CN115815200B - Mud-sand separating equipment for machine-made sand production - Google Patents
Mud-sand separating equipment for machine-made sand production Download PDFInfo
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- CN115815200B CN115815200B CN202310054457.XA CN202310054457A CN115815200B CN 115815200 B CN115815200 B CN 115815200B CN 202310054457 A CN202310054457 A CN 202310054457A CN 115815200 B CN115815200 B CN 115815200B
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
The utility model relates to mud-sand separating equipment for machine-made sand production, which comprises a base, a first conveying belt main body, a cleaning tank, a second conveying belt main body, a drying box, a lifting part and a buffering part, wherein a supporting seat is fixedly arranged on the base, machine-made sand is conveyed into the cleaning tank through the first conveying belt main body and then is supported by a discharging hopper, so that each face hopper of the machine-made sand can be fully soaked and cleaned by water in the cleaning tank to remove mud, and the condition of incomplete cleaning does not exist; when the machine-made sand enters the drying box, the buffer roller rotates conveniently and the machine-made sand slides in the opposite direction, so that the descending of the machine-made sand can be blocked through the buffer of the buffer roller, the sliding speed of the machine-made sand is slowed down, the machine-made sand can be fully contacted with hot air in the drying box, the drying time of the machine-made sand is increased relative to the prior art, and the surface of the machine-made sand is dried.
Description
Technical Field
The utility model relates to the field of machine-made sand production equipment, in particular to mud-sand separation equipment for machine-made sand production.
Background
The machine-made sand is processed by a sand making machine and other accessory equipment, the finished product is more regular, sand with different rules and sizes can be processed according to different technological requirements, and the machine-made sand needs to remove the adhered soil during production;
in order to further understand the prior art, the mud-sand separating equipment for producing machine-made sand is searched as follows:
the first existing patent, bulletin number is: CN 216584771U discloses a machine-made sand non-water washing type mud removing device, which comprises a bottom plate, wherein a feeding frame is bolted to the left side of the top of the bottom plate, and a conveyor is arranged in the feeding frame; according to the utility model, the machine-made sand to be processed is placed in the feeding frame, the conveying motor is turned on, and the conveyor is driven by the conveying motor to work, so that the machine-made sand in the feeding frame is conveyed into the mud removing box for processing, and thus feeding is facilitated, the feeding efficiency and the machine-made sand production efficiency can be improved;
through the exploratory analysis of the inventor, the patent has the following defects in actual use:
in this patent, directly carry the mechanism sand to go the mud box through the conveyer, then just sieving out by the quick vibrations of filter screen, so lead to fan spun hot-blast can not comprehensive with mechanism sand contact, so there is the incomplete condition of mechanism sand stoving.
The prior patent II has the following bulletin number: the Chinese patent of CN 206366448U discloses a mud powder treatment device for producing seed sand, which comprises a base, a mud powder cleaning box is arranged at the lower part of the base, which is close to a discharge hole of a sand producing machine, a water outlet is arranged at the bottom of the side wall of the mud powder cleaning box, two first support rods are arranged at the bottom of the inner side of the mud powder cleaning box, an opening for installing a conveyor belt is arranged at one side, which is far away from the water outlet, of the mud powder cleaning box, a flushing device is arranged at the top of the opening, a filter box is arranged on the conveyor belt at equal distance, the flushing device is arranged at the upper side of the conveyor belt, a water reservoir is arranged between the second support rod and the support legs, and a water pump is arranged on the water reservoir;
through the exploratory analysis of the inventor, the patent has the following defects in actual use:
in this patent, when the machine-made sand is conveyed only through the conveyer belt, the machine-made sand on the conveyer belt is washed through the washing device to remove mud, and the contact surface of the machine-made sand and the conveyer belt can not be contacted with sprayed water liquid, so the machine-made sand can not be comprehensively removed, and the situation that the mud removal is incomplete exists.
In summary, the present application now proposes a silt separation apparatus for machine-made sand production to solve the above-mentioned problems.
Disclosure of Invention
The utility model aims to provide mud-sand separating equipment for machine-made sand production, which solves the problems that in the prior art, hot air sprayed by a fan cannot fully contact with machine-made sand, so that machine-made sand is not completely dried, and the contact surface of the machine-made sand and a conveyor belt cannot contact with sprayed water liquid, so that mud cannot be completely removed from the machine-made sand, and the mud removal is incomplete.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a mud sand splitter for machine-made sand production, includes base, first conveyer belt main part, washs pond, second conveyer belt main part, stoving case, hoisting part and buffer unit, fixed mounting has the supporting seat on the base, first conveyer belt main part fixed mounting is on the supporting seat for carry the mechanism sand that has earth, wash the pond and install on the supporting seat for wash mechanism sand, the second conveyer belt main part is installed on the supporting seat for carry the mechanism sand after wasing, the stoving case is installed on the base for carry out drying treatment to mechanism sand, hoisting unit sets up in wasing the pond for with the mechanism sand pay-off after wasing to the second conveyer belt main part, buffer unit sets up in the stoving case for slow down the slip velocity of mechanism sand to the stoving incasement.
In order to achieve the purpose of lifting the machine-made sand in the cleaning tank, preferably, the lifting component comprises a fixing frame fixedly connected to the supporting seat, a first driving machine fixedly installed on the fixing frame, a winding roller rotatably installed on the fixing frame and a discharging hopper rotatably installed in the cleaning tank, a plurality of groups of through holes are formed in the discharging hopper, a pull rope is fixedly connected to the discharging hopper, and one end of the pull rope is fixedly connected with the winding roller.
In order to control the amount of machine-made sand entering the blanking hopper, more preferably, the device further comprises a detection component, wherein the detection component is arranged outside the cleaning tank and is used for detecting the amount of machine-made sand supported on the lifting component;
the detection component comprises an overflow pipe fixedly connected to the side wall of the cleaning tank, a rotating shaft rotatably mounted on the outer wall of the cleaning tank and a shell fixedly connected to the rotating shaft, wherein the shell is fixedly connected with the overflow pipe through a conveying pipe, the shell is rotatably mounted on a rotary table, a plurality of groups of blades are fixedly connected to the rotary table, a drain pipe is fixedly mounted at the bottom end of the shell, and a raindrop sensor is fixedly mounted in the drain pipe; the rotating speed sensor is fixedly arranged at the position of the rotating shaft corresponding to the outer wall of the cleaning pool and used for detecting the rotating speed of the rotating shaft; the cleaning device comprises a cleaning tank, a rotating shaft, a ratchet wheel, a pawl, a first torsion spring, a pin shaft and a second torsion spring, wherein the ratchet wheel is fixedly connected to the rotating shaft; the first conveyor belt body, the second conveyor belt body, the first driving machine, the rotating speed sensor and the raindrop sensor are electrically connected with the controller and controlled by the controller.
In order to increase the residence time of machine-made sand in the drying box, more preferably, the buffer component comprises a plurality of groups of buffer rollers rotatably arranged on the bottom wall of the drying box, a plurality of groups of convex strips are arranged outside the buffer rollers, a plurality of groups of rotary columns are rotatably arranged outside the drying box and fixedly connected with the buffer rollers, chain wheels are fixedly connected to the rotary columns, two adjacent chain wheels are in transmission connection through chains, a second driving machine is fixedly connected to the outside of the drying box, and the second driving machine is fixedly connected with one of the rotary columns; the top fixed mounting of stoving case has the air heater, the input of air heater communicates with the stoving incasement through the tuber pipe.
In order to further remove dust and soil on the machine-made sand, more preferably, a plurality of groups of springs are fixedly arranged at the inner bottom end of the drying box, a screen plate which is obliquely arranged is fixedly arranged on the springs, a vibration motor is fixedly arranged at the bottom end of the screen plate, and the vibration motor is electrically connected with the controller.
In order to realize the automatic opening and closing of the second driving machine, the air heater and the vibration motor, more preferably, the drying oven further comprises a first automatic opening component, wherein the first automatic opening component is arranged in the drying oven and is used for automatically opening the second driving machine, the air heater and the vibration motor;
the first automatic opening component comprises a rotating roller which is rotatably arranged at the top end of a feed inlet of the drying box, a second torsion spring is sleeved on the rotating roller, a plurality of groups of barrier strips are fixedly connected to the side wall of the rotating roller, a blocking rod is fixedly arranged at the feed inlet of the drying box and used for blocking the barrier strips, an angle sensor used for detecting the rotating angle of the rotating roller is fixedly arranged at the feed inlet of the drying box, and the angle sensor is electrically connected with a controller.
In order to realize spraying and cleaning to machine-made sand, more preferably, the position of the second conveyer belt main body corresponding to the supporting seat is fixedly provided with a supporting plate, the supporting plate is fixedly provided with a second water pump, the bottom end of the supporting plate is fixedly provided with a fixed pipe, the bottom end of the fixed pipe is fixedly provided with a plurality of groups of nozzles, and the second water pump is used for pumping out water in an external water source to the nozzles for spraying.
In order to realize the automatic opening and closing of the second conveyer belt main body and the second water pump, more preferably, the automatic opening device further comprises a second automatic opening component, wherein the second automatic opening component is arranged at the bottom end of the second conveyer belt main body and is used for automatically opening the second conveyer belt main body and the second water pump to work; the second automatic opening component comprises a plurality of groups of weight sensors arranged at the bottom end of the second conveying belt main body, the weight sensors are fixedly arranged on the supporting seat, supporting feet at the bottom end of the second conveying belt main body are abutted against the weight sensors, the weight sensors are electrically connected with the controller, and a plurality of groups of through holes are formed in the second conveying belt main body.
In order to carry out cyclic utilization to the water liquid, more preferably, still fixed mounting has the recovery pond on the supporting seat, fixed mounting has the filter plate in the recovery pond, the one end of recovery pond still fixed mounting has first water pump, the input and the output of first water pump respectively pass through pipeline and recovery pond and the fixed connection in the washing pond.
In order to drain the cleaning tank, more preferably, a drain pipe is fixedly arranged outside the cleaning tank, and a valve is fixedly arranged on the drain pipe.
The beneficial effects of the utility model are as follows: in contrast to the prior art, the method has the advantages that,
according to the utility model, the machine-made sand is conveyed into the cleaning pool through the first conveying belt main body and then supported by the discharging hopper, so that each surface hopper of the machine-made sand can be fully soaked and cleaned by water liquid in the cleaning pool to remove mud, and the condition of incomplete cleaning is avoided; when the machine-made sand enters the drying box, the buffer roller rotates conveniently and the machine-made sand slides in the opposite direction, so that the descending of the machine-made sand can be blocked by the buffer of the buffer roller, the sliding speed of the machine-made sand is slowed down, the machine-made sand can be fully contacted with hot air in the drying box, the drying time of the machine-made sand is prolonged relative to the prior art, and the surface of the machine-made sand is dried; meanwhile, the raised strips on the buffer roller rotate along with the rotation, so that the machine-made sand can be overturned, and the machine-made sand can be dried in all directions;
2. in the utility model, when the first conveyor belt enters a proper amount of machine-made sand into the cleaning tank, the water level in the cleaning tank can be raised, water in the cleaning tank can be discharged through the overflow pipe and then impact the blades on the rotary table, so that the rotary table is driven to rotate, and the rotary speed sensor transmits signals to the controller, so that the controller actively closes the first conveyor belt main body and does not work, and simultaneously automatically opens the first driver to work;
3. according to the utility model, when the second conveyor belt main body conveys the cleaned machine-made sand into the drying box, the machine-made sand enters the drying box from the feeding hopper of the drying box, so that the machine-made sand can enter the drying box after abutting against the barrier strip, and the barrier strip is abutted against the machine-made sand, so that the rotating roller is driven to rotate anticlockwise, the rotating angle is detected by the angle sensor, then the air heater, the second driving machine and the vibration motor are automatically started by the controller, the operation steps are simplified, the operation is more convenient, and if the angle sensor cannot detect the angle change of the rotating roller in a certain time, the vibration motor, the second driving machine and the air heater are automatically closed by the controller, so that the energy saving is realized, the automatic detection starting and closing of the vibration motor, the second driving machine and the air heater is realized, the manual operation is saved, the whole operation is more intelligent, and the whole operation is more convenient;
4. according to the utility model, when the machine-made sand is lifted and conveyed onto the second conveying belt main body by the lower hopper, the integral weight of the second conveying belt main body is increased, after a signal is transmitted to the controller by the weight sensor, the controller starts the second conveying belt main body to work, meanwhile, the controller also starts the second water pump to realize conveying and cleaning of the machine-made sand, and when the weight sensor cannot detect the weight increase in a certain time, the controller timely closes the second water pump and the second conveying belt main body to realize saving of energy sources (electric quantity and water liquid).
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a support base according to the present utility model;
FIG. 3 is a schematic perspective view of a cleaning tank according to the present utility model;
FIG. 4 is a schematic view showing the internal structure of the housing according to the present utility model;
FIG. 5 is a schematic perspective view of a turntable according to the present utility model;
fig. 6 is a schematic perspective view of a drying box according to the present utility model;
fig. 7 is a schematic view showing an internal structure of the drying box according to the present utility model;
FIG. 8 is a schematic perspective view of a barrier strip according to the present utility model;
FIG. 9 is a schematic perspective view of a transfer roller according to the present utility model;
FIG. 10 is a schematic perspective view of a blanking hopper according to the present utility model;
FIG. 11 is a schematic perspective view of a buffer roller according to the present utility model;
fig. 12 is a block diagram of a control structure of a controller according to the present utility model.
In the reference numerals: 1. a base; 2. a support base; 3. a first conveyor belt body; 4. a fixing frame; 5. a cleaning pool; 6. a first drive machine; 7. a winding roller; 8. a pull rope; 9. discharging a hopper; 10. a recovery pool; 11. a first water pump; 12. a second conveyor belt body; 13. a pipe; 14. supporting feet; 15. a support plate; 16. a fixed tube; 17. a nozzle; 18. a drying box; 19. an air heater; 20. an overflow pipe; 21. a housing; 22. a drain pipe; 23. a rotating shaft; 24. a blow-down pipe; 25. a turntable; 26. a blade; 27. a raindrop sensor; 28. a ratchet wheel; 29. a pawl; 30. a first torsion spring; 31. a pin shaft; 32. a buffer roller; 33. a convex strip; 34. a rotating column; 35. a sprocket; 36. a chain; 37. a second drive machine; 38. a sieve plate; 39. a spring; 40. a rotating roller; 41. a stop lever; 42. a barrier strip; 43. a controller; 44. a rotation speed sensor; 45. an angle sensor; 46. a vibration motor; 47. a filter plate; 48. a weight sensor; 49. a second water pump; 50. and a second torsion spring.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Description of the preferred embodiments
Referring to fig. 1, 2, 3, 6, 7, 10, 11 and 12, a mud-sand separating apparatus for machine-made sand production includes a base 1, a first conveyor body 3, a cleaning tank 5, a second conveyor body 12, a drying box 18, a lifting member and a buffer member.
In this application, the support base 2 is fixedly installed on the base 1, and the base 1 and the support base 2 act to support the device.
For the technical scheme fully understood by the person skilled in the art, the first conveying belt body 3 is fixedly installed on the supporting seat 2 and used for conveying machine-made sand with soil, the first conveying belt body 3 is of the prior art, can be purchased or customized in the market and is an existing product, and the main function of the first conveying belt body 3 in the application is to convey the machine-made sand into the cleaning pool 5, and referring to fig. 1, the first conveying belt body 3 is obliquely installed on the supporting seat 2 and is convenient to transport.
In order to fully understand the technical scheme for the person skilled in the art, the cleaning tank 5 is arranged on the supporting seat 2 and is used for cleaning the machine-made sand, water liquid is injected into the cleaning tank 5 and is used for fully soaking and cleaning the machine-made sand entering the cleaning tank 5, and soil on the machine-made sand is soaked and removed.
Further, the second conveyor belt main body 12 is installed on the supporting seat 2, and in order to make the machine-made sand slide from the side edge of the second conveyor belt main body 12, a baffle bar 42 can be fixedly installed at the edge of the conveyor belt on the second conveyor belt main body 12, so as to prevent the machine-made sand from sideslip and convey the cleaned machine-made sand; the second conveyor belt body 12 is of the prior art and can be purchased or customized on the market to be an existing product, and the main function of the second conveyor belt body 12 in the present application is to convey the machine-made sand washed by the washing tank 5 into the drying box 18.
Further, in order to further remove the earth that is stained with on the mechanism sand, in this application, the fixed mounting in position of the second conveyer belt main part 12 that corresponds on supporting seat 2 has backup pad 15, all fixed mounting has the supporting leg all around the bottom of backup pad 15, then through supporting leg fixed mounting on supporting seat 2, and fixed mounting has second water pump 49 on backup pad 15, the bottom fixed mounting of backup pad 15 has fixed pipe 16, fixed pipe 16 bottom fixed mounting has multiunit nozzle 17, second water pump 49 is used for taking out the aqueous solution in the external water source to the nozzle 17 blowout, the input and the output of second water pump 49 are respectively through water pipe and external water source and fixed pipe 16 fixed connection, external water source can be pond or water pipe, as long as can take out the aqueous solution, then through nozzle 17 blowout can, nozzle 17 can be linear type nozzle 17, the earth on the mechanism sand is clear away to the powerful aqueous solution of blowout.
For the technical scheme fully understood by the person skilled in the art, in order to red-install the machine-made sand after cleaning and desliming, the drying box 18 is arranged on the base 1 and used for drying the machine-made sand, so that the top end of the drying box 18 is fixedly provided with the air heater 19, the input end of the air heater 19 is communicated with the inside of the drying box 18 through an air pipe, and the air heater 19 is used for continuously inputting hot air into the drying box 18 to dry the machine-made sand.
In order to further remove the sediment adhered to the machine-made sand after drying, a plurality of groups of springs 39 are fixedly arranged at the inner bottom end of the drying box 18, a screen plate 38 which is obliquely arranged is fixedly arranged on the springs 39, a vibration motor 46 is fixedly arranged at the bottom end of the screen plate 38, the mesh number of the screen plate 38 can be set according to the actual situation, the vibration motor 46 is the prior art, and the screen plate can be purchased or customized in the market and is the prior product;
so the vibration motor 46 drives the screen plate 38 to vibrate, thereby screening the machine-made sand, vibrating and screening out the dry dust particles attached to the machine-made sand, and finally discharging the machine-made sand through the discharge port of the drying box 18, so that the soil on the machine-made sand can be fully separated from the machine-made sand, and the production quality of the machine-made sand is improved.
In order for the skilled person to fully understand the technical solution, and also in order to be able to hoist and transport the machine sand in the washing basin 5 onto the second conveyor belt body 12, the present application provides hoisting means in the washing basin 5 for feeding the washed machine sand onto the second conveyor belt body 12.
Further, the lifting component comprises a fixing frame 4 fixedly connected to the supporting seat 2, a first driving machine 6 fixedly installed on the fixing frame 4, a winding roller 7 rotatably installed on the fixing frame 4 and a discharging hopper 9 rotatably installed in the cleaning pool 5, the first driving machine 6 is used for driving the winding roller 7 to rotate, the first driving machine 6 can be a Siemens motor, the first driving machine 6 can also be a 1LA7133-4AA61 7.5KW4 pole vertical motor, and can also be of other types, a driving shaft of the first driving machine 6 is fixedly connected with the winding roller 7 through a reduction gearbox, the reduction gearbox is used for increasing torque and is an existing product, the product can be purchased in the market, a plurality of groups of through holes are formed in the discharging hopper 9 and used for discharging water, a pull rope 8 is fixedly connected to the discharging hopper 9, and one end of the pull rope 8 is fixedly connected with the winding roller 7.
The first driver 6 drives the winding roller 7 to rotate, and the winding roller 7 winds the pull rope 8, so that one end of the pull rope 8 can pull up the discharging hopper 9; the discharge hopper 9 is then pulled up to 30 ° -45 ° (this angle is the angle of the discharge hopper 9 compared to the bottom surface of the cleaning tank 5), so that the machine-made sand after the preliminary cleaning can slip down onto the second conveyor main body 12 by the gravity.
For the technical scheme fully understood by the person skilled in the art, the buffer component is arranged in the drying box 18 and used for slowing down the sliding speed of the machine-made sand in the drying box 18, the buffer component comprises a plurality of groups of buffer rollers 32 rotatably arranged on the bottom wall of the drying box 18, a plurality of groups of convex strips 33 are arranged outside the buffer rollers 32, and the convex strips 33 and the buffer rollers 32 are of an integrated structure and can be cast and formed by adopting a die.
Wherein, a plurality of groups of rotary columns 34 are rotatably arranged outside the drying box 18, and the rotary columns 34 are fixedly connected with the buffer rollers 32;
further, the buffer roller 32 is used for rotating the buffer roller 32 anticlockwise, and the machine-made sand slides onto the buffer roller 32 from the feeding port of the drying box 18 and then enters the drying box 18; therefore, the buffer roller 32 and the machine-made sand slide in opposite directions, so that the machine-made sand can be prevented from falling down by buffering of the buffer roller 32 when the machine-made sand slides in the drying box 18, and the machine-made sand slide speed is slowed down.
The rotating columns 34 are fixedly connected with chain wheels 35, two adjacent chain wheels 35 are in transmission connection through a chain 36, the outside of the drying box 18 is fixedly connected with a second driving machine 37, the second driving machine 37 can be a Siemens motor, 1LA7133-4AA61 7.5KW4 pole vertical motor, and can also be of other types, the second driving machine 37 is fixedly connected with one rotating column 34, the second driving machine 37 drives the rotating column 34 to rotate, and then under the action of the chain wheels 35 and the chain 36, the rotating columns 34 can rotate simultaneously, and the rotating columns 34 also drive the buffer roller 32 to rotate.
The controller 43 herein controls the operation of the first conveyor belt body 3 and the second conveyor belt body 12, which means that the driving mechanism (i.e., driving machine) on the first conveyor belt body 3 and the second conveyor belt body 12 is electrically connected to the controller 43, and is controlled by the controller 43.
In the use of the present utility model,
the machine-made sand is conveyed into the cleaning pool 5 through the first conveying belt main body 3 and then supported by the discharging hopper 9, at the moment, the machine-made sand can be sufficiently cleaned by water liquid in the cleaning pool 5, then the first driving machine 6 is started to work, the first driving machine 6 drives the winding roller 7 to rotate, the winding roller 7 winds the pull rope 8, and therefore one end of the pull rope 8 can pull the discharging hopper 9;
then the blanking hopper 9 is pulled up to 30-45 degrees (the angle is that the blanking hopper 9 is compared with the bottom surface of the cleaning pool 5), so that the machine-made sand after preliminary cleaning can slide onto the second conveying belt main body 12 under the action of gravity;
then the second conveyer belt main body 12 and the second water pump 49 are started to work, the second water pump 49 can pump out water liquid of an external water source and then spray the water liquid out through the nozzle 17, the sprayed water liquid is sprayed outside the machine-made sand, and fine soil adhered to the outer part of the machine-made sand can be cleaned and blown away;
then, along with the conveying of the second conveying belt main body 12, the machine-made sand can enter the drying box 18 through the feeding port of the drying box 18;
at this time, the second driving machine 37 and the air heater 19 work, the second driving machine 37 drives the rotating columns 34 to rotate, and then under the action of the chain wheel 35 and the chain 36, so that the rotating columns 34 can rotate simultaneously, the rotating columns 34 drive the buffer roller 32 to rotate, the buffer roller 32 rotates anticlockwise, and referring to fig. 7, because the machine-made sand slides onto the buffer roller 32 from the feed inlet of the drying box 18 and then enters the drying box 18;
so the buffer roller 32 and the machine-made sand slide in opposite directions, when the machine-made sand slides in the drying box 18, the descending of the machine-made sand can be blocked by the buffer of the buffer roller 32, the sliding speed of the machine-made sand is slowed down, and the residence time of the machine-made sand on the buffer roller 32 is increased;
the method has the advantages that the machine-made sand can be fully contacted with hot air in the drying box 18, so that the drying time of the machine-made sand is increased and the surface of the machine-made sand is dried compared with the prior art;
then, along with the machine-made sand slides down, so the machine-made sand falls onto the screen plate 38, then the vibration motor 46 is started, the vibration motor 46 drives the screen plate 38 to vibrate, so that the machine-made sand can be screened, dry dust particles adhered on the machine-made sand are vibrated and screened out, and finally discharged through a discharge port of the drying box 18, so that soil on the machine-made sand can be fully separated from the machine-made sand, and the production quality of the machine-made sand is improved.
Example two of the embodiment
As a preferred embodiment of the first embodiment, please refer to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 12.
In this application, in order to control the amount of machine-made sand entering the blanking hopper 9, it further includes a detecting member provided outside the cleaning tank 5 for detecting the amount of machine-made sand supported on the lifting member.
Further, the detection component in this application includes that fixed connection is close to overflow pipe 20 on the top at wash pond 5 lateral wall, rotates pivot 23 and the casing 21 of fixed connection on pivot 23 of installing on wash pond 5 outer wall, and overflow pipe 20's main action is, when appropriate mechanism sand falls into wash pond 5, so can the lifting wash the water level in pond 5, and the water liquid in the wash pond 5 can be through overflow pipe 20 discharge.
Wherein, through conveyer pipe fixed connection, make things convenient for in the water liquid that overflow pipe 20 overflowed gets into casing 21 between casing 21 and the overflow pipe 20, in order to avoid silt to get into in the casing 21, so still can be at overflow pipe 20 internal fixation installation filter screen for filtering grit silt.
In order to further understand the technical solution, the present application is designed as follows, and is rotatably installed on the turntable 25 in the housing 21, and a plurality of sets of blades 26 are fixedly connected to the turntable 25, so that when the water in the overflow pipe 20 enters the housing 21, the blades 26 are pushed to drive the turntable 25 to rotate.
Correspondingly, a rotating speed sensor 44 is fixedly arranged at the position of the rotating shaft 23 corresponding to the outer wall of the cleaning tank 5, the rotating speed sensor 44 can be a aviation vibration HZ-860 magnetoelectric rotating speed sensor 44 or other types for detecting the rotating speed of the rotating shaft 23, so that the rotating shaft 23 can be driven to rotate when the turntable 25 rotates, and the rotating shaft 23 is also detected by the rotating speed sensor 44.
The base 1 is further fixedly provided with a controller 43, and the controller 43 can be a circuit including at least one processor, a circuit including at least one single chip microcomputer, or a combination of various circuits or chips, so long as corresponding functions in the application are realized. It will be appreciated by those skilled in the art that the controller 43 may also be a circuit composed of amplifiers, comparators, transistors, MOS transistors, etc. as is common in pure hardware, as long as the corresponding functions in the present application are implemented.
For example, the controller 43 may be: the platform PLC programmable controller 43SX2 hosts DVP20SX211R, DVP20SX211T may be other programmable PLC controllers 43.
Correspondingly, the first conveyor belt body 3, the second conveyor belt body 12, the first driving machine 6, the rotation speed sensor 44 and the raindrop sensor 27 are all electrically connected with the controller 43, and are controlled by the controller 43, and after the rotation speed sensor 44 transmits signals to the controller 43, the controller 43 actively closes the first conveyor belt body 3 and does not work, and simultaneously automatically opens the first driving machine 6 to work, so that the discharging hopper 9 can be automatically lifted.
The preferred mode is as follows:
in order to further increase the detection effect, the drain pipe 22 is fixedly arranged at the bottom end of the shell 21, the rain sensor 27 is fixedly arranged in the drain pipe 22, the rain sensor 27 can detect whether water flows into the drain pipe 22, and the drain pipe 22 can be obliquely and fixedly arranged at the bottom end of the shell 21, so that water is conveniently drained.
The rotating shaft 23 is fixedly connected with a ratchet 28, the outer wall of the cleaning tank 5 is rotatably provided with a pawl 29 through a pin shaft 31, the pin shaft 31 is sleeved with a first torsion spring 30, two ends of the first torsion spring 30 are fixedly connected with the pin shaft 31 and the pawl 29 respectively, the pawl 29 is tightly clamped on the ratchet 28 under the action of the first torsion spring 30, and referring to fig. 4, under the cooperation of the ratchet 28 and the pawl 29, the ratchet 28, the rotating shaft 23 and the turntable 25 can only rotate clockwise, so that rotation generated when the blades 26 are impacted by water flow is matched, and rotation cannot occur.
In the use of the present utility model,
continuously conveying the machine-made sand into the cleaning pool 5 through the first conveying belt main body 3, and then supporting the machine-made sand on the blanking hopper 9, wherein when a proper amount of machine-made sand enters the cleaning pool 5;
so the water level in the cleaning tank 5 can be raised, the water in the cleaning tank 5 can be discharged through the overflow pipe 20, the water overflowed from the drain pipe 22 flows into the shell 21, then the blades 26 on the turntable 25 are impacted, so that the turntable 25 is driven to rotate, the rotating shaft 23 can be driven to rotate when the turntable 25 rotates, the rotating shaft 23 is also detected by the rotating speed sensor 44, and after the rotating speed sensor 44 transmits a signal to the controller 43, the controller 43 actively closes the first conveyor belt main body 3 and does not work and discharge, and simultaneously, the first driving machine 6 is automatically started to work, so that the discharging hopper 9 can be automatically lifted (the specific working principle refers to the first embodiment);
the machine-made sand is conveyed to the second conveying belt main body 12, then the controller 43 starts the first driving machine 6 to rotate again, the pull rope 8 is released, the discharging hopper 9 enters the cleaning pool 5 again, and then the first conveying belt main body 3 is started again to work.
The utility model realizes automatic quantitative conveying of machine-made sand, can automatically control and open the first conveying belt main body 3 and the first driving machine 6, and is more convenient.
Description of the preferred embodiments
As a preferred solution of the first embodiment or the second embodiment, please refer to fig. 1, fig. 2, fig. 6, fig. 7, fig. 8, fig. 9 and fig. 12.
In the present application, the first automatic opening unit is further included, and the first automatic opening unit is disposed in the drying oven 18 and is used for automatically opening the second driving machine 37, the air heater 19 and the vibration motor 46 to work.
For the purpose of fully understanding the technical solution by those skilled in the art, the first automatic opening means in the present application comprise a roller 40 rotatably mounted on the top end of the feed opening of the drying box 18.
And the second torsion spring 50 is sleeved on the rotary roller 40, two ends of the second torsion spring 50 are fixedly connected with the rotary roller 40 and the side wall of the drying box 18 respectively, and the rotary roller 40 has a tendency to rotate outwards under the action of the second torsion spring 50.
Further, a plurality of groups of blocking strips 42 are fixedly connected to the side wall of the rotating roller 40, a blocking rod 41 is fixedly installed at the feed inlet of the drying box 18, the blocking rod 41 is used for blocking the blocking strips 42, and the blocking strips 42 are prevented from turning outwards due to the fact that the rotating roller 40 has a tendency of rotating outwards.
Further, an angle sensor 45 for detecting the rotation angle of the roller 40 is fixedly installed at the position of the feed inlet of the drying box 18, and the model number of the angle sensor 45 may be: the HCJD-101 can be of other types, and the vibration motor 46 and the angle sensor 45 are electrically connected with the controller 43.
In the use of the present utility model,
when the second conveyor main body 12 conveys the cleaned machine-made sand into the drying box 18, the machine-made sand enters the drying box 18 from the feed hopper of the drying box 18, so that the machine-made sand collides with the barrier strip 42 and enters the drying box 18, at this time, the barrier strip 42 is collided with and drives the rotating roller 40 to rotate anticlockwise, and referring to fig. 7 and 8, when the rotating roller 40 rotates, the rotating angle is detected by the angle sensor 45, and then the angle sensor 45 transmits a signal to the controller 43;
after the controller 43 receives the signal, it is judged that the machine-made sand enters the drying box 18, then the controller 43 automatically starts the air heater 19, the second driver 37 and the vibration motor 46 to work, the automatic starting of the air heater 19, the second driver 37 and the vibration motor 46 is realized, the operation steps are simplified, the operation is convenient, and in a certain time (such as 10-15 min), if the angle sensor 45 cannot detect the angle change of the rotary roller 40, the controller 43 automatically shuts off the vibration motor 46, the second driver 37 and the air heater 19, so that the energy saving is realized.
Description of the preferred embodiments
As a preferred solution of the first embodiment, the second embodiment or the third embodiment, please refer to fig. 1, fig. 2, fig. 6 and fig. 12.
In this application, still include the second and open the part automatically, the second is opened the part automatically and is set up in the bottom of second conveyer belt main part 12 for open second conveyer belt main part 12 and second water pump 49 work automatically.
In order to fully understand the technical solution, the second automatic opening unit includes a plurality of groups of weight sensors 48 disposed at the bottom end of the second conveyor belt body 12, the weight sensors 48 may be QS-5t, or other types may be selected, and the weight sensors 48 are all available products and can be purchased in the market.
In this application, with weight sensor 48 fixed mounting on supporting seat 2, the supporting legs 14 of second conveyer belt main part 12 bottom are contradicted on weight sensor 48, and supporting legs 14 are the cuboid structure, then contradict on weight sensor 48, in order to stabilize the installation of second conveyer belt main part 12, so can also fixed mounting on supporting seat 2: the hollow cylinder with the structure of the Chinese character 'hui' is used for fixedly mounting the weight sensor 48 in the hollow cylinder, and meanwhile, the supporting leg 14 is inserted into the hollow cylinder, which is not marked in the hollow cylinder diagram, and the hollow cylinder can be arranged in the actual use, so that the second conveyer belt can be stably mounted by limiting the second conveyer belt main body 12 through the hollow cylinder.
Further, the weight sensor 48 is electrically connected to the controller 43, and the second conveyor main body 12 is provided with a plurality of groups of through holes for discharging the water liquid sprayed from the nozzle 17.
In the use of the present utility model,
when the blanking hopper 9 lifts and conveys the machine-made sand to the second conveying belt main body 12, the whole weight of the second conveying belt main body 12 is increased, after a signal is transmitted to the controller 43 by the weight sensor 48, the controller 43 starts the second conveying belt main body 12 to work, meanwhile, the controller 43 also starts the second water pump 49 to convey and clean the machine-made sand, and therefore automatic starting of the second conveying belt and the second water pump 49 can be achieved, and manual operation is facilitated. And in a certain period (for example, 10-15 min), when the weight sensor 48 does not detect the weight increase, the controller 43 timely turns off the second water pump 49 and the second conveyor belt main body 12, so that energy (electricity and water liquid) is saved.
Description of the preferred embodiments
As a preferred embodiment of the first, second, third or fourth embodiments, please refer to fig. 1 and fig. 2.
In this application, still fixed mounting has recovery pond 10 on supporting seat 2, and fixed mounting has filter plate 47 in the recovery pond 10, and recovery pond 10 is used for retrieving nozzle 17 spun aqueous humor, and filter plate 47 is used for filtering silt in the aqueous humor.
Wherein, still fixed mounting has first water pump 11 in the one end of recovery pond 10, and first water pump 11's input and output respectively pass through pipeline 13 and recovery pond 10 and wash pond 5 internal fixation, and first water pump 11 is used for taking out the interior water liquid of recovery pond 10, then carries to wash in the pond 5, realizes cyclic utilization.
When the water recycling device is used, the first water pump 11 can be started to work, and the first water pump 11 pumps out water liquid in the recycling tank 10 and then conveys the water liquid into the cleaning tank 5, so that recycling is realized.
Description of the preferred embodiment six
As a preferred solution of the first embodiment, the second embodiment, the third embodiment, the fourth embodiment or the fifth embodiment, referring to fig. 2 and 3,
a drain pipe 24 is fixedly arranged outside the cleaning tank 5, and a valve is fixedly arranged on the drain pipe 24.
The main function is that the valve is used for opening the valve at regular time to discharge the sewage and the sludge in the cleaning pool 5.
A vibration motor 46; 47. a filter plate 47; 48. a weight sensor 48; 49. a second water pump 49; 50. second torsion spring 50
Standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional modes in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that details are not described in detail in the specification, and the utility model belongs to the prior art known to the person skilled in the art.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. It will be understood by those of ordinary skill in the art that the specific meaning of the terms described above in this application
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Mud-sand separating equipment is used in machine-made sand production, its characterized in that: comprising
The base (1), fixedly install the supporting seat (2) on the said base (1);
the first conveying belt body (3), the first conveying belt body (3) is fixedly arranged on the supporting seat (2) and is used for conveying machine-made sand with soil;
the cleaning pool (5) is arranged on the supporting seat (2) and is used for cleaning machine-made sand;
the second conveying belt main body (12), the second conveying belt main body (12) is arranged on the supporting seat (2) and is used for conveying the cleaned machine-made sand;
the drying box (18) is arranged on the base (1) and is used for drying machine-made sand;
the lifting component is arranged in the cleaning tank (5) and is used for feeding cleaned machine-made sand onto the second conveyor belt main body (12);
the buffer component is arranged in the drying box (18) and used for slowing down the sliding speed of the machine-made sand into the drying box (18);
the detection component is arranged outside the cleaning tank (5) and is used for detecting the amount of machine-made sand supported on the lifting component;
the lifting component comprises a fixing frame (4) fixedly connected to the supporting seat (2), a first driving machine (6) fixedly installed on the fixing frame (4), a winding roller (7) rotatably installed on the fixing frame (4) and a discharging hopper (9) rotatably installed in the cleaning tank (5), a plurality of groups of through holes are formed in the discharging hopper (9), a pull rope (8) is fixedly connected to the discharging hopper (9), and one end of the pull rope (8) is fixedly connected with the winding roller (7);
the detection component comprises an overflow pipe (20) fixedly connected to the side wall of the cleaning tank (5) close to the top end, a rotating shaft (23) rotatably installed on the outer wall of the cleaning tank (5) and a shell (21) fixedly connected to the rotating shaft (23), wherein the shell (21) is fixedly connected with the overflow pipe (20) through a conveying pipe, the shell (21) is rotatably installed on a rotary table (25), a plurality of groups of blades (26) are fixedly connected to the rotary table (25), a drain pipe (22) is fixedly installed at the bottom end of the shell (21), and a raindrop sensor (27) is fixedly installed in the drain pipe (22);
a rotating speed sensor (44) is fixedly arranged at the position of the rotating shaft (23) corresponding to the outer wall of the cleaning pool (5) and used for detecting the rotating speed of the rotating shaft (23);
the cleaning device comprises a rotating shaft (23), a ratchet wheel (28) and a cleaning pool (5), wherein the ratchet wheel (28) is fixedly connected to the rotating shaft, a pawl (29) is rotatably arranged on the outer wall of the cleaning pool through a pin shaft (31), a first torsion spring (30) is sleeved on the pin shaft (31), and two ends of the first torsion spring (30) are fixedly connected with the pin shaft (31) and the pawl (29) respectively;
the base (1) is further fixedly provided with a controller (43), and the first conveying belt main body (3), the second conveying belt main body (12), the first driving machine (6), the rotating speed sensor (44) and the raindrop sensor (27) are electrically connected with the controller (43) and controlled by the controller (43).
2. A machine-made sand production mud-sand separating apparatus as set forth in claim 1, wherein:
the buffer component comprises a plurality of groups of buffer rollers (32) rotatably arranged on the bottom wall of the drying box (18), a plurality of groups of raised strips (33) are arranged outside the buffer rollers (32), a plurality of groups of rotary columns (34) are rotatably arranged outside the drying box (18), the rotary columns (34) are fixedly connected with the buffer rollers (32), chain wheels (35) are fixedly connected to the rotary columns (34), two adjacent chain wheels (35) are in transmission connection through a chain (36), a second driving machine (37) is fixedly connected to the outside of the drying box (18), and the second driving machine (37) is fixedly connected with one of the rotary columns (34);
the top of the drying box (18) is fixedly provided with a hot air blower (19), and the input end of the hot air blower (19) is communicated with the inside of the drying box (18) through an air pipe.
3. A machine-made sand production mud-sand separating apparatus as set forth in claim 2, wherein:
the drying box is characterized in that a plurality of groups of springs (39) are fixedly arranged at the inner bottom end of the drying box (18), a screen plate (38) which is obliquely arranged is fixedly arranged on the springs (39), a vibration motor (46) is fixedly arranged at the bottom end of the screen plate (38), and the vibration motor (46) is electrically connected with a controller (43).
4. A machine-made sand production mud-sand separating apparatus as set forth in claim 3, wherein:
the drying box also comprises a first automatic opening component which is arranged in the drying box (18) and is used for automatically opening the second driving machine (37), the hot air blower (19) and the vibration motor (46) to work;
the automatic first opening component comprises a rotating roller (40) rotatably mounted at the top end of a feed inlet of a drying box (18), a second torsion spring (50) is sleeved on the rotating roller (40), a plurality of groups of stop bars (42) are fixedly connected to the side wall of the rotating roller (40), a stop bar (41) is fixedly mounted at the feed inlet of the drying box (18), the stop bar (41) is used for blocking the stop bars (42), an angle sensor (45) for detecting the rotation angle of the rotating roller (40) is fixedly mounted at the feed inlet of the drying box (18), and the angle sensor (45) is electrically connected with a controller (43).
5. A machine-made sand production mud-sand separating apparatus as set forth in claim 4, wherein: the utility model discloses a water pump, including supporting seat (2), fixed mounting has backup pad (15) in the position of corresponding second conveyer belt main part (12) on supporting seat (2), fixed mounting has second water pump (49) on backup pad (15), the bottom fixed mounting of backup pad (15) has fixed pipe (16), fixed pipe (16) bottom fixed mounting has multiunit nozzle (17), second water pump (49) are used for taking out the aqueous humor in the external water source to nozzle (17) blowout.
6. A machine-made sand production mud-sand separating apparatus as set forth in claim 5, wherein: the automatic opening device also comprises a second automatic opening component, wherein the second automatic opening component is arranged at the bottom end of the second conveying belt main body (12) and is used for automatically opening the second conveying belt main body (12) and a second water pump (49) to work;
the second automatic opening component comprises a plurality of groups of weight sensors (48) arranged at the bottom end of a second conveying belt main body (12), the weight sensors (48) are fixedly arranged on a supporting seat (2), supporting feet (14) at the bottom end of the second conveying belt main body (12) are abutted to the weight sensors (48), the weight sensors (48) are electrically connected with a controller (43), and a plurality of groups of through holes are formed in the second conveying belt main body (12).
7. The apparatus for separating silt for machine-made sand production according to claim 6, wherein:
still fixed mounting has recovery pond (10) on supporting seat (2), fixed mounting has filter plate (47) in recovery pond (10), the one end of recovery pond (10) still fixed mounting has first water pump (11), the input and the output of first water pump (11) are respectively through pipeline (13) and recovery pond (10) and wash fixed connection in pond (5).
8. A machine-made sand production mud-sand separating apparatus as set forth in claim 7, wherein: a drain pipe (24) is fixedly arranged outside the cleaning pool (5), and a valve is fixedly arranged on the drain pipe (24).
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CN202310054457.XA CN115815200B (en) | 2023-02-03 | 2023-02-03 | Mud-sand separating equipment for machine-made sand production |
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