CN115971002B - Stator copper line coating equipment with detect function - Google Patents
Stator copper line coating equipment with detect function Download PDFInfo
- Publication number
- CN115971002B CN115971002B CN202211716122.1A CN202211716122A CN115971002B CN 115971002 B CN115971002 B CN 115971002B CN 202211716122 A CN202211716122 A CN 202211716122A CN 115971002 B CN115971002 B CN 115971002B
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- 239000011248 coating agent Substances 0.000 title claims abstract description 119
- 238000000576 coating method Methods 0.000 title claims abstract description 119
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229910052802 copper Inorganic materials 0.000 title claims description 4
- 239000010949 copper Substances 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 123
- 238000005303 weighing Methods 0.000 claims abstract description 33
- 239000000843 powder Substances 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 21
- 210000000078 claw Anatomy 0.000 claims description 20
- 238000009434 installation Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Coating Apparatus (AREA)
Abstract
The invention discloses stator copper wire coating equipment with a detection function, which comprises a frame, a weighing mechanism, a coating mechanism, a first transplanting mechanism and a second transplanting mechanism, wherein the weighing mechanism is arranged on the frame; the first transplanting mechanism is used for accommodating the stator, the stator is driven to fall on the weighing mechanism to weigh before coating the stator, and then the first transplanting mechanism drives the weighed stator to move below the second transplanting mechanism; the second transplanting mechanism clamps and moves the weighed stator on the first transplanting mechanism into the coating mechanism, and after the coating mechanism coats the stator moved by the second transplanting mechanism, the second transplanting mechanism places the coated stator on the first transplanting mechanism; the first transplanting mechanism drives the coated stator to move towards the weighing mechanism and enables the coated stator to be placed in the weighing mechanism for weighing; in the invention, the stators before and after coating are weighed, so that the weight of the coating powder on the coated stators is judged to be qualified, and the quality of the coating of the stators is improved.
Description
Technical Field
The invention belongs to the technical field of stator copper wire coating devices, and relates to stator copper wire coating equipment with a detection function.
Background
Compared with the traditional wound motor, the Hair-pin permanent magnet synchronous motor is gradually applied in a large scale in the domestic driving motor market, and the Hair-pin permanent magnet synchronous motor has smaller motor volume and higher power under the same power due to the flat characteristic of a Hair pin copper wire, so that the Hair-pin permanent magnet synchronous motor is the development direction of the next generation new energy driving motor. In the stator production process, the stator needs to be coated, so that the stator copper wire is ensured to have good insulating property.
At present, most coating equipment preheats the tail end of a stator winding coil in stator coating, is smeared with electrostatic insulating powder after the preheating is finished, and finally is heated to solidify the electrostatic insulating powder to finish the coating operation of the stator; the patent publication No. CNl15333310A discloses a coating device, which comprises a frame, a feeding mechanism, a coating mechanism, a fixing assembly, a lifting mechanism, a conveying mechanism and a rotating mechanism, wherein the stator is loaded through the feeding mechanism, the fixing assembly stretches into the stator and abuts against the stator, the lifting mechanism drives the fixing assembly to lift and move, the conveying mechanism drives the lifting mechanism to reciprocate between the upper part of the feeding mechanism and the coating mechanism, the stator is driven to be transferred into the coating mechanism by the feeding mechanism, the rotating mechanism drives the fixing assembly to rotate, the stator is driven to rotate, and the tail end of the stator is rotated to be dipped with insulating powder; however, the device does not detect whether the coated stator meets the coating requirement, and the processing quality cannot be ensured.
Disclosure of Invention
Aiming at the problems, the invention provides a stator copper wire coating device with a detection function, which well solves the problem that a coating device in the prior art cannot detect a coated stator.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the stator copper wire coating equipment with the detection function comprises a frame, a weighing mechanism and a coating mechanism which are respectively arranged at two ends of the frame, wherein a first transplanting mechanism is arranged between the weighing mechanism and the coating mechanism, and a second transplanting mechanism is arranged above the first transplanting mechanism;
the first transplanting mechanism is used for bearing the stator, the stator is driven to fall on the weighing mechanism to weigh before coating the stator, and then the first transplanting mechanism drives the weighed stator to move below the second transplanting mechanism;
the second transplanting mechanism clamps and moves the weighed stator on the first transplanting mechanism to the coating mechanism, and after the coating mechanism coats the stator moved by the second transplanting mechanism, the second transplanting mechanism places the coated stator on the first transplanting mechanism;
the first transplanting mechanism drives the coated stator to move towards the weighing mechanism, the coated stator is placed in the weighing mechanism for weighing, and the system judges whether the stator is qualified or not by the weight before and after coating through the weighing mechanism.
Further, the first transplanting mechanism comprises a linear module arranged on the frame, a sliding plate connected to the linear module, top cylinders arranged on two sides of the sliding plate and a top plate connected to the output end of the top cylinders, and a supporting plate for supporting the stator is fixed on the top plate.
Further, the weighing mechanism comprises a supporting plate, an electronic platform scale and an adjusting part, wherein the supporting plate is located above one end of the linear module and connected to the frame, the electronic platform scale is arranged on the supporting plate, the adjusting part is arranged on the electronic platform scale, and the adjusting part can receive stators with different sizes from the object supporting plate and weigh through the electronic platform scale.
Further, the adjusting part comprises a first fixed plate fixed on the upper surface wall of the electronic platform scale, a rotating disc rotationally connected to the first fixed plate, and a plurality of supporting blocks uniformly distributed along the center of the rotating disc, wherein the supporting blocks are arranged on the first fixed plate in a sliding mode, linkage rods in one-to-one correspondence with the supporting blocks are connected to the rotating disc, and an adjusting screw rod is connected to one supporting block through a threaded structure.
Further, the second transplanting mechanism comprises a linear guide rail arranged at the top of the frame, a movable frame connected to the linear guide rail in a sliding manner, a first driving source connected to one end of the movable frame, a mounting plate fixed at the middle of the movable frame, an electric cylinder fixed on the mounting plate, a second fixing plate connected to the output end of the electric cylinder, and a cylinder claw connected to the lower surface wall of the second fixing plate, wherein the electric cylinder drives the cylinder claw to move up and down to clamp or place the stator, and the first driving source drives the movable frame and the cylinder claw to reciprocate between the coating mechanism and the first transplanting mechanism.
Further, the top of cylinder claw rotates to be connected on the second fixed plate, and the upper end of cylinder claw is connected with first gear, be connected with the third cylinder on the lower surface wall of second fixed plate, the output of third cylinder is connected with the first rack with first gear engaged with, first rack sliding connection is on the lower surface wall of second fixed plate.
Further, the coating mechanism comprises a coating barrel, a feed inlet connected to one side of the coating barrel, a vulcanizing barrel connected to the inside of the coating barrel, a vulcanizing plate arranged in the vulcanizing barrel, an air supply pipeline communicated with the bottom of the vulcanizing barrel and rotationally connected to the coating barrel, and a material conveying component positioned on one side of the vulcanizing barrel, wherein the material conveying component conveys coating powder into the vulcanizing barrel from the bottom of the coating barrel, a second air cylinder is hinged to the lower end of the air supply pipeline through a connecting rod, and the other end of the second air cylinder is hinged to the side wall of the coating barrel.
Further, one side of the upper end of the coating barrel is fixedly provided with a second supporting plate, a swinging rod is rotatably connected to the second supporting plate, one end of the swinging rod is connected with a cover plate, the other end of the swinging rod is hinged with a first air cylinder, and the other end of the first air cylinder is hinged to the second supporting plate.
Further, the conveying assembly comprises a conveying pipe vertically arranged in the coating barrel, a conveying auger arranged in the conveying pipe and a pneumatic motor connected to the top end of the conveying auger, a discharge hole is formed in the upper end of the conveying pipe, a feed guide plate extending to one side of the vulcanizing barrel is arranged at the lower end of the conveying pipe, and the conveying assembly is provided with a guide plate extending to one side of the vulcanizing barrel at the discharge hole.
Further, one side in the frame is connected with the operating mode machine, all be provided with the cover plate around the frame, and the frame is close to one side of weighing mechanism and slides from top to bottom and be provided with the shrouding, the top of shrouding is connected with the long cylinder that is fixed in the frame upper end.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the stator before and after coating is weighed through the first transplanting mechanism and the weighing mechanism, so that the weight of the coating powder on the coated stator is judged to be qualified, and the coating quality of the stator is improved;
according to the invention, the cylinder claw on the second transplanting mechanism can drive the stator to rotate in the coating mechanism, so that the coating powder on the stator is uniformly coated, and the coating quality is ensured;
according to the invention, the air supply pipeline in the coating mechanism can rotate in a reciprocating manner and drive the vulcanizing barrel to rotate in a reciprocating manner, so that the coating powder in the vulcanizing barrel is uniformly coated on the stator copper wire, and the coating quality is improved.
Drawings
FIG. 1 is an overall perspective view of the present invention;
FIG. 2 is a schematic view of the overall structure of the frame in the present invention;
FIG. 3 is a perspective view of the coating mechanism of the present invention;
FIG. 4 is a schematic view showing the internal structure of the coating bucket according to the present invention;
FIG. 5 is a schematic view of the structure of the adjusting part in the present invention;
fig. 6 is a schematic view of a part of the first transplanting mechanism in the present invention;
fig. 7 is a schematic view showing the installation of the moving frame in the present invention.
In the figure: 1-a frame; 2-a weighing mechanism; 3-a coating mechanism; 4-a first transplanting mechanism; 5-a second transplanting mechanism; 6-working condition machine; 7-sealing plates; 8-a long cylinder; 401-a linear module; 402-skateboards; 403-top cylinder; 404-top plate; 405-a carrier plate; 201-a support plate; 202-an electronic platform scale; 203-an adjusting part; 2031-a first fixing plate; 2032-a rotating disk; 2033-support blocks; 2034-linkage rod; 2035-adjusting screw rod; 501-linear guide rail; 502-moving a rack; 503-a first drive source; 504-mounting plate; 505-electric cylinders; 506-cylinder claw; 507—a first gear; 508-a third cylinder; 509-a first rack; 510-a second fixing plate; 301-coating barrel; 302, a charging port; 303-a vulcanizing barrel; 304-vulcanizing plate; 305-an air supply pipeline; 306-a material conveying component; 307-second cylinder; 308-swinging rod; 309-cover plate; 310-a first cylinder; 311-a second support plate; 3061-a feed conveyor pipe; 3062-conveying auger; 3063—a pneumatic motor; 3064-guide plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-7, the stator copper wire coating equipment with the detection function comprises a frame 1, a weighing mechanism 2 and a coating mechanism 3 which are respectively arranged at two ends of the frame 1, wherein a first transplanting mechanism 4 is arranged between the weighing mechanism 2 and the coating mechanism 3, and a second transplanting mechanism 5 is arranged above the first transplanting mechanism 4; the frame 1 comprises a first bracket and a second bracket positioned below the first bracket;
in this embodiment, the first transplanting mechanism 4 includes a linear module 401, a sliding plate 402, a top cylinder 403 and a top plate 404, wherein the linear module 401 is disposed on the second support, the sliding plate 402 is connected to the linear module 401, two sides of the top cylinder 403 and the sliding plate 402 are respectively provided with one, two ends of the top plate 404 are respectively connected to an output end of the top cylinder 403, and a supporting plate 405 for supporting a stator is fixed on the top plate 404; moreover, linear bearings are fixed at four corners of the top plate 404, and are matched with guide posts fixed on the sliding plate 402, so that lifting and lowering of the stator are realized under the action of the top cylinder 403;
correspondingly, the weighing mechanism 2 comprises a supporting plate 201 which is positioned above one end of the linear module 401 and connected to the second bracket, an electronic platform balance 202 which is arranged on the supporting plate 201, and an adjusting part 203 which is fixed on the electronic platform balance 202; initially, the supporting plate 405 is located right above the adjusting part, the stator is firstly placed on the supporting plate 405, the top cylinder 403 drives the top plate 404, the supporting plate 405 and the stator thereon to descend, the adjusting part 203 passes through the supporting plate 405 to support the stator, after the electronic platform scale 202 weighs the stator, the top cylinder 403 drives the top plate 404 and the supporting plate 405 to ascend, the stator is lifted again, and the stator is driven by the linear module 401 to move towards the second transplanting mechanism 5;
in this embodiment, the adjusting portion 203 includes a first fixing plate 2031 fixed on the upper surface wall of the electronic platform balance 202, a rotating disc 2032 rotatably connected to the first fixing plate 2031, and a plurality of supporting blocks 2033 along the center of the rotating disc 2032, specifically, the lower surface wall of the rotating disc 2032 is connected with a rotating shaft, the rotating shaft is connected to the first fixing plate 2031 through a bearing seat bearing structure, the supporting blocks 2033 are connected to the first fixing plate 2031 through a sliding rail sliding block structure, the rotating disc 2032 is connected with linkage rods 2034 corresponding to the supporting blocks 2033 one by one, one end of the supporting block 2033, far away from the supporting blocks 2035, of the adjusting screw 2035 is connected with a rotating seat and a hand wheel, so as to support and rotate the adjusting screw 2035 conveniently, and a handle screw capable of abutting against the adjusting screw 2035 is arranged on one side of the rotating seat for locking the position of the adjusting screw 2035; the linkage rod 2034 is in an L shape, both ends of the linkage rod 2034 are connected in a hinged manner, when the adjusting screw 2035 drives one of the supporting blocks 2033 to slide, all the supporting blocks 2033 move simultaneously under the linkage of the rotating disc 2032 and the linkage rod 2034, so that stators with different sizes can be supported conveniently; correspondingly, a through hole for the supporting block 2033 to pass through and a notch communicated with the through hole are formed in the object supporting plate 405, so that fault tolerance of the supporting block 2033 and the object supporting plate 405 is realized.
In this embodiment, the second transplanting mechanism 5 includes a linear guide 501 disposed on the top of the frame 1, a moving frame 502 slidably connected to the linear guide 501, a first driving source 503 connected to one end of the moving frame 502, an installation plate 504 fixed in the middle of the moving frame 502, an electric cylinder 505 fixed on the installation plate 504, a second fixing plate 510 connected to the output end of the electric cylinder 505, and an air cylinder claw 506 connected to the lower surface wall of the second fixing plate 510; specifically, the first power source includes a second rack fixed on one side of the linear guide 501, a servo motor installed on the moving frame 502, and a second gear connected to an output end of the servo motor, where the servo motor rotates and drives the moving frame 502 to slide reciprocally on the linear guide 501 through transmission between the second rack and the second gear;
preferably, the top end of the cylinder claw 506 is rotatably connected to the second fixed plate 510 through a rotary support, the upper end of the cylinder claw 506 is connected with a first gear 507, the lower surface wall of the second fixed plate 510 is connected with a third cylinder 508, the output end of the third cylinder 508 is connected with a first rack 509 meshed with the first gear 507, the first rack 509 is connected to the lower surface wall of the second fixed plate 510 through a sliding rail and sliding block structure, after the second transplanting mechanism 5 places the stator in the coating mechanism 3, the third cylinder 508 stretches and contracts to drive the cylinder claw 506 to rotate through the first rack 509 and the first gear 507, so that coating powder on the stator is uniformly coated, and the coating quality is ensured;
in the embodiment, the coating mechanism 3 comprises a coating barrel 301, a feed inlet 302 connected to one side of the coating barrel 301, a vulcanizing barrel 303 connected to the coating barrel 301, a vulcanizing plate 304 arranged in the vulcanizing barrel 303, an air supply pipeline 305 communicated with the bottom of the vulcanizing barrel 303 and rotationally connected to the coating barrel 301, and a material conveying component 306 positioned on one side of the vulcanizing barrel 303, wherein the material conveying component 306 conveys coating powder into the vulcanizing barrel 303 from the bottom of the coating barrel 301, the lower end of the air supply pipeline 305 is hinged with a second cylinder 307 through a connecting rod, and the other end of the second cylinder 307 is hinged to the side wall of the coating barrel 301; specifically, a placement opening is formed in the upper surface wall of the coating barrel 301, the top end of the vulcanizing barrel 303 is located right below the placement opening, a plurality of ventilation holes are formed in the bottom surface of the vulcanizing barrel 303, an air supply pipeline 305 is connected with an air source and blows air into the vulcanizing barrel 303 through the ventilation holes, and coating powder in the vulcanizing barrel 303 is coated on a stator entering from the placement opening; furthermore, the top end of the air supply pipeline 305 is fixedly connected with the lower surface wall of the vulcanizing barrel 303, and when in coating, the second air cylinder 307 stretches and contracts to drive the air supply pipeline 305 and the vulcanizing barrel 303 to perform reciprocating rotation at a certain angle through the connecting rod, so that the coating effect of coating powder is improved; a discharge hole is arranged on the side surface of the bottom of the coating barrel 301, so that unused residual materials in the coating barrel 301 can be discharged, and the quality of the next coating is prevented from being affected by the deterioration of the residual materials;
specifically, the material conveying assembly 306 includes a material conveying pipe 3061 vertically arranged in the coating barrel 301, a conveying auger 3062 installed in the material conveying pipe 3061, and a pneumatic motor 3063 connected to the top end of the conveying auger 3062, a material outlet is arranged at the upper end of the material conveying pipe 3061, a material inlet is arranged at the lower end of the material conveying pipe 3061, a material guide plate 3064 extending to one side of the vulcanizing barrel 303 is arranged at the material outlet, and coating powder in the coating barrel 301 passes through the conveying auger 3062 from the bottom of the coating barrel 301 and is discharged from the material outlet, and enters the vulcanizing barrel 303 from the material guide plate 3064; continuous conveying of the coating powder is realized;
preferably, a second supporting plate 311 is fixed on one side of the upper end of the coating barrel 301, a swinging rod 308 is rotatably connected to the second supporting plate 311, one end of the swinging rod 308 is connected with a cover plate 309, the other end of the swinging rod 308 is hinged with a first air cylinder 310, and the other end of the first air cylinder 310 is hinged to the second supporting plate 311; when coating is not performed any more, the first air cylinder 310 stretches to drive the swing rod 308 to swing, so that the cover plate 309 is positioned at the placement opening of the coating barrel 301, and the influence of impurities falling off when the coating barrel 301 is not used on the later coating effect is avoided; when coating is performed, the first air cylinder 310 shortens and drives the swing rod 308 to rotate reversely, so that the cover plate 309 is positioned on one side of the placing opening of the coating barrel 301, and the stator can enter the vulcanizing barrel 303;
when the invention is used, initially, the object supporting plate 405 is positioned right above the supporting block 2033, a stator to be coated is placed on the object supporting plate 405 by an external manipulator, the object supporting plate 405 is driven to descend by the top cylinder 403, the stator is supported by the supporting block 2033 on the adjusting part 203 through the object supporting plate 405, after the electronic platform scale 202 finishes weighing the stator before coating, the top cylinder 403 stretches to enable the object supporting plate 405 to lift the stator again to be separated from the adjusting part 203, and then the slide plate 402 and the weighed stator are driven by the linear module 401 to move towards the second transplanting mechanism 5;
then, the first driving source 503 on the second transplanting mechanism 5 drives the sliding frame to move right above the object supporting plate 405, the electric cylinder 505 drives the second fixing plate 510 and the cylinder claw 506 thereon to descend and enable the cylinder claw 506 to extend into the stator, the cylinder claw 506 is spread and clamps the stator, then the electric cylinder 505 drives the cylinder claw 506 and the stator to ascend, the first driving source 503 drives the sliding frame and the stator thereon to move right above the coating barrel 301, and the electric cylinder 505 drives the second fixing plate 510 and the stator to enter the coating barrel 301 of the coating barrel 301;
then, a material conveying component 306 in the coating mechanism 3 conveys coating powder in the coating barrel 301 into the vulcanizing barrel 303, the air discharge pipeline is ventilated, and the coating powder in the vulcanizing barrel 303 is uniformly blown onto copper wires of the stator through a vulcanizing plate 304, so that the coating operation of the stator is completed;
finally, the electric cylinder 505 drives the coated stator to rise to a high position, the coated stator is placed on the object supporting plate 405 of the first transplanting mechanism 4 through the first power source, then the linear module 401 of the first transplanting mechanism 4 drives the stator to move right above the adjusting part 203, the top cylinder 403 drives the object supporting plate 405 and the stator thereon to descend, the stator falls on the supporting block 2033, the electronic platform scale 202 weighs the coated stator, the weighed stator is lifted by the top cylinder 403 and the object supporting plate 405 again to be separated from the adjusting part 203, the system analyzes and compares the weighing results before and after the stator is coated through the electronic platform scale 202, if the weight before and after the stator is coated meets the coating requirement, the external manipulator clamps the coated stator to the next processing station, and if the stator is disqualified, the external manipulator places the coated stator in a disqualified area.
In the embodiment, one side of the frame 1 is connected with a working condition machine 6, which is used for controlling each executing piece in the invention, such as an electric cylinder 505, a top cylinder 403, a servo motor and the like, and realizing the input, analysis and comparison of the weighing value of the electronic platform balance 202; the frame 1 all sets up by the cover plate around, and the frame 1 is close to one side of weighing machine constructs 2 and slides from top to bottom and be provided with shrouding 7, the top of shrouding 7 is connected with the long cylinder 8 that is fixed in frame 1 upper end, outside manipulator places or presss from both sides and get the stator, and when straight line module 401 drove and hold in the palm thing board 405 and be close to electronic platform balance 202, long cylinder 8 drives shrouding 7 upward movement, be convenient for the stator and other part's pass through, after waiting to pass through, long cylinder 8 drives shrouding 7 downward movement and seals frame 1, avoid the coating powder pollution workshop environment that overflows in the coating machine constructs 3.
In addition, in this embodiment, a laser sensor is disposed on the object supporting plate 405 to sense whether a stator exists, and sensors for sensing positions such as a proximity switch are further disposed in the first transplanting mechanism 4 and the second transplanting mechanism 5, so that the automatic production of the present invention is facilitated, and the laser sensor, the proximity switch, etc. are all in the prior art and are not described herein.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (4)
1. Stator copper line coating equipment with detect function, its characterized in that: the automatic transplanting machine comprises a frame, a weighing mechanism and a coating mechanism which are respectively arranged at two ends of the frame, wherein a first transplanting mechanism is arranged between the weighing mechanism and the coating mechanism, and a second transplanting mechanism is arranged above the first transplanting mechanism;
the first transplanting mechanism is used for bearing the stator, the stator is driven to fall on the weighing mechanism to weigh before coating the stator, and then the first transplanting mechanism drives the weighed stator to move below the second transplanting mechanism;
the second transplanting mechanism clamps and moves the weighed stator on the first transplanting mechanism to the coating mechanism, and after the coating mechanism coats the stator moved by the second transplanting mechanism, the second transplanting mechanism places the coated stator on the first transplanting mechanism;
the first transplanting mechanism drives the coated stator to move towards the weighing mechanism and enables the coated stator to be placed in the weighing mechanism for weighing, and the system judges whether the stator is qualified or not by the weight before and after being coated through the weighing mechanism;
the first transplanting mechanism comprises a linear module arranged on the frame, a sliding plate connected to the linear module, top cylinders arranged on two sides of the sliding plate and a top plate connected to the output end of the top cylinders, and a supporting plate for supporting the stator is fixed on the top plate; the weighing mechanism comprises a supporting plate, an electronic platform balance and an adjusting part, wherein the supporting plate is positioned above one end of the linear module and connected to the rack, the electronic platform balance is arranged on the supporting plate, the adjusting part is arranged on the electronic platform balance, and the adjusting part can receive stators with different sizes from the object supporting plate and weigh through the electronic platform balance;
the second transplanting mechanism comprises a linear guide rail arranged at the top of the frame, a moving frame connected to the linear guide rail in a sliding manner, a first driving source connected to one end of the moving frame, a mounting plate fixed at the middle of the moving frame, an electric cylinder fixed on the mounting plate, a second fixing plate connected to the output end of the electric cylinder, and an air cylinder claw connected to the lower surface wall of the second fixing plate, wherein the electric cylinder drives the air cylinder claw to move up and down to clamp or place a stator, and the first driving source drives the moving frame and the air cylinder claw to reciprocate between the coating mechanism and the first transplanting mechanism;
the coating mechanism comprises a coating barrel, a feed inlet connected to one side of the coating barrel, a vulcanizing barrel connected to the inside of the coating barrel, a vulcanizing plate arranged in the vulcanizing barrel, an air supply pipeline communicated with the bottom of the vulcanizing barrel and rotationally connected to the coating barrel, and a material conveying component positioned at one side of the vulcanizing barrel, wherein the material conveying component conveys coating powder into the vulcanizing barrel from the bottom of the coating barrel, the lower end of the air supply pipeline is hinged with a second cylinder through a connecting rod, and the other end of the second cylinder is hinged to the side wall of the coating barrel; the bottom surface of the vulcanizing barrel is provided with a plurality of vent holes, and the air supply pipeline is connected with an air source and blows air into the vulcanizing barrel through the vent holes; a second supporting plate is fixed on one side of the upper end of the coating barrel, a swing rod is rotatably connected to the second supporting plate, one end of the swing rod is connected with a cover plate, the other end of the swing rod is hinged with a first air cylinder, and the other end of the first air cylinder is hinged to the second supporting plate; the conveying assembly comprises a conveying pipe vertically arranged in the coating barrel, a conveying auger arranged in the conveying pipe and a pneumatic motor connected to the top end of the conveying auger, a discharge hole is formed in the upper end of the conveying pipe, a feed hole is formed in the lower end of the conveying pipe, and a guide plate extending to one side of the vulcanizing barrel is arranged at the discharge hole.
2. The stator copper wire coating apparatus with a detection function according to claim 1, wherein: the adjusting part comprises a first fixed plate fixed on the upper surface wall of the electronic platform scale, a rotating disc connected to the first fixed plate in a rotating way, and a plurality of supporting blocks uniformly distributed along the center of the rotating disc, wherein the supporting blocks are arranged on the first fixed plate in a sliding way, the rotating disc is connected with linkage rods in one-to-one correspondence with the supporting blocks, and one supporting block is connected with an adjusting screw rod through a threaded structure.
3. The stator copper wire coating apparatus with a detection function according to claim 1, wherein: the top of cylinder claw rotates to be connected on the second fixed plate, and the upper end of cylinder claw is connected with first gear, be connected with the third cylinder on the lower table wall of second fixed plate, the output of third cylinder is connected with the first rack with first gear engaged with, first rack sliding connection is on the lower table wall of second fixed plate.
4. The stator copper wire coating apparatus with a detection function according to claim 1, wherein: one side in the frame is connected with the operating mode machine, all be provided with the cover plate around the frame, and the frame is close to one side of weighing mechanism and slides from top to bottom and be provided with the shrouding, the top of shrouding is connected with the long cylinder that is fixed in the frame upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211716122.1A CN115971002B (en) | 2022-12-28 | 2022-12-28 | Stator copper line coating equipment with detect function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211716122.1A CN115971002B (en) | 2022-12-28 | 2022-12-28 | Stator copper line coating equipment with detect function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115971002A CN115971002A (en) | 2023-04-18 |
| CN115971002B true CN115971002B (en) | 2023-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211716122.1A Active CN115971002B (en) | 2022-12-28 | 2022-12-28 | Stator copper line coating equipment with detect function |
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| CN (1) | CN115971002B (en) |
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| CN115971002A (en) | 2023-04-18 |
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