CN112586532A - Low-energy high-fiber double-layer automatic sweet potato cake stacking equipment and forming process - Google Patents
Low-energy high-fiber double-layer automatic sweet potato cake stacking equipment and forming process Download PDFInfo
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- CN112586532A CN112586532A CN202011481472.5A CN202011481472A CN112586532A CN 112586532 A CN112586532 A CN 112586532A CN 202011481472 A CN202011481472 A CN 202011481472A CN 112586532 A CN112586532 A CN 112586532A
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- 230000008569 process Effects 0.000 title claims abstract description 17
- 244000017020 Ipomoea batatas Species 0.000 title claims abstract description 11
- 235000002678 Ipomoea batatas Nutrition 0.000 title claims abstract description 11
- 239000000835 fiber Substances 0.000 title claims abstract description 11
- 230000007306 turnover Effects 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000005192 partition Methods 0.000 claims abstract description 9
- 230000006978 adaptation Effects 0.000 claims abstract description 6
- 238000002347 injection Methods 0.000 claims description 17
- 239000007924 injection Substances 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
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- 235000017166 Bambusa arundinacea Nutrition 0.000 description 14
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- 241001330002 Bambuseae Species 0.000 description 14
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 14
- 239000011425 bamboo Substances 0.000 description 14
- 239000011111 cardboard Substances 0.000 description 7
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- 238000006073 displacement reaction Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 235000015067 sauces Nutrition 0.000 description 3
- 238000000605 extraction Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000019640 taste Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
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- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/007—Apparatus for filling baked articles
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
- A21C15/04—Cutting or slicing machines or devices specially adapted for baked articles other than bread
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Abstract
The invention discloses double-layer automatic stacking equipment and a forming process for a low-energy high-fiber sweet potato cake, and the double-layer automatic stacking equipment comprises a first conveyor belt, a mounting plate and a second conveyor belt, wherein a guide cylinder is fixedly mounted at the top of the second conveyor belt, a turnover device is fixedly mounted on one side of the guide cylinder, fixed cylinders are fixedly mounted at the tops and bottoms of the opposite sides of two vertical plates, a guide plate is fixedly mounted at the top of the mounting plate, a fixed partition plate is fixedly mounted at the bottom of a support frame, a cavity is formed in the mounting cylinder, sliding grooves are formed in the tops and the bottoms of the mounting cylinder, and a transmission rod is. Through transfer line, spout, the connecting rod that sets up and moving the baffle, the second cylinder promotes transfer line reciprocating motion, and the transfer line promotes the connecting rod and removes in the inside of spout to make the baffle remove, will move the baffle and adjust to the position with the specification and dimension looks adaptation of cake, with decide the baffle and cooperate the use, make the alignment of double-deck cake, be favorable to the stack of double-deck cake, thereby improved the production quality of cake.
Description
Technical Field
The invention belongs to the technical field of cake making, and particularly relates to double-layer automatic overlapping equipment and a forming process for a low-energy high-fiber sweet potato cake.
Background
The cake is a dessert cake which is popular among men, women, the old and the young, and the cake has various styles and tastes and is deeply loved by consumers. Along with the continuous improvement of living standard and the change of fast-paced life style, the plastic package cake is convenient, easy to store and transport, can greatly prolong the storage time and is convenient to carry. Double-layer sandwich cakes are one of the more popular qualities. On a double-layer cake food production line, dough is in a continuous plate shape on a conveyor belt, is cut into strips after being baked, is coated with sauce with various tastes, and then the adjacent dough is turned over to cover the sauce coated on the dough, and a sauce bag is covered in the middle.
For example, the turning-over composite device for producing double-layer sandwich cakes disclosed in chinese patent CN207561286U is characterized in that the device is cut into strips according to specifications after baking bread blanks, and the strips are cut into even number of strips, and then the strips are respectively connected to the guide grooves of the turning-over conveyor belt and the core-injecting conveyor belt for position adjustment, and then the position fixing is performed through the orientation grooves to ensure that the cake strips to be turned over up and down and with cores are in one-to-one parallel and vertical arrangement in position; the device simple structure is reasonable, full automation, on the basis of improving production efficiency and reducing production cost, adopt guiding mechanism to separate cake strip from top to bottom, the rational utilization space, reduce area, and carry out different processing simultaneously, shorten processing time, further improve production efficiency, adopt guiding mechanism to carry out the interval separation of cake strip, need not manual separation, strengthen food hygiene and safety. However, there are the following problems in its use: due to the conveying structure of the conveying belt, the cake can be deviated in the conveying process; due to the structure of the turnover mechanism, the cake conveying device can incline in the process of conveying cakes, and the cake conveying device is only suitable for one processing process due to single function and does not utilize the integral processing of the cakes.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide double-layer automatic overlapping equipment and a forming process for a low-energy high-fiber sweet potato cake, and solves the problems of deviation and inclination and single function of the cake in the conveying process.
In order to achieve the purpose, the invention provides the following technical scheme: the double-layer automatic superposition equipment for the low-energy high-fiber sweet potato cakes comprises a first conveying belt, a mounting plate and a second conveying belt, wherein first transmission rollers are sleeved at two ends inside the first conveying belt, a driving motor is fixedly mounted on the back surface of one of the first transmission rollers, a mounting frame is fixedly mounted at the bottom of the mounting plate, second transmission rollers are sleeved at two ends inside the second conveying belt, first connecting frames are fixedly mounted on the front surface and the back surface of the two second transmission rollers, a guide barrel is fixedly mounted at the top of the second conveying belt, a guide groove is formed in the guide barrel, a turnover device is fixedly mounted on one side of the guide barrel, vertical plates are fixedly mounted at two ends of the mounting plate, fixed barrels are fixedly mounted at the top and the bottom of the opposite sides of the two vertical plates, and a first blade is fixedly mounted outside one of the fixed barrels, a second blade is fixedly mounted on the outer portion of the other fixed cylinder, a guide plate is fixedly mounted on the top portion of the mounting plate, a second connecting frame is fixedly mounted on the outer portion of the guide plate, a supporting frame is fixedly mounted on the top portion of the mounting plate, a fixed partition plate is fixedly mounted on the bottom portion of the supporting frame, connecting pieces are fixedly mounted at two ends of the top portion of the mounting plate, a mounting cylinder is fixedly mounted on the inner portion of each connecting piece, a cavity is formed in the mounting cylinder, sliding grooves are formed in the top portion and the bottom portion of the mounting cylinder respectively, a transmission rod is sleeved in the cavity, a connecting rod is fixedly mounted in the transmission rod, a movable partition plate is fixedly mounted at the bottom portion of the connecting rod, a second air cylinder is fixedly mounted on one side of the transmission rod, a support is, the bottom of the third cylinder is fixedly provided with a push plate, and the bottom of the push plate is fixedly provided with a cutter; two clamping plates are fixedly mounted on the outer portion of the connecting rod, one clamping plate is attached to the bottom of the mounting cylinder, and the other clamping plate is attached to the top of the mounting cylinder.
Preferably, the two first transmission rollers are uniformly and symmetrically sleeved inside the mounting plate, the bottom of the first connecting frame is fixedly connected with the mounting plate, and the second connecting frame is fixedly connected with the first connecting frame.
Preferably, two the positive fixed mounting of one of them of first driving roller has the driving gear, and the positive fixed mounting of another second driving roller has driven gear, the driving gear is connected through the chain with driven gear.
Preferably, the turnover device comprises a turnover plate and a flat plate, the turnover plate is fixedly connected with the flat plate, one side of the flat plate, which is far away from the turnover plate, is an inclined plane, and the bottom of the flat plate is attached to the top of the second conveyor belt.
Preferably, the bottom of the first connecting frame is fixedly provided with an injection core barrel, the bottom of the injection core barrel is fixedly provided with an injection core head, and one side of the injection core barrel is communicated with an injection pipe.
Preferably, the front and the back of mounting panel all fixed mounting have the connecting plate, first cylinder is installed at the top of connecting plate, the top fixed mounting of first cylinder has the compression roller.
Preferably, a fixing frame is fixedly installed inside the guide cylinder, and both ends of the fixing frame are fixedly connected with the first connecting frame.
Preferably, the sliding groove is communicated with the cavity, and the connecting rod is slidably mounted inside the sliding groove.
Preferably, both sides of the inner wall of the support are provided with grooves, slide bars are fixedly mounted inside the grooves, buffer springs are sleeved at the tops of the slide bars, two ends of the push plate are sleeved outside the slide bars, and the push plate is matched with the grooves in specification and size.
The specific process steps of the double-layer automatic overlapping forming process of the low-energy high-fiber sweet potato cake are as follows:
s1: and flatly paving the baked whole cake on the tops of the first conveying belt and the second conveying belt, and starting the driving motor to convey the cake by the first conveying belt and the second conveying belt.
S2: the first blade and the second blade cut the cakes transmitted by the first conveying belt and the second conveying belt into strips, so that the cakes become strips.
S3: the cake on the top of the first conveyor belt is injected with the filling by the filling head, the cake on the top of the second conveyor belt is turned over when passing through the turning device, and the cake after turning over passes through the guide barrel.
S4: the cake with the top of the second conveyor turned over slides down into the first conveyor by the guide plate and sits on top of the injected cake.
S5: decide the baffle and make the cake follow the horizontal direction and stably remove, start the second cylinder, the second cylinder makes the baffle remove, makes the alignment of double-deck cake.
S6: and pressing the two layers of cakes by using a press roll.
S7: and starting the third cylinder, pushing the cutter downwards by the third cylinder, transversely cutting off the cake, and finally forming two cakes which are overlapped up and down.
Compared with the prior art, the invention has the beneficial effects that:
1. through transfer line, spout, the connecting rod that sets up and moving the baffle, start the second cylinder, the second cylinder promotes transfer line reciprocating motion, and the transfer line promotes the connecting rod and removes in the inside of spout to make the baffle remove, will move the baffle and adjust to the position with the specification and dimension looks adaptation of cake, cooperate with deciding the baffle and use, make the alignment of double-deck cake, be favorable to the stack of double-deck cake, thereby improved the production quality of cake.
2. Through the turning device who constitutes by trip lever and flat board that sets up, cut into banding cake and be overturned 180 when the returning face plate, thereby make the burnt layer of the strip cake at second drive belt top up, then with the automatic stack of cake at first drive belt top, this mode is compared artifical stromatolite's mode more high-efficient, and can save a large amount of cost of labor, set up one side of returning face plate simultaneously to the inclined plane, can be better carry the cake to the outside of returning face plate, prevent that the cake can't carry and carry out the turn-over in the returning face plate.
3. Through the guide section of thick bamboo and the guiding groove that set up, carry the cake after the turn-over to the guide section of thick bamboo inside, the guide section of thick bamboo carries on spacingly to the position of cake, makes the direction that the cake removed fixed, thereby avoids the cake to take place the displacement when the conveying and has influenced two-layer cake superimposed process, is favorable to improving the production quality of cake, with move the baffle and decide the baffle and cooperate the use, improve the production quality of cake greatly.
4. Through the notes heart section of thick bamboo, the heart head of annotating and the filling tube that sets up, utilize the extraction pump to pour into the sandwich into to the inside of filling tube into, the sandwich is carried to the inside of a notes heart section of thick bamboo through the filling tube to by annotating the heart head and pouring into the sandwich into the cake, increased the device's function, be favorable to the production to the cake, be applicable to the cake that need not pour into the sandwich simultaneously.
5. Through the compression roller that sets up, utilize the compression roller to two cake pressfittings to under the effect of first cylinder, first cylinder can make the compression roller reciprocate, thereby can carry out the pressfitting to the cake of different thickness, is applicable to the cake of different thickness, has enlarged the device's application range.
6. Through setting up two cardboards, be located the top and the bottom of an installation section of thick bamboo respectively with two cardboards to with the installation section of thick bamboo laminating, two cardboards carry on spacingly to the position of connecting rod, avoid the connecting rod to produce the ascending displacement of vertical side, make the connecting rod steadily remove in the horizontal direction, thereby be favorable to moving the steady removal of baffle.
7. Through the recess, slide bar and the buffer spring that set up, at the in-process that the cutter reciprocated, the push pedal slided from top to bottom in the outside of slide bar, thereby the buffer spring atress of the outside of slide bar produces the cushion effect, protects the cutter, reduces because the third cylinder produces too big impact force, prolongs the life of cutter.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic structural diagram of the turning device of the present invention;
FIG. 3 is a perspective view of the present invention;
FIG. 4 is an enlarged partial structural view of the invention A;
FIG. 5 is a schematic view of the guide plate structure of the present invention;
FIG. 6 is a partial perspective view of the present invention;
fig. 7 is a partial perspective view of the present invention.
In the figure: 1. a first conveyor belt; 2. a first drive roller; 3. a drive motor; 4. a driving gear; 5. mounting a plate; 6. a mounting frame; 7. a second conveyor belt; 8. a second driving roller; 9. a driven gear; 10. a first connecting frame; 11. a guide cylinder; 12. a guide groove; 13. a turning device; 1301. a turnover plate; 1302. a flat plate; 14. a fixed mount; 15. a vertical plate; 16. a fixed cylinder; 17. a first blade; 18. a second blade; 19. injecting a core barrel; 20. injecting a core head; 21. an injection pipe; 22. a guide plate; 23. a second link frame; 24. a support frame; 25. fixing the partition plate; 26. a first cylinder; 27. a connecting plate; 28. a compression roller; 29. mounting the cylinder; 30. a cavity; 31. a chute; 32. a transmission rod; 33. a connecting rod; 34. a movable partition plate; 35. a second cylinder; 36. a connecting member; 37. a support; 38. a third cylinder; 39. pushing the plate; 40. a cutter; 41. a groove; 42. a slide bar; 43. a buffer spring; 44. and (4) clamping the board.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-7, the present invention provides a technical solution: a double-layer automatic stacking device for low-energy high-fiber sweet potato cakes comprises a first conveyor belt 1, a mounting plate 5 and a second conveyor belt 7, wherein first transmission rollers 2 are sleeved at two ends of the interior of the first conveyor belt 1, the two first transmission rollers 2 are uniformly and symmetrically sleeved in the interior of the mounting plate 5, a driving motor 3 is fixedly mounted on the back surface of one first transmission roller 2, a mounting frame 6 is fixedly mounted at the bottom of the mounting plate 5, second transmission rollers 8 are sleeved at two ends of the interior of the second conveyor belt 7, a driving gear 4 is fixedly mounted on the front surface of one of the two first transmission rollers 2, a driven gear 9 is fixedly mounted on the front surface of the other second transmission roller 8, the driving gear 4 is connected with the driven gear 9 through a chain, first connecting frames 10 are fixedly mounted on the front surfaces and the back surfaces of the two second transmission rollers 8, and the bottom of the first connecting frames 10 is fixedly connected with the mounting, a guide cylinder 11 is fixedly installed at the top of the second conveyor belt 7, a guide groove 12 is formed in the guide cylinder 11, a turnover device 13 is fixedly installed at one side of the guide cylinder 11, a fixed frame 14 is fixedly installed in the guide cylinder 11, two ends of the fixed frame 14 are fixedly connected with a first connecting frame 10, two ends of the installation plate 5 are fixedly installed with vertical plates 15, fixed cylinders 16 are fixedly installed at the top and the bottom of the opposite sides of the two vertical plates 15, a first blade 17 is fixedly installed at the outer part of one fixed cylinder 16, a second blade 18 is fixedly installed at the outer part of the other fixed cylinder 16, a guide plate 22 is fixedly installed at the top of the installation plate 5, a second connecting frame 23 is fixedly installed at the outer part of the guide plate 22, the second connecting frame 23 is fixedly connected with the first connecting frame 10, a support frame 24 is fixedly installed at the top of the installation plate 5, and a fixed, equal fixed mounting in both ends at mounting panel 5 top has connecting piece 36, the inside fixed mounting of connecting piece 36 has an installation section of thick bamboo 29, cavity 30 has been seted up to the inside of an installation section of thick bamboo 29, spout 31 has all been seted up to the top and the bottom of an installation section of thick bamboo 29, spout 31 is linked together with cavity 30, transfer line 32 has been cup jointed to the inside of cavity 30, the inside fixed mounting of transfer line 32 has connecting rod 33, connecting rod 33 slidable mounting is in the inside of spout 31, the bottom fixed mounting of connecting rod 33 has movable partition 34, one side fixed mounting of transfer line 32 has second cylinder 35, the one end fixed mounting of mounting panel 5 has support 37, the top fixed mounting of support 37 has third cylinder 38, the bottom fixed mounting of third cylinder 38 has push pedal 39, the bottom fixed.
In the embodiment, the mounting frame 6 is arranged at the bottom of the mounting plate 5, the mounting frame 6 is utilized to support the whole device, the device can be stably operated, the whole baked cake is flatly paved on the tops of the first conveying belt 1 and the second conveying belt 7, the driving motor 3 is started, the driving end of the driving motor 3 is fixedly connected with the first driving roller 2, the first driving roller 22 rotates, so that the first conveying belt 1 operates, the driving gear 4 and the driven gear 9 which are connected through the chain are arranged, when the driving motor 3 operates to enable the driving gear 4 to rotate, the driven gear 9 rotates under the action of the chain, so that the second driving roller 8 rotates, the second conveying belt 8 operates, so that when the driving motor 3 operates, the first conveying belt 1 and the second conveying belt 7 operate simultaneously, the first conveying belt 1 and the second conveying belt 7 convey cakes, wherein the first blade 17 is positioned at the top of the second conveyor belt 7, the second blade 18 is positioned at the top of the first conveyor belt 1, and the bottoms of the first blade 17 and the second blade 18 are respectively attached to the tops of the second conveyor belt 7 and the first conveyor belt 1, so that the first blade 17 and the second blade 18 are favorable for completely cutting the cake into strips, the incomplete strip cutting condition is avoided, the cake is favorable for producing the cake, when the cake passes through the first blade 17 and the second blade 18, the cake is cut into strips by the first blade 17 and the second blade 18, the number of the first blade 17 and the second blade 18 is set according to the production requirement, the cake positioned at the top of the second conveyor belt 7 is turned over when passing through the turning device 13, the cake after turning over enters the inner part of the guide groove 12 in the guide cylinder 11, and the cake after turning over is conveyed to the inner part of the guide cylinder 11 by the arrangement of the guide cylinder 11 and the guide groove 12, guide tube 11 is spacing to the position of cake, the direction that makes the cake remove is fixed, thereby avoid the cake to take place the displacement when the conveying and influenced two-layer cake superimposed process, be favorable to improving the production quality of cake, the cake that second conveyer belt 7 top was turned over is by guide plate 22 landing to first conveyer belt 1 downwards, and the landing is to the top of cake below, decide baffle 25 makes the cake along horizontal direction steady movement, avoid the cake to take place excessive slope in the in-process of carrying, before the cake landing to first conveyer belt 1 top, start second cylinder 35, second cylinder 35 promotes transfer line 32 in the inside reciprocating motion of cavity 30, connecting rod 33 and the specification and dimension looks adaptation of spout 31, transfer line 32 promotes connecting rod 33 and moves in the inside of spout 31, thereby make baffle 34 remove, will move baffle 34 and adjust the position with the specification and dimension looks adaptation of cake, then stop the function of second cylinder 35, it uses with deciding baffle 25 and cooperate to move baffle 34, make the both sides of double-deck cake align, be favorable to the stack of double-deck cake, thereby the production quality of cake has been improved, use with guide tube 11 cooperatees simultaneously, to a great extent improves the production quality to the cake, start third cylinder 38, third cylinder 38 drives push pedal 39 and moves down, push pedal 39 drives cutter 40 and promotes downwards, thereby with the horizontal cutting off of cake, the final cake that overlaps about forming two, the device carries out different processing simultaneously, shorten and process long time, further improve production efficiency, through carrying the cake is automatic, processing, need not manual operation, reinforcing food hygiene safety.
Example two:
as shown in fig. 1 to 7, on the basis of the first embodiment, the present invention provides a technical solution: the turnover device 13 comprises a turnover plate 1301 and a flat plate 1302, the turnover plate 1301 is fixedly connected with the flat plate 1302, one side of the flat plate 1302, which is far away from the turnover plate 1301, is an inclined surface, and the bottom of the flat plate 1302 is attached to the top of the second conveyor belt 7.
In this embodiment, one side and the guide cylinder 11 fixed connection of dull and stereotyped 1302 are kept away from to upset board 1301, through the turning device 13 that comprises upset board 1301 and dull and stereotyped 1302 that sets up, cut into strip cake and by 180 ° upset when the upset board 1301, thereby make the focal layer of the strip cake at second drive belt 17 top up, then with the automatic stack of cake at first drive belt 1 top, this mode is more high-efficient than the mode of manual lamination, and can save a large amount of cost of labor, one side that upset board 1301 is close to first blade 17 is the inclined plane, set up to the inclined plane through one side with upset board 1301, can be better carry the outside to upset board 1301 with the cake, prevent that the cake can't carry and carry out the turn-over in the upset board 1301.
Example three:
as shown in fig. 1 to 7, on the basis of the first embodiment and the second embodiment, the present invention provides a technical solution: an injection core barrel 19 is fixedly installed at the bottom of the first connecting frame 10, an injection core head 20 is fixedly installed at the bottom of the injection core barrel 19, and an injection pipe 21 is communicated with one side of the injection core barrel 19.
In this embodiment, through the heart of annotating that sets up a section of thick bamboo 19, the heart of annotating 20 and the filling tube 21, utilize the extraction pump to pour into the sandwich into to the inside of filling tube 21, the sandwich is carried to the inside of a heart of annotating a section of thick bamboo 19 through filling tube 21 to pour into the sandwich into to the cake by the heart of annotating 20, increased the device's function, be favorable to the production to the cake, also be applicable to the cake that does not need to pour into the sandwich simultaneously.
Example four:
as shown in fig. 1 to 7, on the basis of the first embodiment, the second embodiment and the third embodiment, the present invention provides a technical solution: the front and the back of the mounting plate 5 are both fixedly provided with a connecting plate 27, the top of the connecting plate 27 is provided with a first air cylinder 26, and the top of the first air cylinder 26 is fixedly provided with a press roller 28.
In this embodiment, through the compression roller 28 that sets up, utilize compression roller 28 to two cake pressfittings to under the effect of first cylinder 26, first cylinder 26 can make compression roller 28 reciprocate, thereby can carry out the pressfitting to the cake of different thickness, is applicable to the cake of different thickness, has enlarged the device's application range.
Example five:
as shown in fig. 1 to 7, on the basis of the first embodiment, the second embodiment, the third embodiment and the fourth embodiment, the present invention provides a technical solution: two clamping plates 44 are fixedly mounted outside the connecting rod 33, one clamping plate 44 is attached to the bottom of the mounting cylinder 29, and the other clamping plate 44 is attached to the top of the mounting cylinder 29.
In this embodiment, through setting up two cardboard 44, be located two cardboard 44 respectively the top and the bottom of installation section of thick bamboo 29, two cardboard 44 carry on spacingly to the position of connecting rod 33, avoid connecting rod 33 to produce the ascending displacement of vertical side, make connecting rod 33 steady removal on the horizontal direction to be favorable to moving the steady removal of baffle 34.
Example six:
as shown in fig. 1 to 7, on the basis of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment and the fifth embodiment, the present invention provides a technical solution: both sides of the inner wall of the support 37 are provided with grooves 41, slide rods 42 are fixedly mounted inside the grooves 41, buffer springs 43 are sleeved on the tops of the slide rods 42, both ends of the push plate 39 are sleeved outside the slide rods 42, and the push plate 39 is matched with the grooves 41 in specification and size.
In this embodiment, through the arrangement of the groove 41, the sliding rod 42 and the buffer spring 43, in the process that the cutter 40 moves up and down, the push plate 39 slides up and down outside the sliding rod 42, and the buffer spring 43 outside the sliding rod 42 is stressed to generate a buffer force, so as to protect the cutter 40, reduce the excessive impact force generated by the third cylinder 38, and prolong the service life of the cutter 40.
The specific process steps of the double-layer automatic overlapping forming process of the low-energy high-fiber sweet potato cake are as follows:
s1: the whole cake after will toasting is tiled in the top of first conveyer belt 1 and second conveyer belt 7, driving motor 3's drive end and first driving roller 2 fixed connection, so 1 operation of first conveyer belt, through setting up driving gear 4 and driven gear 9 that are connected by the chain, when driving motor 3 operates and makes driving gear 4 rotate, under the effect of chain, driven gear 9 rotates, thereby make 8 rotations of second driving roller, 8 second driving rollers just make 7 operations of second conveyer belt, so when driving motor 3 operates, 1 and 7 simultaneous operation of second conveyer belt of first conveyer belt, 1 and 7 of second conveyer belt are carried the cake.
S2: the first blade 17 and the second blade 18 strip the cake transferred by the first conveyor belt 1 and the second conveyor belt 7 to make the cake strip-shaped, and since the first blade 17 is positioned on the top of the second conveyor belt 7 and the second blade 18 is positioned on the top of the first conveyor belt 1, the cake is strip-shaped by the first blade 17 and the second blade 18 when passing through the first blade 17 and the second blade 18.
S3: the cake that is located first conveyer belt 1 top is by the injection sandwich of notes heart head 20, and the cake that is located second conveyer belt 7 top is by the turn-over when turning device 13, sets up to the inclined plane through the one side with turning plate 1301, can be better carry the cake to the outside of turning plate 1301, prevents that the cake can't carry to turn-over in the turning plate 1301, and the cake after the turn-over is through leading section of thick bamboo 11.
S4: the cake with the top of the second conveyor belt 7 turned over is slid down to the first conveyor belt 1 by the guide plate 22 and is on top of the cake being injected with the filling.
S5: decide baffle 25 and make the cake follow horizontal direction steady movement, start second cylinder 35 simultaneously, second cylinder 35 promotes transfer line 32 reciprocating motion, transfer line 32 promotes connecting rod 33 and removes in the inside of spout 31, thereby make the baffle 34 remove, will move baffle 34 and adjust to the position with the specification and dimension looks adaptation of cake, cooperate the use with deciding baffle 25, make the alignment of double-deck cake, be favorable to the stack of double-deck cake, thereby the production quality of cake has been improved, the in-process that removes at connecting rod 33, two cardboard 44 carry on spacingly to the position of connecting rod 33, avoid connecting rod 33 to produce the ascending displacement of vertical side, make connecting rod 33 steady movement on the horizontal direction, thereby be favorable to moving the steady movement of baffle 34.
S6: according to the thickness of cake, start first cylinder 26, under the effect of first cylinder 26, first cylinder 26 can make compression roller 38 reciprocate, and compression roller 28 carries out the pressfitting with two-layer cake pressfitting, under the effect of first cylinder 26, can carry out the pressfitting to the cake of different thickness, is applicable to the cake of different thickness, has enlarged the device's application range.
S7: the third cylinder 38 is started, the third cylinder 38 drives the push plate 39 to move downwards, the push plate 39 drives the cutter 40 to push downwards, so that cakes are transversely cut off, two cakes which are overlapped up and down are finally formed, in the process that the cutter 40 moves up and down, the push plate 39 slides up and down outside the slide rod 42, the buffer spring 43 outside the slide rod 42 is stressed to generate buffer force, the cutter 40 is protected, overlarge impact force generated by the third cylinder 38 is reduced, and the service life of the cutter 40 is prolonged.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a double-deck automatic stack equipment of low energy high fibre sweet potato cake, includes first conveyer belt (1), mounting panel (5) and second conveyer belt (7), its characterized in that: the two ends of the interior of the first conveying belt (1) are respectively sleeved with a first conveying roller (2), a driving motor (3) is fixedly mounted at the back of one first conveying roller (2), a mounting frame (6) is fixedly mounted at the bottom of the mounting plate (5), second conveying rollers (8) are respectively sleeved at the two ends of the interior of the second conveying belt (7), first connecting frames (10) are respectively and fixedly mounted on the front and the back of the two second conveying rollers (8), a guide barrel (11) is fixedly mounted at the top of the second conveying belt (7), a guide groove (12) is formed in the guide barrel (11), a turnover device (13) is fixedly mounted at one side of the guide barrel (11), vertical plates (15) are respectively and fixedly mounted at the two ends of the mounting plate (5), and fixed barrels (16) are respectively and fixedly mounted at the top and the bottom of the opposite sides of the vertical plates (15), one of them the outside fixed mounting of a fixed cylinder (16) has first blade (17), another the outside fixed mounting of a fixed cylinder (16) has second blade (18), the top fixed mounting of mounting panel (5) has guide board (22), the outside fixed mounting of guide board (22) has second link (23), the top fixed mounting of mounting panel (5) has support frame (24), the bottom fixed mounting of support frame (24) has decides baffle (25), the equal fixed mounting in both ends at mounting panel (5) top has connecting piece (36), the inside fixed mounting of connecting piece (36) has a mounting cylinder (29), cavity (30) have been seted up to the inside of mounting cylinder (29), spout (31) have all been seted up to the top and the bottom of mounting cylinder (29), transfer line (32) have been cup jointed to the inside of cavity (30), a connecting rod (33) is fixedly installed inside the transmission rod (32), a movable partition plate (34) is fixedly installed at the bottom of the connecting rod (33), a second air cylinder (35) is fixedly installed on one side of the transmission rod (32), a support (37) is fixedly installed at one end of the installation plate (5), a third air cylinder (38) is fixedly installed at the top of the support (37), a push plate (39) is fixedly installed at the bottom of the third air cylinder (38), and a cutter (40) is fixedly installed at the bottom of the push plate (39); two clamping plates (44) are fixedly mounted on the outer portion of the connecting rod (33), one of the clamping plates (44) is attached to the bottom of the mounting cylinder (29), and the other clamping plate (44) is attached to the top of the mounting cylinder (29).
2. The apparatus of claim 1, wherein the apparatus comprises: two first drive roll (2) are evenly and symmetrically sleeved inside mounting plate (5), the bottom of first connecting frame (10) is fixedly connected with mounting plate (5), and second connecting frame (23) is fixedly connected with first connecting frame (10).
3. The apparatus of claim 1, wherein the apparatus comprises: two the positive fixed mounting of one of them of first driving roller (2) has driving gear (4), and the positive fixed mounting of another second driving roller (8) has driven gear (9), driving gear (4) are connected through the chain with driven gear (9).
4. The apparatus of claim 1, wherein the apparatus comprises: the turnover device (13) comprises a turnover plate (1301) and a flat plate (1302), the turnover plate (1301) is fixedly connected with the flat plate (1302), one side, far away from the turnover plate (1301), of the flat plate (1302) is an inclined plane, and the bottom of the flat plate (1302) is attached to the top of the second conveyor belt (7).
5. The apparatus of claim 1, wherein the apparatus comprises: the bottom of the first connecting frame (10) is fixedly provided with an injection core barrel (19), the bottom of the injection core barrel (19) is fixedly provided with an injection core head (20), and one side of the injection core barrel (19) is communicated with an injection pipe (21).
6. The apparatus of claim 1, wherein the apparatus comprises: the front and the back of mounting panel (5) are all fixed mounting have connecting plate (27), first cylinder (26) are installed at the top of connecting plate (27), the top fixed mounting of first cylinder (26) has compression roller (28).
7. The apparatus of claim 1, wherein the apparatus comprises: the guide cylinder (11) is fixedly provided with a fixed frame (14) inside, and two ends of the fixed frame (14) are fixedly connected with the first connecting frame (10).
8. The apparatus of claim 1, wherein the apparatus comprises: the sliding groove (31) is communicated with the cavity (30), and the connecting rod (33) is slidably mounted inside the sliding groove (31).
9. The apparatus of claim 1, wherein the apparatus comprises: both sides of support (37) inner wall all are seted up recess (41), the inside fixed mounting of recess (41) has slide bar (42), buffer spring (43) have been cup jointed at the top of slide bar (42), the both ends of push pedal (39) are cup jointed in the outside of slide bar (42), the specification and size looks adaptation of push pedal (39) and recess (41).
10. A double-layer automatic overlapping molding process of a low-energy high-fiber sweet potato cake is characterized by comprising the following steps of: the specific process steps are as follows:
s1: flatly paving the baked whole cake on the tops of the first conveyor belt (1) and the second conveyor belt (7), and starting the driving motor (3) to enable the first conveyor belt (1) and the second conveyor belt (7) to convey the cake;
s2: the first blade (17) and the second blade (18) cut the cakes transmitted by the first conveyor belt (1) and the second conveyor belt (7) into strips, so that the cakes are in the shape of strips;
s3: the cake on the top of the first conveyor belt (1) is injected with the filling by the filling head (20), the cake on the top of the second conveyor belt (7) is turned over when passing through the turning device (13), and the turned-over cake passes through the guide cylinder (11);
s4: the cake with the top of the second conveyor belt (7) turned over slides downwards into the first conveyor belt (1) by a guide plate (22) and is positioned on the top of the cake injected with the sandwich;
s5: the fixed partition plate (25) enables the cake to stably move along the horizontal direction, the second air cylinder (35) is started, and the second air cylinder (35) enables the movable partition plate (34) to move so as to enable the double-layer cake to be aligned;
s6: pressing the two layers of cakes by a pressing roller (28);
s7: and starting the third air cylinder (38), wherein the third air cylinder (38) pushes the cutter (40) downwards to transversely cut off the cakes, and finally two cakes which are overlapped up and down are formed.
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| CN202011481472.5A CN112586532A (en) | 2020-12-15 | 2020-12-15 | Low-energy high-fiber double-layer automatic sweet potato cake stacking equipment and forming process |
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| CN202011481472.5A CN112586532A (en) | 2020-12-15 | 2020-12-15 | Low-energy high-fiber double-layer automatic sweet potato cake stacking equipment and forming process |
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Address after: 366 Houcuo, Qiancuo Village, Haicheng Town, Longhai District, Zhangzhou, Fujian Province, 363102 Applicant after: Carlton (Group) Co.,Ltd. Address before: 363100 Haicheng Industrial Zone, Longhai City, Zhangzhou City, Fujian Province Applicant before: FUJIAN CALLETON FOOD Co.,Ltd. |
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