CN116022555B - Equipment for realizing high-precision carrying of components among carriers of different specifications - Google Patents
Equipment for realizing high-precision carrying of components among carriers of different specifications Download PDFInfo
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- CN116022555B CN116022555B CN202310117894.1A CN202310117894A CN116022555B CN 116022555 B CN116022555 B CN 116022555B CN 202310117894 A CN202310117894 A CN 202310117894A CN 116022555 B CN116022555 B CN 116022555B
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- 239000000969 carrier Substances 0.000 title claims abstract description 25
- 238000012937 correction Methods 0.000 claims abstract description 126
- 238000011084 recovery Methods 0.000 claims description 51
- 230000005540 biological transmission Effects 0.000 claims description 42
- 230000004888 barrier function Effects 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 7
- 230000009286 beneficial effect Effects 0.000 description 15
- 239000002184 metal Substances 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention provides a device for realizing high-precision carrying of elements among carriers of different specifications, which comprises: the device comprises a front end carrier, a rear end carrier, a manipulator and a correction table, wherein the front end carrier and the rear end carrier are arranged on two sides of the correction table, and the manipulator is used for grabbing elements in the front end carrier to the correction table or grabbing elements in the correction table to the rear end carrier; the correction table is used for correcting and aligning the element; the device is used for improving the carrying accuracy and carrying efficiency between different carriers of the element.
Description
Technical Field
The invention relates to the technical field of element manufacturing, in particular to equipment for realizing high-precision carrying of elements among carriers of different specifications.
Background
At present, when a component is required to be carried from a carrier of one specification to a carrier of another specification, in order to prevent the component from being carried in a disordered position due to the carrying of an instrument, the component cannot be accurately carried into the carrier of the other specification, and manual carrying is often carried in a manual operation mode;
however, because the labor intensity of manual operation is high, fatigue is easy to generate, and the alignment is inaccurate;
therefore, there is a need for a high-precision component handling apparatus that improves component position correction efficiency, thereby improving component production efficiency.
Disclosure of Invention
The invention provides equipment for realizing high-precision carrying of components among carriers of different specifications, which is used for improving the carrying precision among the carriers of the components and improving the carrying efficiency.
An apparatus for achieving high precision handling of components between carriers of different specifications, comprising: the device comprises a front end carrier, a rear end carrier, a manipulator and a correction table, wherein the front end carrier and the rear end carrier are arranged on two sides of the correction table, and the manipulator is used for grabbing elements in the front end carrier to the correction table or grabbing elements in the correction table to the rear end carrier;
the correction table is used for correcting and aligning the element.
Preferably, the front end carrier, the rear end carrier, the manipulator and the correction table are all arranged on the surface of the workbench, a first conveying belt and a second conveying belt are arranged on the surface of the workbench at intervals, the first conveying belt and the second conveying belt are arranged on two sides of the correction table, the first conveying belt is used for conveying the front end carrier, and the second conveying belt is used for conveying the rear end carrier.
Preferably, the first conveyor belt and the second conveyor belt are respectively provided with two groups, and the two first conveyor belts and the two second conveyor belts are respectively arranged at intervals;
the surface of the workbench is also provided with an opening and closing device, and the opening and closing device is used for synchronously adjusting the interval between the two first conveyor belts and the interval between the two second conveyor belts;
the workbench surface is also provided with a transmission device and a carrier recovery frame, and the opening and closing device is matched with the transmission device and is used for transmitting front-end carriers and rear-end carriers on the first conveyor belt and the second conveyor belt to the carrier recovery frame.
Preferably, the transmission device comprises a front-end transmission device and a rear-end transmission device, and the carrier recovery frame comprises a front-end recovery frame and a rear-end recovery frame;
one end of the front-end conveying device is arranged at the lower side of the front-end carrier, and the other end of the front-end conveying device is arranged at the lower side of the front-end recovery frame;
one end of the rear end conveying device is arranged at the lower side of the rear end carrier, and the other end of the rear end conveying device is arranged at the lower side of the rear end recovery frame.
Preferably, the first conveyor belt and the second conveyor belt are erected on the surface of the workbench through a first mounting frame;
the front end recovery frame and the rear end recovery frame are respectively erected on the surface of the workbench through a second installation frame.
Preferably, the correction table is provided with the surface of the workbench through a third mounting frame, and two correction plates are arranged on one surface of the correction table, which is far away from the workbench, at intervals, and are of L-shaped structures;
the two L-shaped structure openings are provided with correction grooves, the correction grooves and the L-shaped structure form a rectangular structure, and elements are arranged in the rectangular structure.
Preferably, the correction groove comprises two first correction grooves and two second correction grooves which are arranged at intervals, wherein the second correction grooves are arranged opposite to one side of the L-shaped structure, and the two first correction grooves are arranged opposite to the other side of the L-shaped structure;
the two first correction grooves are internally provided with first correction components, the two first correction components are connected with first cylinders, the first correction components comprise first pneumatic telescopic rods and first limiting blocks, one surface of each correction table, which is close to the workbench, is provided with first mounting plates, the first mounting plates are arranged in two groups, and the two first mounting plates are arranged on one sides of the two first correction grooves;
the first cylinder is arranged on one surface of the correction table, which is close to the workbench;
the first mounting plate is used for mounting bases of two first pneumatic telescopic rods, two first limiting blocks are arranged at telescopic ends of the two first pneumatic telescopic rods, and the two first limiting blocks are respectively arranged in the two first correction grooves in a sliding mode;
each first pneumatic telescopic rod is connected with the first cylinder;
a second correction assembly is arranged in each of the two second correction grooves, and the two second correction assemblies are connected with a second cylinder;
the second cylinder sets up the correction platform is close to the workstation one side, the correction platform is close to the workstation one side still is provided with the second mounting panel, the second mounting panel interval is provided with a plurality of second pneumatic telescopic links, each the flexible end of second pneumatic telescopic link all is provided with the second stopper, each the second stopper is two-to-two a set of, and the interval sets up respectively in two second correction grooves.
Preferably, the correction table is provided with vacuum suction nozzles close to the L-shaped structures of the two correction plates, the two vacuum suction nozzles are arranged in the two mounting holes, and the two mounting holes are respectively arranged in the openings of the L-shaped structures of the two correction plates;
the vacuum suction nozzle is connected with a vacuum suction device, and the vacuum suction device is arranged on the surface of the workbench.
Preferably, the manipulator comprises a transverse electric sliding rail, a longitudinal electric sliding rail, a transverse sliding block, a longitudinal sliding block, a vertical electric telescopic rod and a sucker, wherein the transverse electric sliding rail is arranged at one side of the front end carrier and the rear end carrier far away from the carrier recovery frame;
the transverse sliding block is arranged on the surface of the transverse electric sliding rail in a sliding manner, the longitudinal electric sliding rail is arranged on the surface of the transverse sliding block, the longitudinal sliding block is arranged on the side wall of the longitudinal electric sliding rail in a sliding manner, the vertical electric telescopic rod is arranged on the surface of the longitudinal sliding block, the telescopic end of the vertical electric telescopic rod is provided with a sucker, and the sucker is used for adsorbing an element;
the sucking discs are arranged in two groups at intervals.
Preferably, the opening and closing device comprises an L rod, a driving plate and electric telescopic rods, wherein a plurality of groups of L rods are arranged, one end of each L rod is connected with the first conveyor belt and the second conveyor belt, the other end of each L rod is connected with the side wall of the driving plate, two groups of driving plates are arranged, a plurality of electric telescopic rods are arranged, and a plurality of electric telescopic rods are arranged between the two driving plates at intervals;
the L rods on two sides of the driving plate are arranged towards the driving plate.
Preferably, the surfaces of the front end transmission device and the rear end transmission device are respectively provided with a barrier strip at intervals.
Preferably, the carrier recovery frame comprises a rectangular frame and side columns, wherein one surface of the rectangular frame, which is close to the workbench, is provided with the second mounting frame, the other surface of the rectangular frame is provided with a plurality of side columns at intervals, and the side columns and the second mounting frame are arranged at the top corners of the rectangular frame;
one side of the rectangular frame is provided with a trigger clamping piece, and the inner walls of two opposite sides of the rectangular frame are provided with hook assemblies;
the inner wall of the trigger clamping piece is provided with a switch which is matched with an element on the transmission device and is used for starting the hook component.
Preferably, the transmission device comprises a base, first belt pulleys, a roll shaft and a transmission belt, wherein two groups of roll shafts are arranged, the outer walls of the two roll shafts are connected through the transmission belt, the first belt pulleys are arranged at two ends of the roll shaft, and one side, close to the base, of each first belt pulley is rotatably connected with the base;
the barrier strips are arranged on the surface of the transmission belt at intervals, hanging holes are formed between the two barrier strips, the hanging holes are matched with the hook component, and the hanging holes are used for hanging elements between the two barrier strips.
One of the first belt pulleys is connected with a motor, and the motor is used for driving the first belt pulley to rotate on the base.
Preferably, two ends of the roll shaft far away from the first belt pulley are provided with jacking devices, each jacking device comprises a driving plate and a second belt pulley, one end of each mounting rod is arranged on the surface of the base, the other end of each mounting rod is provided with a sliding rail, each driving plate is rotatably arranged in the middle of each mounting rod, the side wall of each driving plate is provided with the corresponding second belt pulley, each second belt pulley is connected with the corresponding first belt pulley through a driving belt, and the driving belt is matched with the corresponding second belt pulley to drive the corresponding driving plate to rotate on the corresponding mounting rod;
a sliding rod is arranged in the sliding rail in a sliding way, one end, close to the driving plate, of the sliding rod is rotatably provided with a supporting wheel, the supporting wheel is in supporting connection with the circumferential outer wall of the driving plate, the side wall of the supporting wheel is provided with an S rod, one corner of the S rod is connected with the supporting wheel in a rotating way, one end, close to the sliding rail, of the S rod is provided with a buckle, the surface of the sliding rail is provided with an L clamping table, and the L clamping table is used for hanging the buckle;
a connecting shaft is arranged on one surface of the S rod, which is far away from the supporting wheel;
the driving plate is provided with a top block and a deflector rod at intervals on the peripheral outer wall;
the ejector block is used for intermittently matching with the abutting wheel, and the deflector rod is used for intermittently matching with the S rod;
one end, far away from the S rod, of the connecting shaft of the two jacking devices is rotationally connected with the roll shaft.
Preferably, the hook component comprises a sleeve, an electromagnet, a metal piece, a hanging rod and a hook, wherein the hook is arranged at one end of the hanging rod, the metal piece is arranged at the other end of the hanging rod, the electromagnetic iron is electrically connected with a switch, the electromagnet is arranged on the inner wall of a rectangular frame, the electromagnet and the sleeve are arranged at intervals, the outer wall of the sleeve is arranged on the inner wall of the rectangular frame, a chute component is arranged on the inner wall of the sleeve, the hanging rod is arranged on the inner wall of the sleeve, a sliding block steering sliding block is arranged on the circumferential outer wall of the hanging rod, and the steering sliding block is matched with the chute component and is used for the hanging rod to drive the hook to steer;
the sliding groove assembly comprises an arc-shaped sliding groove, a vertical sliding groove and a reset sliding groove, wherein the vertical sliding groove, the arc-shaped sliding groove and the reset sliding groove form a triangular structure, and the reset sliding groove is horizontally arranged;
an elastic pull rope is arranged at one end of the arc-shaped chute, which is close to the reset chute, and the other end of the elastic pull rope is connected with a steering sliding block.
The working principle and the beneficial effects of the invention are as follows:
the product is arranged in the front-end carrier, the manipulator is started to grab the element in the front-end carrier, the grabbed element is placed in the correction table, the correction table is started to correct the element in alignment, the manipulator is started to grab the element after the correction in the correction table after the alignment correction, and then the manipulator is placed in the rear-end carrier, so that the purpose of carrying the element in the front-end carrier to the rear-end carrier after the correction of the correction table can be achieved;
the positioning precision of the elements in the rear end carriers is improved, the mechanical arm simultaneously grabs the elements in the front end carriers, and alignment correction is carried out on the elements through the correction table, so that the efficiency of element carrying is improved, and the labor cost and the time cost are reduced.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of a handling apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a carrier recovery rack according to an embodiment of the present invention;
FIG. 3 is a schematic view of a manipulator according to an embodiment of the present invention;
FIG. 4 is a top view of a calibration stand according to an embodiment of the present invention;
FIG. 5 is a bottom view of a calibration stand according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of an opening and closing apparatus according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a transmission device according to an embodiment of the present invention;
FIG. 8 is a schematic view of a carrier recovery rack according to an embodiment of the present invention;
FIG. 9 is a schematic diagram illustrating installation of a conveying device and a jack-up device according to an embodiment of the present invention;
FIG. 10 is a schematic diagram of a jack-up device according to an embodiment of the present invention;
FIG. 11 is a schematic view of a hook assembly according to an embodiment of the present invention;
FIG. 12 is a schematic view of an elastic cord installation in accordance with an embodiment of the present invention;
FIG. 13 is a falling state diagram of a hanger according to an embodiment of the present invention;
FIG. 14 is a diagram showing a hook lifting state according to an embodiment of the present invention;
fig. 15 is a schematic view illustrating an installation of a conveying device and a carrier recovery rack according to an embodiment of the invention.
Wherein, the device comprises a 1-front end carrier, a 2-correction table, a 3-rear end carrier, a 4-manipulator, a 5-workbench, a 6-first conveyor belt, a 7-second conveyor belt, an 8-front end recovery frame, a 9-rear end recovery frame, a 10-correction plate, an 11-first correction groove, a 12-second correction groove, a 13-first cylinder, a 14-first pneumatic telescopic rod, a 15-first limit block, a 16-first mounting plate, a 17-second cylinder, a 18-second mounting plate, a 19-second pneumatic telescopic rod, a 20-second limit block, a 21-vacuum nozzle, a 22-mounting hole, a 23-transverse electric sliding rail, a 24-longitudinal electric sliding rail and a 25-transverse sliding block, 26-longitudinal slide, 27-vertical electric telescopic rod, 28-suction cup, 29-L rod, 30-driving plate, 31-electric telescopic rod, 32-blocking bar, 33-second mounting rack, 34-side column, 35-rectangular frame, 36-trigger clip, 37-hook component, 38-switch, 39-transmission belt, 40-roll shaft, 41-first belt pulley, 42-base, 43-driving plate, 44-second belt pulley, 45-mounting bar, 46-slide rail, 47-driving belt, 48-slide bar, 49-supporting wheel, 50-S rod, 51-buckle, 52-connecting shaft, 53-L clip, 54-top block, 55-deflector rod, 56-sleeve, 57-electromagnet, 58-metal piece, 59-hanging rod, 60-hooks, 61-steering sliding blocks, 62-arc-shaped sliding grooves, 63-vertical sliding grooves, 64-reset sliding grooves, 65-elastic pull ropes and 66-hanging holes.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
The embodiment of the invention provides equipment for realizing high-precision carrying of elements among carriers with different specifications, which comprises the following components: the device comprises a front end carrier 1, a rear end carrier 3, a manipulator 4 and a correction table 2, wherein the front end carrier 1 and the rear end carrier 3 are arranged on two sides of the correction table 2, and the manipulator 4 is used for grabbing elements in the front end carrier 1 to the correction table 2 or grabbing elements in the correction table 2 to the rear end carrier 3;
the correction table 2 is used for correcting and aligning the components.
The working principle and the beneficial effects of the embodiment are as follows:
the product is arranged in the front end carrier 1, the manipulator 4 is started to grab the elements in the front end carrier 1, the grabbed elements are placed in the correction table 2, the correction table 2 is started to correct the alignment of the elements, the manipulator 4 is started to grab the elements after the alignment correction in the correction table 2 after the alignment correction, and then the elements in the front end carrier 1 are placed in the rear end carrier 3 through the manipulator 4, so that the purpose of conveying the elements after the correction of the correction table to the rear end carrier 3 can be achieved;
the positioning precision of the components in the rear end carrier 3 is improved, the mechanical arm 4 simultaneously grabs the components in the front end carriers 1, and the components are aligned and corrected through the correction table, so that the efficiency of component carrying is improved, and the labor cost and the time cost are reduced.
In one embodiment, the front end carrier 1, the rear end carrier 3, the manipulator 4 and the correction table 2 are all arranged on the surface of the workbench 5, a first conveyor belt 6 and a second conveyor belt 7 are arranged on the surface of the workbench 5 at intervals, the first conveyor belt 6 and the second conveyor belt 7 are arranged on two sides of the correction table 2, the first conveyor belt 6 is used for conveying the front end carrier 1, and the second conveyor belt 7 is used for conveying the rear end carrier 3.
The working principle and the beneficial effects of the embodiment are as follows:
placing the front end carrier 1 on one side of a first conveyor belt 6, placing the rear end carrier 3 on one side of a second conveyor belt 7, starting the first conveyor belt 6 and the second conveyor belt 7, enabling the first conveyor belt 6 to bring the front end carrier 1 towards the correction table 2, enabling the second conveyor belt 7 to bring the rear end carrier 3 towards the correction table 2, arranging elements in the front end carrier 1, and carrying the elements in the correction table 2 into the rear end carrier 3 through a manipulator 4 after the correction table 2 is aligned and corrected for the elements in the front end carrier 1;
the first conveyor belt 6 and the second conveyor belt 7 can be in butt joint on the production line, so that the production line can transmit the front-end carrier 1 with the elements to the first conveyor belt 6, the front-end carrier 1 with the elements can be moved close to the correction table 2 through the first conveyor belt 6, the second conveyor belt can move the rear-end carrier on the production line close to the correction table 2, the grabbing time of the manipulator 4 is saved, and the grabbing efficiency is improved.
In one embodiment, the first conveyor belt 6 and the second conveyor belt 7 are respectively provided with two groups, and the two first conveyor belts 6 and the two second conveyor belts 7 are respectively arranged at intervals;
the surface of the workbench 5 is also provided with an opening and closing device which is used for synchronously adjusting the distance between the two first conveyor belts 6 and the distance between the two second conveyor belts 7;
the surface of the workbench 5 is also provided with a transmission device and a carrier recovery frame, and the opening and closing device is matched with the transmission device and is used for transmitting the front-end carrier and the rear-end carrier 3 on the first conveyor belt 6 and the second conveyor belt 7 to the carrier recovery frame.
The working principle and the beneficial effects of the embodiment are as follows:
the first conveyor belts 6 arranged at intervals can clamp the two sides of the front end carrier 1, so that when the front end carrier 1 is moved, the elements in the front end carrier 1 are prevented from shaking, and the front end carrier 1 falls off;
after the opening and closing device is started, the two first conveying belts 6 and the two second conveying belts 7 are opened, the distance between the two first conveying belts 6 is increased, the distance between the two second conveying belts 7 is increased, after the front end carrier 1 is grabbed by the manipulator 4 and the components are placed in the rear end carrier 3 by the manipulator 4, the front end carrier 1 and the rear end carrier 3 are simultaneously released by the first conveying belts 6 and the second conveying belts 7 and enter the conveying device, after the conveying device is started, the front end carrier 1 and the rear end carrier 2 are conveyed to the carrier recovery frame to be recovered, and then the next component carrying work can be carried out.
In one embodiment, the conveying device comprises a front-end conveying device and a rear-end conveying device, and the carrier recovery rack comprises a front-end recovery rack 8 and a rear-end recovery rack 9;
one end of the front-end conveying device is arranged at the lower side of the front-end carrier 1, and the other end of the front-end conveying device is arranged at the lower side of the front-end recovery frame 8;
one end of the rear end conveying device is arranged at the lower side of the rear end carrier 3, and the other end of the rear end conveying device is arranged at the lower side of the rear end recovery frame 9.
The working principle and the beneficial effects of the embodiment are as follows:
after the front end carrier 1 falls into the front end transmission device from the first conveyor belt 6, the front end transmission device transfers the front end carrier 1 to the position below the front end recovery frame 8, the front end recovery frame 8 recovers the front end carrier 1, and when the rear end carrier 3 falls from the second conveyor belt 7, the rear end transmission device transfers the rear end carrier 3 carrying the components to the position below the rear end recovery frame 9, and the rear end recovery frame 9 recovers the rear end carrier 3 with the components;
the grabbing manipulators can be arranged below the front end recovery frame 8 and the rear end recovery frame 9, and grabbing and recovering can be carried out on the transferred front end carrier and rear end carrier.
In one embodiment, the first conveyor belt 6 and the second conveyor belt 7 are erected on the surface of the workbench 5 through a first installation frame;
the front end recovery rack 8 and the rear end recovery rack 9 are respectively erected on the surface of the workbench 5 through a second installation rack 33.
The working principle and the beneficial effects of the embodiment are as follows:
the first mounting bracket is used for supporting the first conveyer belt 6 and the second conveyer belt 7, so that a conveying device and an opening and closing device can be arranged below the first conveyer belt 6 and the second conveyer belt 7, the second mounting bracket 33 is used for supporting the front end recovery frame 8 and the rear end recovery frame 9 away from the surface of the workbench 5, and a lower space is used for arranging the conveying device and a manipulator for grabbing and recovering.
In one embodiment, the correction table 2 is disposed on the surface of the working table 5 through a third mounting rack, two correction plates 10 are disposed on one surface of the correction table 2 away from the working table 5 at intervals, and both the correction plates 10 have an L-shaped structure;
the openings of the two L-shaped structures are provided with correction grooves, the correction grooves and the L-shaped structures form rectangular structures, and elements are arranged in the rectangular structures;
the correction grooves comprise two first correction grooves 11 and two second correction grooves 12 which are arranged at intervals, wherein the second correction grooves 12 are arranged opposite to one side of the L-shaped structure, and the two first correction grooves 11 are arranged opposite to the other side of the L-shaped structure;
the two first correction grooves 11 are internally provided with first correction components, the two first correction components are connected with first air cylinders 13, the first correction components comprise first pneumatic telescopic rods 14 and first limiting blocks 15, a first mounting plate 16 is arranged on one surface of the correction table 2, which is close to the workbench 5, the first mounting plates 16 are arranged in two groups, and the two first mounting plates 16 are arranged on one sides of the two first correction grooves 11;
the first air cylinder 13 is arranged on one surface of the correction table 2 close to the workbench 5;
the first mounting plate 16 is used for mounting bases of two first pneumatic telescopic rods 14, two first limiting blocks 15 are arranged at telescopic ends of the two first pneumatic telescopic rods 14, and the two first limiting blocks 15 are respectively arranged in the two first correction grooves 11 in a sliding manner;
each first pneumatic telescopic rod 14 is connected with the first cylinder 13;
a second correction component is arranged in each second correction groove 12, and each second correction component is connected with a second cylinder 17;
the second air cylinders 17 are arranged on the surface, close to the workbench 5, of the correction table 2, second mounting plates 18 are further arranged on the surface, close to the workbench 5, of the correction table 2, a plurality of second pneumatic telescopic rods 19 are arranged at intervals on the second mounting plates 18, second limiting blocks 20 are arranged at the telescopic ends of the second pneumatic telescopic rods 19, and the second limiting blocks 20 are arranged in pairs and in a group, and are respectively arranged in the two second correction grooves 12 at intervals.
The working principle and the beneficial effects of the embodiment are as follows:
when the manipulator 4 grabs the element in the front end carrier 1 to the two correction plates 10, the element is placed in the opening of the L-shaped structure, the first air cylinder 13 is started, the first air cylinder 13 works to inflate the first air telescopic rod 14, the telescopic end of the first air telescopic rod 14 stretches, the first limiting block 15 is driven to be close to one side of the element, the first limiting block 15 slides in the first correction groove 11 to correct and align two opposite sides of the element, the second air cylinder 17 is started, the second air cylinder 17 works to inflate the second air telescopic rods 19, the second air telescopic rods 19 drive the second limiting block 20 to be close to one side of the element, correction and alignment are carried out on the other two opposite sides of the element, alignment precision is high, alignment period is broken, and alignment efficiency is improved.
In one embodiment, the correction table 2 is provided with vacuum suction nozzles 21 near the L-shaped structures of the two correction plates 10, the two vacuum suction nozzles 21 are arranged in two mounting holes 22, and the two mounting holes 22 are respectively arranged in the openings of the L-shaped structures of the two correction plates 10;
the vacuum suction nozzle 21 is connected with a vacuum suction device, and the vacuum suction device is arranged on the surface of the workbench 5.
The working principle and the beneficial effects of the embodiment are as follows:
when the component is grasped by the manipulator 4 and placed in the opening of the L-shaped structure, the vacuum suction nozzle 21 is started to adsorb the back of the component, so that the component can be tightly attached to the surface of the correction table 2, and when the first limiting block 15 or the second limiting block 20 lightly touches the component during alignment, the component is not attached, so that one side is separated from the L-shaped structure, and alignment failure is caused.
In one embodiment, the manipulator 4 comprises a transverse electric sliding rail 23, a longitudinal electric sliding rail 24, a transverse sliding block 25, a longitudinal sliding block 26, a vertical electric telescopic rod 27 and a sucker 28, wherein the transverse electric sliding rail 23 is arranged at one side of the front end carrier 1 and the rear end carrier 3 away from the carrier recovery rack;
the transverse sliding block 25 is arranged on the surface of the transverse electric sliding rail 23 in a sliding manner, the longitudinal electric sliding rail 24 is arranged on the surface of the transverse sliding block 25, the longitudinal sliding block 26 is arranged on the side wall of the longitudinal electric sliding rail 24 in a sliding manner, the vertical electric telescopic rod 27 is arranged on the surface of the longitudinal sliding block 26, the telescopic end of the vertical electric telescopic rod 27 is provided with a sucker 28, and the sucker 28 is used for adsorbing elements;
the suction cups 28 are arranged in two groups at intervals.
The working principle and the beneficial effects of the embodiment are as follows:
when the manipulator 4 is started, the transverse electric sliding rail 23 is started to drive the transverse sliding block 25 to move on the transverse electric sliding rail 23, the transverse sliding block 25 is moved to drive the longitudinal electric sliding rail 24 to transversely move, when the longitudinal electric sliding rail 24 is moved to the position above the front-end carrier 1, the longitudinal electric sliding rail 24 is started to drive the longitudinal sliding block 26 to move on the longitudinal electric sliding rail 24, thereby driving the vertical electric telescopic rod 27 to move to the position above the corrected element of the front-end carrier 1, the vertical electric telescopic rod 27 is started, the telescopic end of the vertical electric telescopic rod 27 is extended to drive the sucker 28 to approach the element, the sucker 28 is a Bernoulli sucker, the element is adsorbed to the element in the front-end carrier 1 after the Bernoulli sucker is started, then the vertical electric telescopic rod 27 is retracted, the element moves upwards along with the sucker, the transverse electric sliding rail 23 is started to drive the element to transversely move, the sucker 28 at the position of the correction table 2 is closed, the element enters the correction table 2, the correction table 2 is aligned and then the vertical electric telescopic rod 27 is started to drive the sucker to adsorb the corrected element, the longitudinal electric telescopic rod 24 to move towards the rear-end carrier 3, and the aligned element is placed in the rear-end carrier 3;
the sucker 28 can realize the carrying of the element without contacting the element, so that the contact between the manipulator and the element is reduced, and the element is dropped due to loose gripping or damaged due to excessive gripping when the traditional manipulator is used for gripping the element.
In one embodiment, the opening and closing device comprises an L rod 29, a driving plate 30 and electric telescopic rods 31, wherein a plurality of groups of L rods 29 are arranged, one end of each L rod 29 is connected with the first conveyor belt 6 and the second conveyor belt 7, the other end of each L rod 29 is connected with the side wall of the driving plate 30, two groups of driving plates 30 are arranged, a plurality of electric telescopic rods 31 are arranged, and a plurality of electric telescopic rods 31 are arranged between the two driving plates 30 at intervals;
the L bars 29 on both sides of the driving plate 30 are disposed toward the driving plate 30.
The working principle and the beneficial effects of the embodiment are as follows:
after the components in the front end carrier 1 are grabbed and aligned and placed in the rear end carrier 3, the electric telescopic rod 31 is started, the electric telescopic rod 31 stretches, the distance between the two driving plates 30 is increased, the L-shaped rods 29 are driven to move to two sides, the distance between the two first conveying belts 6 and the two second conveying belts 7 is increased, the front end carrier 1 falls down from the first conveying belts 6 and enters a transmission device, the rear end carrier 3 falls down from the second conveying belts 7 and enters the transmission device, and the front end carrier 1 and the rear end carrier 3 are transported through the transmission device;
the electric telescopic rods 31 arranged at intervals can simultaneously open the two driving plates 30, so that the driving plates 30 are prevented from being opened and unstable, the opening and closing angle of one side is overlarge, the front end carrier 1 and the rear end carrier 3 are influenced to fall into the transmission device normally, or after the electric telescopic rods 31 are shortened, the two first conveying belts 6 and the two second conveying belts 7 deviate, and the clamping force of the front end carrier 1 and the rear end carrier 3 is not enough.
In one embodiment, the front end conveyor and the rear end conveyor are each provided with a barrier strip 32 spaced apart from the surface.
The working principle and the beneficial effects of the embodiment are as follows:
when the front end carrier 1 and the rear end carrier 3 fall into the conveying device, the stop bars 32 on the surfaces of the front end conveying device and the rear end conveying device limit the front end carrier 1 and the rear end carrier 3, and when the front end carrier 1 and the rear end carrier 3 are placed and fall, the front end recovery frame 8 and the rear end recovery frame 9 cannot normally recover the carriers, or the front end carrier 1 and the rear end carrier 3 slip on the conveying device.
In one embodiment, the carrier recovery rack includes a rectangular rack 35 and side columns 34, one surface of the rectangular rack 35, which is close to the workbench 5, is provided with the second mounting rack 33, the other surface is provided with a plurality of side columns 34 at intervals, and the side columns 34 and the second mounting rack 33 are both arranged at each vertex angle of the rectangular rack 35;
one side of the rectangular frame 35 is provided with a trigger clamping piece 36, and the inner walls of two opposite sides of the rectangular frame 35 are provided with hook assemblies 37;
the trigger clip 36 is provided with a switch 38 on the inner wall, the switch 38 cooperating with an element on the transmission means and being used to activate the hooking assembly 37.
The working principle and the beneficial effects of the embodiment are as follows:
when the transmission device carries the front end carrier 1 or the rear end carrier 3 to enter the lower part of the rectangular frame 35, one side of an element on the transmission device touches the switch 38, the switch 38 starts the hook component 37, and the hook component 37 works to hook and recover the element on the transmission device between the side posts 34;
the hook assembly 37 can be automatically started through the element touch switch 38, the automation degree of equipment is improved, and the problem that time and labor are wasted when the element is manually arranged in the carrier recovery frame is avoided.
In one embodiment, the transmission device comprises a base 42, first pulleys 41, a roller shaft 40 and a transmission belt 39, wherein two groups of roller shafts 40 are arranged, the outer walls of the two roller shafts 40 are connected through the transmission belt 39, the first pulleys 41 are arranged at two ends of the roller shaft 40, and one side, close to the base 42, of each first pulley 41 is rotatably connected with the base 42;
the barrier strips 32 are arranged on the surface of the transmission belt 39 at intervals, a hanging hole 66 is arranged between the two barrier strips 32, the hanging hole 66 is matched with the hook assembly 37, and the hanging hole is used for hanging elements between the two barrier strips 32.
One of the first pulleys 41 is connected to a motor for driving the first pulley 41 to rotate on the base 42.
The working principle and the beneficial effects of the embodiment are as follows:
when the motor works to drive the first belt pulley 41 to rotate, the first belt pulley 41 drives the roller shafts 40 to rotate, so that the transmission belt 39 moves on the two roller shafts 40, the element between the barrier strips 32 is driven to enter the lower part of the rectangular frame 35, after the hook assemblies 37 are started, the hooks enter the hanging holes 66, and the two hook assemblies 37 hang up on two sides of the element simultaneously.
In one embodiment, two ends of the roller shaft 40 far away from the first belt pulley 41 are provided with jacking devices, the jacking devices comprise a driving plate 43 and a second belt pulley 44, a mounting rod 45, one end of the mounting rod 45 is arranged on the surface of the base 42, the other end of the mounting rod 45 is provided with a sliding rail 46, the driving plate 43 is rotatably arranged in the middle of the mounting rod 45, the side wall of the driving plate is provided with a second belt pulley 44, the second belt pulley 44 is connected with the first belt pulley 41 through a driving belt 47, and the driving belt 47 is matched with the second belt pulley 44 to drive the driving plate 43 to rotate on the mounting rod 45;
a sliding rod 48 is slidably arranged in the sliding rail 46, an abutting wheel 49 is rotatably arranged at one end, close to the driving plate 43, of the sliding rod 48, the abutting wheel 49 abuts against the circumferential outer wall of the driving plate 43, an S rod 50 is arranged on the side wall of the abutting wheel 49, one corner of the S rod 50 is rotatably connected with the abutting wheel 49, a buckle 51 is arranged at one end, close to the sliding rail 46, of the S rod 50, an L clamping table 53 is arranged on the surface of the sliding rail 46, and the L clamping table 53 is used for hanging the buckle 51;
a connecting shaft 52 is arranged on one surface of the S-shaped rod 50 away from the supporting wheel 49;
a top block 54 and a deflector rod 55 are arranged on the peripheral outer wall of the driving plate 43 at intervals;
the ejector block 54 is used for intermittently matching with the abutting wheel 49, and the deflector rod 55 is used for intermittently matching with the S-shaped rod 50;
the ends of the connecting shafts 52 of the two jacking devices, which are far away from the S-bar 50, are rotatably connected with the roll shafts 40.
The working principle and the beneficial effects of the embodiment are as follows:
the jacking device is arranged below the rectangular frame 35, when the motor drives the first belt pulley 41 to rotate, the transmission belt 39 drives the element to move towards the lower side of the rectangular frame 35, the driving belt 47 drives the second belt pulley 44 to rotate, the second belt pulley 44 rotates to drive the driving plate 43 to rotate, when the element reaches the lower side of the rectangular frame 35, the jacking block 54 of the driving plate abuts against the abutting wheel 49, the abutting wheel 49 drives the sliding rod 48 to move upwards in the sliding rail 46, the sliding rod 48 jacks up the original front end carrier 1 or rear end carrier 3 in the side column 34, meanwhile, the abutting wheel 49 moves upwards to drive the S rod 50 to move towards the L clamping table 53, then the clamping buckle 51 is clamped on the L clamping table 53, when the connecting shaft 52 moves upwards, the roller shaft 40 close to one side of the rectangular frame 35 is driven to move upwards, the transmission belt 39 tilts at the moment, the element on one end of the tilting transmission belt 39 enters the trigger clamping piece 36 and abuts against the switch 38 on the trigger clamping piece 36, the hook assembly 37 is started, after the sliding rod 48 hangs the element, the sliding rod 55 abuts against the S rod 50 to rotate the lower end of the driving plate 43, the S rod 50 continuously abuts against the lower end of the triggering clamping piece 36, the sliding rod 50 is removed from the L clamping table 53, and the sliding rod 50 is removed from the L clamping table 50.
In one embodiment, the hook assembly comprises a sleeve 56, an electromagnet 57, a metal piece 58, a hanging rod 59 and a hook 60, wherein the hook 60 is arranged at one end of the hanging rod 59, the metal piece 58 is arranged at the other end of the hanging rod 59, the electromagnet 57 is electrically connected with the switch 37, the electromagnet 57 is arranged on the inner wall of the rectangular frame 35, the electromagnet 57 is arranged at intervals with the sleeve 56, the outer wall of the sleeve 56 is arranged on the inner wall of the rectangular frame 35, a chute assembly is arranged on the inner wall of the sleeve 56, the hanging rod 59 is arranged on the inner wall of the sleeve 56, a sliding block steering sliding block 61 is arranged on the circumferential outer wall of the hanging rod 59, and the steering sliding block 61 is matched with the chute assembly and is used for driving the hook 60 to steer by the hanging rod 59;
the chute assembly comprises an arc chute 62, a vertical chute 63 and a reset chute 64, wherein the vertical chute 63, the arc chute 62 and the reset chute 64 form a triangle structure, and the reset chute 64 is horizontally arranged;
an elastic pull rope 65 is arranged at one end of the arc-shaped chute, which is close to the reset chute 64, and the other end of the elastic pull rope 65 is connected with a steering sliding block 61.
The working principle and the beneficial effects of the embodiment are as follows:
when the element touches the switch 38, the electromagnet 57 is powered off, the electromagnet 57 is separated from the metal piece 58, the elastic pull rope 65 pulls the steering slide block 61, so that the steering slide block 61 enters the reset slide groove 64 from the vertical slide groove 63, enters the leftmost end from the rightmost end of the reset slide groove 64, finally enters the arc slide groove 65, the hanging rod 59 falls under the influence of gravity, the steering slide block 61 moves downwards along the arc slide groove 62 from the left upper end of the arc slide groove 62, the hook 60 is turned from being parallel to the inner wall of the rectangular frame 35 to be perpendicular to the inner wall of the rectangular frame 35 in the falling process, and enters the hanging hole 66, finally the steering clamp is arranged at the bottom of the element, then the electromagnet 57 is electrified, the metal piece 58 is adsorbed, so that the metal piece 58 drives the hanging rod 59 and the hook 60 to move upwards, the steering slide block 61 moves upwards in the vertical slide groove 63, and the hook 60 lifts the element;
when the electromagnet 57 abuts against the metal piece 59, one recovery operation is completed, and when the next switch 38 is triggered, the electromagnet 57 is powered off, and the elastic pull rope 65 continues to pull the steering slide block 61, so that the hook is reset.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (8)
1. An apparatus for realizing high precision handling of components between carriers of different specifications, comprising: the device comprises a front end carrier, a rear end carrier, a manipulator and a correction table, wherein the front end carrier and the rear end carrier are arranged on two sides of the correction table, and the manipulator is used for grabbing elements in the front end carrier to the correction table or grabbing elements in the correction table to the rear end carrier;
the correction table is used for correcting and aligning the element;
the front end carrier, the rear end carrier, the manipulator and the correction table are all arranged on the surface of the workbench, a first conveyor belt and a second conveyor belt are arranged on the surface of the workbench at intervals, the first conveyor belt and the second conveyor belt are arranged on two sides of the correction table, the first conveyor belt is used for conveying the front end carrier, the second conveyor belt is used for conveying the rear end carrier, the first conveyor belt is close to the correction table with the front end carrier, and the second conveyor belt is close to the correction table with the rear end carrier;
the first conveyor belt and the second conveyor belt are respectively provided with two groups, and the two first conveyor belts and the two second conveyor belts are respectively arranged at intervals;
the surface of the workbench is also provided with an opening and closing device which is used for synchronously adjusting the interval between the two first conveyor belts and the interval between the two second conveyor belts;
the surface of the workbench is also provided with a transmission device and a carrier recovery frame, and the opening and closing device is matched with the transmission device and is used for transmitting front-end carriers and rear-end carriers on the first conveyor belt and the second conveyor belt to the carrier recovery frame;
after the opening and closing device is started, the two first conveying belts and the two second conveying belts are opened, the distance between the two first conveying belts is increased, the distance between the two second conveying belts is increased, the front end carrier is grabbed by the manipulator, the rear end carrier is placed into the component by the manipulator, the front end carrier and the rear end carrier are simultaneously released by the first conveying belts and the second conveying belts and enter the transmission device, after the transmission device is started, the front end carrier and the rear end carrier are transmitted to the carrier recovery frame to be recovered, and then the next component carrying work can be carried out.
2. The apparatus for realizing high-precision handling of components between carriers of different specifications according to claim 1, wherein the conveying means comprises a front-end conveying means and a rear-end conveying means, and the carrier recovery rack comprises a front-end recovery rack and a rear-end recovery rack;
one end of the front-end transmission device is arranged at the lower side of the front-end carrier, and the other end of the front-end transmission device is arranged at the lower side of the front-end recovery frame;
one end of the rear end transmission device is arranged at the lower side of the rear end carrier, and the other end of the rear end transmission device is arranged at the lower side of the rear end recovery frame.
3. The apparatus for achieving high-precision handling of components between carriers of different specifications as claimed in claim 2, wherein the first conveyor belt and the second conveyor belt are mounted on the surface of the table by means of a first mounting frame;
the front end recovery frame and the rear end recovery frame are respectively erected on the surface of the workbench through a second installation frame.
4. The device for realizing high-precision carrying of components among carriers of different specifications according to claim 1, wherein the correction table is provided with a workbench surface through a third mounting frame, and two correction plates are arranged at intervals on one surface of the correction table far from the workbench, and are of L-shaped structures;
the openings of the two L-shaped structures are provided with correction grooves, the correction grooves and the L-shaped structures form a rectangular structure, and elements are arranged in the rectangular structure.
5. The device for realizing high-precision transportation of components among carriers with different specifications according to claim 4, wherein the correction table is provided with vacuum suction nozzles close to the L-shaped structures of the two correction plates, the two vacuum suction nozzles are arranged in two mounting holes, and the two mounting holes are respectively arranged in the openings of the L-shaped structures of the two correction plates;
the vacuum suction nozzle is connected with a vacuum suction device which is arranged on the surface of the workbench.
6. The device for realizing high-precision carrying of components among carriers of different specifications according to claim 1, wherein the manipulator comprises a transverse electric sliding rail, a longitudinal electric sliding rail, a transverse sliding block, a longitudinal sliding block, a vertical electric telescopic rod and a sucker, and the transverse electric sliding rail is arranged at one side of a front-end carrier and a rear-end carrier far away from the carrier recovery frame;
the horizontal slider slides and sets up on horizontal electronic slide rail surface, and vertical electronic slide rail sets up on horizontal slider surface, and vertical slider slides and sets up at vertical electronic slide rail lateral wall, and vertical electric telescopic handle sets up on vertical slider surface, and vertical electric telescopic handle flexible end is provided with the sucking disc, and the sucking disc is used for adsorbing the component, and the sucking disc interval is provided with two sets of.
7. The device for realizing high-precision carrying of components among carriers of different specifications according to claim 6, wherein the opening and closing device comprises L rods, driving plates and electric telescopic rods, wherein the L rods are provided with a plurality of groups, one end of each L rod is connected with a first conveyor belt and a second conveyor belt, the other end of each L rod is connected with the side wall of each driving plate, the driving plates are provided with two groups, the electric telescopic rods are provided with a plurality of groups, and the electric telescopic rods are arranged between the two driving plates at intervals;
the L poles on both sides of the two driving plates are all arranged towards the driving plates.
8. The apparatus for high precision handling of components between different sized carriers according to claim 1, wherein the front end conveyor and the rear end conveyor are each provided with a barrier rib at a distance from each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310117894.1A CN116022555B (en) | 2023-02-15 | 2023-02-15 | Equipment for realizing high-precision carrying of components among carriers of different specifications |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310117894.1A CN116022555B (en) | 2023-02-15 | 2023-02-15 | Equipment for realizing high-precision carrying of components among carriers of different specifications |
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| CN116022555A CN116022555A (en) | 2023-04-28 |
| CN116022555B true CN116022555B (en) | 2023-11-07 |
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| CN202310117894.1A Active CN116022555B (en) | 2023-02-15 | 2023-02-15 | Equipment for realizing high-precision carrying of components among carriers of different specifications |
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|---|---|
| CN116022555A (en) | 2023-04-28 |
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