection station can also be set between the feeding transmission mechanism 200 and the first detection transmission mechanism 210. Similarly, there is a gap between the feeding transmission mechanism 200 and the first detection transmission mechanism 210, through which the transparent material 333 connect.
本实施例第一检测工位300的相机视角朝下,拍摄磁性材料工件的顶面,第四检测工位330从下而上拍摄磁性材料工件的底面,第二检测工位310、第三检测工位320、第五检测工位340、以及第六检测工位350的相机视角朝下,通过反射镜拍摄磁性材料工件的四个侧面。容易理解的是,第二检测工位310、第三检测工位320、第五检测工位340、以及第六检测工位350的相机还可以视角正对磁性材料工件的侧面进行拍摄,不需要设置反射镜。本实施例中采用反射镜配合光源进行拍摄是优选的方式,可以拍摄更加清晰的检测图像。The camera angle of view of the first detection station 300 of the present embodiment is downward, photographing the top surface of the magnetic material workpiece, the fourth detection station 330 photographs the bottom surface of the magnetic material workpiece from bottom to top, the second detection station 310, the third detection station The cameras of the station 320 , the fifth inspection station 340 , and the sixth inspection station 350 face down, and take pictures of four sides of the magnetic material workpiece through the mirror. It is easy to understand that the cameras of the second inspection station 310, the third inspection station 320, the fifth inspection station 340, and the sixth inspection station 350 can also shoot directly at the side of the magnetic material workpiece from an angle of view. Set up the mirror. In this embodiment, it is a preferred way to use a reflector to cooperate with a light source to take pictures, and a clearer detection image can be taken.
容易理解的是,在实际的使用中,通过调整检测工位的位置,可以抓取磁性材料的不同表面进行检测,本实施例并不限于具体检测工位的数量以及位置,在需要时可以设置更多的检测工位,以获得更加全面的检测图像。设置水平面夹角为45度的反射镜,可以确保磁性材料工件无形变的成像,使得检测工位可以获得更加准确的检测图像。例如,本实施例还可以设置第七检测工位或第八检测工位,对顶面和底面获取更加丰富的检测图像,这里不再赘述。It is easy to understand that in actual use, by adjusting the position of the detection station, different surfaces of the magnetic material can be grasped for detection. This embodiment is not limited to the number and position of the specific detection station, which can be set when necessary More inspection stations to obtain a more comprehensive inspection image. Setting the mirror with an included angle of 45 degrees between the horizontal planes can ensure deformation-free imaging of magnetic material workpieces, so that the inspection station can obtain more accurate inspection images. For example, in this embodiment, a seventh detection station or an eighth detection station can also be set to obtain richer detection images for the top surface and the bottom surface, which will not be repeated here.
本实用新型分拣装置5的结构示意图,如图1、2、3所示,包括第三推动气缸510、第四推动气缸520、托盘机构530、以及废料口540,第三推动气缸510、第四推动气缸520和废料口540固定在机架1的工作台面上,托盘机构530包括托盘531、滑轨532和丝杆533,托盘531位于托盘机构530的顶部,滑轨532的下端固定在机架1的工作台面上,上端与托盘531连接,用于对托盘531进行支撑,丝杆533的下端与机架1连接,上端与托盘531连接,通过丝杆533的转动来驱动托盘531进行上下移动。第三推动气缸510与废料口540分别位于第三传送带222的两侧,第三推动气缸510与废料口540处于平行的位置,第三推动气缸510的推动方向与第三传送带222的传送方向垂直,当检测出磁性材料不合格时,第三推动气缸510将不合格的磁性材料推进废料口540,完成对不合格的磁性材料的分拣。第四推动气缸520和托盘机构530分别位于第三传送带222末端的两侧,第四推动气缸520与托盘机构530处于平行的位置,第四推动气缸520的推动方向与第三传送带222的传送方向垂直,当合格的磁性材料传送到第四推动气缸520所在的位置时,第四推动气缸520将合格的磁性材料推送到托盘531内,完成对合格的磁性材料的分拣和收集。The structure diagram of sorting device 5 of the present utility model, as shown in Figure 1, 2, 3, comprises the 3rd push cylinder 510, the 4th push cylinder 520, tray mechanism 530 and waste material mouth 540, the 3rd pushes cylinder 510, the 4th push cylinder 520, Four push cylinders 520 and waste material port 540 are fixed on the working surface of frame 1, pallet mechanism 530 includes pallet 531, slide rail 532 and screw mandrel 533, pallet 531 is positioned at the top of pallet mechanism 530, and the lower end of slide rail 532 is fixed on machine On the working table of the rack 1, the upper end is connected with the tray 531 for supporting the tray 531, the lower end of the screw rod 533 is connected with the frame 1, and the upper end is connected with the tray 531, and the tray 531 is driven up and down by the rotation of the screw rod 533 move. The third push cylinder 510 and the waste port 540 are located on both sides of the third conveyor belt 222 respectively, the third push cylinder 510 and the waste port 540 are in a parallel position, and the pushing direction of the third push cylinder 510 is perpendicular to the transmission direction of the third conveyor belt 222 , when the unqualified magnetic material is detected, the third push cylinder 510 pushes the unqualified magnetic material into the waste port 540 to complete the sorting of the unqualified magnetic material. The fourth push cylinder 520 and the tray mechanism 530 are respectively located on both sides of the end of the third conveyor belt 222, the fourth push cylinder 520 is in a parallel position with the tray mechanism 530, and the pushing direction of the fourth push cylinder 520 is in line with the transmission direction of the third conveyor belt 222. Vertically, when the qualified magnetic material is delivered to the position where the fourth push cylinder 520 is located, the fourth push cylinder 520 pushes the qualified magnetic material into the tray 531 to complete the sorting and collection of the qualified magnetic material.
本实用新型磁性材料检测及分拣装置还包括显示器4、红外传感器204、计数传感器214和控制处理器,显示器4固定在机架1的顶部,红外传感器204安装在送料传送机构200侧面的机架上,计数传感器214安装在第一检测传送机构210侧面的机架上,控制处理器安装在机架1内部。控制处理器通过数据线分别与显示器4、红外传感器204、计数传感器214、传送装置2和检测装置3连接(具体地,与各推动气缸、以及各检测工位连接)。The utility model magnetic material detection and sorting device also includes a display 4, an infrared sensor 204, a counting sensor 214 and a control processor, the display 4 is fixed on the top of the frame 1, and the infrared sensor 204 is installed on the frame of the feeding and conveying mechanism 200 sides Above, the counting sensor 214 is installed on the frame on the side of the first detection transmission mechanism 210 , and the control processor is installed inside the frame 1 . The control processor is respectively connected with the display 4, the infrared sensor 204, the counting sensor 214, the conveying device 2 and the detection device 3 (specifically, with each pushing cylinder and each detection station) through data lines.
本实用新型磁性材料检测及分拣装置的检测分拣过程如下:The detection and sorting process of the magnetic material detection and sorting device of the present utility model is as follows:
磁性材料通过第一传送带202开始送料,当红外传感器204检测到磁性材料时向控制处理器发出信号,当磁性材料到达第一传送带202的末端时,控制处理器控制第一推动气缸230工作,将磁性材料推送到第二传送带212上,由第二传送带212继续进行传送。The magnetic material starts feeding through the first conveyor belt 202. When the infrared sensor 204 detects the magnetic material, a signal is sent to the control processor. When the magnetic material reaches the end of the first conveyor belt 202, the control processor controls the first push cylinder 230 to work, and The magnetic material is pushed onto the second conveying belt 212 , and is continuously conveyed by the second conveying belt 212 .
当磁性材料经过计数传感器214时,计数传感器214向控制处理器发出信号,检测装置3上的检测程序启动,首先由第一检测工位相机301拍取磁性材料上表面的照片,之后由第二检测工位相机311、第三检测工位相机321分别拍取工件左右二侧面的照片,当工件到达第二传送带212的末端时,控制处理器控制第二推动气缸240开始工作,推动磁性材料经过透明玻璃333到第三传送带222上,当磁性材料经过透明玻璃333时,透明玻璃333下方的第四检测工位相机331拍取磁性材料底部照片,之后再由第五检测工位相机341、第六检测工位相机351分别拍取磁性材料前、后表面的照片。When the magnetic material passed the counting sensor 214, the counting sensor 214 sent a signal to the control processor, and the detection program on the detection device 3 started, at first the photo of the upper surface of the magnetic material was taken by the first detection station camera 301, and then by the second The inspection station camera 311 and the third inspection station camera 321 respectively take photos of the left and right sides of the workpiece. When the workpiece reaches the end of the second conveyor belt 212, the control processor controls the second push cylinder 240 to start working to push the magnetic material through The transparent glass 333 is on the third conveyor belt 222. When the magnetic material passes through the transparent glass 333, the fourth detection station camera 331 below the transparent glass 333 takes a photo of the bottom of the magnetic material, and then the fifth detection station camera 341, the fourth detection station camera Six detection station cameras 351 take photos of the front and rear surfaces of the magnetic material respectively.
各个检测工位的相机将所拍摄的磁性材料的照片发送给控制处理器处理,控制处理器根据磁性材料的照片对磁性材料进行检测,当控制处理器检测出磁性材料不合格时,控制处理器控制分拣装置5工作,并在显示器4上显示不合格的磁性材料缺陷部位的照片,当不合格的磁性材料通过第三传送带222传送到第三推动气510所在的位置时,控制处理器控制第三推动气510工作,将不合格的磁性材料推入废料口540,完成不合格的磁性材料的分拣。当控制处理器检测出磁性材料合格时,合格的磁性材料通过第三传送带222直接传送到第四推动气520所在的位置,控制处理器控制第四推动气520工作,将合格的磁性材料推到托盘531上,当托盘531达到装载磁性材料的上限时,控制处理器控制托盘机构530上的托盘531向下移动,完成合格的磁性材料的收集。The cameras at each detection station send the photos of the magnetic materials taken to the control processor for processing. The control processor detects the magnetic materials according to the photos of the magnetic materials. When the control processor detects that the magnetic materials are unqualified, the control processor Control the work of the sorting device 5, and display the photos of the defective parts of the unqualified magnetic material on the display 4, when the unqualified magnetic material is delivered to the position where the third pusher 510 is located by the third conveyor belt 222, the control processor controls The third push gas 510 works to push the unqualified magnetic material into the waste material port 540 to complete the sorting of the unqualified magnetic material. When the control processor detects that the magnetic material is qualified, the qualified magnetic material is directly conveyed to the position where the fourth push gas 520 is located by the third conveyor belt 222, and the control processor controls the fourth push gas 520 to work to push the qualified magnetic material to On the tray 531, when the tray 531 reaches the upper limit of loading magnetic materials, the control processor controls the tray 531 on the tray mechanism 530 to move downwards to complete the collection of qualified magnetic materials.
以上实施例仅用以说明本实用新型的技术方案而非对其进行限制,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员当可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。The above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit it. Without departing from the spirit and essence of the present utility model, those skilled in the art should be able to make various corresponding modifications according to the present utility model. Changes and deformations, but these corresponding changes and deformations should belong to the scope of protection of the appended claims of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670116A (en) * | 2017-01-24 | 2017-05-17 | 杭州电子科技大学 | Magnetic material detecting and sorting device |
| CN109444161A (en) * | 2018-12-17 | 2019-03-08 | 杭州听物科技有限公司 | A kind of magnetic shoe open defect detection device and detection method |
| CN109939957A (en) * | 2017-12-20 | 2019-06-28 | 宁波舜宇光电信息有限公司 | Testing producing lines |
| CN114833074A (en) * | 2022-03-16 | 2022-08-02 | 杭州长川科技股份有限公司 | Electronic component appearance detection device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106670116A (en) * | 2017-01-24 | 2017-05-17 | 杭州电子科技大学 | Magnetic material detecting and sorting device |
| CN106670116B (en) * | 2017-01-24 | 2023-03-31 | 杭州电子科技大学 | Magnetic material detects and sorting device |
| CN109939957A (en) * | 2017-12-20 | 2019-06-28 | 宁波舜宇光电信息有限公司 | Testing producing lines |
| CN109939957B (en) * | 2017-12-20 | 2022-01-11 | 宁波舜宇光电信息有限公司 | Test production line |
| CN109444161A (en) * | 2018-12-17 | 2019-03-08 | 杭州听物科技有限公司 | A kind of magnetic shoe open defect detection device and detection method |
| CN114833074A (en) * | 2022-03-16 | 2022-08-02 | 杭州长川科技股份有限公司 | Electronic component appearance detection device |
| CN114833074B (en) * | 2022-03-16 | 2024-04-23 | 杭州长川科技股份有限公司 | Electronic component appearance detection device |
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