CN115646939B - Water pump casting cleaning device and implementation method thereof - Google Patents
Water pump casting cleaning device and implementation method thereof Download PDFInfo
- Publication number
- CN115646939B CN115646939B CN202211679481.4A CN202211679481A CN115646939B CN 115646939 B CN115646939 B CN 115646939B CN 202211679481 A CN202211679481 A CN 202211679481A CN 115646939 B CN115646939 B CN 115646939B
- Authority
- CN
- China
- Prior art keywords
- casting
- cleaning
- belt
- conveyer belt
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The application discloses a water pump casting cleaning device and an implementation method thereof, and belongs to the technical field of general cleaning, the water pump casting cleaning device comprises a cleaning mechanism, a spraying mechanism, a drying mechanism and a control system, wherein the cleaning mechanism is used for removing oil stains and sand and dust on the surface of a water pump casting through the transportation of a conveying belt and the combined action of ultrasonic waves and cleaning liquid after the water pump casting is cast; the spraying mechanism is used for spraying high-pressure clear water on the casting to remove residual cleaning fluid and dust on the surface of the casting; the drying mechanism is used for rapidly drying the casting through flowing air at a certain temperature, so that the water pump casting can be conveniently subjected to post-treatment procedures such as polishing, paint spraying and the like; the invention not only can realize effective cleaning, automatic drying and automatic conveying of oil stains and silt on the surface of the water pump casting, but also can realize collision prevention of the casting and circulation of cleaning water during cleaning, thereby improving the cleaning effect of the water pump and the cleaning efficiency.
Description
Technical Field
The invention relates to a water pump casting cleaning device and an implementation method thereof, in particular to a production line capable of continuously and automatically cleaning and drying water pump castings, and belongs to the technical field of general cleaning.
Background
In the process of producing and assembling the water pump, most parts of the water pump need castings, the castings refer to metal molded articles obtained by various casting methods, namely, smelted liquid metal is poured into a pre-prepared casting mould by pouring, pressure injection, suction or other casting methods, after cooling, after subsequent processing means such as grinding and the like, the articles with certain shapes, sizes and performances are obtained, and the castings have various classification methods: according to the difference of the used metal materials, the cleaning device is divided into a steel casting, an iron casting, a copper casting, an aluminum casting, a magnesium casting, a zinc casting, a titanium casting and the like, the castings need to be cleaned after production is finished, the later-period delivery and use are convenient, the castings are cleaned at present and are mainly and simply washed by water flow, water resources are wasted in the cleaning process, the cleaning effect is limited, and the cleaning device is used for cleaning the castings by two or more persons for assisting in matching sometimes and has low production efficiency because the water pump castings are continuously produced and need to be carried and position adjusted continuously during manual cleaning and need to be dried after the castings are cleaned.
For example, in 2020, 04/07/a small casting cleaning apparatus disclosed under publication number CN110961397a comprises a holding device and a cleaning device; the casting clamping device is a mechanical arm, the cleaning device comprises a cleaning tank and a sand tank, an opening is formed in the upper portion of the cleaning tank, the mechanical arm can enter the cleaning tank, a plurality of high-pressure water pipe inlets are formed in the cleaning tank, a liquid outlet is formed in the bottom of the cleaning tank, a connecting pipe is arranged between the liquid outlet and the sand tank, an overflow pipe is arranged in the middle of the sand tank and connected with the sand tank and the upper portion of the cleaning tank, a pipeline pump is mounted on the overflow pipe, and a connecting port between the overflow pipe and the cleaning tank is higher than the high-pressure water pipe inlets, so that water resource waste during cleaning can be reduced, labor hour can be reduced, and the defects are as follows:
1. when the casting is cleaned, the casting is simply washed by high-pressure water, the high-pressure water has little effect on oil stains, the oil stains on the surface of the casting are difficult to clean effectively, and the casting is not provided with a drying treatment device after being cleaned, so that the wet casting is easily polluted again, and the cleaning effect is poor.
2. When the castings are grabbed, the castings are grabbed into the cleaning tank only by the manipulator for cleaning, and then the castings are fetched from the cleaning tank by the manipulator after cleaning, so that the castings can be easily handled when the number of the castings is small, and the castings on a plurality of production lines are required to be met, so that the production continuity and the production efficiency are not high.
Disclosure of Invention
The invention aims to solve the technical problems and provides a water pump casting cleaning device and an implementation method thereof.
In order to solve the technical problems, the invention adopts the following technical scheme:
a water pump casting cleaning device comprises a cleaning mechanism, a spraying mechanism, a drying mechanism and a control system;
the cleaning mechanism is used for removing oil stains and sand dust on the surface of the water pump casting through the transportation of the conveyer belt and the combined action of ultrasonic waves and cleaning liquid after the water pump casting is cast;
the spraying mechanism is used for spraying high-pressure clean water on the casting to remove residual cleaning liquid and dust on the surface of the casting;
the drying mechanism is used for rapidly drying the casting through flowing air at a certain temperature, and is convenient for finishing post-treatment processes such as polishing and paint spraying on the water pump casting.
The cleaning mechanism comprises a cleaning pool, cleaning liquid with a certain height is stored in the cleaning pool, a cleaning pool liquid level meter is arranged at the bottom end of the cleaning pool and used for detecting the liquid level of the cleaning liquid in the cleaning pool, ultrasonic equipment is attached to the outer wall of the cleaning pool, a # 1 roller conveying belt is further arranged in the cleaning pool, and vibrators are arranged at two ends of the # 1 roller conveying belt;
the wiper mechanism still includes belt conveyor, and belt conveyor's surperficial rigid coupling has rubber arch, and belt conveyor is used for the transportation to treat the washing foundry goods, and rubber arch is collapsible under the pressure of foundry goods, can avoid the foundry goods to slide at belt conveyor, and the one end of 1# roller conveyer belt is connected in the slope of belt conveyor one end, is equipped with 1# photoelectric switch in the terminal oblique top of belt conveyor, and 1# photoelectric switch is used for detecting whether there is the foundry goods at belt conveyor's end.
Furthermore, an anti-collision baffle is arranged above the position between the belt conveyer belt and the No. 1 roller conveyer belt, a limit switch is arranged on one side of the anti-collision baffle along the advancing direction of the water pump casting, when the anti-collision device works, the speed of the No. 1 roller conveyer belt is smaller than that of the belt conveyer belt, the anti-collision baffle is used for preventing adjacent castings between the belt conveyer belt and the No. 1 roller conveyer belt from colliding, the other end of the No. 1 roller conveyer belt is connected with the No. 2 roller conveyer belt, and the No. 2 roller conveyer belt obliquely extends out of the cleaning pool;
the two sides above the 2# roller conveying belt are also provided with chain conveying belts, the chain conveying belts are obliquely arranged and keep the same speed with the 2# roller conveying belt, each chain conveying belt is composed of an annular chain, spring columns are uniformly and fixedly connected onto the chain conveying belts, each spring column is composed of an upper part and a lower part, a spring penetrates through the middle of each spring column, and the upper parts of the spring columns can be contracted, tightened and popped out and used for locking castings on the 2# roller conveying belt and preventing the castings on the surface of the 2# roller conveying belt from sliding into a cleaning pool;
when the device starts, the belt conveyor belt starts at first, when 1# photoelectric switch detects belt conveyor belt end by the water pump foundry goods, 1# roller conveyer belt, 2# roller conveyer belt and chain conveyer belt start, and ultrasonic equipment and electromagnetic shaker also start simultaneously, and the foundry goods accomplishes the washing of foundry goods in the washing pond under the transportation of belt conveyor belt and 1# roller conveyer belt, then transports through 2# roller conveyer belt and sprays mechanism and stoving mechanism.
Further, the spraying mechanism comprises a spraying chamber, a No. 2 photoelectric switch is arranged on one side of the spraying chamber, the No. 2 photoelectric switch is used for detecting whether a casting exists at the position, a No. 2 roller conveying belt penetrates through the middle of the spraying chamber, a filter screen is arranged at the bottom end of the spraying chamber, and the filter screen is used for filtering sand and dust falling in the spraying chamber;
spray valves are arranged above and below the 2# roller conveying belt in the spray chamber, the spray valves are connected with an outlet of a spray pump through a pipeline, a pressure sensor is arranged between an outlet of the spray pump and the spray valves and used for detecting the pressure of clean water in the spray valves, and an inlet of the spray pump is connected with the bottom end of a clean water tank through a pipeline;
the bottom end of the clean water tank is also provided with a clean water tank liquid level meter which is used for detecting the liquid level of clean water in the clean water tank, the upper part of the clean water tank is connected with one end of a tap water valve through a pipeline, and the upper part of the clean water tank is also connected with the bottom end of the spray chamber through a pipeline and is used for recovering the filtered clean water after casting cleaning;
when the 2# photoelectric switch detects that a casting exists, the spraying pump is started, the spraying valve also washes the upper surface and the lower surface of the casting on the 2# roller conveying belt immediately, the cleaned clean water is filtered by the filter screen and flows back into the clean water tank, and when the water in the clean water tank is lower than a set liquid level, the tap water valve is opened to supplement the clean water into the clean water tank.
Furthermore, the drying mechanism comprises a drying chamber, a 3# photoelectric switch is arranged on one side of the drying chamber, the 3# photoelectric switch is used for detecting whether a casting is arranged at the position, a 2# roller conveying belt penetrates through the middle of the drying chamber, a 1# temperature sensor, a 1# heating pipe and a 1# fan are sequentially arranged above the 2# roller conveying belt in the drying chamber, a 2# temperature sensor, a 2# heating pipe and a 2# fan are sequentially arranged below the 2# roller conveying belt in the drying chamber, the 1# temperature sensor is used for detecting the heating temperature of air flowing above the casting, and the 2# temperature sensor is used for detecting the heating temperature of air flowing below the casting;
after the 3# photoelectric switch detects that a casting exists, the 1# heating pipe, the 2# heating pipe, the 1# fan and the 2# fan are simultaneously started, the 1# temperature sensor and the 2# sensor respectively control the electrifying time of the 1# heating pipe and the 2# heating pipe to control the temperature of circulating air above and below the casting, and the casting is uniformly dried up and down.
Further, a control system of water pump casting cleaning device, includes central controller, and central controller passes through communication connection human-computer interface, and central controller still two-way electric connection cleaning mechanism control system, sprays mechanism control system and stoving mechanism control system, and human-computer interface is used for display device state and data of operation, and central controller passes through cleaning mechanism control system, sprays mechanism control system and stoving mechanism control system, realizes water pump casting cleaning device automatic operation.
Further, the cleaning mechanism control system comprises an input part of the cleaning mechanism and an output part of the cleaning mechanism, the input part of the cleaning mechanism is used for detecting the position of the casting and the liquid level of the cleaning pool, and the central controller controls the execution of the output part of the cleaning mechanism through a signal fed back by the input part of the cleaning mechanism, so that the automatic cleaning of the casting is realized;
the spraying mechanism control system comprises an input part of the spraying mechanism and an output part of the spraying mechanism, the input part of the spraying mechanism is used for detecting the position of the casting and the pressure and the liquid level of the water for cleaning the casting, and the central controller controls the execution of the output part of the spraying mechanism through a signal fed back by the input part of the spraying mechanism to realize the automatic spraying of the casting;
the drying mechanism control system comprises an input part of the drying mechanism and an output part of the drying mechanism, the input part of the drying mechanism is used for detecting the position of the castings and the temperature of the drying chamber, and the central controller controls the execution of the output part of the drying mechanism through signals fed back by the input part of the drying mechanism, so that the automatic drying of the castings is realized.
Further, an implementation method of the water pump casting cleaning device comprises the following steps:
the process starts at step S100, and the process starts and step S101 is executed;
step S101, a control system judges whether the liquid level of a cleaning tank reaches a set value; if yes, go to step S103; if not, executing step S102;
step S102, adding cleaning liquid to an operator; after completion, executing step S101;
step S103, starting a belt conveyer belt; after the completion, executing step S104;
step S104, judging whether a casting exists at the 1# photoelectric switch by the control system; if yes, executing step S105; if not, executing step S103;
s105, judging whether a casting is left at the position of the limit switch by a control system; if yes, executing step S106; if step S107 is not executed;
step S106, stopping the belt conveyer belt, starting the No. 1 roller conveyer belt and the No. 2 roller conveyer belt, and starting the ultrasonic equipment and the vibrator; after completion, step S105 is executed;
step S107, starting a No. 1 roller conveyer belt and a No. 2 roller conveyer belt, and starting ultrasonic equipment and a vibrator; after completion, step S108 is executed;
step S108, judging whether a casting exists at the 2# photoelectric switch by the control system; if yes, executing step S109; if not, executing step S107;
step S109, starting a spray pump; after the completion, step S110 is executed;
step S110, judging whether a casting exists at the 3# photoelectric switch by a control system; if yes, executing step S111; if not, executing step S107;
step S111, starting a No. 1 fan, a No. 2 fan, a No. 1 heating pipe and a No. 2 heating pipe; after completion, step S112 is executed;
step S112, delaying for setting time; after completion, step S113 is executed;
step S113, judging whether a casting exists at the 3# photoelectric switch by the control system; if yes, executing step S111; if not, go to step S114;
step S114, the control system judges whether a casting exists at the No. 2 photoelectric switch; if yes, executing step S109; if not, go to step S115;
step S115, the spray pump is closed, and the 1# fan, the 2# fan, the 1# heating pipe and the 2# heating pipe are closed; after completion, step S101 is performed.
By adopting the technical scheme, compared with the prior art, the invention has the following technical effects:
1. the invention is provided with a cleaning pool, cleaning liquid for removing oil stains is stored in the cleaning pool, a vibrator is also arranged in the cleaning pool, ultrasonic equipment is attached to the outer wall of the cleaning pool, and the oil stains and sand particles attached to the surface of the water pump casting can be easily removed through the combined action of the ultrasonic wave, the vibrator and the cleaning liquid.
2. The water pump casting cleaning device is provided with the belt conveyer belt and the roller conveyer belt for conveying water pump castings, one section of the roller conveyer belt is immersed in the cleaning pool, the baffle for preventing castings from colliding is arranged between the belt conveyer belt and the roller conveyer belt, and the water pump castings can be continuously conveyed to sequentially complete cleaning and drying through the belt conveyer belt, the roller conveyer belt and the anti-collision baffle, so that the labor is saved, and the water pump casting cleaning efficiency is improved.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings used in the detailed description or the prior art description will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale or oriented in the actual sense.
FIG. 1 is a schematic view of the apparatus of the present invention;
FIG. 2 is a partial enlarged view of the chain conveyor belt and the # 2 roller conveyor belt of the present invention;
FIG. 3 is a schematic diagram of the electrical connections of the control system of the device;
FIG. 4 is a flow chart of an implementation method of the present invention.
Detailed Description
A water pump casting cleaning device and an implementation method thereof comprise a cleaning mechanism, a spraying mechanism, a drying mechanism and a control system.
The cleaning mechanism is used for removing oil stains and sand dust on the surface of the water pump casting through the transportation of the conveyer belt and the combined action of ultrasonic waves and cleaning liquid after the water pump casting is cast;
the spraying mechanism is used for spraying high-pressure clear water on the casting to remove residual cleaning fluid and dust on the surface of the casting;
the drying mechanism is used for rapidly drying the casting through flowing air at a certain temperature, and is convenient for finishing post-treatment processes such as polishing and paint spraying on the water pump casting.
As shown in fig. 1 and 2, the cleaning mechanism comprises a cleaning pool 7, a cleaning liquid with a certain height is stored in the cleaning pool 7, the cleaning liquid can effectively remove oil stains on the surface of a casting, a cleaning pool liquid level meter 8 is arranged at the bottom end of the cleaning pool 7, the cleaning pool liquid level meter 8 is used for detecting the liquid level of the cleaning liquid in the cleaning pool 7, an ultrasonic device 6 is attached to the outer wall of the cleaning pool 7, a 1# roller conveyer belt 25,1# roller conveyer belt 25 is further arranged in the cleaning pool 7 and driven by a 1# roller conveyer belt servo motor, the 1# roller conveyer belt 25 is immersed below the liquid level of the cleaning liquid, and vibrators 5 are arranged at two ends of the 1# roller conveyer belt 25.
The cleaning mechanism further comprises a belt conveyer belt 1, a rubber bulge 30 is fixedly connected to the surface of the belt conveyer belt 1, the belt conveyer belt 1 is used for conveying castings to be cleaned, the rubber bulge 30 is shrinkable under the pressure of the castings, the castings can be prevented from sliding on the belt conveyer belt 1, one end of the belt conveyer belt 1 is obliquely connected with one end of a No. 1 roller conveyer belt 25, a No. 1 photoelectric switch 2,1 photoelectric switch 2 is arranged above the end of the belt conveyer belt 1 and used for detecting whether the castings are arranged at the end of the belt conveyer belt 1 or not, an anti-collision baffle 4 is arranged between the belt conveyer belt 1 and the No. 1 roller conveyer belt 25, one side of the anti-collision baffle 4 is provided with a limit switch 3 along the advancing direction of the water pump castings, in the process of cleaning of the castings, in order to prolong the time of the castings in a cleaning pool, the running speed of the No. 1 roller conveyer belt 25 is lower than the running speed of the belt 1, the castings are still reserved at the end of the belt 1, the castings are still conveyed to the water pump castings on the No. 1 roller conveyer belt 25 and do not advance by an effective distance, the anti-collision baffle 4 can be prevented from returning to the castings, the adjacent casting, the belt 1 roller conveyer belt 1, and the castings can be detected all the castings.
The other end of the 1# roller conveyer belt 25 is connected with a 2# roller conveyer belt 26,2# roller conveyer belt 26 driven by a 2# roller conveyer belt servo motor, the 2# roller conveyer belt 26 slantly extends out of the cleaning pool 7, two sides above the 2# roller conveyer belt 26 are also provided with chain conveyer belts 28, the chain conveyer belts 28 are slantly placed, the chain conveyer belts 28 are driven by chain conveyer belt motors and keep consistent with the speed of the 2# roller conveyer belt 26, the chain conveyer belts 28 are composed of annular chains, spring columns 29 are uniformly fixedly connected onto the chain conveyer belts 28 and are composed of an upper part and a lower part, springs penetrate through the middle parts, the upper parts can be contracted and ejected, the castings on the 2# roller conveyer belt 26 are locked, and the castings on the surface of the 2# roller conveyer belt 26 are prevented from sliding into the cleaning pool 7.
When the device starts, the belt conveyor belt starts at first, when 1# photoelectric switch detects that belt conveyor belt end has the water pump foundry goods, 1# roller conveyer belt, 2# roller conveyer belt and chain conveyer belt start, and ultrasonic equipment and electromagnetic shaker also start simultaneously, and the foundry goods accomplishes the washing of foundry goods in the washing pond under the transportation of belt conveyor belt and 1# roller conveyer belt, then transports through 2# roller conveyer belt and sprays mechanism and stoving mechanism.
The spraying mechanism comprises a spraying chamber 10, a No. 2 photoelectric switch 9,2 photoelectric switch 9 is arranged on one side of the spraying chamber 10 and used for detecting whether a casting exists or not, a No. 2 roller conveying belt 26 penetrates through the middle of the spraying chamber 10, a filtering net 12 is arranged at the bottom end of the spraying chamber 10 and used for absorbing and filtering sand and dust falling in the spraying chamber 10, spraying valves 11 are arranged above and below the No. 2 roller conveying belt 26 in the spraying chamber 10, the spraying valves 11 are connected with an outlet of a spraying pump 22 through pipelines, a pressure sensor 23 is arranged between the outlet of the spraying pump 22 and the spraying valves 11 and used for detecting the pressure of clean water in the spraying valves 11, an inlet of the spraying pump 22 is connected with the bottom end of a clean water tank 27 through a pipeline, the clean water tank liquid level meter 21 is arranged at the bottom end of the clean water tank 27 and used for detecting the liquid level of the clean water in the clean water tank 27, the upper portion of the clean water tank 27 is connected with one end of a tap water valve 24 through a pipeline, the other end of the tap water valve 24 is connected with the bottom end of the spraying chamber 10 through a pipeline, and the clean water is used for cleaning the clean water after the casting.
When the No. 2 photoelectric switch detects that a casting exists, the spray pump is started, the spray valve also immediately cleans the upper surface and the lower surface of the casting on the No. 2 roller conveying belt, the cleaned clean water flows back into the clean water tank through the adsorption and filtration of the filter screen, and when the water in the clean water tank is lower than a set liquid level, the tap water valve is opened to supplement the clean water into the clean water tank.
The drying mechanism comprises a drying chamber 14, a 3# photoelectric switch 13,3# photoelectric switch 13 is arranged on one side of the drying chamber 14 and used for detecting whether castings exist or not, a 2# roller conveying belt 26 penetrates through the middle of the drying chamber 14, a 1# temperature sensor 17, a 1# heating pipe 16 and a 1# fan 15 are sequentially arranged above the 2# roller conveying belt 26 in the drying chamber 14, a 2# temperature sensor 18, a 2# heating pipe 19 and a 2# fan 20,1# temperature sensor 17 are sequentially arranged below and used for detecting the heating temperature of circulating air above the castings, and a 2# temperature sensor 18 is used for detecting the heating temperature of the circulating air below the castings.
After 3# photoelectric switch detected there is the foundry goods, 1# heating pipe, 2# heating pipe, 1# fan and 2# fan were opened simultaneously, and 1# temperature sensor and 2# sensor control 1# heating pipe and 2# heating pipe's circular telegram respectively for long time, come control foundry goods top and below circulating air temperature, make the upper and lower even stoving of foundry goods, the next process department of transportation to the foundry goods of water pump foundry goods after the stoving through 2# roller conveyer belt.
As shown in fig. 3, a control system of a water pump casting cleaning device comprises a central controller, the central controller is connected with a human-computer interface through communication, the central controller is also electrically connected with a cleaning mechanism control system, a spraying mechanism control system and a drying mechanism control system in a bidirectional mode, the human-computer interface is used for displaying the running state and data of the device, and the central controller realizes the automatic running of the water pump casting cleaning device through the cleaning mechanism control system, the spraying mechanism control system and the drying mechanism control system.
The cleaning mechanism control system comprises an input part of the cleaning mechanism and an output part of the cleaning mechanism, the input part of the cleaning mechanism comprises a 1# photoelectric switch, a limit switch and a cleaning pool liquid level meter, the output part of the cleaning mechanism comprises a belt conveyer belt servo motor, a 1# roller conveyer belt servo motor, a 2# roller conveyer belt servo motor, a vibrator and ultrasonic equipment, and a central controller controls the execution of the output part of the cleaning mechanism through signals fed back by the input part of the cleaning mechanism to realize the automatic operation of the cleaning mechanism.
The spraying mechanism control system comprises an input part of the spraying mechanism and an output part of the spraying mechanism, the input part of the spraying mechanism comprises a 2# photoelectric switch, a clean water tank liquid level meter and a pressure sensor, the output part of the spraying mechanism comprises a spraying pump and a tap water valve, and the central controller controls the execution of the output part of the spraying mechanism through signals fed back by the input part of the spraying mechanism, so that the automatic operation of the spraying mechanism is realized.
The drying mechanism control system comprises an input part of the drying mechanism and an output part of the drying mechanism, the input part of the drying mechanism comprises a 3# photoelectric switch, a 1# temperature sensor and a 2# temperature sensor, the output part of the drying mechanism comprises a 1# fan, a 2# fan, a 1# heating pipe and a 2# heating pipe, and the central controller controls the execution of the output part of the drying mechanism through signals fed back by the input part of the drying mechanism to realize the automatic operation of the drying mechanism.
An implementation method of a water pump casting cleaning device is described as follows.
As shown in fig. 4, the process starts at step S100, and the process starts to execute step S101;
step S101, a control system judges whether the liquid level of a cleaning tank reaches a set value; if yes, go to step S103; if not, executing step S102;
step S102, adding cleaning liquid by an operator; after completion, executing step S101;
step S103, starting a belt conveyer belt; after completion, step S104 is executed;
step S104, judging whether a casting exists at the 1# photoelectric switch by the control system; if yes, executing step S105; if not, executing step S103;
s105, judging whether a casting exists at the position of the limit switch by the control system; if yes, executing step S106; if step S107 is not executed;
step S106, stopping the belt conveyer belt, starting the No. 1 roller conveyer belt and the No. 2 roller conveyer belt, and starting the ultrasonic equipment and the vibrator; after completion, step S105 is executed;
step S107, starting a No. 1 roller conveyer belt and a No. 2 roller conveyer belt, and starting an ultrasonic device and a vibrator; after completion, step S108 is executed;
step S108, judging whether a casting exists at the 2# photoelectric switch by the control system; if yes, executing step S109; if not, executing step S107;
step S109, starting a spray pump; after the completion, step S110 is executed;
step S110, judging whether a casting exists at the 3# photoelectric switch by a control system; if yes, executing step S111; if not, executing step S107;
step S111, starting a No. 1 fan, a No. 2 fan, a No. 1 heating pipe and a No. 2 heating pipe; after completion, step S112 is executed;
step S112, delaying for setting time; after completion, step S113 is executed;
step S113, judging whether a casting exists at the 3# photoelectric switch by the control system; if yes, executing step S111; if not, go to step S114;
step S114, the control system judges whether a casting exists at the No. 2 photoelectric switch; if yes, executing step S109; if not, go to step S115;
step S115, the spray pump is closed, and the 1# fan, the 2# fan, the 1# heating pipe and the 2# heating pipe are closed; after completion, step S101 is performed.
The description of the present invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (3)
1. The implementation method of the water pump casting cleaning device is characterized by comprising the following steps: comprises a cleaning mechanism, a spraying mechanism, a drying mechanism and a control system;
the cleaning mechanism is used for removing oil stains and sand on the surface of the water pump casting through the transportation of a conveyer belt and the combined action of ultrasonic waves and cleaning liquid after the water pump casting is cast;
the spraying mechanism is used for spraying high-pressure clean water on the casting to remove residual cleaning liquid and dust on the surface of the casting;
the drying mechanism is used for rapidly drying the casting through flowing air at a certain temperature, so that the water pump casting can be conveniently subjected to post-treatment procedures such as polishing, paint spraying and the like;
the cleaning mechanism comprises a cleaning pool (7), cleaning liquid with a certain height is stored in the cleaning pool (7), a cleaning pool liquid level meter (8) is arranged at the bottom end of the cleaning pool (7), the cleaning pool liquid level meter (8) is used for detecting the liquid level of the cleaning liquid in the cleaning pool (7), ultrasonic equipment (6) is attached to the outer wall of the cleaning pool (7), a No. 1 roller conveying belt (25) is further arranged in the cleaning pool (7), and vibrators (5) are arranged at two ends of the No. 1 roller conveying belt (25);
the cleaning mechanism further comprises a belt conveyer belt (1), rubber bulges (30) are fixedly connected to the surface of the belt conveyer belt (1), the belt conveyer belt (1) is used for conveying castings to be cleaned, the rubber bulges (30) can be contracted under the pressure of the castings, the castings can be prevented from sliding on the belt conveyer belt (1), one end of the belt conveyer belt (1) is obliquely connected with one end of a No. 1 roller conveyer belt (25), a No. 1 photoelectric switch (2) is arranged obliquely above the tail end of the belt conveyer belt (1), and the No. 1 photoelectric switch (2) is used for detecting whether the tail end of the belt conveyer belt (1) is provided with the castings;
an anti-collision baffle (4) is arranged above the belt conveyor belt (1) and the No. 1 roller conveyor belt (25), a limit switch (3) is arranged on one side of the anti-collision baffle (4) along the advancing direction of a water pump casting, in operation, the speed of the No. 1 roller conveyor belt (25) is smaller than that of the belt conveyor belt (1), the anti-collision baffle (4) is used for preventing adjacent castings between the belt conveyor belt (1) and the No. 1 roller conveyor belt (25) from colliding, the other end of the No. 1 roller conveyor belt (25) is connected with a No. 2 roller conveyor belt (26), and the No. 2 roller conveyor belt (26) obliquely extends out of the cleaning pool (7);
the two sides above the 2# roller conveying belt (26) are also provided with chain conveying belts (28), the chain conveying belts (28) are obliquely arranged and keep the same speed with the 2# roller conveying belt (26), each chain conveying belt (28) is composed of an annular chain, spring columns (29) are uniformly and fixedly connected onto the chain conveying belts (28), each spring column (29) is composed of an upper part and a lower part, a spring penetrates through the middle of each spring column, and the upper parts can be contracted and popped out and used for locking castings on the 2# roller conveying belt (26) and preventing the castings on the surface of the 2# roller conveying belt (26) from sliding into the cleaning pool (7);
when the device is started, a belt conveyer belt (1) is started firstly, when a 1# photoelectric switch (2) detects that a water pump casting is arranged at the tail end of the belt conveyer belt (1), a 1# roller conveyer belt (25), a 2# roller conveyer belt (26) and a chain conveyer belt (28) are started, an ultrasonic device (6) and a vibrator (5) are also started simultaneously, the casting is conveyed by the belt conveyer belt (1) and the 1# roller conveyer belt (25), the casting is cleaned in a cleaning pool (7), and then the casting is conveyed to a spraying mechanism and a drying mechanism through the 2# roller conveyer belt (26);
the spraying mechanism comprises a spraying chamber (10), a No. 2 photoelectric switch (9) is arranged on one side of the spraying chamber (10), the No. 2 photoelectric switch (9) is used for detecting whether a casting is arranged at the position, a No. 2 roller conveying belt (26) penetrates through the middle of the spraying chamber (10), a filter screen (12) is arranged at the bottom end of the spraying chamber (10), and the filter screen (12) is used for filtering sand and dust falling from the spraying chamber (10);
spray valves (11) are arranged above and below a 2# roller conveyor belt (26) in the spray chamber (10), the spray valves (11) are connected with an outlet of a spray pump (22) through pipelines, a pressure sensor (23) is arranged between the outlet of the spray pump (22) and the spray valves (11), the pressure sensor (23) is used for detecting the pressure of clean water in the spray valves (11), and an inlet of the spray pump (22) is connected with the bottom end of a clean water tank (27) through a pipeline;
the bottom end of the clean water tank (27) is also provided with a clean water tank liquid level meter (21), the clean water tank liquid level meter (21) is used for detecting the liquid level of clean water in the clean water tank (27), the upper part of the clean water tank (27) is connected with one end of a tap water valve (24) through a pipeline, and the upper part of the clean water tank (27) is also connected with the bottom end of the spray chamber (10) through a pipeline and is used for recovering filtered clean water after casting cleaning;
when a 2# photoelectric switch (9) detects that a casting is produced, a spray pump (22) is started, a spray valve (11) also cleans the upper surface and the lower surface of the casting on a 2# roller conveyor belt (26), clean water after cleaning is filtered by a filter screen (12) and flows back into a clean water tank (27), and when water in the clean water tank (27) is lower than a set liquid level, a tap water valve (24) is opened to supplement clean water into the clean water tank (27);
the drying mechanism comprises a drying chamber (14), a 3# photoelectric switch (13) is arranged on one side of the drying chamber (14), the 3# photoelectric switch (13) is used for detecting whether a casting exists or not, a 2# roller conveying belt (26) penetrates through the middle of the drying chamber (14), a 1# temperature sensor (17), a 1# heating pipe (16) and a 1# fan (15) are sequentially arranged above the 2# roller conveying belt (26) in the drying chamber (14), a 2# temperature sensor (18), a 2# heating pipe (19) and a 2# fan (20) are sequentially arranged below the 2# roller conveying belt (26), the 1# temperature sensor (17) is used for detecting the heating temperature of circulating air above the casting, and the 2# temperature sensor (18) is used for detecting the heating temperature of the circulating air below the casting;
when a 3# photoelectric switch (13) detects that a casting is formed, a 1# heating pipe (16), a 2# heating pipe (19), a 1# fan (15) and a 2# fan (20) are simultaneously started, and a 1# temperature sensor (17) and a 2# temperature sensor (18) respectively control the electrifying time of the 1# heating pipe (16) and the 2# heating pipe (19) to control the temperature of air circulating above and below the casting so as to uniformly dry the casting up and down;
the implementation method comprises the following steps:
the process starts at step S100, and the process starts and step S101 is executed;
step S101, a control system judges whether the liquid level of a cleaning tank reaches a set value; if yes, go to step S103; if not, executing step S102;
step S102, adding cleaning liquid to an operator; after completion, executing step S101;
step S103, starting a belt conveyer belt; after the completion, executing step S104;
step S104, judging whether a casting exists at the 1# photoelectric switch by the control system; if yes, executing step S105; if not, executing step S103;
s105, judging whether a casting exists at the position of the limit switch by the control system; if yes, executing step S106; if not, executing step S107;
step S106, stopping the belt conveyer belt, starting the No. 1 roller conveyer belt and the No. 2 roller conveyer belt, and starting the ultrasonic equipment and the vibrator; after completion, step S105 is executed;
step S107, starting a No. 1 roller conveyer belt and a No. 2 roller conveyer belt, and starting ultrasonic equipment and a vibrator; after completion, step S108 is executed;
step S108, judging whether a casting exists at the 2# photoelectric switch by the control system; if yes, executing step S109; if not, executing step S107;
step S109, starting a spray pump; after the completion, step S110 is executed;
step S110, judging whether a casting exists at the 3# photoelectric switch by a control system; if yes, executing step S111; if not, executing step S107;
step S111, starting a 1# fan, a 2# fan, a 1# heating pipe and a 2# heating pipe; after completion, step S112 is executed;
step S112, delaying for setting time; after completion, step S113 is executed;
step S113, judging whether a casting exists at the 3# photoelectric switch by the control system; if yes, executing step S111; if not, go to step S114;
step S114, the control system judges whether a casting exists at the No. 2 photoelectric switch; if yes, executing step S109; if not, go to step S115;
step S115, the spray pump is closed, and the 1# fan, the 2# fan, the 1# heating pipe and the 2# heating pipe are closed; after completion, step S101 is performed.
2. The implementation method of the water pump casting cleaning device according to claim 1, characterized in that: the utility model provides a water pump casting belt cleaning device's control system, includes central controller, and central controller passes through communication connection human-computer interface, and central controller still two-way electric connection wiper mechanism control system, spray mechanism control system and stoving mechanism control system, and human-computer interface is used for display device state and data of operation, and central controller passes through wiper mechanism control system, sprays mechanism control system and stoving mechanism control system, realizes water pump casting belt cleaning device automatic operation.
3. The method for realizing the water pump casting cleaning device according to claim 2, characterized in that: the cleaning mechanism control system comprises an input part of the cleaning mechanism and an output part of the cleaning mechanism, the input part of the cleaning mechanism is used for detecting the position of the casting and the liquid level of the cleaning pool, and the central controller controls the execution of the output part of the cleaning mechanism through a signal fed back by the input part of the cleaning mechanism so as to realize the automatic cleaning of the casting;
the spraying mechanism control system comprises an input part of the spraying mechanism and an output part of the spraying mechanism, the input part of the spraying mechanism is used for detecting the position of the casting and the pressure and the liquid level of the water for cleaning the casting, and the central controller controls the execution of the output part of the spraying mechanism through a signal fed back by the input part of the spraying mechanism to realize the automatic spraying of the casting;
the drying mechanism control system comprises an input part of the drying mechanism and an output part of the drying mechanism, the input part of the drying mechanism is used for detecting the position of the castings and the temperature of the drying chamber, and the central controller controls the execution of the output part of the drying mechanism through signals fed back by the input part of the drying mechanism, so that the automatic drying of the castings is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211679481.4A CN115646939B (en) | 2022-12-27 | 2022-12-27 | Water pump casting cleaning device and implementation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211679481.4A CN115646939B (en) | 2022-12-27 | 2022-12-27 | Water pump casting cleaning device and implementation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115646939A CN115646939A (en) | 2023-01-31 |
| CN115646939B true CN115646939B (en) | 2023-04-07 |
Family
ID=85022803
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211679481.4A Active CN115646939B (en) | 2022-12-27 | 2022-12-27 | Water pump casting cleaning device and implementation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115646939B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115815200B (en) * | 2023-02-03 | 2023-05-05 | 中铁十四局集团有限公司 | Mud-sand separating equipment for machine-made sand production |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103878142A (en) * | 2014-03-12 | 2014-06-25 | 张家港市港威超声电子有限公司 | Bearing part hydrocarbon cleaning device |
| CN204052263U (en) * | 2014-08-08 | 2014-12-31 | 重庆远风机械有限公司 | Battery continuous grid casting ultrasonic wave on-line cleaning device |
| CN205158021U (en) * | 2015-11-02 | 2016-04-13 | 老肯医疗科技股份有限公司 | Control system of full self - cleaning sterilizing machine |
| CN205887538U (en) * | 2016-06-18 | 2017-01-18 | 新昌县顶立机械有限公司 | Froth formula parts cleaning equipment |
| CN206838645U (en) * | 2017-06-23 | 2018-01-05 | 苏州新凌电炉有限公司 | Production line of mesh belt furnace high-cleanness type cleaning machine |
| CN210116897U (en) * | 2019-06-11 | 2020-02-28 | 赖影兰 | Anti-skidding shipment track that warehouse was used |
| CN211469616U (en) * | 2019-11-27 | 2020-09-11 | 瑞腾博远工程材料有限公司 | Interception structure of hacking machine |
| CN212329055U (en) * | 2020-03-02 | 2021-01-12 | 汉寿县正佳铝合金铸造有限公司 | Automatic cleaning machine for aluminum castings |
| CN212126616U (en) * | 2020-05-14 | 2020-12-11 | 锦州特冶新材料有限公司 | Feeding device for metal crushing |
| CN213386148U (en) * | 2020-06-29 | 2021-06-08 | 庄臣酿酒（福建）有限公司 | Feeding and discharging device for fermentation tank for brewing wine |
| CN215142811U (en) * | 2021-04-19 | 2021-12-14 | 临海市兴业精密铸造有限公司 | Foundry goods belt cleaning device |
| CN214691621U (en) * | 2021-05-21 | 2021-11-12 | 河北蓝箭橡胶机带有限公司 | Conveyer belt with antiskid function |
| CN217375961U (en) * | 2022-04-28 | 2022-09-06 | 安徽永茂泰汽车零部件有限公司 | Automatic conveying equipment for aluminum alloy castings |
| CN218057235U (en) * | 2022-08-10 | 2022-12-16 | 广州宁基智能系统有限公司 | Material positioning mechanism for conveying assembly line |
-
2022
- 2022-12-27 CN CN202211679481.4A patent/CN115646939B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN115646939A (en) | 2023-01-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115646939B (en) | Water pump casting cleaning device and implementation method thereof | |
| TWI305764B (en) | Mobile on-wing engine washing and water reclamation system | |
| CN203676072U (en) | Capsicum frutescens surface cleaning machine | |
| CN111054688B (en) | Control method of ultrasonic cleaning device | |
| CN212329064U (en) | Belt cleaning device is used in processing of car metal casting | |
| CN207618625U (en) | A kind of piece surface an automated handling line | |
| CN103272798A (en) | Rice soaking and washing system applied to rice noodle processing process | |
| CN208230415U (en) | Ultrasonic cleaning equipment | |
| CN105855235A (en) | High-efficiency energy-saving cleaning device | |
| CN211757265U (en) | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series | |
| CN213327850U (en) | Acid pickling device for circuit board | |
| CN205773518U (en) | A kind of oil water separator for ultrasonic washing unit | |
| CN212121042U (en) | Automobile spare and accessory part belt cleaning device | |
| CN106000989A (en) | Ultrasonic cleaning machine with filter device | |
| CN210411721U (en) | Foundry goods belt cleaning device for agricultural machine convenient to clean impurity | |
| CN205762687U (en) | A kind of energy-efficient cleaning device | |
| CN208787034U (en) | A kind of cleaning machine | |
| KR200200067Y1 (en) | Bean sprouts washer | |
| CN107751331A (en) | A kind of casing cleaning device | |
| CN213194744U (en) | Casting cleaning machine | |
| CN205762660U (en) | Ultrasonic washing unit with defecator | |
| CN212329097U (en) | Engine balancer housing cleaning system | |
| CN205378764U (en) | Automatic brushing apparatus of abalone | |
| CN211757263U (en) | Ultrasonic cleaning device for positive and negative electrode plates | |
| CN210059103U (en) | Cylinder type ore cleaning device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |