CN214732771U - Automatic mounting and stacking system for television backboard corner connectors - Google Patents
Automatic mounting and stacking system for television backboard corner connectors Download PDFInfo
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- CN214732771U CN214732771U CN202023303660.7U CN202023303660U CN214732771U CN 214732771 U CN214732771 U CN 214732771U CN 202023303660 U CN202023303660 U CN 202023303660U CN 214732771 U CN214732771 U CN 214732771U
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- 230000003287 optical effect Effects 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims description 6
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Abstract
The utility model provides a TV backplate angle sign indicating number automatic installation pile up neatly system, includes angle sign indicating number installation control system, material loading unit, angle sign indicating number installation unit and unloading pile up neatly unit, and this system level of mechanization is high, can accurately place the angle sign indicating number correspondence four angles of TV backplate, on the tray of unloading pile up neatly unit is transferred through the unloading manipulator to the TV backplate of putting the angle sign indicating number again, piles up on the tray layer by layer, and the tray progressively descends along with the quantity that the TV backplate piled up, when descending to the settlement height, pushes away the tray toward both sides through thrust unit, places the product on shallow or other handling tools below the tray, accomplishes the installation of one time angle sign indicating number and the pile up neatly operation of TV backplate. The utility model provides a TV backplate angle sign indicating number automatic installation pile up neatly system degree of automation is strong, reduces the manual work time, reduces operating personnel's burden, improves work efficiency, can avoid the operation accident that can appear in some manual operation simultaneously, reduces the potential safety hazard, ensures safe operation environment.
Description
Technical Field
The utility model relates to a TV backplate equipment technical field, more specifically say, in particular to TV backplate angle sign indicating number automatic installation pile up neatly system.
Background
The television backboard is an important component of a television, especially a liquid crystal television. In the prior art, the components of the television are provided by different manufacturers and then assembled by an assembly plant. Due to the structural characteristics of large plane size and small thickness, the television back plate needs to be provided with a corner protection structure (television back plate corner connector).
In the prior art, the installation of the television backboard angle code is completed by manual operation of workers, and the operation mode has the problems of low working efficiency, large workload, low assembly qualification rate and the like.
SUMMERY OF THE UTILITY MODEL
Problem (A)
In summary, how to provide an automatic assembly system for a tv back panel corner connector for realizing automatic assembly of the tv back panel corner connector becomes a problem to be solved by those skilled in the art.
(II) technical scheme
The utility model provides an automatic mounting and stacking system for television backboard corner connectors, which comprises a corner connector mounting control system, a feeding unit, a corner connector mounting unit and a blanking and stacking unit;
the feeding unit is arranged on one side of the corner brace mounting unit, and the discharging stacking unit is arranged on the other side of the corner brace mounting unit;
the feeding unit comprises a feeding mechanical arm and a television backboard conveying assembly, the feeding mechanical arm is arranged above the television backboard conveying assembly, the television backboard conveying assembly comprises a belt conveying system and a feeding system, the belt conveying system comprises a conveying material belt, reinforcing strips are arranged on the surface of the conveying material belt, the reinforcing strips are of a strip-shaped structure, the length direction of the reinforcing strips is perpendicular to the conveying direction of the belt conveying system, flexible suckers are arranged on the reinforcing strips at equal intervals along the length direction of the reinforcing strips, the feeding system provides adsorption force for the conveyed television backboard through the flexible suckers, the feeding system comprises a material rack and a transferring assembly, the feeding system comprises four vertically arranged material rack units, the four material rack units are arranged according to the shape of the television backboard, threaded rods are rotatably arranged on the two opposite material rack units, the screw rod is in power connection with a stepping motor, the stepping motor drives the screw rod to rotate, optical axes are fixedly arranged on the other two opposite material rack units, the screw rod is arranged in parallel with the optical axes, a lifting plate is arranged in the material racks, a power lifting block in threaded fit with the screw rod and a stable lifting block in sliding fit with the optical axes are arranged on the lifting plate, the transfer assembly comprises slide rails arranged above the material racks and above the conveying material belt, a crown block is arranged on the slide rails, a transfer manipulator is arranged on the crown block in a lifting manner, and the transfer manipulator is a sucker device;
the corner brace mounting unit comprises a corner brace mounting rack, two corner brace conveying mechanisms and a corner brace lifting mechanism, wherein the two corner brace conveying mechanisms are symmetrical in structure, the corner brace conveying mechanisms are symmetrically arranged on two sides above the corner brace mounting rack, and the corner brace conveying mechanisms are arranged above the corner brace mounting rack;
the corner brace lifting mechanisms are symmetrically arranged on one side of the corner brace conveying mechanism;
the corner brace conveying mechanism comprises a corner brace feeding device and a corner brace conveying device, the corner brace feeding device is arranged above the corner brace conveying device, and the corner brace lifting mechanism is arranged on one side of the corner brace conveying device;
the blanking stacking unit comprises a blanking manipulator and a stacking device, the blanking manipulator is arranged above the stacking device, the stacking device comprises a stacking fixing frame, a first guide platform, a second guide platform and a vertical direction driving mechanism, the first guide platform is fixedly connected to the stacking fixing frame, and the second guide platform is arranged below the first guide platform and fixedly connected with the vertical direction driving mechanism.
Preferably, in the automatic corner brace installation and stacking system for television backboards provided by the utility model, the corner brace loading device comprises a loading fixing frame, two corner brace stacking cavities with the same structure and a material sending and stopping mechanism, the corner brace stacking cavities are arranged on the loading fixing frame in parallel, and the loading fixing frame corresponding to the corner brace stacking cavities is provided with first through holes corresponding to the shape of the corner braces; the material feeding and stopping mechanism comprises a first material feeding and stopping device and a second material feeding and stopping device, the first material feeding and stopping device is arranged on two sides of the corner stacking cavity respectively, and the second material feeding and stopping device is arranged in front of the corner stacking cavity.
Preferably, in the automatic television backboard corner connector mounting and stacking system provided by the present invention, the first feeding and stopping device includes a first driving motor, a first connecting plate and a first feeding and stopping plate, the first feeding and stopping plate is connected to the first driving motor through the first connecting plate, one end of the first connecting plate is fixedly connected to the first driving motor, and the first driving motor is fixed to the feeding fixing frame; the first connecting plate penetrates through the corner brace stacking cavity; the second feeding and stopping device comprises a second driving motor, a second connecting plate and a second feeding and stopping plate, the second driving motor is fixed on the feeding fixing frame, the second feeding and stopping plate is arranged on two sides of the second connecting plate, the second connecting plate is fixedly connected with the second driving motor, and the second feeding and stopping plate penetrates through the two corner connectors respectively to form a stacking cavity.
Preferably, the utility model provides an among the TV backplate angle sign indicating number automatic installation pile up neatly system, still include angle sign indicating number moving platform, angle sign indicating number moving platform is in under the material loading mount, angle sign indicating number moving platform includes angle sign indicating number mobile drive motor, angle sign indicating number support frame and third connecting plate, the angle sign indicating number support frame is in the chamber below is piled up to the angle sign indicating number, angle sign indicating number support frame symmetry is fixed the both sides of third connecting plate, the third connecting plate with driving motor fixed connection is removed to the angle sign indicating number, the angle sign indicating number mobile drive motor is fixed on the material loading mount.
Preferably, in the automatic television backboard angle code mounting and stacking system provided by the utility model, the angle code conveying device comprises two symmetrical angle code placing jigs and two first belt conveying devices, the first belt conveying devices are arranged side by side and span two sides of the angle code mounting rack, and the angle code placing jigs are arranged side by side and fixed on the first belts of the first belt conveying devices respectively; the angle sign indicating number is placed the tool and is included placing the roof, placing the space bar and placing the bottom plate, it is in to place the space bar place the roof and place between the bottom plate, it is equipped with the second through-hole corresponding with the angle sign indicating number appearance to place the roof, it is equipped with the baffle respectively to place four sides on the roof, the baffle with it passes through screw fixed connection to place the roof.
Preferably, the utility model provides an among the TV backplate angle sign indicating number automatic installation pile up neatly system, angle sign indicating number elevating system includes lift mount, second belt conveyer, two lift platform subassemblies that the structure is the same, second belt conveyer fixes on the lift mount, second belt conveyer's second belt spanes the both sides on lift mount top, the lift platform subassembly symmetry is fixed respectively on the second belt.
Preferably, in the utility model provides an among the TV backplate angle sign indicating number automatic installation pile up neatly system, first guide platform includes two first horizontal guide bar subassemblies that the structure is the same and first vertical guide bar subassembly, first horizontal guide bar subassembly symmetry sets up the top of pile up neatly mount, first vertical guide bar subassembly sets up between the first horizontal guide bar subassembly and be in one side of first horizontal guide bar subassembly.
Preferably, in the utility model provides a TV backplate angle sign indicating number automatic installation pile up neatly system, second direction platform includes bracing piece, second horizontal guide bar subassembly, second vertical guide bar subassembly and tray mechanism, the both sides of setting at the bracing piece are admittedly to the horizontal guide bar subassembly symmetry of second, the second vertical guide bar subassembly is in between the horizontal guide bar subassembly of second, tray mechanism swing joint is in the horizontal guide bar subassembly below of second.
Preferably, in the automatic corner code mounting and stacking system for television backboards provided by the utility model, the tray mechanism comprises a tray, a tray connecting plate, a supporting shaft and a pushing device, the tray is fixed below the tray connecting plate, and the pushing device is arranged on two sides of the tray and connected with the tray connecting plate; the tray and the tray connecting plate are fixedly connected with the second cross rod through a supporting plate; one end of the supporting shaft penetrates through the tray and the tray connecting plate and is fixedly connected with the supporting plate; the tray is provided with a plurality of induction assemblies with the same structure, each induction assembly comprises an inductor and a limiting block, the limiting blocks are connected with the inductors, and the limiting blocks penetrate through the tray.
Preferably, in the utility model provides a TV backplate angle sign indicating number automatic installation pile up neatly system, stabilize the elevator pass through linear bearing assemble in on the optical axis.
(III) advantageous effects
The utility model provides a TV backplate angle sign indicating number automatic installation pile up neatly system, the degree of mechanization of this system is high, novel structure, and the practicality is strong, can accurately correspond the angle sign indicating number and place four angles of TV backplate, the TV backplate that will put the angle sign indicating number again through the unloading manipulator transfer to the tray of unloading pile up neatly unit, pile up on the tray layer by layer, the tray progressively descends along with the quantity that the TV backplate piled up, when descending to and setting for the height, pushes away the tray toward both sides through thrust unit, places the product on shallow or other handling means below the tray, accomplishes the installation of an angle sign indicating number and the pile up neatly operation of TV backplate. The utility model discloses a TV backplate angle sign indicating number automatic installation pile up neatly system degree of automation is strong, reduces the manual work time, reduces operating personnel's burden, improves work efficiency, can avoid the operation accident that can appear in some manual operation simultaneously, reduces the potential safety hazard, ensures safe operation environment.
Drawings
FIG. 1: a schematic diagram of a three-dimensional structure of an automatic television backboard corner connector mounting and stacking system is provided;
FIG. 2: a schematic three-dimensional structure diagram of the corner brace installation unit;
FIG. 3: the structure schematic diagram of the corner brace conveying device;
FIG. 4: FIG. 3 is an enlarged view at A;
FIG. 5: a schematic three-dimensional structure diagram of the corner brace feeding device;
FIG. 6: a side view of the corner brace conveying mechanism;
FIG. 7: a top view of the corner brace feeding device;
FIG. 8: a schematic three-dimensional structure diagram of the corner brace mobile platform;
FIG. 9: the angle code placing jig has a three-dimensional structure schematic diagram;
FIG. 10: a schematic view of a three-dimensional structure of the blanking manipulator;
FIG. 11: a schematic diagram of a three-dimensional structure of a blanking stacking unit;
FIG. 12: a rear view of a blanking stacking unit;
FIG. 13: a schematic structural view of a first guide platform;
FIG. 14: a schematic structural view of a second guide platform;
FIG. 15: the structural schematic diagram of the tray mechanism;
FIG. 16: the structure of the television backboard conveying assembly is schematic.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 16, the utility model provides an automatic mounting and stacking system for tv back plate corner connectors, which comprises a corner connector mounting control system, a feeding unit 1, a corner connector mounting unit 2 and a blanking and stacking unit 11, wherein the feeding unit 1 is arranged at one side of the corner connector mounting unit 2, and the blanking and stacking unit 11 is arranged at the other side of the corner connector mounting unit 2; the feeding unit 1 comprises a feeding manipulator 102, and the feeding manipulator 102 is arranged above the conveying belt 1011; the feeding manipulator 102 adopts a suction cup structure to transfer the tv back plate from the conveyor belt 1011 to the corner connector mounting unit 2.
Specifically, the utility model provides a material loading unit includes material loading manipulator 102 and TV backplate conveyor components 101, and TV backplate conveyor components 101 is used for carrying out the automatic distribution with the TV set backplate of packing.
The feeding manipulator is arranged above the television backboard conveying assembly 101, in particular above the conveying belt 1011.
Referring to fig. 16, in particular, the tv back panel conveying assembly 101 includes a belt conveying system and a feeding system, the belt conveying system includes a conveying belt 1011, and the conveying belt 1011 can rotate circularly. The TV backplate is placed and is carried on carrying material area 1011, and in order to avoid the TV backplate to appear placing the condition that the gesture changed in transportation process (if the TV backplate appears putting the gesture and changing in transportation process on carrying material area 1011, then will influence snatching of material loading manipulator 102 to the TV backplate), the utility model discloses be provided with on the surface of carrying material area 1011 and consolidate the strip 10121012, consolidate the strip 1012 and can fix on carrying material area 1011 through sticky mode or bolted connection mode.
The reinforcing strip 1012 has an elongated structure, and further, the reinforcing strip 1012 has an elongated plate structure. The length direction of reinforcing strip 1012 is perpendicular with belt conveyor's direction of delivery, on reinforcing strip 1012 and be provided with flexible sucking disc 1013 along the length direction of reinforcing strip 1012 at equal intervals, flexible sucking disc 1013 is rubber suction cups, when the transport material area 1011 line was placed to the TV backplate, the TV backplate contacted with flexible sucking disc 1013, flexible sucking disc 1013 can adsorb the TV backplate after warping to provide the adsorption affinity through flexible sucking disc 1013 to the TV backplate of carrying, just can realize the TV backplate and fix on transporting material area 1011.
The feeding system comprises a material rack and a transfer component, wherein the material rack comprises four vertically arranged material rack units 1014, the material rack units 1014 are made of metal section bars, and preferably, the material rack units 1014 are rectangular steel pipes or rectangular aluminum section bar pipes. The four material rack units 1014 are arranged according to the shape of the television backboard, threaded rods 1015 are rotatably arranged on the two opposite material rack units 1014, stepping motors 1016 are in power connection with the threaded rods 1015, and the stepping motors 1016 are fixedly arranged on the material rack units 1014 through supports. Threaded rod 1015 is rotated by stepper motor 1016. An optical axis 1017 is fixedly arranged on the other two opposite rack units 1014, and the threaded rod 1015 is arranged in parallel with the optical axis 1017.
A lifting plate 1018 is arranged in the rack, the lifting plate 1018 comprises a lifting plate 1018 framework, a lifting plate 1018 flat plate is arranged on the upper side of the lifting plate 1018 framework, and the packed television back plate is manually unpacked and then placed on the lifting plate 1018. The lifting plate 1018 is provided with a power lifting block 1019 in threaded fit with the threaded rod 1015 and a stable lifting block 10110 in sliding fit with the optical axis 1017, the power lifting block 1019 and the stable lifting block 10110 are made of metal materials, and the power lifting block 1019 and the stable lifting block 10110 are fixedly arranged on the lifting plate 1018 in a welding mode or a bolt connection mode. Based on this mechanism design, the utility model discloses set up the spout window that is used for installing power elevator 1019 or stabilizes elevator 10110 on work or material rest unit 1014 you, power elevator 1019 or stabilize elevator 10110 just can assemble together through spout window and threaded rod 1015 or optical axis 1017 like this. The stepper motor 1016 is controlled to rotate so that the lift plate 1018 can be raised in a step mode, thereby ensuring that the transfer assembly can stably transfer the tv backplane to the feeding belt 1011.
Specifically, the transfer assembly includes a slide rail 10111 disposed above the material rack and above the conveying material belt 1011, a crown block 10112 is disposed on the slide rail 10111, a transfer manipulator 10113 is disposed on the crown block 10112 in a liftable manner, the transfer manipulator 10113 is a suction cup device, the crown block 10112 is controlled to reciprocate on the slide rail 10111, when the transfer manipulator 10113 moves to the material rack, the transfer manipulator 10113 descends and grabs (grabs) the television backboard on the material rack (by adopting an adsorption manner) for fixing, then the transfer manipulator 10113 ascends and moves to the upper side of the conveying material belt 1011 along with the crown block 10112, then the transfer manipulator 10113 descends and enables the television backboard to be stably placed on the conveying material belt 1011, then the television backboard is loosened and ascended, and the television backboard is conveyed to the next process by the conveying material belt 1011. Thus, the television backboard can be fed and conveyed one by one through the television backboard conveying component 101.
The corner brace mounting unit 2 comprises a corner brace mounting rack 3, two corner brace conveying mechanisms 4 with symmetrical structures and a corner brace lifting mechanism 7, wherein the corner brace conveying mechanisms 4 are symmetrically arranged on two sides above the corner brace mounting rack 3, and the corner brace conveying mechanisms 4 are arranged above the corner brace mounting rack 3; the corner brace lifting mechanisms 7 are symmetrically arranged on one side of the corner brace conveying mechanism 4; the corner brace conveying mechanism 4 comprises a corner brace feeding device 6 and a corner brace conveying device 5, and the corner brace feeding device 6 is arranged above the corner brace conveying device 5; the corner brace lifting mechanism 7 is arranged on one side of the corner brace conveying device 5;
the blanking stacking unit 11 comprises a blanking manipulator 12 and a stacking device 13, the blanking manipulator 12 is arranged above the stacking device 13, and the blanking manipulator 12 is provided with a plurality of sucker assemblies 1201 and pneumatic clamping jaws 1202 and can suck and transfer the television backboard and the corner connectors together. The stacking device 13 includes a stack fixing frame 14, a first guide platform 16, a second guide platform 17 and a vertical direction driving mechanism 15, the first guide platform 16 is fixedly connected to the stack fixing frame 14, and the second guide platform 17 is below the first guide platform 16 and is fixedly connected to the vertical direction driving mechanism 15.
The corner brace feeding device 6 comprises a feeding fixing frame 601, two corner brace stacking cavities 602 with the same structure and a feeding and stopping mechanism, wherein the corner brace stacking cavities 602 are arranged on the feeding fixing frame 601 in parallel, the corner brace stacking cavities 602 are respectively provided with corner braces with symmetrical structures, and the feeding fixing frame 601 corresponding to the corner brace stacking cavities 602 is provided with first through holes 601-1 corresponding to the shape of the corner braces; the material feeding and stopping mechanism comprises a first material feeding and stopping device 604 and a second material feeding and stopping device 603, the first material feeding and stopping device 604 is respectively arranged at two sides of the corner stacking cavity 602, and the second material feeding and stopping device 603 is arranged in front of the corner stacking cavity 602.
The first material feeding and stopping device 604 comprises a first driving motor 604-1, a first connecting plate 604-2 and a first material feeding and stopping plate 604-3, the first material feeding and stopping plate 604-3 is connected with the first driving motor 604-1 through the first connecting plate 604-2, one end of the first connecting plate 604-2 is fixedly connected with the first driving motor 604-1, and the first driving motor 604-1 is fixed on the feeding fixing frame 601; the first connecting plate 604-2 passes through the corner stacking cavity 602; the second material feeding and stopping device 603 comprises a second driving motor 603-1, a second connecting plate 603-2 and a second material feeding and stopping plate 603-3, the second driving motor 603-1 is fixed on the feeding fixing frame 601, the second material feeding and stopping plate 603-3 is arranged on two sides of the second connecting plate 603-2, the second connecting plate 603-2 is fixedly connected with the second driving motor 603-1, and the second material feeding and stopping plate 603-3 penetrates through the two corner brace stacking cavities 602 respectively.
The corner brace feeding device 6 further comprises a corner brace moving platform 605, the corner brace moving platform 605 is arranged below the feeding fixing frame 601, the corner brace moving platform 605 comprises a corner brace moving driving motor 605-1, a corner brace supporting frame 605-3 and a third connecting plate 605-2, the corner brace supporting frame 605-3 is arranged below the corner brace stacking cavity 602, the corner brace supporting frame 605-3 is symmetrically fixed on two sides of the third connecting plate 605-2, the third connecting plate 605-2 is fixedly connected with the corner brace moving driving motor 605-1, and the corner brace moving driving motor 605-1 is fixed on the feeding fixing frame 601.
The corner connectors are respectively placed in the corresponding corner connector stacking cavities 602, the first material sending and stopping plate 604-3 and the second material sending and stopping plate 603-3 of the first material sending and stopping device 604 and the second material sending and stopping device 603 are controlled by the control system to move towards the outside of the corner connector stacking cavities 602, the corner connectors correspondingly fall onto corner connector support frames 605-3 on a corner connector moving platform from the inside of the corner connector stacking cavities 602, the first material sending and stopping plate 604-3 and the second material sending and stopping plate 603-3 reset and support the corner connectors in the corner connector stacking cavities 602, and the corner connectors fall down one by one.
The corner brace conveying device 5 comprises two corner brace placing jigs 501 with symmetrical structures and two first belt conveying devices 502, the first belt conveying devices 502 are arranged in parallel and cross two sides of the corner brace mounting rack 3, each first belt conveying device 502 comprises a first belt driving motor 502-1, a first belt 502-2, a first driving wheel 502-3 and a first driven wheel 502-4, the first belt 502-2 surrounds the first driving wheel 502-3 and the first driven wheel 502-4, and the first belt driving motor 502-1 drives the first belt 502-2 to reciprocate through the first driving wheel 502-3 and the first driven wheel 502-4; the corner brace placing jigs 501 are arranged side by side and fixed on the first belt 502-2 of the first belt conveyer 502 respectively.
The corner code placing jig 501 comprises a placing top plate 501-1, a placing partition plate 501-2 and a placing bottom plate 501-3, the placing partition plate 501-2 is arranged between the placing top plate 501-1 and the placing bottom plate 501-3, the placing partition plate 501-2 is arranged on one side of the placing bottom plate 501-3, a suspended part 505 is formed between the placing top plate 501-1 and the placing bottom plate 501-3 when the placing partition plate 501-2 is placed, the placing top plate 501-1 is provided with a second through hole 501-1-1 corresponding to the shape of a corner code, four sides of the placing top plate 501-1 are respectively provided with a baffle plate 501-4, and the baffle plate 501-4 is fixedly connected with the placing top plate 501-1 through screws. The first belt conveyor 502 can adjust the position of the corner brace placing jig 501 and adjust the distance between the two corner brace placing jigs 501 according to the sizes of the television backboards of different models.
The corner brace lifting mechanism 7 comprises a lifting fixing frame 10, a second belt conveying device 9 and two lifting platform assemblies 8 with the same structure, and the second belt conveying device 9 and the first belt conveying device 402 operate in the same manner. The second belt conveying device 9 is fixed on the lifting fixing frame 10, the second belt 901 of the second belt conveying device 9 stretches across two sides of the top end of the lifting fixing frame 10, and the lifting platform assemblies 8 are symmetrically fixed on the second belt 901 respectively. The lifting platform assembly 8 comprises a linear sliding table module 801, a lifting side plate 802 and a lifting support plate 803, wherein the linear sliding table module 801 is perpendicular to a second belt 901, the linear sliding table module 801 is in the prior art, the lifting side plate 802 is fixedly connected with the linear sliding table module 801, the lifting support plate 803 is perpendicular to the lifting side plate 802, and the lifting support plate 803 is provided with a support part corresponding to the corner brace outline structure. The straight line slip table module 801 drive lift backup pad 803 up-and-down motion, through the distance between two adjustable lift platform subassembly 8 of second belt conveyer 9, adjust the interval between two lift platform subassembly 8 according to the TV backplate of different models size, ensure that the angle sign indicating number can be accurate and the end angle cooperation of TV backplate.
The first guide platform 16 includes two first transverse guide rod assemblies 1601 and first longitudinal guide rod assemblies 1602 with the same structure, the first transverse guide rod assemblies 1601 are symmetrically disposed above the pallet fixing frame 14, and the first longitudinal guide rod assemblies 1602 are disposed between the first transverse guide rod assemblies 1601 and on one side of the first transverse guide rod assemblies 1601.
The second guiding platform 17 comprises a supporting rod 18, a second transverse guiding rod assembly 19, a second longitudinal guiding rod assembly 20 and a tray mechanism 21, wherein the second transverse guiding rod assembly 19 is symmetrically and fixedly arranged at two sides of the supporting rod 18, the second longitudinal guiding rod assembly 20 is arranged between the second transverse guiding rod assemblies 19, and the tray mechanism 21 is movably connected below the second transverse guiding rod assembly 19.
The tray mechanism 21 comprises a tray 2101, a tray connecting plate 2102, a supporting shaft 2103 and pushing devices 2104, wherein the tray 2101 is fixed below the tray connecting plate 2102, and the pushing devices 2104 are arranged at two sides of the tray 2101 and connected with the tray connecting plate 2102; the tray 2101 and the tray connecting plate 2102 are fixedly connected with the second traverse guide rod assembly 19 by a supporting plate 2105; one end of the supporting shaft 2103 penetrates through the tray 2101 and the tray connecting plate 2102 and is fixedly connected with the second transverse guide rod assembly 19; three induction components 22 with the same structure are arranged on the tray 2101, each induction component 22 comprises an inductor 2202 and a limit block 2201, each limit block 2201 is connected with the inductor 2202, and each limit block 2201 penetrates through the tray 2101. When the bottom end of the limit block 2201 is abutted to a set height position, the sensor 2202 feeds back a signal to the control system, the control system sends a signal to the pushing device 2104, the pushing device 2104 can drive the tray 2101 to move outwards respectively, and the tray 2101 is separated from the television backboard.
The vertical direction driving mechanism 15 includes a vertical driving motor 1505, a commutator on an end corner of the pallet fixing frame 14, a first commutator 1501 and a second commutator 1502, the third commutator 1503 and the fourth commutator 1504 are identical in structure, the first commutator 1501, the second commutator 1502, the third commutator 1503 and the fourth commutator 1504 are in driving connection with one side of the stacking fixing frame 14 through connecting shafts respectively, the third commutator 1503 and the fourth commutator 1504 are in connection with one another through another connecting shaft, the first commutator 1501 and the third commutator 1503 are connected through a chain transmission assembly 1507, the bottom ends of the commutators are connected with a lead screw assembly 1506 respectively, the lead screw assembly 1506 comprises a lead screw 1506-1 and a nut block 1506-2, and the second guide platform 17 penetrates through the lead screw 1506-1 and is fixedly connected with the nut block 1506-2. The vertical displacement motion of the second guide platform 17 is controlled by the vertical direction drive mechanism 15.
The working process is as follows: before operation, a carrying tool such as a storage plate or a trolley is placed below a tray in the stacking fixing frame 14, a television backboard enters the television backboard conveying assembly 101 through the previous process, the television backboard is adsorbed and transferred to the corner code mounting unit 2 by the feeding manipulator 102, when the feeding manipulator 102 operates, the corner code placing jig 501 in the corner code mounting unit 2 correspondingly sends corner codes to the lifting platform assembly 8 at a set position, the lifting support plate 803 of the lifting platform assembly 8 is arranged at the suspended part between the placing top plate 501-1 and the placing bottom plate 501-3, the linear sliding table module drives the lifting support plate 803 to move upwards, the corner codes on the corner code placing jig 501 are simultaneously supported and shifted to a set height, the four corner code positions are all in place, the television backboard is correspondingly placed on the corner codes by the feeding manipulator 102, the blanking manipulator 12 adsorbs and transfers the corner codes and the television backboard to the tray 2101 of the blanking stacking unit 11 simultaneously, pile up layer by layer, put the one deck at every turn, vertical direction actuating mechanism 15 can drive the height that second guide platform 17 displacement down set for, analogize in proper order, and the bottom when stopper 2201 supports the surface of putting thing board or shallow, and thrust unit 2104 can drive the tray and move toward the outside respectively, and the product on will holding the tray 2101 neatly shifts to putting on thing board or the shallow, accomplishes the pile up neatly operation of an angle sign indicating number installation and TV backplate.
Compared with the prior art, the utility model discloses a TV backplate angle sign indicating number automatic installation pile up neatly system, degree of mechanization is high, novel structure, therefore, the clothes hanger is strong in practicability, can accurately place the angle sign indicating number correspondence at four angles of TV backplate, the TV backplate that will put the angle sign indicating number again passes through the unloading manipulator and transfers to the tray of unloading pile up neatly unit, pile up on the tray layer by layer, the tray progressively descends along with the quantity that the TV backplate piled up, when descending to and setting for the height, push away the tray toward both sides through thrust unit, place the product on shallow or other handling means below the tray, accomplish the pile up neatly operation of the installation of angle sign indicating number and TV backplate once. The utility model discloses a TV backplate angle sign indicating number automatic installation pile up neatly system degree of automation is strong, reduces the manual work time, reduces operating personnel's burden, improves work efficiency, can avoid the operation accident that can appear in some manual operation simultaneously, reduces the potential safety hazard, ensures safe operation environment.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (10)
1. An automatic mounting and stacking system for television backboard corner connectors is characterized in that,
the angle code mounting control system comprises an angle code mounting control system, a feeding unit, an angle code mounting unit and a blanking stacking unit;
the feeding unit is arranged on one side of the corner brace mounting unit, and the discharging stacking unit is arranged on the other side of the corner brace mounting unit;
the feeding unit comprises a feeding mechanical arm and a television backboard conveying assembly (101), the feeding mechanical arm is arranged above the television backboard conveying assembly, the television backboard conveying assembly comprises a belt conveying system and a feeding system, the belt conveying system comprises a conveying material belt (1011), reinforcing strips (1012) are arranged on the surface of the conveying material belt, the reinforcing strips are of a strip-shaped structure, the length direction of the reinforcing strips is perpendicular to the conveying direction of the belt conveying system, flexible sucking discs (1013) are arranged on the reinforcing strips and along the length direction of the reinforcing strips at equal intervals, the television backboard is conveyed through the flexible sucking discs to provide adsorption force, the feeding system comprises a material rack and a transferring assembly, the material rack comprises four vertically arranged material rack units (1014), and the four material rack units are arranged according to the shape of the television backboard, the material rack device comprises two opposite material rack units, wherein a threaded rod (1015) is rotatably arranged on the two opposite material rack units, a stepping motor (1016) is in power connection with the threaded rod, the threaded rod is driven to rotate by the stepping motor, an optical axis (1017) is fixedly arranged on the other two opposite material rack units, the threaded rod is arranged in parallel with the optical axis, a lifting plate (1018) is arranged in each material rack, a power lifting block (1019) in threaded fit with the threaded rod and a stable lifting block (10110) in sliding fit with the optical axis are arranged on the lifting plate, the transfer assembly comprises a sliding rail (10111) arranged above the material racks and the conveying material belt, an overhead traveling crane (10112) is arranged on the sliding rail, a transfer manipulator (10113) is arranged on the overhead traveling crane in a lifting manner, and the transfer manipulator is a sucker device;
the corner brace mounting unit comprises a corner brace mounting rack, two corner brace conveying mechanisms and a corner brace lifting mechanism, wherein the two corner brace conveying mechanisms are symmetrical in structure, the corner brace conveying mechanisms are symmetrically arranged on two sides above the corner brace mounting rack, and the corner brace conveying mechanisms are arranged above the corner brace mounting rack;
the corner brace lifting mechanisms are symmetrically arranged on one side of the corner brace conveying mechanism;
the corner brace conveying mechanism comprises a corner brace feeding device and a corner brace conveying device, the corner brace feeding device is arranged above the corner brace conveying device, and the corner brace lifting mechanism is arranged on one side of the corner brace conveying device;
the blanking stacking unit comprises a blanking manipulator and a stacking device, the blanking manipulator is arranged above the stacking device, the stacking device comprises a stacking fixing frame, a first guide platform, a second guide platform and a vertical direction driving mechanism, the first guide platform is fixedly connected to the stacking fixing frame, and the second guide platform is arranged below the first guide platform and fixedly connected with the vertical direction driving mechanism.
2. The television backboard corner brace automatic installation palletizing system according to claim 1,
the corner brace feeding device comprises a feeding fixing frame, two corner brace stacking cavities with the same structure and a feeding and stopping mechanism, wherein the corner brace stacking cavities are arranged on the feeding fixing frame in parallel, and first through holes corresponding to the shapes of corner braces are formed in the feeding fixing frame corresponding to the positions of the corner brace stacking cavities; the material feeding and stopping mechanism comprises a first material feeding and stopping device and a second material feeding and stopping device, the first material feeding and stopping device is arranged on two sides of the corner stacking cavity respectively, and the second material feeding and stopping device is arranged in front of the corner stacking cavity.
3. The television backboard corner brace automatic installation palletizing system according to claim 2,
the first feeding and stopping device comprises a first driving motor, a first connecting plate and a first feeding and stopping plate, the first feeding and stopping plate is connected with the first driving motor through the first connecting plate, one end of the first connecting plate is fixedly connected with the first driving motor, and the first driving motor is fixed on the feeding fixing frame; the first connecting plate penetrates through the corner brace stacking cavity; the second feeding and stopping device comprises a second driving motor, a second connecting plate and a second feeding and stopping plate, the second driving motor is fixed on the feeding fixing frame, the second feeding and stopping plate is arranged on two sides of the second connecting plate, the second connecting plate is fixedly connected with the second driving motor, and the second feeding and stopping plate penetrates through the two corner connectors respectively to form a stacking cavity.
4. The television backboard corner brace automatic installation palletizing system according to claim 2,
still include angle sign indicating number moving platform, angle sign indicating number moving platform is in under the material loading mount, angle sign indicating number moving platform includes angle sign indicating number mobile drive motor, angle sign indicating number support frame and third connecting plate, the angle sign indicating number support frame is in the cavity below is piled up to the angle sign indicating number, angle sign indicating number support frame symmetry is fixed the both sides of third connecting plate, the third connecting plate with driving motor fixed connection is removed to the angle sign indicating number, driving motor is removed to the angle sign indicating number fix on the material loading mount.
5. The television backboard corner brace automatic installation palletizing system according to claim 1,
the angle code conveying device comprises two angle code placing jigs with symmetrical structures and two first belt conveying devices, the first belt conveying devices are arranged in parallel and cross two sides of the angle code mounting rack, and the angle code placing jigs are arranged in parallel and fixed on first belts of the first belt conveying devices respectively; the angle sign indicating number is placed the tool and is included placing the roof, placing the space bar and placing the bottom plate, it is in to place the space bar place the roof and place between the bottom plate, it is equipped with the second through-hole corresponding with the angle sign indicating number appearance to place the roof, it is equipped with the baffle respectively to place four sides on the roof, the baffle with it passes through screw fixed connection to place the roof.
6. The television backboard corner brace automatic installation palletizing system according to claim 1,
the angle sign indicating number elevating system includes lift mount, second belt conveyer, two lift platform subassemblies that the structure is the same, second belt conveyer fixes on the lift mount, second belt conveyer's second belt spanes the both sides on lift mount top, the lift platform subassembly symmetry is fixed respectively on the second belt.
7. The television backboard corner brace automatic installation palletizing system according to claim 1,
first direction platform includes two first horizontal guide bar subassemblies that the structure is the same and first vertical guide bar subassembly, first horizontal guide bar subassembly symmetry sets up the top of pile up neatly mount, first vertical guide bar subassembly sets up between the first horizontal guide bar subassembly and be in one side of first horizontal guide bar subassembly.
8. The television backboard corner brace automatic installation palletizing system according to claim 1,
the second guide platform comprises a support rod, a second transverse guide rod assembly, a second longitudinal guide rod assembly and a tray mechanism, the second transverse guide rod assembly is symmetrically and fixedly arranged on two sides of the support rod, the second longitudinal guide rod assembly is arranged between the second transverse guide rod assemblies, and the tray mechanism is movably connected below the second transverse guide rod assembly.
9. The television backboard angle code automatic installation palletizing system according to claim 8,
the tray mechanism comprises a tray, a tray connecting plate, a supporting shaft and pushing devices, the tray is fixed below the tray connecting plate, and the pushing devices are arranged on two sides of the tray and connected with the tray connecting plate; the tray and the tray connecting plate are fixedly connected with the second cross rod through a supporting plate; one end of the supporting shaft penetrates through the tray and the tray connecting plate and is fixedly connected with the supporting plate; the tray is provided with a plurality of induction assemblies with the same structure, each induction assembly comprises an inductor and a limiting block, the limiting blocks are connected with the inductors, and the limiting blocks penetrate through the tray.
10. The television backboard corner brace automatic installation palletizing system according to claim 1,
the stable lifting block is assembled on the optical axis through a linear bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023303660.7U CN214732771U (en) | 2020-12-31 | 2020-12-31 | Automatic mounting and stacking system for television backboard corner connectors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023303660.7U CN214732771U (en) | 2020-12-31 | 2020-12-31 | Automatic mounting and stacking system for television backboard corner connectors |
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| Publication Number | Publication Date |
|---|---|
| CN214732771U true CN214732771U (en) | 2021-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023303660.7U Active CN214732771U (en) | 2020-12-31 | 2020-12-31 | Automatic mounting and stacking system for television backboard corner connectors |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114104745A (en) * | 2021-12-09 | 2022-03-01 | 珠海格力智能装备有限公司 | Stacking equipment and stacking transportation method |
| CN115465675A (en) * | 2022-09-22 | 2022-12-13 | 山东华致林医药科技有限公司 | Continuous stacking cylinder film device and using method |
-
2020
- 2020-12-31 CN CN202023303660.7U patent/CN214732771U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114104745A (en) * | 2021-12-09 | 2022-03-01 | 珠海格力智能装备有限公司 | Stacking equipment and stacking transportation method |
| CN115465675A (en) * | 2022-09-22 | 2022-12-13 | 山东华致林医药科技有限公司 | Continuous stacking cylinder film device and using method |
| CN115465675B (en) * | 2022-09-22 | 2023-08-01 | 山东华致林医药科技有限公司 | Continuous stacking barrel film device and use method |
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Effective date of registration: 20240430 Granted publication date: 20211116 |