CN116114731A - Automatic trimming and core injecting production line for on-line biscuits - Google Patents
Automatic trimming and core injecting production line for on-line biscuits Download PDFInfo
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- CN116114731A CN116114731A CN202211734927.9A CN202211734927A CN116114731A CN 116114731 A CN116114731 A CN 116114731A CN 202211734927 A CN202211734927 A CN 202211734927A CN 116114731 A CN116114731 A CN 116114731A
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- turning
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- 235000015895 biscuits Nutrition 0.000 title claims abstract description 422
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000009966 trimming Methods 0.000 title claims description 7
- 238000002347 injection Methods 0.000 claims abstract description 20
- 239000007924 injection Substances 0.000 claims abstract description 20
- 238000000926 separation method Methods 0.000 claims abstract description 11
- 238000011282 treatment Methods 0.000 claims abstract description 4
- 235000016022 filled biscuits Nutrition 0.000 claims abstract description 3
- 230000000903 blocking effect Effects 0.000 claims description 39
- 230000007306 turnover Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 241000252254 Catostomidae Species 0.000 claims description 3
- 235000014510 cooky Nutrition 0.000 description 10
- 238000003825 pressing Methods 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 238000005192 partition Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000014612 sandwich biscuits Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006071 cream Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/002—Apparatus for spreading granular material on, or sweeping or coating the surface of baked articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention relates to an on-line biscuit automatic finishing and filling production line, which comprises a biscuit feeding line, wherein a plurality of parallel biscuit feeding separation grooves are formed in the biscuit feeding line; the biscuit finishing conveying line is used for conveying the biscuits to the biscuit processing conveying line after arranging, spacing and turning; the biscuit processing conveying line is used for sequentially carrying out accurate distance, core injection, cake covering and other treatments on biscuits conveyed by the biscuit processing conveying line, and the biscuit processing conveying line is sequentially provided with a biscuit accurate distance mechanism, a biscuit core injection mechanism and a biscuit cake covering mechanism from front to back; the biscuit fine distance fixing mechanism is used for fixing the distance between the front row of biscuits and the rear row of biscuits on the biscuit processing and conveying line; the biscuit filling mechanism is used for filling biscuit cores on the top surface of the front row of biscuits; and the biscuit cover cake mechanism is used for covering the back row of biscuits on the top surface of the front row of well-filled biscuits. The invention has high production efficiency, no manual operation, high automation degree, safety and sanitation.
Description
Technical Field
The invention relates to the technical field of biscuit production lines, in particular to an on-line biscuit automatic finishing and filling production line.
Background
The existing sandwich biscuit production line is more in manual operation, requires manual carrying and biscuit arrangement, is unhygienic and has low production efficiency.
Disclosure of Invention
The invention aims to provide an on-line biscuit automatic trimming and core injecting production line which has high production efficiency, no manual operation, high automation degree, safety and sanitation.
The purpose of the invention is realized in the following way:
an on-line biscuit automatic trimming and filling production line comprises
A biscuit feeding line, a plurality of parallel biscuit feeding separation grooves are arranged on the biscuit feeding line,
the biscuit finishing conveying line is used for conveying biscuits to the biscuit processing conveying line after arranging, spacing and turning over, and the biscuit arranging mechanism, the biscuit coarse spacing mechanism and the biscuit turning over mechanism are sequentially arranged on the biscuit finishing conveying line from front to back
The biscuit arranging mechanism is used for arranging biscuits on the biscuit arranging conveying line into a plurality of rows of biscuits,
the biscuit coarse distance mechanism is used for setting the distance between the front row of biscuits and the rear row of biscuits on the biscuit finishing conveying line;
the biscuit turning mechanism is arranged at the tail end of the biscuit finishing conveying line and is used for turning the biscuits with the distance fixed by the biscuit coarse distance mechanism to the biscuit processing conveying line by 180 degrees;
the biscuit processing conveying line is used for sequentially carrying out accurate distance, core injection, cake covering and other treatments on biscuits conveyed by the biscuit processing conveying line, and the biscuit processing conveying line is sequentially provided with a biscuit accurate distance mechanism, a biscuit core injection mechanism and a biscuit cake covering mechanism from front to back;
the biscuit fine distance fixing mechanism is used for fixing the distance between the front row of biscuits and the rear row of biscuits on the biscuit processing and conveying line;
the biscuit filling mechanism is used for filling a biscuit core on the top surface of the front row of biscuits;
the biscuit cover cake mechanism is used for covering the back row of biscuits on the top surface of the front row of well-filled biscuits.
The invention has high production efficiency, no manual operation, high automation degree, safety and sanitation.
The present invention can be further improved as follows.
The biscuit arrangement mechanism comprises a mounting frame, the mounting frame is arranged on a biscuit arrangement conveying line, a plurality of biscuit feeding separation plates are arranged at the bottom of the mounting frame in parallel along the conveying direction of a biscuit feeding line, two adjacent biscuit feeding separation plates are arranged at intervals to form a biscuit feeding channel, a stacking prevention pressing rod is arranged in the biscuit feeding channel, the stacking prevention pressing rod and the biscuit feeding separation plates are located above the biscuit feeding line, and the stacking prevention pressing rod extends along the conveying direction of the biscuit feeding line.
The biscuit core injection mechanism comprises a biscuit core injection machine head and a cake-following core injection driving assembly for driving the biscuit core injection machine head to move up and down and move back and forth, and the biscuit core injection machine head is arranged on a first movement seat of the cake-following core injection driving assembly.
The biscuit fine positioning mechanism comprises a fine positioning motor, a fine positioning fixing frame, a fine positioning rotating shaft and a plurality of groups of fine positioning nail groups, wherein the fine positioning rotating shaft is horizontally rotated and arranged on the fine positioning fixing frame, the fine positioning motor is arranged on the fine positioning fixing frame and drives the fine positioning rotating shaft to rotate, the plurality of groups of fine positioning nail groups are arranged on the side wall of the fine positioning rotating shaft along the axial interval of the fine positioning rotating shaft, each positioning nail group comprises a plurality of fine positioning nails, and the annular equal intervals of the fine positioning nails are arranged on the side wall of the fine positioning rotating shaft. The biscuit spacing mechanism provided by the invention has the advantages that the biscuits in the front row and the back row are separated by the plurality of fine-spacing positioning nails at intervals, so that each row of biscuits can be conveyed out in order, and the biscuits can be conveyed in order.
The biscuit coarse distance mechanism comprises a coarse distance motor, a coarse distance fixing frame, a coarse distance rotating shaft and a plurality of groups of coarse distance positioning nail groups, wherein the coarse distance rotating shaft is horizontally rotated and arranged on the coarse distance fixing frame, the coarse distance motor is arranged on the coarse distance fixing frame and drives the coarse distance rotating shaft to rotate, the plurality of groups of coarse distance positioning nail groups are arranged on the side wall of the coarse distance rotating shaft along the axial interval of the coarse distance rotating shaft, the coarse distance positioning nail groups comprise a plurality of coarse distance positioning nails, and the plurality of coarse distance positioning nails are annularly arranged on the side wall of the coarse distance rotating shaft at equal intervals. The plurality of coarse-distance positioning nails of the coarse-biscuit distance mechanism separate the biscuits in the front row and the rear row at intervals, so that each row of biscuits can be conveyed out in order, and the biscuits can be conveyed in order.
The positioning nails with the coarse distances are elastically and flexibly arranged on the side wall of the rotating shaft with the coarse distances, so that the positioning nails are effectively prevented from scraping the conveyer belt.
A spring is arranged between the positioning nails with the coarse distances and the side wall of the rotating shaft with the coarse distances, so that the positioning nails can elastically stretch and retract.
The side wall of the coarse distance rotating shaft is provided with a mounting seat corresponding to the position of the coarse distance positioning nail, a fixing seat is arranged on the mounting seat, guide holes and mounting holes are respectively formed in the mounting seat and the fixing seat, and the coarse distance positioning nail is flexibly and movably arranged on the mounting holes and the guide holes, so that the positioning nail can flexibly and flexibly move between the mounting seat and the fixing seat.
The spring is arranged in the guide hole and the mounting hole, the inner end of the spring is propped against the mounting seat, and the outer end of the spring is propped against the positioning seat.
The biscuit is annotated heart machine head and is including annotating heart motion frame and annotating heart seat, annotate heart seat level setting in annotating heart motion frame, annotate the both ends of heart motion frame and be equipped with first lifting column, be equipped with in annotating the heart seat and annotate heart material way, annotate the top of heart seat and be equipped with the feed inlet, annotate the bottom of heart seat and be equipped with a plurality of notes heart mouth along the horizontal direction interval, feed inlet and notes heart mouth all with annotate heart material way intercommunication.
The biscuit cake covering machine head comprises a cake covering moving machine frame, a cake covering sucker seat and a lifting cake blocking assembly, wherein the cake covering sucker seat is horizontally arranged on the cake covering moving machine frame, and a plurality of cake covering suckers are arranged on the cake covering sucker seat along the horizontal direction at intervals.
The lifting cake blocking assembly comprises a lifting cake blocking motor, a lifting cake blocking seat, a first connecting rod, a second connecting rod, a lifting crank and a lifting cam, wherein the lifting cake blocking motor is arranged on a cake blocking moving frame and drives the lifting cam to rotate, the top of the lifting crank is rotationally connected with the second connecting rod, a driven hole is formed in the bottom of the lifting crank, the lifting cam is located in the driven hole and matched with the driven hole, one end of the first connecting rod is rotationally connected with the first lifting cake blocking seat, the middle of the first connecting rod is rotationally connected with the cake blocking moving frame, the other end of the first connecting rod is rotationally connected with one end of the second connecting rod, the other end of the second connecting rod is rotationally connected with one end of the third connecting rod, a plurality of lifting cake blocking rods are arranged on the cake blocking seat along the horizontal direction at intervals, and are arranged on the back of the cake blocking sucker in a vertical sliding mode.
The lifting cake blocking rod corresponds to the cake covering sucker in position.
The lifting cake blocking seat is provided with a lifting guide sliding block, the cover cake moving frame is provided with a lifting guide sliding groove along the height direction, and the lifting guide sliding block is arranged on the lifting guide sliding groove in a vertical sliding manner.
The biscuit cover cake mechanism comprises a biscuit cover cake machine head and a cake-following cover cake driving assembly for driving the biscuit cover cake machine head to move up and down and move back and forth, and is arranged on a second movement seat of the cake-following cover cake driving assembly.
The structure of the cake-following and core-injecting driving assembly is the same as that of the cake-following and cover-cake driving assembly, and the structure is the prior art, and the specific structure of the cake-following and core-injecting driving assembly is a biaxial flexible motion system disclosed in 2021, 06 and 11 of Chinese patent publication No. CN112931557A, and the specific structure and the working principle of the cake-following and core-injecting driving assembly are not described in detail herein, and the first lifting column is arranged on the machine head mounting seat.
The biscuit turn-over mechanism comprises a biscuit turning-over frame, a biscuit turning-over motor, a rotating shaft, a plurality of biscuit turning-over wanes and a plurality of lower biscuit inclined slots, wherein the rotating shaft is horizontally rotated and arranged on the biscuit turning-over frame, the biscuit turning-over motor is arranged on the biscuit turning-over frame and drives the rotating shaft to intermittently swing up and down, the plurality of biscuit turning-over wanes are arranged on the rotating shaft at intervals, the plurality of lower biscuit inclined slots are arranged on the biscuit turning-over frame side by side, the biscuit turning-over wanes are located above the lower biscuit inclined slots, and the biscuit turning-over wanes are provided with biscuit inclined edges. When the biscuits are conveyed to the lower cake chute, the cake turning motor drives the rotating shaft to rotate, the rotating shaft drives the cake turning rocker to rotate downwards, when the biscuits meet the cake turning rocker, the biscuits flow through the cake turning bevel edge on the cake turning rocker to enable the biscuits to turn over 180 degrees, and then the biscuits fall into the lower cake chute. Therefore, the biscuit turning mechanism has simple structure, high biscuit turning speed and high production efficiency.
The cake turning seesaw comprises a cake connecting seesaw and a cake turning seesaw which are connected front and back, wherein the rear end of the cake connecting seesaw is obliquely connected with the front end of the cake turning seesaw, and the side edge of the cake turning seesaw is provided with a cake turning bevel edge.
The plurality of cake turning seesaw plates are arranged on the side wall of the rotating shaft at equal intervals along the axial direction of the rotating shaft, and the cake turning seesaw is reasonable in structure and convenient for turning over the whole row of biscuits.
The rear end and the pivot fixed connection of wane behind the cake that turns over, connect the front end of wane to extend to the upper end of cake chute down before the cake to make the biscuit upset more easily.
The beneficial effects of the invention are as follows:
the invention realizes procedures of feeding, biscuit arrangement, coarse distance, turnover, fine distance, core injection, cake injection, etc. by using the biscuit feeding line, the biscuit arrangement mechanism, the biscuit coarse distance mechanism, the biscuit turnover mechanism, the biscuit fine distance mechanism, the biscuit core injection and cake injection mechanism and the like by branching, and the invention directly carries out core injection and cake injection on a production line, thereby having high production efficiency, no manual operation, high automation degree, safety and sanitation.
And (II) when the biscuit turning mechanism works, the biscuit turning motor drives the rotating shaft and the biscuit turning rocker to rotate downwards when the biscuits are conveyed to the lower biscuit chute, when the biscuits meet the biscuit turning rocker, the biscuits rapidly flow through the biscuit turning rocker, the biscuit is turned 180 degrees by the biscuit turning bevel edge, and then the biscuits fall into the lower biscuit chute. Therefore, the biscuit turning mechanism has simple structure, high biscuit turning speed and high production efficiency.
And thirdly, the biscuit coarse spacing mechanism and the biscuit fine spacing mechanism separate the biscuits in front and back rows at intervals by a plurality of positioning nails, so that each row of biscuits are conveyed out in order, and the biscuits are conveyed in order.
And fourthly, when the biscuit cake covering machine head works, the lifting cake blocking component can block the former biscuit to realize positioning of the biscuits, meanwhile, the cake covering sucker can suck the latter biscuit, and then the latter biscuit is covered on the former biscuit, so that the cake covering process is realized, and finally, the sandwich biscuits are manufactured. The biscuit cake covering machine head can position biscuits and cover cakes at the same time, and has high production efficiency.
Drawings
FIG. 1 is a schematic diagram of an on-line biscuit finishing and filling line according to the present invention.
FIG. 2 is a schematic view of an alternative angle of the on-line biscuit finishing and filling line of the present invention.
FIG. 3 is a top view of the on-line biscuit finishing and filling line of the present invention.
Fig. 4 is a flow chart of the biscuit production of the on-line biscuit finishing and filling line of the present invention.
Figure 5 is a side view of an in-line biscuit finishing and filling line of the present invention.
Fig. 6 is a schematic structural view of the biscuit finishing conveyor of the present invention.
Fig. 7 is a schematic structural view of the biscuit processing conveyor line of the present invention.
Fig. 8 is a schematic structural view of the cookie-turning mechanism of the present invention.
Fig. 9 is a schematic view of another angle of the cookie-turning mechanism of the present invention.
Fig. 10 is a schematic view of a third angle of the cookie-turning mechanism of the present invention.
FIG. 11 is a schematic view of the biscuit coarse distance mechanism of the present invention.
Figure 12 is a schematic view of another angular configuration of the cookie-positioning mechanism of the present invention.
Figure 13 is a top view of the cookie cutter mechanism of the present invention.
Fig. 14 is a cross-sectional view at A-A in fig. 13.
Fig. 15 is a schematic structural view of the biscuit fine distance mechanism of the present invention.
Fig. 16 is a schematic structural view of a biscuit filling mechanism of the present invention.
Fig. 17 is a schematic view of another angle configuration of the present invention.
Fig. 18 is a schematic structural view of the cookie covering mechanism of the invention.
Figure 19 is a schematic view of another angular configuration of the cookie covering mechanism of the present invention.
Fig. 20 is a schematic view of the third angle of the cookie covering mechanism of the present invention.
Detailed Description
The invention is further described below with reference to the drawings and examples.
In a first embodiment, as shown in fig. 1 to 20, an on-line biscuit automatic trimming and filling production line comprises a biscuit feed line 1, wherein a plurality of parallel biscuit feed separation grooves 11 are formed in the biscuit feed line 1.
The biscuit finishing conveying line 2 is used for conveying biscuits to the biscuit processing conveying line 9 after arranging, spacing and turning over, and the biscuit finishing conveying line 2 is sequentially provided with a biscuit arranging mechanism 3, a biscuit coarse spacing mechanism 4 and a biscuit turning over mechanism 5 from front to back.
The biscuit arranging mechanism 3 is used for arranging the biscuits on the biscuit arranging conveying line 2 into a plurality of rows of biscuits.
The biscuit coarse distance mechanism 4 is used for setting the distance between the front row of biscuits and the rear row of biscuits on the biscuit finishing conveying line 2.
The biscuit turn-over mechanism 5 is arranged at the tail end of the biscuit finishing conveying line 2 and is used for turning over the biscuits with the determined distance of the biscuit coarse distance mechanism 4 to the biscuit finishing conveying line 9 by 180 degrees.
The biscuit processing conveying line 9 is used for sequentially carrying out accurate distance treatment, core injection, cake covering and the like on biscuits conveyed by the biscuit finishing conveying line 2, and the biscuit processing conveying line 9 is sequentially provided with a biscuit accurate distance fixing mechanism 6, a biscuit core injection mechanism 7 and a biscuit cake covering mechanism 8 from front to back.
The biscuit fine distance fixing mechanism 6 is used for fixing the distance between the front row of biscuits and the rear row of biscuits on the biscuit processing conveying line 9.
The biscuit filling mechanism 7 is used for filling a biscuit core on the top surface of the front row of biscuits.
The biscuit cover cake mechanism 8 is used for covering the back row of biscuits on the top surface of the well-filled front row of biscuits.
As a more specific technical scheme of the invention.
The biscuit arrangement mechanism 3 comprises a mounting frame 30, the mounting frame 30 is arranged on the biscuit arrangement conveying line 2, a plurality of biscuit inlet partition plates 31 are arranged at the bottom of the mounting frame 30 in parallel along the conveying direction of the biscuit feeding line 1, two adjacent biscuit inlet partition plates 31 are arranged at intervals to form a biscuit inlet channel, an anti-stacking compression rod 32 is arranged in the biscuit inlet channel, the anti-stacking compression rod 32 and the biscuit inlet partition plates 31 are located above the biscuit feeding line 1, and the anti-stacking compression rod 32 extends along the conveying direction of the biscuit feeding line 1.
The biscuit fine positioning mechanism 6 comprises a fine positioning motor 61, a fine positioning fixing frame 62, a fine positioning rotating shaft 63 and a plurality of groups of fine positioning nail groups 64, wherein the fine positioning rotating shaft 63 horizontally rotates and is arranged on the fine positioning fixing frame 62, the fine positioning motor 61 is arranged on the fine positioning fixing frame 62 and drives the fine positioning rotating shaft 63 to rotate, the plurality of groups of fine positioning nail groups 64 are arranged on the side wall of the fine positioning rotating shaft 63 along the axial interval of the fine positioning rotating shaft 63, and the plurality of fine positioning nail groups comprise a plurality of fine positioning nails which are annularly and equally arranged on the side wall of the fine positioning rotating shaft 63.
The biscuit coarse distance mechanism 4 comprises a coarse distance motor 40, a coarse distance fixing frame 41, a coarse distance rotating shaft 42 and a plurality of groups of coarse distance positioning nail groups 43, wherein the coarse distance rotating shaft 42 is horizontally rotated and arranged on the coarse distance fixing frame 41, the coarse distance motor 40 is arranged on the fixing frame and drives the coarse distance rotating shaft to rotate, the coarse distance positioning nail groups 43 comprise a plurality of coarse distance positioning nails 44, the plurality of coarse distance positioning nails 44 are annularly and equally arranged on the side wall of the coarse distance rotating shaft 42, and the plurality of groups of coarse distance positioning nail groups 43 are axially arranged on the side wall of the coarse distance rotating shaft 42 along the interval of the axial direction of the coarse distance rotating shaft 42.
As a more specific technical scheme of the invention.
The positioning nails 44 with the large distance are elastically and flexibly arranged on the side wall of the rotating shaft 42 with the large distance.
A spring 46 is provided between the coarse distance positioning pin 44 and the side wall of the coarse distance rotating shaft 42.
The side wall of the coarse distance rotating shaft 42 is provided with a mounting seat 48 corresponding to the position of the coarse distance positioning nail 44, the mounting seat 48 is provided with a fixing seat 47, the mounting seat 48 and the fixing seat 47 are respectively provided with a guide hole 410 and a mounting hole 49, and the coarse distance positioning nail 44 is flexibly arranged on the mounting hole 49 and the guide hole 410.
The spring 46 is disposed within the guide aperture 410 and the mounting aperture 49, with the inner end of the spring 46 abutting against the mounting seat 48 and the outer end of the spring 46 abutting against the coarse distance locating pin 44.
The biscuit filling mechanism 7 comprises a biscuit filling machine head 70 and a biscuit following filling driving assembly (not shown in the figure) for driving the biscuit filling machine head 70 to move up and down and back and forth, and the biscuit filling machine head 70 is arranged on a first movement seat of the biscuit following filling driving assembly.
The biscuit is annotated heart machine head 70 includes annotates heart motion frame 71 and annotates heart seat 72, annotate heart seat 72 level and set up on annotating heart motion frame 71, annotate the both ends of heart motion frame 71 and be equipped with first lift post 73, annotate and be equipped with in the heart seat 72 and annotate the heart material way, annotate the top of heart seat 72 and be equipped with feed inlet 74, annotate the bottom of heart seat 72 and be equipped with a plurality of notes heart mouth 75 along the horizontal direction interval, feed inlet 74 and notes heart mouth 75 all with annotate heart material way intercommunication.
The cookie covering mechanism 8 comprises a cookie covering machine head 80 and a cookie covering driving component (not shown in the figure) for driving the cookie covering machine head 80 to move up and down and back and forth, and the cookie covering mechanism 8 is arranged on a second movement seat of the cookie covering driving component.
The biscuit cake cover machine head 80 comprises a cake cover moving frame 81, a cake cover sucker seat 82 and a lifting cake blocking assembly 85, wherein the cake cover sucker seat 82 is horizontally arranged on the cake cover moving frame 81, and a plurality of cake cover suckers 84 are arranged on the cake cover sucker seat 82 along the horizontal direction at intervals.
The lifting cake blocking assembly 85 comprises a lifting cake blocking motor 86, a lifting cake blocking seat 815, a first connecting rod 88, a second connecting rod 87, a third connecting rod 89, a lifting crank 810 and a lifting cam 812, wherein the lifting cake blocking motor 86 is arranged on the cake blocking moving frame 81 and drives the lifting cam 812 to rotate, the top of the lifting crank 810 is rotationally connected with the second connecting rod 87, a driven hole is formed in the bottom of the lifting crank 810, the lifting cam 812 is positioned in the driven hole and is matched with the driven hole, one end of the first connecting rod 88 is rotationally connected with the first lifting cake blocking seat 815, the middle part of the first connecting rod 88 is rotationally connected with the cake blocking moving frame 81, the other end of the first connecting rod 88 is rotationally connected with one end of the second connecting rod 87, the other end of the second connecting rod 87 is rotationally connected with one end of the third connecting rod 89, a plurality of lifting cake blocking rods 811 are arranged on the cake blocking seat in a horizontal direction at intervals, the lifting cake blocking rods 811 are positioned behind the cake blocking sucker 84, and the cake blocking seat is vertically arranged on the cake blocking moving frame 81 in a sliding mode.
The lifting cake blocking rod 811 corresponds to the cake covering sucker.
The lifting cake blocking seat 815 is provided with a lifting guide sliding block 813, the cover cake moving frame 81 is provided with a lifting guide sliding groove 814 along the height direction, and the lifting guide sliding block 813 is arranged on the lifting guide sliding groove 814 in a vertical sliding manner.
The structure of the cake-following and core-injecting driving assembly is the same as that of the cake-following and cover-cake driving assembly, and the structure is the prior art, and the specific structure of the cake-following and core-injecting driving assembly is a biaxial flexible motion system disclosed in 2021, 06 and 11 of Chinese patent publication No. CN112931557A, and the specific structure and the working principle of the cake-following and core-injecting driving assembly are not described in detail herein, and the first lifting column is arranged on the machine head mounting seat.
The biscuit turn-over mechanism 5 comprises a biscuit turning-over frame 51, a biscuit turning-over motor 52, a biscuit turning-over rotating shaft 53, a plurality of biscuit turning-over warping plates 54, inclined groove plates 55 and a plurality of lower biscuit inclined grooves 56, wherein the biscuit turning-over rotating shaft 53 is horizontally arranged on the biscuit turning-over frame 51 in a rotating mode, the biscuit turning-over motor 52 is arranged on the biscuit turning-over frame 51 and drives the biscuit turning-over rotating shaft 53 to intermittently swing up and down, the plurality of biscuit turning-over warping plates 54 are arranged on the biscuit turning-over rotating shaft 53 at intervals, the biscuit turning-over warping plates 54 are located above the lower biscuit inclined grooves 56, and biscuit turning-over inclined edges 57 are arranged on the biscuit turning-over warping plates 54. Before the biscuits are conveyed to the lower cake chute 56, the cake turning motor 52 drives the rotating shaft 53 to rotate, the cake turning rotating shaft 53 drives the cake turning rocker 54 to rotate downwards, when the biscuits meet the cake turning rocker 54, the biscuits flow over the cake turning rocker 54, the cake turning bevel edge 57 enables the biscuits to turn 180 degrees, and then the biscuits fall into the lower cake chute 56.
As a more specific technical scheme of the invention.
The cake turning rocker 54 comprises a cake receiving front rocker 58 and a cake turning rear rocker 59 which are connected front and back, the rear end of the cake receiving front rocker 58 is obliquely connected with the front end of the cake turning rear rocker 59, and the side edge of the cake turning rear rocker 59 is provided with a cake turning bevel edge 57.
The plurality of cake tilting plates 54 are arranged on the side wall of the rotating shaft 53 at equal intervals along the axial direction of the rotating shaft 53.
The rear end of the cake turning rear rocker 59 is fixedly connected with the rotating shaft 53, and the front end of the cake receiving front rocker 58 extends to the upper end of the cake chute 56.
The flip rocker 54 has a thin front end and a thick rear end.
The width of the front tipping plate 58 is smaller than the width of the rear tipping plate 59 is smaller than the diameter of the lower tipping chute 56.
The width of the cake receiving front rocker 58 is < one-half the diameter of the lower cake chute 56.
The lower cake chute 56 is a circular arc chute.
The plurality of lower cake chutes 56 are provided on the chute plate 55 in the axial direction of the rotation shaft 53.
The working principle of the invention is as follows:
the biscuit conveyor belt conveys a plurality of disordered biscuits to the biscuit feed line 1, the biscuit feed separation groove 11 on the biscuit feed line 1 separates the disordered biscuits into a plurality of rows of biscuits, the plurality of rows of biscuits slide downwards into a plurality of biscuit feed channels on the biscuit finishing conveyor line 2 in an inclined manner, the stacking prevention pressing rod 32 effectively prevents the biscuits from being stacked in the biscuit feed channels, the biscuit finishing conveyor line 2 conveys the biscuits in each biscuit feed channel forwards to the biscuit coarse distance mechanism 4, when the front-most biscuits in the plurality of biscuit feed channels are conveyed to the coarse distance positioning nail group 43 of the biscuit coarse distance mechanism 4, one set of coarse distance positioning nail groups blocks the forward biscuit, as the coarse distance motor 40 drives the coarse distance rotating shaft 42 to rotate at a set speed, the coarse distance positioning nail groups release the forward biscuit, the biscuit finishing conveyor line 2 conveys the forward biscuit giving surface turnover mechanism 5 forwards, the other set of coarse distance positioning nail groups continue to block the forward biscuit, as the coarse distance motor 40 drives the coarse distance positioning nail groups to rotate, the forward biscuit rotating shaft 42 is driven by the coarse distance positioning nail groups, the forward biscuit is controlled, and the forward biscuit is controlled,
before the former row of biscuits is conveyed to the biscuit turn-over mechanism 5, the biscuit turning motor 52 drives the rotating shaft 53 to rotate positively, the biscuit turning rotating shaft 53 drives the biscuit turning rocker 54 to rotate downwards, when the former row of biscuits meet the biscuit turning rocker 54, the biscuits flow on the biscuit turning rocker 54, the biscuit turning bevel edge 57 turns the biscuits 180 degrees, and then the biscuits fall into the lower biscuit chute 56 and onto the biscuit processing conveying line 9 in sequence, and the former row of biscuits on the biscuit processing conveying line 9 are turned 180 degrees.
Then, the cake turning motor 52 drives the rotating shaft 53 to reversely rotate, and the cake turning rotating shaft 53 drives the cake turning seesaw 54 to upwardly rotate.
When the subsequent row of biscuits is conveyed to the biscuit turn-over mechanism 5, the subsequent row of biscuits falls directly into the lower biscuit chute 56, after which the biscuits slide down onto the biscuit handling conveyor line 9, the turn-over rocker 54 does not turn over the subsequent row of biscuits, and the subsequent row of biscuits on the biscuit handling conveyor line 9 does not turn over. As the cake turning motor 52 drives the cake turning rocker 54 to reciprocate, the directions of adjacent two rows of biscuits on the biscuit processing conveyor line 9 are reversed.
Then, the biscuit processing conveyor line 9 conveys the biscuits to the biscuit fine positioning mechanism 6, one set of fine positioning nail groups 64 blocks the forward biscuit row, the fine positioning nail groups 64 release the forward biscuit row along with the fine positioning motor 61 driving the fine positioning shaft 63 to rotate at a set speed, the biscuit finishing conveyor line 2 conveys the forward biscuit row to the biscuit turn-over mechanism 5, the other set of fine positioning nail groups 64 continue to block the forward biscuit row along with the fine positioning motor 61 driving the fine positioning shaft 63 to rotate, the fine positioning nail groups 64 continue to release the backward biscuit row along with the fine positioning motor 61 driving the fine positioning shaft 63 to pull the forward biscuit row and the backward biscuit row back and forth for a distance, thereby realizing precise control of the distance between the forward biscuit row and the backward biscuit row,
then, when the biscuit processing conveyor line 9 conveys the row of biscuits with a well-defined distance to the position below the biscuit filling mechanism 7, the biscuit filling driving assembly starts to drive the biscuit filling machine head 70 to do elliptical track movement, so that the speed of the biscuit filling machine head 70 keeps consistent with the advancing speed of the biscuits, meanwhile, the biscuit filling machine head 70 fills food materials such as cream, jam or nuts on the top surface of the front row of biscuits, and then the biscuit filling driving assembly drives the biscuit filling machine head 70 to return to the initial position to prepare for the next filling work.
Then, when the biscuit processing conveyor line 9 conveys a row of biscuits below the biscuit cover mechanism 8, the biscuit-cover-driving assembly starts to drive the biscuit-cover-head 80 to reciprocate back and forth, so that the speed of the biscuit-cover-head 80 keeps consistent with the advancing speed of the biscuits, meanwhile, the lifting-cover-motor 86 drives the lifting cam 812 to rotate, the lifting cam 812 drives the lifting crank 810 to lift firstly, then to descend, the second connecting rod 87 lifts firstly and then descends, the second connecting rod 87 drives the first connecting rod 88 and the third connecting rod 89 to descend firstly and then ascends, the first connecting rod 88 and the third connecting rod 89 drive the respective lifting-cover-cake seat 815 to descend firstly and then ascend, the lifting-cover-cake-holding assembly stops (positions) the previous row of biscuits, then the biscuit-cover-head 80 grabs the next row of biscuits, then the later-row biscuits covers the previous row of biscuits on the biscuit-filled with the food material, so as to form biscuits, then the lifting-cover-sandwich seat 811 lifts, the lifting-cover-holding sandwich seat 811 lifts, and then the biscuit-cover-head is lifted for a plurality of biscuits to move back to the initial position to drive the biscuit-cover-head 815 to move back to the biscuit-head to the original position for a preparation.
Claims (10)
1. An on-line biscuit automatic trimming and filling production line is characterized by comprising
A biscuit feeding line, a plurality of parallel biscuit feeding separation grooves are arranged on the biscuit feeding line,
the biscuit finishing conveying line is used for conveying biscuits to the biscuit processing conveying line after arranging, spacing and turning over, and the biscuit arranging mechanism, the biscuit coarse spacing mechanism and the biscuit turning over mechanism are sequentially arranged on the biscuit finishing conveying line from front to back
The biscuit arranging mechanism is used for arranging biscuits on the biscuit arranging conveying line into a plurality of rows of biscuits,
the biscuit coarse distance mechanism is used for setting the distance between the front row of biscuits and the rear row of biscuits on the biscuit finishing conveying line;
the biscuit turning mechanism is arranged at the tail end of the biscuit finishing conveying line and is used for turning the biscuits with the distance fixed by the biscuit coarse distance mechanism to the biscuit processing conveying line by 180 degrees;
the biscuit processing conveying line is used for sequentially carrying out accurate distance, core injection, cake covering and other treatments on biscuits conveyed by the biscuit processing conveying line, and the biscuit processing conveying line is sequentially provided with a biscuit accurate distance mechanism, a biscuit core injection mechanism and a biscuit cake covering mechanism from front to back;
the biscuit fine distance fixing mechanism is used for fixing the distance between the front row of biscuits and the rear row of biscuits on the biscuit processing and conveying line;
the biscuit filling mechanism is used for filling a biscuit core on the top surface of the front row of biscuits;
the biscuit cover cake mechanism is used for covering the back row of biscuits on the top surface of the front row of well-filled biscuits.
2. The on-line biscuit automatic sorting and filling production line according to claim 1, wherein the biscuit arrangement mechanism comprises a mounting frame, the mounting frame is arranged on a biscuit sorting and conveying line, a plurality of biscuit feeding separation plates are arranged at intervals at the bottom of the mounting frame along the conveying direction of the biscuit feeding line, two adjacent biscuit feeding separation plates are arranged at intervals to form a biscuit feeding channel, an anti-stacking compression rod is arranged in the biscuit feeding channel, the anti-stacking compression rod and the biscuit feeding separation plates are located above the biscuit feeding line, and the anti-stacking compression rod extends along the conveying direction of the biscuit feeding line.
3. The on-line biscuit finishing and core-injecting production line according to claim 1, wherein the biscuit core-injecting mechanism comprises a biscuit core-injecting machine head and a biscuit-following core-injecting driving assembly for driving the biscuit core-injecting machine head to move up and down and back and forth, and the biscuit core-injecting machine head is arranged on a first movement seat of the biscuit-following core-injecting driving assembly.
4. The automatic on-line biscuit trimming and centering production line according to claim 1, wherein the biscuit fine positioning mechanism comprises a fine positioning motor, a fixing frame, a fine positioning rotating shaft and a plurality of groups of fine positioning nail groups, the fine positioning rotating shaft is horizontally rotated and arranged on the fixing frame, the fine positioning motor is arranged on the fixing frame and drives the fine positioning rotating shaft to rotate, the plurality of groups of fine positioning nail groups are arranged on the side wall of the fine positioning rotating shaft along the axial interval of the fine positioning rotating shaft, the positioning nail groups comprise a plurality of fine positioning nails, and the plurality of fine positioning nails are annularly arranged on the side wall of the fine positioning rotating shaft at equal intervals.
5. The automatic on-line biscuit finishing and core injecting production line according to claim 1, wherein the biscuit coarse distance mechanism comprises a coarse distance motor, a coarse distance fixing frame, a coarse distance rotating shaft and a plurality of groups of coarse distance positioning nail groups, the coarse distance rotating shaft is horizontally arranged on the coarse distance fixing frame in a rotating mode, the coarse distance motor is arranged on the coarse distance fixing frame and drives the coarse distance rotating shaft to rotate, the plurality of groups of coarse distance positioning nail groups are arranged on the side wall of the coarse distance rotating shaft along the axial interval of the coarse distance rotating shaft, and the coarse distance positioning nail groups comprise a plurality of coarse distance positioning nails which are annularly arranged on the side wall of the coarse distance rotating shaft at equal intervals.
6. The automatic on-line biscuit finishing and core injecting production line according to claim 1, wherein the biscuit core injecting machine head comprises a core injecting movement frame and a core injecting seat, the core injecting seat is horizontally arranged on the core injecting movement frame, first lifting columns are arranged at two ends of the core injecting movement frame, a core injecting material channel is arranged in the core injecting seat, a feeding port is arranged at the top of the core injecting seat, a plurality of core injecting nozzles are arranged at the bottom of the core injecting seat along the horizontal direction at intervals, and the feeding port and the core injecting nozzles are communicated with the core injecting material channel.
7. The on-line biscuit finishing and filling production line according to claim 1, wherein the biscuit cake covering machine head comprises a cake covering moving machine frame, a cake covering sucker seat and a lifting cake blocking assembly, the cake covering sucker seat is horizontally arranged on the cake covering moving machine frame, and a plurality of cake covering suckers are arranged on the cake covering sucker seat at intervals along the horizontal direction.
8. The automatic on-line biscuit sorting and filling production line according to claim 7, wherein the lifting cake blocking assembly comprises a lifting cake blocking motor, a lifting cake blocking seat, a first connecting rod, a second connecting rod, a lifting crank and a lifting cam, the lifting cake blocking motor is arranged on the cake movement rack and drives the lifting cam to rotate, the top of the lifting crank is rotationally connected with the second connecting rod, a driven hole is formed in the bottom of the lifting crank, the lifting cam is positioned in the driven hole and is matched with the driven hole, one end of the first connecting rod is rotationally connected with the first lifting cake blocking seat, the middle part of the first connecting rod is rotationally connected with the cake movement rack, the other end of the first connecting rod is rotationally connected with one end of the second connecting rod, the other end of the second connecting rod is rotationally connected with one end of the third connecting rod, the lifting cake blocking seat is provided with a plurality of lifting cake blocking rods along a horizontal direction interval, and the lifting cake blocking rods are positioned behind the cake covering sucker and are vertically and slidably arranged on the cake movement rack.
9. The automatic on-line biscuit finishing and filling production line according to claim 1, wherein the biscuit turn-over mechanism comprises a biscuit turning frame, a biscuit turning motor, a rotating shaft, a plurality of biscuit turning plates and a plurality of lower biscuit inclined slots, the rotating shaft is horizontally arranged on the biscuit turning frame in a rotating mode, the biscuit turning motor is arranged on the biscuit turning frame and drives the rotating shaft to intermittently swing up and down, the plurality of biscuit turning plates are arranged on the rotating shaft at intervals, the plurality of lower biscuit inclined slots are arranged on the biscuit turning frame in parallel, the biscuit turning plates are located above the lower biscuit inclined slots, and the biscuit turning inclined slots are formed in the biscuit turning plates.
10. The on-line biscuit automatic sorting and filling production line according to claim 9, wherein the cake turning rocker comprises a cake receiving front rocker and a cake turning rear rocker which are connected front and back, the rear end of the cake receiving front rocker is obliquely connected with the front end of the cake turning rear rocker, and the side edge of the cake turning rear rocker is provided with the cake turning bevel edge.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211734927.9A CN116114731A (en) | 2022-12-31 | 2022-12-31 | Automatic trimming and core injecting production line for on-line biscuits |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211734927.9A CN116114731A (en) | 2022-12-31 | 2022-12-31 | Automatic trimming and core injecting production line for on-line biscuits |
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| CN116114731A true CN116114731A (en) | 2023-05-16 |
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| CN202211734927.9A Pending CN116114731A (en) | 2022-12-31 | 2022-12-31 | Automatic trimming and core injecting production line for on-line biscuits |
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