CN115971002A - Stator copper line coating equipment with detect function - Google Patents
Stator copper line coating equipment with detect function Download PDFInfo
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- CN115971002A CN115971002A CN202211716122.1A CN202211716122A CN115971002A CN 115971002 A CN115971002 A CN 115971002A CN 202211716122 A CN202211716122 A CN 202211716122A CN 115971002 A CN115971002 A CN 115971002A
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- transplanting mechanism
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- 239000011248 coating agent Substances 0.000 title claims abstract description 126
- 238000000576 coating method Methods 0.000 title claims abstract description 126
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 229910052802 copper Inorganic materials 0.000 title claims description 4
- 239000010949 copper Substances 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 238000005303 weighing Methods 0.000 claims abstract description 33
- 239000000843 powder Substances 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 38
- 210000000078 claw Anatomy 0.000 claims description 19
- 230000033001 locomotion Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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Abstract
The invention discloses a stator copper wire coating device with a detection function, which comprises a rack, a weighing mechanism, a coating mechanism, a first transplanting mechanism and a second transplanting mechanism, wherein the rack is provided with a weighing mechanism; the first transplanting mechanism is used for bearing the stator, the stator is driven by the first transplanting mechanism to fall on the weighing mechanism to be weighed before coating the stator, and then the weighed stator is driven by the first transplanting mechanism to move to the position below the second transplanting mechanism; the second transplanting mechanism clamps and moves the weighed stator on the first transplanting mechanism into the coating mechanism, and after the coating mechanism coats the stator moved by the second transplanting mechanism, the second transplanting mechanism places the coated stator on the first transplanting mechanism; the first transplanting mechanism drives the coated stator to move towards the direction of the weighing mechanism and enables the coated stator to be placed on the weighing mechanism for weighing; in the invention, the stator before and after coating is weighed, so that the coated powder weight on the coated stator is judged to be qualified, thereby improving the coating quality of the stator.
Description
Technical Field
The invention belongs to the technical field of stator copper wire coating devices, and relates to stator copper wire coating equipment with a detection function.
Background
The Hairpin permanent magnet synchronous motor is gradually applied to the domestic driving motor market in a large scale, and compared with a traditional wound-rotor motor, due to the characteristic that a Hairpin copper wire is flat, the Hairpin permanent magnet synchronous motor has the advantages of smaller volume and higher power under the same power, and is the development direction of a next-generation new energy driving motor. In the production process of the stator, the stator needs to be coated, so that the stator copper wire is ensured to have good insulating property.
At present, most coating equipment preheats the tail end of a stator winding coil in the process of coating a stator, adheres electrostatic insulating powder after preheating is finished, and finally heats the stator winding coil to solidify the electrostatic insulating powder to finish the coating operation of the stator; the patent publication No. CNl15333310A discloses a coating device, which comprises a frame, a feeding mechanism, a coating mechanism, a fixed component, a lifting mechanism, a conveying mechanism and a rotating mechanism, wherein a stator is loaded in the device through the feeding mechanism, the fixed component extends into the stator and abuts against the stator, the lifting mechanism drives the fixed component to move up and down, the conveying mechanism drives the lifting mechanism to move up and down between the upper part of the feeding mechanism and the coating mechanism in a reciprocating manner, so that the stator is driven to be transferred into the coating mechanism from the feeding mechanism, the rotating mechanism drives the fixed component to rotate, the stator is driven to rotate, and the tail end of the stator is rotationally stained with insulating powder; however, in the device, whether the coated stator meets the coating requirement is not detected, and the processing quality cannot be guaranteed.
Disclosure of Invention
Aiming at the problems, the invention provides the stator copper wire coating equipment with the detection function, which well solves the problem that the coating device in the prior art cannot detect the coated stator.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a stator copper wire coating device with a detection function comprises a rack, and a weighing mechanism and a coating mechanism which are respectively arranged at two ends of the rack, wherein a first transplanting mechanism is arranged between the weighing mechanism and the coating mechanism, and a second transplanting mechanism is arranged above the first transplanting mechanism;
the first transplanting mechanism is used for bearing the stators, the stators are driven by the first transplanting mechanism to fall on the weighing mechanism to be weighed before coating the stators, and then the weighed stators are driven by the first transplanting mechanism to move to the position below the second transplanting mechanism;
the second transplanting mechanism clamps and moves the weighed stator on the first transplanting mechanism into the coating mechanism, and after the coating mechanism coats the stator moved by the second transplanting mechanism, the second transplanting mechanism places the coated stator on the first transplanting mechanism;
the first transplanting mechanism drives the coated stator to move towards the weighing mechanism and enables the coated stator to be placed on the weighing mechanism for weighing, and the system judges whether the coating is qualified or not according to the weight of the coated stator before and after the coating by the weighing mechanism.
Furthermore, the first transplanting mechanism comprises a linear module arranged on the rack, a sliding plate connected to the linear module, top cylinders arranged on two sides of the sliding plate and a top plate connected to the output end of the top cylinders, wherein a holding plate used for holding the stator is fixed on the top plate.
Further, the weighing mechanism comprises a supporting plate which is positioned above one end of the linear module and connected to the rack, an electronic platform scale arranged on the supporting plate and an adjusting part arranged on the electronic platform scale, wherein the adjusting part can carry stators with different sizes from the object supporting plate and weigh through the electronic platform scale.
Furthermore, the adjusting part comprises a first fixing plate fixed on the upper surface wall of the electronic platform scale, a rotating disc rotatably connected to the first fixing plate, and a plurality of supporting blocks uniformly distributed along the center of the rotating disc, the supporting blocks are slidably arranged on the first fixing plate, the rotating disc is connected with linkage rods in one-to-one correspondence with the supporting blocks, and one supporting block is connected with an adjusting screw rod through a threaded structure.
Further, the mechanism is transplanted to the second is including setting up in the linear guide at frame top, sliding connection in the removal frame on linear guide, connecting in the first driving source that removes frame one end, being fixed in the mounting panel that removes the frame middle part, being fixed in the electronic jar on the mounting panel, connecting in the second fixed plate on electronic jar output, connecting in the cylinder claw on the second fixed plate lower surface wall, electronic jar drives the cylinder claw and reciprocates for the centre gripping or place the stator, first driving source drives and removes frame and cylinder claw reciprocating motion between coating mechanism and first transplanting mechanism.
Furthermore, the top end of the cylinder claw is rotatably connected to the second fixing plate, the upper end of the cylinder claw is connected with the first gear, the lower surface wall of the second fixing plate is connected with the third cylinder, the output end of the third cylinder is connected with the first rack meshed with the first gear, and the first rack is slidably connected to the lower surface wall of the second fixing plate.
Furthermore, the coating mechanism comprises a coating barrel, a feed inlet connected to one side of the coating barrel, a vulcanizing barrel connected to the coating barrel, a vulcanizing plate arranged in the vulcanizing barrel, an air supply pipeline communicated with the bottom of the vulcanizing barrel and rotatably connected to the coating barrel, and a material conveying assembly positioned on one side of the vulcanizing barrel, wherein the material conveying assembly conveys the coating powder into the vulcanizing barrel from the bottom of the coating barrel, the lower end of the air supply pipeline is hinged to a second air cylinder through a connecting rod, and the other end of the second air cylinder is hinged to the side wall of the coating barrel.
Furthermore, a second supporting plate is fixed on one side of the upper end of the coating barrel, a swing rod is rotatably connected onto the second supporting plate, one end of the swing rod is connected with a cover plate, the other end of the swing rod is hinged with a first air cylinder, and the other end of the first air cylinder is hinged onto the second supporting plate.
Furthermore, the material conveying assembly comprises a material conveying pipe vertically arranged in the coating barrel, a conveying auger arranged in the material conveying pipe and a pneumatic motor connected to the top end of the conveying auger, a material outlet is formed in the upper end of the material conveying pipe, a material inlet hole is formed in the lower end of the material conveying pipe, and a material guide plate extending to one side of the vulcanizing barrel is arranged at the material outlet.
Further, one side in the frame is connected with the operating mode machine, all be provided with the cover plate around the frame, and the frame slides from top to bottom near one side of weighing mechanism and is provided with the shrouding, the top of shrouding is connected with the long cylinder that is fixed in the frame upper end.
Compared with the prior art, the invention has the following beneficial effects:
in the invention, the stators before and after coating are weighed through the first transplanting mechanism and the weighing mechanism, so that the coated stator is judged to be qualified in weight, and the coating quality of the stator is improved;
according to the invention, the cylinder claw on the second transplanting mechanism can drive the stator to rotate in the coating mechanism, so that the stator is uniformly coated with powder, and the coating quality is ensured;
in the invention, the air supply pipeline in the coating mechanism can rotate in a reciprocating way and drives the vulcanizing barrel to rotate in a reciprocating way, so that the coating powder in the vulcanizing barrel is uniformly coated on the stator copper wire, and the coating quality is improved.
Drawings
FIG. 1 is an overall perspective view of the present invention;
FIG. 2 is a schematic view of the overall structure of the interior of the frame according to the present invention;
FIG. 3 is a perspective view of a coating mechanism of the present invention;
FIG. 4 is a schematic view of the internal structure of the coating tank of the present invention;
FIG. 5 is a schematic view of the adjusting part according to the present invention;
FIG. 6 is a schematic view of a part of the first transplanting mechanism according to the present invention;
fig. 7 is a schematic view of the installation of the moving frame of the present invention.
In the figure: 1-a frame; 2-a weighing mechanism; 3-a coating mechanism; 4-a first transplanting mechanism; 5-a second transplanting mechanism; 6-working condition machine; 7-closing the plate; 8-long cylinder; 401-straight line module; 402-a slide plate; 403-top cylinder; 404-a top plate; 405-a holding plate; 201-a support plate; 202-electronic platform scale; 203-an adjustment part; 2031 — a first fixing plate; 2032-rotating disk; 2033-support block; 2034-linkage rod; 2035-adjusting screw rod; 501-linear guide rail; 502-a mobile rack; 503 — a first drive source; 504-a mounting plate; 505-electric cylinder; 506-cylinder jaws; 507-a first gear; 508-a third cylinder; 509-first rack; 510-a second fixation plate; 301-coating barrel; 302-a feed inlet; 303-vulcanizing barrel; 304-vulcanized board; 305-an air delivery conduit; 306-a feeding assembly; 307-a second cylinder; 308-a swing rod; 309-cover plate; 310-a first cylinder; 311-a second support plate; 3061-conveying pipe; 3062-conveying the packing auger; 3063-pneumatic motor; 3064-guide plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7, the stator copper wire coating device with the detection function according to the present invention comprises a frame 1, a weighing mechanism 2 and a coating mechanism 3 respectively disposed at two ends of the frame 1, wherein a first transplanting mechanism 4 is disposed between the weighing mechanism 2 and the coating mechanism 3, and a second transplanting mechanism 5 is disposed above the first transplanting mechanism 4; the frame 1 comprises a first bracket and a second bracket positioned below the first bracket;
in this embodiment, the first transplanting mechanism 4 includes a linear module 401, a sliding plate 402, a top cylinder 403 and a top plate 404, the linear module 401 is connected to the sliding plate 402, the top cylinder 403 and the sliding plate 402 are respectively provided with one on two sides, two ends of the top plate 404 are respectively connected to the output ends of the top cylinder 403, and a holding plate 405 for holding a stator is fixed on the top plate 404; moreover, linear bearings are fixed at four corners of the top plate 404, the linear bearings are matched with guide columns fixed on the sliding plate 402, and the stator is lifted and lowered under the action of the top cylinder 403;
correspondingly, the weighing mechanism 2 comprises a supporting plate 201 which is positioned above one end of the linear module 401 and connected to the second bracket, an electronic platform scale 202 which is arranged on the supporting plate 201, and an adjusting part 203 which is fixed on the electronic platform scale 202; initially, the object supporting plate 405 is located right above the adjusting part, the stator is firstly placed on the object supporting plate 405, the top cylinder 403 drives the top plate 404, the object supporting plate 405 and the stator thereon to descend, the adjusting part 203 penetrates through the object supporting plate 405 to support the stator, after the stator is weighed by the electronic platform scale 202, the top cylinder 403 drives the top plate 404 and the object supporting plate 405 to ascend, the stator is lifted again, and the stator moves towards the second transplanting mechanism 5 under the driving of the linear module 401;
in this embodiment, the adjusting portion 203 includes a first fixing plate 2031 fixed on an upper surface wall of the electronic platform scale 202, a rotating disc 2032 rotatably connected to the first fixing plate 2031, and a plurality of supporting blocks 2033 located at equal positions along a center of the rotating disc 2032, specifically, a lower surface wall of the rotating disc 2032 is connected to a rotating shaft, the rotating shaft is connected to the first fixing plate 2031 through a bearing block bearing structure, the supporting blocks 2033 are connected to the first fixing plate 2031 through a slide rail slider structure, the rotating disc 2032 is connected to linkage rods 2034 corresponding to the supporting blocks 2033 one to one, one supporting block 2033 is connected to an adjusting screw 2035 through a thread structure, one end of the adjusting screw 2035 far away from the supporting blocks 2033 is connected to a rotating base and a hand wheel, so as to support and rotate the adjusting screw 2035 conveniently, one side of the rotating base is provided with a handle screw capable of abutting against the adjusting screw 2035, and so as to lock a position of the adjusting screw 2035; the linkage rod 2034 is L-shaped, two ends of the linkage rod 2034 are hinged, when the adjusting screw 2035 drives one of the supporting blocks 2033 to slide, all the supporting blocks 2033 move simultaneously under the linkage of the rotating disc 2032 and the linkage rod 2034, so that stators with different sizes can be supported conveniently; correspondingly, a through hole for the supporting block 2033 to pass through and a notch communicated with the through hole are formed in the object supporting plate 405, so that the fault tolerance of the supporting block 2033 and the object supporting plate 405 is realized.
In this embodiment, the second transplanting mechanism 5 includes a linear guide 501 disposed on the top of the frame 1, a moving frame 502 slidably connected to the linear guide 501, a first driving source 503 connected to one end of the moving frame 502, a mounting plate 504 fixed to the middle of the moving frame 502, an electric cylinder 505 fixed to the mounting plate 504, a second fixing plate 510 connected to the output end of the electric cylinder 505, and a cylinder claw 506 connected to the lower surface wall of the second fixing plate 510; specifically, the first power source comprises a second rack fixed on one side of the linear guide rail 501, a servo motor installed on the moving frame 502 and a second gear connected to the output end of the servo motor, and the servo motor rotates and drives the moving frame 502 to slide on the linear guide rail 501 in a reciprocating manner through transmission between the second rack and the second gear;
preferably, the top end of the cylinder claw 506 is rotatably connected to the second fixing plate 510 through a rotary support, the upper end of the cylinder claw 506 is connected with a first gear 507, the lower surface wall of the second fixing plate 510 is connected with a third cylinder 508, the output end of the third cylinder 508 is connected with a first rack 509 meshed with the first gear 507, the first rack 509 is connected to the lower surface wall of the second fixing plate 510 through a sliding rail and sliding block structure, after the stator is placed on the coating mechanism 3 by the second transplanting mechanism 5, the third cylinder 508 stretches and retracts and can drive the cylinder claw 506 to rotate through the first rack 509 and the first gear 507, so that the powder coating on the stator is uniform, and the coating quality is ensured;
in this embodiment, the coating mechanism 3 comprises a coating barrel 301, a feed inlet 302 connected to one side of the coating barrel 301, a vulcanizing barrel 303 connected to the coating barrel 301, a vulcanizing plate 304 arranged in the vulcanizing barrel 303, an air feed pipeline 305 communicated with the bottom of the vulcanizing barrel 303 and rotatably connected to the coating barrel 301, and a material delivery component 306 positioned at one side of the vulcanizing barrel 303, wherein the material delivery component 306 delivers the coating powder into the vulcanizing barrel 303 from the bottom of the coating barrel 301, the lower end of the air feed pipeline 305 is hinged to a second air cylinder 307 through a connecting rod, and the other end of the second air cylinder 307 is hinged to the side wall of the coating barrel 301; specifically, a placing opening is formed in the upper wall of the coating barrel 301, the top end of the vulcanizing barrel 303 is located right below the placing opening, a plurality of vent holes are formed in the bottom surface of the vulcanizing barrel 303, the air supply pipeline 305 is connected with an air source and blows air into the vulcanizing barrel 303 through the vent holes, so that the coating powder in the vulcanizing barrel 303 is coated on a stator entering from the placing opening; moreover, the top end of the air supply pipeline 305 is fixedly connected with the lower surface wall of the vulcanizing barrel 303, when coating is carried out, the second air cylinder 307 is stretched and contracted, and the air supply pipeline 305 and the vulcanizing barrel 303 can be driven to rotate in a reciprocating manner at a certain angle through the connecting rod, so that the coating effect of the coating powder is improved; moreover, the side surface of the bottom of the coating barrel 301 is provided with a discharge hole, so that unused excess materials in the coating barrel 301 can be discharged, and the influence of deterioration of the excess materials on the coating quality of the next time is avoided;
specifically, the material conveying assembly 306 comprises a material conveying pipe 3061 vertically arranged in the coating barrel 301, a conveying auger 3062 arranged in the material conveying pipe 3061 and a pneumatic motor 3063 connected to the top end of the conveying auger 3062, a material outlet is arranged at the upper end of the material conveying pipe 3061, a material inlet hole is formed at the lower end of the material conveying pipe 3061, a material guide plate 3064 extending to one side of the vulcanizing barrel 303 is arranged at the material outlet, and the coating powder in the coating barrel 301 passes through the conveying auger 3062 from the bottom of the coating barrel 301 and is discharged from the material outlet, and enters the vulcanizing barrel 303 from the material guide plate 3064; continuous delivery of the coating powder is realized;
preferably, a second supporting plate 311 is fixed on one side of the upper end of the coating barrel 301, a swing rod 308 is rotatably connected to the second supporting plate 311, one end of the swing rod 308 is connected with a cover plate 309, the other end of the swing rod 308 is hinged with a first cylinder 310, and the other end of the first cylinder 310 is hinged to the second supporting plate 311; when coating is not performed any more, the first air cylinder 310 extends to drive the swing rod 308 to swing, so that the cover plate 309 is positioned at the placing opening of the coating barrel 301, and the phenomenon that impurities fall off when the coating barrel 301 is not used to influence the later-stage coating effect is avoided; when coating is carried out, the first air cylinder 310 shortens the driving swing rod 308 to reversely rotate, so that the cover plate 309 is positioned at one side of the placing opening of the coating barrel 301, and the stator can enter the vulcanizing barrel 303;
when the device is used, initially, the object supporting plate 405 is positioned right above the supporting block 2033, a stator to be coated is placed on the object supporting plate 405 through an external manipulator, the top cylinder 403 is shortened to drive the object supporting plate 405 to descend, the supporting block 2033 on the adjusting part 203 supports the stator through the object supporting plate 405, after the electronic platform scale 202 finishes weighing the stator before coating, the top cylinder 403 extends to enable the object supporting plate 405 to lift the stator again to be separated from the adjusting part 203, and then the linear module 401 drives the sliding plate 402 and the weighed stator to move towards the second transplanting mechanism 5;
then, the first driving source 503 on the second transplanting mechanism 5 drives the sliding frame to move right above the object supporting plate 405, the electric cylinder 505 drives the second fixing plate 510 and the cylinder claws 506 thereon to descend, so that the cylinder claws 506 extend into the stator, the cylinder claws 506 are spread and clamp the stator, then the electric cylinder 505 drives the cylinder claws 506 and the stator to ascend, the first driving source 503 drives the sliding frame and the stator thereon to move right above the coating barrel 301, and the electric cylinder 505 drives the second fixing plate 510 and the stator to enter the coating barrel 301 of the coating barrel 301;
then, the material conveying assembly 306 in the coating mechanism 3 conveys the coating powder in the coating barrel 301 to the vulcanizing barrel 303, the air exhaust pipeline is ventilated, and the coating powder in the vulcanizing barrel 303 is uniformly blown to the copper wires of the stator through the vulcanizing plate 304, so that the coating operation of the stator is completed;
finally, the electric cylinder 505 drives the coated stator to rise to a high position, the coated stator is placed on the object supporting plate 405 of the first transplanting mechanism 4 through a first power source, the linear module 401 of the first transplanting mechanism 4 drives the stator to move right above the adjusting part 203, the object supporting plate 405 and the stator on the object supporting plate are driven to descend by the top cylinder 403, the stator falls on the supporting block 2033, the electronic platform scale 202 weighs the coated stator, the weighed stator is lifted by the top cylinder 403 and the object supporting plate 405 again to be separated from the adjusting part 203, the system analyzes and compares the weighing results before and after the electronic platform scale 202, if the weight of the coated stator before and after coating meets the coating requirement, the coated stator is clamped to the next processing station by the external manipulator, and if the coated stator is not qualified, the coated stator is placed to a unqualified area by the external manipulator.
In this embodiment, one side of the rack 1 is connected with the working condition machine 6, which is used for controlling the executing elements in the invention, such as the electric cylinder 505, the top cylinder 403, the servo motor and the like, and realizing the input, analysis and comparison of the weighing value of the electronic platform scale 202; all set up all around frame 1 by the cover plate, and frame 1 slides from top to bottom near one side of weighing machine structure 2 and is provided with shrouding 7, the top of shrouding 7 is connected with the long cylinder 8 that is fixed in frame 1 upper end, the stator is placed or is got to the clamp to outside manipulator, and straight line module 401 drives when holding in the palm thing board 405 and being close to electronic platform scale 202, long cylinder 8 drives shrouding 7 upward movement, be convenient for the stator and pass through of other parts, treat the back, long cylinder 8 drives shrouding 7 downstream closed frame 1, avoid the coating powder pollution workshop environment that overflows in the coating mechanism 3.
In addition, in this embodiment, a laser sensor is disposed on the object supporting plate 405 to sense whether a stator exists, and sensors for sensing positions, such as proximity switches, are disposed in the first transplanting mechanism 4 and the second transplanting mechanism 5, which is convenient for implementing automated production of the present invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof.
Claims (10)
1. A stator copper line coating equipment with detect function which characterized in that: the automatic transplanting machine comprises a rack, and a weighing mechanism and a coating mechanism which are respectively arranged at two ends of the rack, wherein a first transplanting mechanism is arranged between the weighing mechanism and the coating mechanism, and a second transplanting mechanism is arranged above the first transplanting mechanism;
the first transplanting mechanism is used for bearing the stators, the stators are driven by the first transplanting mechanism to fall on the weighing mechanism to be weighed before coating the stators, and then the weighed stators are driven by the first transplanting mechanism to move to the position below the second transplanting mechanism;
the second transplanting mechanism clamps and moves the weighed stator on the first transplanting mechanism into the coating mechanism, and after the coating mechanism coats the stator moved by the second transplanting mechanism, the second transplanting mechanism places the coated stator on the first transplanting mechanism;
the first transplanting mechanism drives the coated stator to move towards the weighing mechanism and enables the coated stator to be placed on the weighing mechanism for weighing, and the system judges whether the coating is qualified or not according to the weight of the coated stator before and after the coating by the weighing mechanism.
2. The stator copper wire coating apparatus with detection function as claimed in claim 1, wherein: the first transplanting mechanism comprises a linear module arranged on the rack, a sliding plate connected to the linear module, top cylinders arranged on two sides of the sliding plate and a top plate connected to the output end of the top cylinders, wherein a supporting plate used for bearing a stator is fixed on the top plate.
3. The stator copper wire coating apparatus with detection function as claimed in claim 2, wherein: the weighing mechanism comprises a supporting plate, an electronic platform scale and an adjusting part, wherein the supporting plate is positioned above one end of the linear module and connected to the rack, the electronic platform scale is arranged on the supporting plate, the adjusting part is arranged on the electronic platform scale, and the adjusting part can carry stators with different sizes from the object supporting plate and weigh through the electronic platform scale.
4. The stator copper wire coating apparatus with detection function as claimed in claim 3, wherein: the adjusting portion comprises a first fixing plate fixed on the upper surface wall of the electronic platform scale, a rotating disc rotatably connected onto the first fixing plate, and a plurality of supporting blocks uniformly distributed along the center of the rotating disc, the supporting blocks are slidably arranged on the first fixing plate, the rotating disc is connected with linkage rods in one-to-one correspondence with the supporting blocks, and one supporting block is connected with an adjusting screw rod through a threaded structure.
5. The stator copper wire coating apparatus with detection function as claimed in claim 1, wherein: the mechanism is transplanted to the second including setting up in linear guide at frame top, sliding connection in linear guide on the removal frame, connecting in the first driving source that removes frame one end, being fixed in the mounting panel that removes the frame middle part, being fixed in electronic jar on the mounting panel, connecting in the second fixed plate on electronic jar output, connecting in the cylinder claw on the second fixed plate lower table wall, electronic jar drives the cylinder claw and reciprocates for the centre gripping or place the stator, first driving source drives and removes frame and cylinder claw reciprocating motion between coating mechanism and first transplanting mechanism.
6. The stator copper wire coating apparatus with detection function as claimed in claim 5, wherein: the top end of the cylinder claw is rotatably connected to the second fixing plate, the upper end of the cylinder claw is connected with a first gear, a third cylinder is connected to the lower surface wall of the second fixing plate, the output end of the third cylinder is connected with a first rack meshed with the first gear, and the first rack is slidably connected to the lower surface wall of the second fixing plate.
7. The stator copper wire coating apparatus with detection function as claimed in claim 1, wherein: the coating mechanism comprises a coating barrel, a feed inlet connected to one side of the coating barrel, a vulcanizing barrel connected to the coating barrel, a vulcanizing plate arranged in the vulcanizing barrel, an air supply pipeline communicated with the bottom of the vulcanizing barrel and rotatably connected to the coating barrel, and a material conveying assembly located at one side of the vulcanizing barrel, wherein the material conveying assembly conveys coating powder into the vulcanizing barrel from the bottom of the coating barrel, the lower end of the air supply pipeline is hinged to a second air cylinder through a connecting rod, and the other end of the second air cylinder is hinged to the side wall of the coating barrel.
8. The stator copper wire coating apparatus with detection function as claimed in claim 7, wherein: a second supporting plate is fixed on one side of the upper end of the coating barrel, a swing rod is rotatably connected to the second supporting plate, one end of the swing rod is connected with a cover plate, the other end of the swing rod is hinged to a first air cylinder, and the other end of the first air cylinder is hinged to the second supporting plate.
9. The stator copper wire coating apparatus with detection function as claimed in claim 7, wherein: the material conveying assembly comprises a material conveying pipe vertically arranged in the coating barrel, a conveying auger arranged in the material conveying pipe and a pneumatic motor connected to the top end of the conveying auger, a material outlet is formed in the upper end of the material conveying pipe, a material inlet hole is formed in the lower end of the material conveying pipe, and a material guide plate extending to one side of the vulcanizing barrel is arranged at the material outlet.
10. The stator copper wire coating apparatus with detection function as claimed in claim 1, wherein: one side in the frame is connected with the operating mode machine, all be provided with the cover plate around the frame, and the frame slides from top to bottom near one side of weighing mechanism and is provided with the shrouding, the top of shrouding is connected with the long cylinder that is fixed in the frame upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211716122.1A CN115971002B (en) | 2022-12-28 | 2022-12-28 | Stator copper line coating equipment with detect function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211716122.1A CN115971002B (en) | 2022-12-28 | 2022-12-28 | Stator copper line coating equipment with detect function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115971002A true CN115971002A (en) | 2023-04-18 |
| CN115971002B CN115971002B (en) | 2023-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211716122.1A Active CN115971002B (en) | 2022-12-28 | 2022-12-28 | Stator copper line coating equipment with detect function |
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Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1146605A (en) * | 1966-04-01 | 1969-03-26 | Emerson Electric Co | Stator coating |
| EP0136897A2 (en) * | 1983-10-04 | 1985-04-10 | Cherlyn Electronics Limited | Mixing of printing inks |
| JP2000304602A (en) * | 1999-04-23 | 2000-11-02 | Hitachi Cable Ltd | Evaluating device for moldability of stator coil |
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| CN115971002B (en) | 2023-11-10 |
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