Automatic transplanter
Technical field
The utility model relates to electronic product packing field more particularly to a kind of automatic transplanters.
Background technique
At present when electronic product is packed, packing product is moved to by carrier carrying after the completion of product, then blanking will
Electronic product in carrier is drawn respectively to be placed in packaging pallet.Pallet is to set by piling up in the prior art, each pile pallet
About ten, a pallet is generally taken out from each pile pallet using manipulator or manually and is placed near carrier.But
It, may between two neighboring pallet in each pile pallet of formation since pallet use is later by sterilizing, cleaning, dry
Vacuum is formed, two neighboring pallet is caused to cling, it is after needing manually to separate two pallets at this time, single pallet is mechanical
Near hand or artificial mobile carrier, cause to be unfavorable for automation there is still a need for manually-operated part when loading in this way
It realizes.
Utility model content
The utility model provides a kind of automatic transplanter, for solving the above problems.
In order to achieve the above object, the utility model provides a kind of automatic transplanter, for transplanting product from carrier
To product tray, wherein include:
One carrier streamline, be mounted with product carrier moved up in the carrier streamline it is dynamic;
One with the pallet supply line of the carrier streamline antarafacial, along far from the carrier streamline to the close carrier flow
The direction of line, the pallet supply line is disposed at the pallet feed for placing empty pallet, pallet waits at position, pallet dress
It carries at product, lower section, which is provided with a moving track and extends to the pallet, at the pallet feed waits for lower section, the support at position
Block tongue is evenly arranged at disk feed between the pallet of the bottom and the moving track, the block tongue is by pallet limiting cylinder
Driving is flexible in horizontal direction, the track sucker towards the tray bottom surface is provided on the moving track, when the block tongue is stretched
When long, bottom pallet is carried by the block tongue, and when the block tongue is shunk, bottom pallet is fallen on the track sucker,
And position is waited for by being moved to the pallet along the moving track after the pallet of the track sucker suction bottom;
One inhales pallet belt motor line, is parallel to the pallet supply line and is arranged above the pallet supply line, institute
It states and a vacuum chuck is set below belt motor line, for the pallet to be waited for that the absorption of the pallet at position is placed on the pallet and fills
It carries at product;
One manipulator module, micro- sucker with several laid out in parallel, is fixed on the carrier streamline and the pallet
The top at product is loaded, for the tray loading will to be placed on after the product absorption on the carrier streamline in the carrier
In pallet at product.
Preferably, place corresponding at the tray loading product is provided with carrier clamping cylinder on the carrier streamline
And inductor, the inductor and pulley driving device and the carrier clamping cylinder signal company for driving the carrier streamline flowing
It connects.
Preferably, being additionally provided with the unloaded tool recycling belt with the carrier streamline antarafacial above the carrier streamline
Motor lines, the unloaded tool recycling belt motor line lower section are provided with sucker group, and the sucker group is inhaled on the carrier streamline
After taking zero load to have, it is moved at zero load tool recycling along the unloaded tool recycling belt motor line length.
Preferably, there are four pallet blend stop, four pallet blend stops and pallet quadrangles for setting at the pallet feed
Position is corresponding, shape matches, and the block tongue and the pallet limiting cylinder are fixed between the two neighboring pallet blend stop.
Preferably, being fixed with the pallet fixing sucking disk towards the bottom, institute between the block tongue and the moving track
It states fixing sucking disk to be fixed below the pallet of the bottom, and is fixed the driving of sucker cylinder and moves up and down, when the fixed suction
When disk adsorbs the tray bottom surface of the bottom, the block tongue is shunk, fixing sucking disk cylinder drive the fixing sucking disk to move down until
When the track sucker suction lives the tray bottom surface of the bottom, the fixing sucking disk leaves the pallet of the bottom, described solid
Determine the height that the distance that sucker moves down is equal to a pallet, so that when the pallet of the track sucker suction bottom is mobile,
Pallet above the pallet of the bottom is stopped by the pallet blend stop and remains static.
Preferably, the manipulator module include one be parallel to the X-axis mould group of the carrier streamline, one be parallel to it is described
The Y-axis mould group of pallet supply line and one perpendicular to the pallet at the tray loading product Z axis mould group, the Y-axis mould group
It is arranged in the X-axis mould group and is moved along X-axis mould group length direction, the Z axis mould group is arranged in the Y-axis mould group simultaneously
It is moved along Y-axis mould group length direction, the Z axis mould group is fixed with U axis close to the end of the pallet supply line and draws product
Mould group, it is described to draw micro- sucker that product mould group includes several laid out in parallel.
Preferably, each micro- sucker is connect with the spacing limited block, the spacing limited block and spacing are adjusted
Cylinder is fixedly connected, and the spacing limited block is arranged on spacing limit shaft and in the case where the spacing adjusts cylinder driving along institute
It is mobile to state spacing limit shaft, to adjust the distance between two neighboring micro- sucker.
Preferably, each micro- sucker is also connect with sucker height adjustment cylinder, for driving each micro- suction
Disk moves on Z axis mould group length direction.
Preferably, the height where the X-axis mould group is higher than the carrier streamline and the pallet supply line, the Y
Axle mould group is located above the X-axis mould group, and the Z axis mould group is located above the Y-axis mould group.
Preferably, being a pallet streamline at the tray loading product, the pallet flow line length is parallel to the load
Have streamline, after the pallet at the tray loading product is filled product, is moved to elsewhere along the pallet streamline.
Compared with prior art, the utility model has the beneficial effects that
A kind of automatic transplanter provided by the utility model, for being transplanted product from carrier to product tray,
In, comprising:
One carrier streamline, be mounted with product carrier moved up in the carrier streamline it is dynamic;
One with the pallet supply line of the carrier streamline antarafacial, along far from the carrier streamline to the close carrier flow
The direction of line, the pallet supply line is disposed at the pallet feed for placing empty pallet, pallet waits at position, pallet dress
It carries at product, lower section, which is provided with a moving track and extends to the pallet, at the pallet feed waits for lower section, the support at position
Block tongue is evenly arranged at disk feed between the pallet of the bottom and the moving track, the block tongue is by pallet limiting cylinder
Driving is flexible in horizontal direction, the track sucker towards the tray bottom surface is provided on the moving track, when the block tongue is stretched
When long, bottom pallet is carried by the block tongue, and when the block tongue is shunk, bottom pallet is fallen on the track sucker,
And position is waited for by being moved to the pallet along the moving track after the pallet of the track sucker suction bottom;
One inhales pallet belt motor line, is parallel to the pallet supply line and is arranged above the pallet supply line, institute
It states and a vacuum chuck is set below belt motor line, for the pallet to be waited for that the absorption of the pallet at position is placed on the pallet and fills
It carries at product;
One manipulator module, micro- sucker with several laid out in parallel, is fixed on the carrier streamline and the pallet
The top at product is loaded, for the tray loading will to be placed on after the product absorption on the carrier streamline in the carrier
In pallet at product.
Automatic transplanter provided by the utility model due to be provided with pallet feed at, pallet wait at position, tray loading produce
At product, the pallet of the bottom is first carried by block tongue at pallet feed, is moved into pallet after then being caught by track sucker and is waited for position
Place, at this time can force bottom pallet to separate with the pallet above it, then be inhaled again by the vacuum of suction pallet belt motor line
Pallet is waited for that the absorption of the pallet at position is placed at tray loading product by disk, is then put the product on carrier by manipulator module
It sets on the pallet at tray loading product, avoids user's work in this way and separate single pallet, to be conducive to
The development of industrial automation.
Detailed description of the invention
Fig. 1 and Fig. 2 is all automatic transplanter structural schematic diagram provided by the utility model;
Fig. 3 is carrier streamline construction schematic diagram provided by the utility model;
Fig. 4 is manipulator module structural schematic diagram provided by the utility model;
Fig. 5 is absorption product modular structure schematic diagram provided by the utility model;
Fig. 6 is micro- sucker structure schematic diagram of several laid out in parallel in Fig. 5;
Fig. 7 is suction pallet belt motor cable architecture schematic diagram provided by the utility model;
Fig. 8 is pallet supply line structural schematic diagram provided by the utility model;
Fig. 9 is top view at pallet feed provided by the utility model;
Figure 10 is the workflow schematic diagram of automatic transplanter provided by the utility model.
In figure: 100- carrier streamline, 110- carrier clamping cylinder, 120- carrier, 200- pallet streamline, 300- machinery fingerprint
Group, 310-X Axle mould group, 320-Y Axle mould group, 330- pair rail bracket, 340-Z Axle mould group, 400-U axis draw product mould group, 410-
Micro- sucker, 420- spacing limited block, 430- spacing limit shaft, 440- sucker height cylinder, 450- sucker link block, 500- inhale support
Disk belt motor line, 510- vacuum chuck, the linear guide rail of 520-, 530- driving cylinder, 600- zero load tool recycling belt motor line,
610- zero load has at recycling, 630- zero load tool, at 700- pallet supply line, 710- pallet feed, 711- limit blend stop, 7111-
Fool-proof design, 712- pallet limiting cylinder, 713- fixing sucking disk, 714- moving track, 720- pallet wait at position, 730- pallet fills
It carries at product, 741- limit plate, 800- board, 910- fool proof unfilled corner, 920- accommodating chamber, 901- bottom pallet, 902- inverse
Second pallet.
Specific embodiment
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing to this
The specific embodiment of utility model is described in detail.
Please refer to Fig. 1 and 2, the utility model provides a kind of automatic transplanter, for product is transplanted from carrier to
On product tray, comprising: the pallet supply line 700 of a carrier streamline 100, one and 100 antarafacial of carrier streamline is located at carrier streamline
100 tops and the zero load for being parallel to pallet supply line 700 have recycling belt motor line 600, are located at carrier streamline 100 and pallet
The manipulator module 300 of 700 top of supply line, manipulator module 300 include a Z axis mould group 340 in the vertical direction, Z axis
Mould group 340 at carrier streamline 700 and tray loading product 730 be provided with U axis draw product mould group 400, by carrier streamline
The product carried in carrier 120 on 100 is placed at tray loading product in 730 pallet after drawing.
Above-mentioned all devices are all fixed on board 800, for placing the feeder of associated cylinder inside board 800
Deng this will not be repeated here.
For ease of description, using the direction where X-axis mould group 310 in attached drawing as X-direction, with 320 place of Y-axis mould group
Direction is Y direction, using the direction at 340 place of Z axis mould group namely vertical direction as Z-direction.
Specifically, referring to figure 3., carrier streamline 100 is parallel to X-direction, is a kind of stream close to 800 surface of board
Waterline is driven by pulley electric motor, and the carrier 120 for being mounted with product moves on the carrier streamline 100;Preferably, institute
It states place corresponding at the tray loading product 730 on carrier streamline 100 and is provided with carrier clamping cylinder 110 and inductor
(not shown), the inductor are connect with the pulley driving device signal for driving the carrier streamline 100 to flow, inductor sense
When should arrive carrier 120 and being moved to inductor whereabouts, signal is sent to pulley electric motor, pulley electric motor stops, carrier 120
It is still at this, inductor returns carrier clamping cylinder 110 and sends signal, and after carrier 120 stops at this, carrier clamps gas
Cylinder 110 clamps contraction after receiving signal, so that carrier 120 is fixed at this.
When being additionally provided with unloaded tool recycling belt motor line 600 on carrier streamline 100, carrier streamline 100 is set
Unloaded tool recycling place 610, zero load tool recycling skin are extended to different from the other end of clamping cylinder 110, and from the end along Y direction
Sucker group downward is provided on translator line 600, which is controlled by servo screw mould group along zero load tool recycling
Belt motor line 600 is mobile, after the product on carrier 120 is all drawn, forms unloaded tool 630, carrier streamline 100 opens again
Dynamic, zero load tool 630 is moved to unloaded 500 lower section of tool recycling belt motor line along carrier streamline 100, and carrier streamline 100 is again
Stop, the sucker group of 600 lower section of zero load tool recycling belt motor line rises after moving down until drawing unloaded tool 630, then
Have recycling belt motor line 500 along zero load and be moved to 610 tops at unloaded tool recycling, lower backwardness is stacked on unloaded tool 630
610 at zero load tool recycling.
Fig. 8 is please referred to, pallet supply line 700 is not a kind of streamline comprising 710, pallet waits at position at pallet feed
720 and tray loading product 730, above-mentioned three arrange along the y axis, wherein at pallet feed 710 and pallet wait at position 720 all
Width is located in be slightly larger than or equal in the limit frame of pallet local width, 710 at the pallet feed at limitting casing
It upwardly extends to form four limit blend stops 711 on frame, this four limit 711 positions of blend stop are close to the quadrangle of pallet 710, shape
Also it is mutually matched with quadrangle, that is, the shape of limit blend stop 711 is also rectangular shaped, four limit blend stops 711 form one
One pile pallet is placed in the frame that four limit blend stops 711 are formed by kind frame, staff.
Preferably, please referring to Fig. 9, the accommodating chamber 920 due on pallet being each product setting typically belongs to irregular shape
Shape, subsequent U axis is drawn after product mould group 400 draws product from carrier 120 and is not necessarily to that each product is made to turn direction for convenience
It can be directly placed in pallet, because pallet will be placed according to a certain direction when being placed between four limit blend stops 711,
Therefore it is provided with fool proof unfilled corner 910 on pallet, limits blend stop 711 and is also corresponded at this and made fool-proof design 7111, help work
Make personnel and judges whether pallet placement direction is correct.
Please continue to refer to Fig. 8, limit frame two sides are two limit plates 741 being parallel to each other, and the two is all placed vertically, made
It obtains and is formed with space between two limit plates 741, four limit blend stops 711 are all to be arranged above limit plate 741, and limiting
The pallet limiting cylinder 712 for being provided with block tongue (not shown) on the plate 741 of position and block tongue being driven to stretch in the horizontal direction, works as card
When tongue extends in the horizontal direction, cooperate with limit blend stop 741, so that the pile pallet placed all is located at 741 top of limit plate,
It will not enter in the horizontal space between two limit plates 741.
Fixing sucking disk 714 is provided in horizontal space between two limit plates 741,710 extensions are fed out from pallet
To pallet wait at position 720 moving track 714 and be arranged on moving track 714 and can be moved on moving track 714
Track sucker and driving track sucker and the associated drives cylinder of fixing sucking disk 713 etc., fixing sucking disk 713 and track inhale
Disk is all symmetrical arranged, so that keeping pallet to stablize when absorption.Fixing sucking disk 713 moves up and down under the driving of driving cylinder, when
When bottom pallet 901 is stuck in 741 top of limit plate by block tongue, fixing sucking disk 713 is risen by the driving of driving cylinder to be adsorbed most
The bottom surface of bottom tray 901, then block tongue is shunk, and bottom pallet 901 is still fixed sucker 713 and adsorbs, then fixes
Sucker 713 falls until being lived by track sucker suction, the minimum range between less than two pallets of drop, so that
Bottom pallet 901 can both be lived by track sucker suction, what penultimate pallet 902 was also surrounded in limit blend stop 711
In space, waited for 720 at position when track sucker suction lives bottom pallet 901 and it is driven to be moved to pallet in this way, top its
Remaining pallet nevertheless suffers from the blocking of limit blend stop 711 and stops and remain stationary in situ, so without human intervention, bottom support
Disk 901 can be automatically separated with other pallets and be moved to pallet and wait for 720 at position.
730 are located on pallet streamline 200 in fact at tray loading product, and 200 length of pallet streamline is parallel to carrier streamline
100, the pallet 90 on pallet streamline 200 is moved along length direction on pallet streamline 200, and pallet waits for the pallet on 720 at position
200 top tray of pallet streamline is moved to after being drawn by the vacuum chuck 510 of suction pallet belt motor line 500 to load 730 at product
Then place is moved on carrier 120 by several micro- suckers 410 that U axis draws 400 lower end of product mould group while drawing at least one
After a product, then the top of pallet being moved on 730 at tray loading product, the product of absorption is then placed on the pallet
Interior, after which is filled, pallet streamline 200 restarts, which is moved to him along pallet streamline 200
Locate blanking.
Fig. 7 is please referred to, in the suction pallet belt motor line 500 that pallet waits for being arranged above 720 at position, length direction is parallel
In Y direction, it is provided with vacuum chuck 510 downward, is driven by driving cylinder 530 and is moved along linear guide rail 520
Dynamic, stroke range is that pallet waits at position between 730 at 720 and tray loading product.
Referring to figure 4., simultaneously edge is arranged in the X-axis mould group 310 in 320 one end of Y-axis mould group described in manipulator module 300
310 length direction of X-axis mould group it is mobile, the other end is arranged on secondary rail bracket 330, is also equipped with phase on the pair rail bracket 330
The guide rail for the X axis answered, so that 320 one end of Y-axis mould group in X-axis mould group 310 when moving, the other end also follows movement;The Z
340 one end of Axle mould group is arranged in the Y-axis mould group 320 and moves along 320 length direction of Y-axis mould group, and the other end is provided with U
Axis draws product mould group 400, that is to say, that Y-axis mould group 320 drives Z axis mould group 340 in the X-axis direction when X-direction is mobile
It is mobile, so that U axis is drawn product mould group 400 and can be moved freely in three-dimensional space.
Referring to figure 5. and Fig. 6, the U axis draw micro- sucker that product mould group 400 includes several laid out in parallel
410, each micro- sucker 410 is all correspondingly connected with a sucker link block 450, and each sucker link block 450 is all correspondingly connected with one
Spacing limited block 420, all spacing limited blocks 420 are all arranged on spacing limit shaft 430, each spacing limited block 420 also with
Spacing adjusts cylinder connection, and it is mobile to adjust phase on spacing limit shaft 430 that spacing adjusts cylinder driving spacing limited block 420
Spacing between adjacent two micro- suckers 410, so that adjusting spacing when micro- sucker 410 draws product and places product adapts to carrier
120 and pallet on adjacent product between spacing.
In addition each micro- sucker 410 also connect to adjust micro- rising of sucker 410 or decline with sucker height cylinder 440
Height.
Figure 10 is please referred to, the workflow of automatic transplanter provided by the utility model is used specifically:
Step 1: 700 block tongue is drive at pallet feed extends in horizontal direction, then will be without production by staff
One pile pallet of product is placed at pallet feed 700 four limit blend stops 711,901 quilt of bottom pallet in the pile pallet
Block tongue support is located at height on limit plate 741, is then risen by fixing sucking disk 713 until adsorbing bottom pallet
901 bottom surface, then block tongue is shunk by driving, and bottom pallet 901 is all carried by fixing sucking disk 713 at this time, is then fixed
Sucker 713 is declined by driving, the height of decline is equal to the height of a pallet, and then being stayed by track sucker suction lowers
Pallet, then block tongue extends again, is stuck between bottom pallet 901 and penultimate pallet 902, then again track sucker
It drives bottom pallet 901 to move along track 714 and be moved to pallet to wait for 720 at position, penultimate pallet 902 and other
Pallet maintains original place to remain stationary due to being limited blend stop 711 and block tongue blocking;
Step 2: being driven to pallet after at position 720 pallet after static by track sucker, and track sucker unclamps, top
Suction pallet belt motor line 500 in be arranged vacuum chuck 510 decline adsorb the pallet that pallet waits at position 720, then will
It, which is moved, is placed at tray loading product on 730 namely pallet streamline 200, and pallet clamping cylinder clamps the pallet, then
U axis product is driven to draw the movement of mould group 400 in X-axis, Y-axis and Z-direction by manipulator module 300, until several micro- suctions
Disk 410 is moved to 120 top of carrier, and then spacing adjusts the distance between adjacent micro- sucker 410 of cylinder adjusting and makes it equal to carry
The distance between two neighboring product on tool 120, several micro- suckers 410 can arrange or along Y-axis along X axis
Arrangement, two kinds of arrangement modes can be converted, if arranging along X-axis, then the spacing for needing to adjust between micro- sucker 410 is equal to load
The distance between two neighboring product in X-direction on tool 120, if being similarly also required to this in Y-axis, micro- sucker 410 is from carrier
After drawing product on 120, Z axis mould group 340 drives micro- sucker 410 to rise and is moved to pallet dress along X-direction, Y direction
It carries at product above 730 pallet, the spacing then adjusted between micro- sucker 410 adapts it on pallet between adjacent product
Away from, method of adjustment and rule on carrier 120 before when absorption product it is identical, this will not be repeated here;
Step 3: if product quantity on carrier 100 and product quantity can be accommodated on pallet identical, the formation of carrier 100
After zero load tool 630, and after pallet is filled product, while starting pallet streamline 200 and carrier streamline 100,630 edges of zero load tool
Carrier streamline 100 be moved to unloaded 600 lower section of tool recycling belt motor line and static, unloaded tool is then drawn by sucker group
630 movements are simultaneously placed on 610 at unloaded tool recycling, while with the movement of carrier streamline 100, next load for being mounted with product
Tool 120, which is moved into 730 corresponding places at tray loading product, to be stopped and is clamped by carrier clamping cylinder 110, and fills product
Pallet wait blanking as pallet streamline 200 is moved to elsewhere, while inhaling the vacuum chuck in pallet belt motor line 500
510 absorption pallets wait at position 720 another empty pallet movement and are placed on 730 at tray loading product, start next round phase
Same operation;If it is unequal to accommodate product quantity on the product quantity and pallet on carrier 100, carrier streamline 100 and support
Disk streamline then respectively each leisure form unloaded tool 630 and pallet be filled product after start, the workflow after starting is with before
State identical, this will not be repeated here.
Recycled according to above-mentioned steps, only need manually each pile pallet is placed on 710 at pallet feed, remaining all by
Machine automated completion.
Preferably, above-mentioned apparatus all connects corresponding controller, for example PLC controller and relevant warning device mention
High accurancy and precision.
Automatic transplanter provided by the utility model waits for 720, pallet at position due to being provided with 710, pallet at pallet feed
It loads 730 at product, 710 bottom pallet 901 is first carried by block tongue at pallet feed, is moved after then being caught by track sucker
It moves to pallet and waits at this time bottom pallet 901 being forced to separate with the pallet above it 720 at position, then again by suction pallet
Pallet is waited for that at position 720 pallet absorption is placed at tray loading product 730 by the vacuum chuck 510 of belt motor line 500, so
The product on carrier 120 is placed on the pallet of tray loading product 730 by manipulator module 300 afterwards, in this way it is avoided that
Using manually single pallet is separated, to be conducive to the development of industrial automation.
Obviously, it is practical new without departing from this can to carry out various modification and variations to utility model by those skilled in the art
The spirit and scope of type.If these modifications and variations of the present invention belong to the claims of the present invention and its equivalent technology
Within the scope of, then the utility model is also intended to including these modification and variations.