CN110786358A

CN110786358A - Snow-spreading cake production line

Info

Publication number: CN110786358A
Application number: CN201911064217.8A
Authority: CN
Inventors: 林云峰
Original assignee: Yunfeng Machinery Fujian Co Ltd
Current assignee: Yunfeng Machinery Fujian Co Ltd
Priority date: 2019-11-04
Filing date: 2019-11-04
Publication date: 2020-02-14
Anticipated expiration: 2039-11-04
Also published as: CN110786358B

Abstract

The invention discloses a snow-cloth cake production line, which relates to the technical field of cake production, and adopts the technical scheme that: including the frame, set up conveyer belt in the frame, in proper order along bread embryo apparatus for producing, keeping off neat device, turn-over device, filling material extrusion device, fold the cake device, reason cake device, press cake device and packagine machine that conveyer belt direction of delivery set up, bread embryo apparatus for producing places the bread embryo on the conveyer belt in proper order, turn-over device turns over the setting to the bread embryo in turn, filling material extrusion device all is provided with the identification mechanism who is used for discerning whether the bread embryo turns over on folding the cake device, identification mechanism is connected with control system, filling material extrusion device all connects on control system with folding cake device. The invention improves the automatic production effect, can turn the bread embryo in time, can automatically correct the turn-over error, is convenient for the ordered production of the snow-covered cake, and has the effect of improving the production efficiency.

Description

Snow-spreading cake production line

Technical Field

The invention relates to the technical field of cake production, in particular to a snow-cloth cake production line.

Background

The method comprises the steps of stirring, grouting, baking in a tunnel oven, cooling, conveying by a belt, cutting and slitting, coating sauce, turning and laminating, forming and separating, packaging and the like, and not only needs to consider the smooth completion of all the steps, but also needs to integrate the whole device, smoothly connect all mechanisms and realize full-automatic production.

In the prior art, a cake production line is generally adopted for processing and making, when a snow-coated cake is produced, firstly, a bread blank is produced, then, the bread blank needs to be turned over, the bread blank is coated with sauce after turning over, and then, another bread blank which is not turned over is stacked on the sauce-coated bread blank.

However, the bread embryo is turned over manually, so that the speed is low, the efficiency is greatly influenced, the situation of missing turning over caused by untimely turning over can be caused, the ordered production of the cake is influenced, and the production efficiency is reduced.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a snow-distributed cake production line which can turn the bread embryo in time, automatically correct the turn-over error, facilitate the ordered production of snow-distributed cakes and improve the production efficiency.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a cloth snow cake production line, includes the frame, set up the conveyer belt in the frame, in proper order along the conveyer belt direction of delivery set up be used for in order to the conveyer belt on place the bread embryo production device, be used for putting up the fender neat device of bread embryo material regularity on the conveyer belt, be used for alternately carrying out the turn-over device of turn-over to the bread embryo, be used for adding the filling extrusion device of filling for the bread embryo, be used for the cake folding device that folds the bread embryo, be used for putting up the reason cake device of fold bread regularity, be used for pressing cake device and packagine machine on the extrusion layer of extruded bread, all be provided with the identification mechanism who is used for discerning whether the bread embryo turns over on filling extrusion device and the cake folding device, identification mechanism is connected with control system, turn-over device, filling extrusion device and cake folding device all are controlled by control system.

Further setting: the turnover device comprises a material bearing table and a driving motor used for driving the material bearing table to rotate, wherein the two sides of the material bearing table are respectively provided with an inclined discharging surface and a turnover limiting surface, the bottom of the turnover limiting surface is provided with a limiting part, the driving motor drives the inclined discharging surface and the turnover limiting surface to be alternatively butted on a conveying belt between the blocking and aligning device and the filling extrusion device, and when the identification mechanism identifies that the turnover states of two adjacent rows of cake dough blanks are consistent, the control system controls the turnover device to switch the butt joint positions of the inclined discharging surface and the turnover limiting surface.

Further setting: the inclined blanking surface and the surface of the turnover limiting surface are arranged in parallel, the driving motor is a stepping motor, and the rotation angle of the material bearing table is 180 degrees every time.

Further setting: the recognition mechanism comprises a visual recognition system connected with the control system and a storage module used for storing the turning shape of the bread embryo, the visual recognition system is arranged above the conveying belt, the storage module is arranged in the control system, and the control system recognizes the photo fed back by the visual recognition system and the photo of the storage module to send out a corresponding execution control signal.

Further setting: the machine frame is respectively provided with a first moving mechanism and a second moving mechanism which are used for driving the stuffing extruding device and the cake folding device to reciprocate along the conveying direction of the conveying belt, and the first moving mechanism and the second moving mechanism are both connected with a control system.

Further setting: the first moving mechanism and the second moving mechanism are identical in structure and respectively comprise a sliding rail fixed on the rack, a sliding seat sliding on the sliding rail and a screw rod transmission assembly used for driving the sliding seat to slide on the sliding rail in a reciprocating mode, and the stuffing extruding device and the cake stacking device are respectively installed on the sliding seats of the first moving mechanism and the second moving mechanism.

Further setting: fold cake device including be fixed in the mount pad on the sliding seat, set up crane on the mount pad, be used for driving the lift piece that the crane goes up and down and set up the sucking disc subassembly on the crane, the sucking disc subassembly is located the conveyer belt top.

Further setting: the lifting piece is set to be a lifting cylinder, the lifting cylinder is installed on the installation seat, and a piston rod of the lifting cylinder is connected with the lifting frame.

Further setting: the bread embryo apparatus for producing is including the machine of beating the hair and the tunnel furnace that set up along conveyer belt direction of delivery in proper order, be provided with the wiper mechanism who is used for wasing the inside conveyer belt of tunnel furnace on the tunnel furnace.

Further setting: the bread making machine is characterized in that sensors used for sensing bread blanks are arranged at feeding positions, close to the devices, on the rack, the sensors are connected to a controller, and the controller controls the corresponding devices to be opened and closed according to signals of the sensors.

Compared with the prior art, the invention has the following advantages by adopting the technical scheme:

1. after the bread blanks are lined up by the lining device, the turning device alternately turns all the rows of the bread blanks automatically, then stuffing is added to the turned bread blanks, the bread blanks which are not turned up are stacked on the bread blanks with the stuffing, and the bread blanks can be packaged and formed after being arranged and pressed into cakes, so that the production of the snow-coated cakes is facilitated, and the production efficiency is improved;

2. the shape of the bread embryo is identified through the identification mechanism, so that the stuffing extrusion device and the cake stacking device can be accurately operated, the ordered production of the snow-coated cake is facilitated, and the production efficiency is improved;

3. the arrangement of the moving mechanism facilitates the adjustment of the positions of the stuffing extrusion device and the cake stacking device, so that the accurate and ordered production of the snow-coated cake is facilitated, and the production efficiency is improved;

4. through the sensor that sets up, be convenient for cooperate and carry out automated production in control system, improve automated production efficiency, have the effect that improves production efficiency.

Drawings

FIG. 1 is a schematic structural view of a snow cake production line;

FIG. 2 is a schematic cross-sectional view of the conveyor belt at the turn-over apparatus;

FIG. 3 is a schematic cross-sectional view of a tortilla stacking apparatus;

FIG. 4 is a schematic structural diagram of a cake arranging device;

FIG. 5 is a schematic structural view of a cake pressing device;

FIG. 6 is a schematic structural view of a moving mechanism;

FIG. 7 is a schematic view of the connection of the turn-over device, the recognition mechanism and the control system;

fig. 8 is a schematic diagram showing the connection relationship between the sensors, the control system, and the respective devices.

In the figure: 1. a frame; 2. a conveyor belt; 3. a bread embryo production device; 31. a beating machine; 32. a tunnel furnace; 321. a cleaning mechanism; 4. a blocking and aligning device; 5. a turn-over device; 51. a material bearing platform; 511. the blanking surface is inclined; 512. turning over a limiting surface; 5121. a limiting part; 52. a drive motor; 6. a stuffing extrusion device; 7. a cake folding device; 71. a mounting seat; 72. a lifting frame; 73. a lifting member; 74. a sucker component; 8. a cake arranging device; 81. arranging a cake rack; 82. rotating the rod; 83. arranging the cake rod; 84. rotating the motor; 9. a cake pressing device; 91. pressing cake blocks; 92. a telescopic cylinder; 10. a packaging machine; 11. an identification mechanism; 111. a visual recognition system; 112. a storage module; 12. a control system; 13. a moving mechanism; 131. a slide rail; 132. a sliding seat; 133. the screw rod transmission assembly; 14. a sensor.

Detailed Description

The snowcake production line is further explained with reference to fig. 1 to 8.

A production line of cake made of soft dough and snow is shown in figure 1 and comprises a frame 1, a conveying belt 2 arranged on the frame 1, a bread embryo production device 3 which is arranged along the conveying direction of the conveying belt 2 in sequence and used for orderly placing bread embryos on the conveying belt, a blocking device 4 used for tidying the bread embryo neatness on the conveying belt, a turning device 5 used for alternately turning the bread embryos, a stuffing extrusion device 6 used for adding stuffing to the bread embryos, a cake folding device 7 used for folding the bread embryos, a cake tidying device 8 used for tidying the folded bread, a cake pressing device 9 used for pressing a bread layer and a packing machine 10, wherein the bread embryos are tidied by the blocking device 4, turned over by the turning device 5, then filled with stuffing, folded by the folding device, finally conveyed to the packing machine 10 after being tidied by the cake tidying device 8 and compacted by the cake pressing device 9 for internal packing, the effect of automatically producing the snow-covered cake is realized.

As shown in fig. 1, the bread blank producing device 3 includes a crusher 31 and a tunnel oven 32 sequentially arranged along the conveying direction of the conveyor 2, and the raw materials are placed on the conveyor 2 by the crusher 31 and then sent into the tunnel oven 32 to be baked and formed, so as to form the bread blanks. Wherein, be provided with wiper mechanism 321 that is used for wasing the inside conveyer belt of tunnel furnace on tunnel furnace 32, wiper mechanism 321 generally adopts the washing, including the water tank that supplies the steel band to pass through and rotate the brush that sets up on the water tank, the brush is to the upper and lower surface that is located the steel band to can conveniently wash the steel band.

As shown in fig. 1 and 2, the aligning device 4 aligns the bread blanks in a mode of temporarily limiting the bread blanks, can combine the air cylinder with the baffle plate, and aligns the bread blanks by pushing the baffle plate to ascend and descend by the air cylinder, so that the bread blank aligning device is convenient and fast. The turn-over device 5 comprises a material bearing platform 51 and a driving motor 52 which is connected with the material bearing platform 51 and drives the material bearing platform 51 to rotate, two sides of the material bearing platform 51 are respectively provided with an inclined discharging surface 511 and a turn-over limiting surface 512, the bottom of the turn-over limiting surface 512 is provided with a limiting part 5121, the driving motor 52 drives the material bearing platform 51 to rotate, so that the inclined discharging surface 511 and the turn-over limiting surface 512 are driven to be alternately butted on the conveying belt 2 between the blocking alignment device 4 and the stuffing extrusion device 6, whether the bread embryo is turned over or not is conveniently switched, and the production convenience is improved.

As shown in fig. 1, the filling extrusion device 6 comprises a cream extruder, the extrusion head of which is positioned above the conveyor belt 2 so as to extrude cream on the bread base to facilitate the preparation of a custard cake. Wherein, the extrusion head of the cream extruder is provided with a control valve, thereby being convenient for controlling the cream extrusion amount of the cream extruder.

As shown in fig. 1 and 3, the cake stacking device 7 includes a mounting seat 71 fixed on the sliding seat 132, a lifting frame 72 disposed on the mounting seat 71, a lifting member 73 for driving the lifting frame 72 to lift, and a suction cup assembly 74 disposed on the lifting frame 72, wherein the suction cup assembly 74 is located above the conveyer belt 2, and the suction cup assembly 74 is driven by the lifting member 73 to suck a row of bread blanks, so as to be placed on the bread blanks squeezed with stuffing, and thus, the two bread blanks can be stacked. Wherein, the lift 73 sets up to the lift cylinder, and the lift cylinder is installed on mount pad 71, and the piston rod of lift cylinder is connected with crane 72 to drive crane 72 by the lift cylinder and go up and down, realize driving the effect that sucking disc subassembly 74 goes up and down, be convenient for automatic fold cake.

As shown in fig. 1 and 4, the cake arranging device 8 comprises a cake arranging frame 81 fixed on the two side frames 1, a rotating rod 82 and a plurality of cake arranging rods 83 arranged on the rotating rod 82, wherein the rotating rod 82 is rotatably arranged on the cake arranging frame 81, one ends of the two rotating rods 82 are driven to rotate by a rotating motor 84, and the rotating directions of the two rotating rods 82 are opposite, so that the cake arranging rods 83 on the two rotating rods 82 can be driven to move towards the directions close to each other, the stacked bread blanks can be arranged and aligned, and the cake arranging and forming effect is improved. The cake pressing device 9 comprises a cake pressing block 91 and a telescopic cylinder 92 used for driving the cake pressing block 91 to ascend and descend, wherein the telescopic cylinder 92 and the cake pressing block 91 are both installed above the conveying belt 2, so that the telescopic cylinder 92 pushes the cake pressing block 91 to ascend and descend, the cake pressing block 91 extrudes stacked bread blanks, pressure-resistant extrusion between the two bread blanks is uniform, and the forming effect of the snow-spreading cake is improved.

As shown in fig. 1 and 8, sensors 14 for sensing the passing of bread blanks are arranged at feeding positions of the rack 1 close to the devices, and each sensor 14 is connected to the control system 12, and the control system 12 controls the corresponding device to open and close according to signals of the sensors 14. In this embodiment, the sensor 14 is an infrared sensor 14, so that a signal is fed back to the controller, and the controller automatically controls the on/off of each device correspondingly.

As shown in fig. 1 and 7, all be provided with the identification mechanism 11 that is used for discerning whether the bread embryo turns over on filling extrusion device 6 and fold cake device 7, identification mechanism 11 is connected with control system 12, filling extrusion device 6 all connects on control system 12 with fold cake device 7, through identification mechanism 11 feedback signal to control system 12 on, thereby be convenient for control system 12 control filling extrusion device 6 to crowd the filling on the bread embryo of turn-over, control fold cake device 7 and stack on the bread embryo of turn-over with the bread embryo of not turning over, thereby guarantee the accurate production of cloth snow cake, reduce the defective rate. The turning device 5 is also controlled by the control system 12, and if the identification mechanism 11 identifies that the turning states of two adjacent rows of cake dough blanks are consistent, the control system 12 controls the turning device 5 to switch the alignment states of the inclined blanking surfaces 511 and the turning limiting surfaces 512, so that the working state of the turning device 5 is automatically adjusted, the turning bread blanks and the non-turning bread blanks are arranged in a staggered manner, the operation of the cake stacking device 7 is facilitated, and the production efficiency is improved.

As shown in fig. 1 and 7, in particular, the recognition mechanism 11 includes a visual recognition system 111 connected to the control system 12 and a storage module 112 for storing the shape of the dough turn, wherein the visual recognition system 111 is disposed above the conveyor 2, the storage module 112 is disposed in the control system 12, and the control system 12 recognizes the photo fed back by the visual recognition system 111 and the photo of the storage module 112 to send out a corresponding execution control signal. If the fed back photo is the same as the stored photo, the bread embryo is turned over, and if the fed back photo is not consistent with the stored photo, the bread embryo is not turned over, so that the turning state of the bread embryo is automatically identified, and the ordered operation of the production line is ensured.

As shown in fig. 1 and 6, because the turned bread blanks and the non-turned bread blanks are staggered with each other, the alignment positions of the filling extruding device 6 and the cake stacking device 7 need to be automatically and horizontally adjusted, so that the frame 1 is respectively provided with a first moving mechanism 13 and a second moving mechanism for driving the filling extruding device 6 and the cake stacking device 7 to reciprocate along the conveying direction of the conveyor belt 2, the first moving mechanism 13 and the second moving mechanism are both connected with the control system 12, the recognition mechanism 11 feeds back a signal to the control system 12, and the control system 12 controls the first moving mechanism 13 and the second moving mechanism to start, so that the filling extruding device 6 is aligned on the turned bread blanks, and the cake stacking device 7 is aligned on the non-turned bread blanks.

As shown in fig. 6, the first moving mechanism 13 and the second moving mechanism have the same structure, and specifically, each of the first moving mechanism 13 and the second moving mechanism includes a slide rail 131 fixed on the frame 1, a sliding seat 132 sliding on the slide rail 131, and a screw transmission assembly 133 for driving the sliding seat 132 to slide on the slide rail 131 in a reciprocating manner, wherein the filling extruding device 6 and the cake stacking device 7 are respectively installed on the slide seats 132 of the first moving mechanism 13 and the second moving mechanism, so that the screw transmission mechanism is utilized to drive the sliding seat 132 to slide on the slide rail 131, and thus the horizontal positions of the cake stacking device 7 and the filling extruding device 6 can be adjusted, and the production precision is improved.

The working principle is as follows: the raw materials are placed on the conveying belt 2, the bread blanks are produced by the bread blank producing device 3, and then the bread blanks in the whole row are arranged after being blocked by the blocking device 4, so that the bread blanks are conveyed in order. Then, the design of the turn-over device 5 is utilized to turn over the bread blanks fed into the turn-over device 5 in a staggered manner, if the bread blanks need to be turned over, the driving motor 52 is utilized to turn the material bearing table 51 to the turn-over limiting surface 512, if the bread blanks do not need to be turned over, the driving motor 52 is utilized to turn the material bearing table 51 to the inclined material discharging surface 511, and therefore a row of turned-over bread blanks and a row of non-turned-over bread blanks are formed on the conveying belt 2 and are staggered with each other. The bread turn-over is then identified by the identification means 11, whereby the control system 12 controls the filling extrusion device 6 to extrude the filled filling onto the turned-over bread dough. Then, the cake folding device 7 is used for folding the bread blanks which are not turned over on the turned-over bread blanks extruded with the stuffing, and the cake folding device 7 is used for identifying by the identification mechanism 11 during operation, so that the snow-coated cakes can be produced in order, and the production efficiency is improved. And finally, controlling the cake arranging device 8 to arrange the snow-covered cakes, slightly extruding the snow-covered cakes by the cake pressing device 9, and then sending the snow-covered cakes into the packaging machine 10 for packaging. Through above-mentioned scheme, realize the aspect of automation, improve automated production effect to can in time to the bread embryo turn-over, turn-over mistake appears and can automize and revise, the orderly production of the cloth snow cake of being convenient for has the effect that improves its production efficiency.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims

1. A cake making line with snow cloth is characterized by comprising a rack (1), a conveying belt (2) arranged on the rack (1), a bread embryo production device (3) which is arranged along the conveying direction of the conveying belt (2) in sequence and used for orderly placing bread embryos on the conveying belt (2), a blocking and aligning device (4) used for aligning the neatness of the bread embryos on the conveying line, a turn-over device (5) used for alternately turning over the bread embryos, a stuffing extrusion device (6) used for adding stuffing to the bread embryos, a cake folding device (7) used for folding the bread embryos, a cake arranging device (8) used for aligning the neatness of the folded bread, a cake pressing device (9) used for extruding bread layers and a packing machine (10), wherein identification mechanisms (11) used for identifying whether the bread embryos are turned over or not are arranged on the stuffing extrusion device (6) and the cake folding device (7), the identification mechanism (11) is connected with a control system (12), and the turning device (5), the stuffing extrusion device (6) and the cake folding device (7) are controlled by the control system (12).

2. The snowcake production line as recited in claim 1, characterized in that the turning device (5) comprises a material-bearing platform (51) and a driving motor (52) for driving the material-bearing platform (51) to rotate, two sides of the material bearing platform (51) are respectively provided with an inclined discharging surface (511) and a turnover limiting surface (512), the bottom of the turn-over limiting surface (512) is provided with a limiting part (5121), the driving motor (52) drives the inclined blanking surface (511) and the turn-over limiting surface (512) to be alternatively butted on the conveying belt (2) between the blocking and aligning device (4) and the stuffing extruding device (6), when the identification mechanism (11) identifies that the turning states of the cake dough in two adjacent rows are consistent, the control system (12) controls the turnover device (5) to switch the butt joint positions of the inclined blanking surface (511) and the turnover limiting surface (512).

3. The production line of a snowed cake as claimed in claim 2, characterized in that the inclined discharging surface (511) and the surface of the turn-over limiting surface (512) are arranged in parallel, the driving motor (52) is arranged as a stepping motor, and each rotation angle of the material bearing platform (51) is 180 °.

4. The snowcake production line as claimed in claim 1, characterized in that the recognition mechanism (11) comprises a visual recognition system (111) connected with the control system (12) and a storage module (112) for storing the shape of the turn-over of the bread dough, the visual recognition system (111) is arranged above the conveyor belt (2), the storage module (112) is arranged in the control system (12), and the control system (12) recognizes the picture fed back by the visual recognition system (111) and the picture of the storage module (112) to send out a corresponding execution control signal.

5. The production line of a snowy cake as claimed in claim 1, wherein the machine frame (1) is respectively provided with a first moving mechanism (13) and a second moving mechanism for driving the stuffing extrusion device (6) and the cake stacking device (7) to reciprocate along the conveying direction of the conveyer belt (2), and the first moving mechanism (13) and the second moving mechanism are both connected with the control system (12).

6. The production line of a snowy cake as claimed in claim 5, wherein the first moving mechanism (13) and the second moving mechanism are of the same structure, each moving mechanism (13) comprises a sliding rail (131) fixed on the frame (1), a sliding seat (132) sliding on the sliding rail (131), and a screw rod transmission assembly (133) for driving the sliding seat (132) to slide on the sliding rail (131) in a reciprocating manner, and the stuffing extruding device (6) and the cake stacking device (7) are respectively mounted on the sliding seats (132) of the first moving mechanism (13) and the second moving mechanism.

7. A snow-covered cake production line as claimed in claim 6, characterized in that said cake stacking device (7) comprises a mounting seat (71) fixed on a sliding seat (132), a lifting frame (72) arranged on the mounting seat (71), a lifting member (73) for driving the lifting frame (72) to lift and a suction cup assembly (74) arranged on the lifting frame (72), wherein the suction cup assembly (74) is positioned above the conveyor belt (2).

8. A snow-coated cake production line as claimed in claim 7, characterized in that the lifting member (73) is provided as a lifting cylinder, the lifting cylinder is mounted on the mounting seat (71), and a piston rod of the lifting cylinder is connected with the lifting frame (72).

9. The production line of the cake made of cloth and snow as claimed in claim 1, wherein the bread embryo production device (3) comprises a beater (31) and a tunnel oven (32) which are sequentially arranged along the conveying direction of the conveyor belt (2), and a cleaning mechanism (321) for cleaning the conveyor belt inside the tunnel oven (32) is arranged on the tunnel oven (32).

10. The cake production line according to claim 1, characterized in that sensors (14) for sensing bread blanks are arranged on the machine frame (1) near the feeding positions of the devices, each sensor (14) is connected to the control system (12), and the control system (12) controls the corresponding device to be opened or closed according to signals of the sensors (14).