CN115764537A - Laser device - Google Patents

Abstract

The application discloses laser belongs to the technical field of photoelectricity. The laser includes: the light-emitting module comprises a bottom plate, a frame body, a plurality of light-emitting assemblies, a cover plate and a light-transmitting sealing layer; the frame body is arranged on the bottom plate in a surrounding mode and forms an accommodating space, and the plurality of light-emitting assemblies are located in the accommodating space and fixed on the bottom plate; the cover plate is provided with an opening, and the upper part of the frame body is hermetically fixed with the outer edge area of the cover plate; the light-transmitting sealing layer is fixed with the inner edge region of the cover plate in a sealing manner and covers the opening of the cover plate; the plurality of light-emitting components are communicated with an external power supply structure through a plurality of conductive pins; the conductive pins are symmetrically distributed on two sides of the frame body; a plurality of flanging holes are distributed on two sides of the middle part of the frame body, and each conductive pin penetrates through one flanging hole to be fixed with the frame body. The application is used for light emission.

Description

Laser device

The invention is based on Chinese invention application 202110693475.3 (2021-06-22), the invention name: divisional application of lasers.

Technical Field

The application relates to the field of photoelectric technology, in particular to a laser.

Background

With the development of the photoelectric technology, lasers are widely used.

Fig. 1 is a schematic structural diagram of a laser provided in the related art. As shown in fig. 1, the laser 00 includes a base plate 001, an annular frame 002, a plurality of light emitting elements 003, a cover plate 004, a light-transmissive sealing layer 005, and a plurality of conductive leads 006. The frame 002 and the light emitting elements 003 are fixed to the base 001, and the frame 002 surrounds the light emitting elements 003. The cover plate 004 is an annular metal plate part, the outer edge of the cover plate 004 is welded on the surface of the frame body 002 far away from the bottom plate 001, and the edge of the light-transmitting sealing layer 005 is fixed with the inner edge of the cover plate 004. The frame body 002 shown in fig. 1 has a plurality of side walls with uniform thickness, and a plurality of openings are formed on two opposite side walls, and each conductive pin 006 passes through one of the openings and is fixed to the frame body 002. The light emitting chip in the light emitting assembly 003 is connected to an external power source through the conductive pin 106, and then emits laser under excitation of the external power source, and the laser penetrates through the light-transmitting sealing layer 005 to be emitted, so that light emission of the laser 00 is realized.

However, in the related art, if the fixing reliability of the conductive pins of the light emitting assembly is to be improved, the conductive pins and the openings of the frame body need to have a sufficient contact area, so as to increase the wall thickness of the frame body, but the frame body and the bottom plate are usually connected in a welding manner, and if the thickness of the frame body is thick, the bottom plate bears a large stress during the welding process of the frame body and the bottom plate, so that deformation is easily generated, which causes the flatness of the surface on which the light emitting assembly is mounted to be deteriorated, and finally affects the light emitting effect of the laser.

A technical solution is needed that can both reduce the assembly difficulty of the laser and ensure the light emitting effect of the laser.

Disclosure of Invention

The application provides a laser, can guarantee the light-emitting effect of laser again when reducing the laser equipment degree of difficulty. The laser adopts the following technical scheme:

a laser, comprising: the light-emitting module comprises a bottom plate, a frame body, a plurality of light-emitting assemblies, a cover plate and a light-transmitting sealing layer;

the frame body is arranged on the bottom plate in a surrounding mode and forms an accommodating space, and the plurality of light-emitting assemblies are located in the accommodating space and fixed on the bottom plate;

the frame body is in a thin plate shape, the upper part of the frame body is turned outwards to form a first folded edge, and the first folded edge is fixed with the outer edge area of the cover plate;

the light-transmitting sealing layer is fixed with the inner edge region of the cover plate and covers the opening of the cover plate;

the lower part of the frame body is turned inwards or outwards to form a second folded edge, and the second folded edge is fixedly connected with the bottom plate.

The beneficial effect that technical scheme that this application provided brought includes at least:

in the laser instrument that this application provided, because the framework is the lamella form, on the one hand through second hem and bottom plate fixed connection of lower part, can realize that relatively thin framework when realizing welded fastening with the bottom plate, the internal stress that produces among the welding process is changeed in the absorption welding process to thinner platelike framework, turns into partial mechanical stress, takes place slight deformation, and has alleviateed the internal stress that the bottom plate bore, has reduced the probability that the bottom plate takes place deformation, and then can guarantee the light-emitting effect. On the other hand, the frame body is used as a side wall part between the upper cover and the bottom plate, the upper first folded edge is fixed with the outer edge area of the cover plate, the upper cover and the light-transmitting sealing layer can be supported and leaned, a closed space is formed together with the bottom plate, and the frame body is used for accommodating a plurality of light-emitting assemblies.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a laser provided in the related art;

fig. 2 is an exploded schematic view of a laser according to an embodiment of the present disclosure;

fig. 3 is a schematic structural diagram of a laser provided in an embodiment of the present application;

FIG. 4 is an exploded view of a base assembly according to an embodiment of the present disclosure;

FIG. 5 is an exploded view of a lid assembly according to an embodiment of the present disclosure;

fig. 6 is a schematic structural diagram of another laser provided in an embodiment of the present application.

Detailed Description

To make the objects, technical solutions and advantages of the present application more clear, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.

With the development of optoelectronic technology, lasers are increasingly used, for example, lasers can be used as light sources in laser projection or laser television. The following embodiment of this application provides a laser instrument, can improve the leakproofness of the trompil on the frame in the laser instrument, improves the preparation effect and the quality of laser instrument.

Fig. 2 is an exploded schematic structural diagram of a laser provided in an embodiment of the present application, and fig. 3 is a schematic structural diagram of a laser provided in an embodiment of the present application. Fig. 3 may be a schematic view of a cross-section a-a' of the laser shown in fig. 2. Referring to fig. 2 and fig. 3, the laser 10 may include a base plate 101, a frame 102, a plurality of light emitting elements 103, a cover plate 104, and a light-transmissive sealing layer 105. The bottom plate 101 is usually made of metal with good thermal conductivity, the frame 102 is enclosed on the bottom plate 101 to form an accommodating space, and the plurality of light emitting elements 103 are located in the accommodating space and fixed on the bottom plate 101 in a mounting manner. In the embodiment of the present application, the frame 102 is a thin plate and corresponds to a sidewall portion of the accommodating space. And the upper part of the frame body 102 is turned outwards to form a first folded edge, and is sealed and fixed with the outer edge area of the cover plate 104 through the first folded edge. And the light-transmitting sealing layer 105 is fixed to the inner edge region of the cover plate 104 in a sealing manner, and covers the opening of the cover plate 104.

And the lower part of the frame body 102 is turned inwards or outwards to form a second folded edge, and the second folded edge is fixedly connected with the bottom plate 101 through welding.

And, in the embodiment of the present application, as shown in fig. 2, further includes a plurality of conductive pins 106 extending outward along the outer side of the frame body. Fig. 2 does not illustrate the light emitting element 103. The light emitting assembly 103 can be a plurality of light emitting chips arranged in rows and columns, or a plurality of light emitting chips and corresponding reflective prism assemblies. The upper surface of the base plate 101 is an inner surface for providing a mounting and leaning surface for the plurality of light emitting components, and the lower surface is an outer surface for contacting and conducting heat with the heat dissipation structure. The light emitting chips may be connected in series and communicate with an external power supply structure through conductive pins 106. The conductive pins 106 may be symmetrically distributed on two sides of the frame 102.

The frame 102 is described below with reference to the drawings:

in the embodiment of the present application, the frame 102 may have a square ring shape. In an implementation, the frame 102 may also be circular, and the edge of the circular ring is pentagonal, or other circular rings, which are all used to form an inward concave space by enclosing with the bottom plate 101, which is not limited in the embodiment of the present invention.

In the embodiment of the present application, the frame body 102 is a sheet metal part and is in a thin plate shape. And, as shown in fig. 3, the frame body 102 may include a second folding edge 1021, a frame body middle part 1022, and a first folding edge 1023 which are sequentially connected in a direction away from the base plate 101 (e.g., y direction). The second folding edge 1021 and the first folding edge 1023 are both folded relative to the middle part 1022 of the frame body.

And a plurality of flanging holes K are also distributed on two opposite sides of the middle part of the frame body 102 for extending the plurality of conductive pins 106. As shown in fig. 3, the flanging hole K of the frame 102 may protrude toward the outer side of the frame 102, that is, toward the outer side of the ring-shaped frame 102. Thus, the space inside the frame 102 can be prevented from being occupied, and the light emitting module 103 can be set in a sufficient space. In one implementation, the flanging hole K may also protrude toward the inner side of the frame 102, which is not illustrated in the embodiments of the present application. As shown in fig. 3, the flanging hole K may be located on the frame middle part 1022.

In one embodiment, the second folding edge 1021 and the first folding edge 1023 can be parallel to the surface of the base plate 101 near the frame 102. The second flange 1021 may be fixed to the base plate 101, for example, the surface of the second flange 1021 near the base plate 101 is fixed to the base plate 101. The outer edge of the cover plate 104 is fixed to the first folding edge 1023, such as the surface of the first folding edge 1023 away from the base plate 101.

For example, as shown in fig. 3, the second folded edge 1021 is folded inward of the frame middle part 1022 with respect to the frame middle part 1022, and the first folded edge 1023 is folded outward of the frame middle part 1022 with respect to the frame middle part 1022. In one embodiment, the second folded edge 1021 can also be folded towards the outside of the frame middle part 1022 with respect to the frame middle part 1022; the first folding edge 1023 may also be folded toward the inner side of the frame middle part 1022 relative to the frame middle part 1022, and the embodiment of the present application is not limited.

In one implementation, the frame body 102 in the embodiment of the present application may be integrally formed, the frame body 102 may be made of kovar material, and the thickness of each position of the frame body 102 may be the same or substantially the same. For example, the second folded edge 1021, the frame middle part 1022 and the first folded edge 1023 in the frame 102 may have approximately the same thickness. For example, the thickness of the frame body 102 may be 0.1 mm to 1 mm, and the thickness may ensure that the mechanical strength of the frame body is relatively high and meet the requirement of stamping. Such as a frame 102 having a thickness of 0.4 mm. In one implementation, the frame body 102 may be formed using a stamping process. For example, a piece of annular plate-shaped structure may be punched, so that the plate-shaped structure is bent, recessed, raised or flanged at a proper position to obtain the frame body provided in the embodiments of the present application. If the second folded edge in the annular plate-shaped structure is bent inwards, the first folded edge is bent outwards, and the opening in the middle of the frame body is flanged, so that the frame body provided by the embodiment of the application is obtained.

In one implementation, the frame 102 can be fixed to the base plate 101 by soldering. For example, the ring-shaped solder may be prevented from being present between the second flange 1021 of the frame body 102 and the base plate 101, and then the solder may be heated to melt the solder, thereby fixing the frame body 102 to the base plate 101. Illustratively, the material of the base plate 101 may include copper, such as oxygen-free copper. The coefficient of heat conductivity of copper is great, so can guarantee that the light emitting component who sets up on the bottom plate can conduct through the tube fast at the heat that the during operation produced, and then gives off comparatively fast, avoids heat to gather the damage to light emitting component. The material of the frame 102 may include kovar, such as kovar or other alloys.

It should be noted that, the difference between the thermal expansion coefficients of the bottom plate and the frame body is large, and the bottom plate is prone to wrinkle under the action of large heat when brazing in the related art, so that the flatness of the light emitting component arrangement surface of the bottom plate is poor, and the arrangement of the light emitting component is affected. In the embodiment of the application, the framework is a sheet metal part, the thickness of the framework is thin, so the thermal stress generated during brazing can be converted into mechanical deformation of the framework, if the framework can slightly deform under the action of the thermal stress to release the thermal stress, the situation that the bottom plate is folded or deformed under the action of the thermal stress is avoided, the flatness of the bottom plate is ensured, the bottom plate is used for mounting a precise optical device, if the flatness changes, the light emitting effect is easily deteriorated, for example, light beams emitted by the light emitting chip and other optical devices cannot be aligned normally to be matched for collimation or light collection.

As shown in fig. 2, the outer edge region Q1 of the cover plate 104 is fixed to the surface of the frame 102 away from the base plate 101. The light transmissive sealing layer 104 is fixed to the inner edge region Q2 of the cover plate 104 and covers the opening of the cover plate 104. The side wall of the frame body 102 has a plurality of flanged holes K, and each conductive pin 106 passes through one of the flanged holes K to be fixed to the frame body 102. The extending direction of the conductive pins 106 is consistent with the depth direction of the corresponding flanging holes K. In one embodiment, the extending direction may be parallel to a surface of the bottom plate 101 close to the frame 102, which is a mounting surface of the light emitting element 103. The laser light emitted from the light emitting element 103 can be emitted from the light transmissive sealing layer 105, thereby realizing the light emission of the laser.

In the embodiment of the present application, a structure formed by the bottom plate 101, the frame 102, and the conductive pins 106 may be referred to as a package or a base assembly, and fig. 4 is an exploded schematic view of a base assembly provided in the embodiment of the present application. The structure formed by the cover plate 104 and the light-transmissive sealing layer 105 may be referred to as a cover assembly, and fig. 5 is an exploded view of the cover assembly according to an embodiment of the disclosure. The tube has an opening opposite to the bottom plate 101, the cover plate 104 and the light-transmitting sealing layer 105 can be used for sealing the opening, and then the tube, the cover plate 104 and the light-transmitting sealing layer 105 can enclose a closed accommodating space, and the light-emitting component 103 is located in the accommodating space. The better the sealing effect of the accommodating space is, the light-emitting component 103 can be corroded by external water and oxygen less frequently, so that the damage risk of the light-emitting component can be reduced, the service life of the light-emitting component 103 is prolonged, the light-emitting effect of the light-emitting component is ensured, the quality and the use effect of the laser 10 are improved, and the service life of the laser is prolonged.

In the laser instrument that this application embodiment provided, because the framework is the lamella form, on the one hand through second hem and bottom plate fixed connection of lower part, can realize that relatively thin framework when realizing welded fastening with the bottom plate, the internal stress that produces among the welding process is changeed in the absorption welding process to thinner platelike framework, turns into partial mechanical stress, takes place slight deformation, and has alleviateed the internal stress that the bottom plate bore, has reduced the probability that the bottom plate takes place to deform, and then can guarantee the light-emitting effect. On the other hand, the frame body is used as a side wall part between the upper cover and the bottom plate, the upper first folded edge is fixed with the outer edge area of the cover plate, the upper cover and the light-transmitting sealing layer can be supported and leaned, a closed space is formed together with the bottom plate, and the frame body is used for accommodating a plurality of light-emitting assemblies.

It should be noted that the burring refers to a forming method of turning up an upright straight edge along a certain curve at the edge of a flat portion or a curved portion of a blank (i.e., a structure that is not completely manufactured). For example, in the embodiment of the present application, a hole may be formed in the frame body 102, and then the edge of the obtained hole is flanged, for example, the edge portion of the hole is stretched in a direction perpendicular to the side wall of the frame 102 (e.g., in an x direction in fig. 3) to obtain the flanged hole K in the frame body 102. The flanging hole K may be a cylinder protruding from the sidewall of the frame 102, and the depth of the flanging hole K is greater than the depth of the opening initially formed in the frame 102.

The conductive pins 106 pass through the flanging holes K and are fixed on the frame body 102, and the region of the frame body 102 fixed with the conductive pins 106 is the sidewall of the flanging holes K. Since the flanged hole K is deeper than the original opening, the area of the sidewall of the flanged hole K is larger, and the fixing area of the conductive pin 106 and the frame 102 is larger. Even if turned overThe contact between a certain position in the sidewall of the hole K and the conductive pin 106 is not tight enough, and the sealing of the flanged hole K can be ensured as long as the other position corresponding to the position in the depth direction of the flanged hole K is in tight contact with the conductive pin 106. Therefore, the sealing effect of the flanging hole is good, the air tightness of the accommodating space of the laser is good, and the preparation effect and the quality of the laser are good. Illustratively, the airtight grade of the accommodating space of the laser in the embodiment of the application is less than 5 x 10 ^-9 Pascal cubic meters per second (Pa x m 3/s).

In the laser provided by the embodiment of the application, the opening hole for arranging the conductive pin on the frame body is a flanging hole. The flanging hole can be in a cylindrical shape protruding relative to the frame body, so that the side wall area of the flanging hole is large; and the conductive pins penetrate through the flanging holes and are fixed with the frame body, and the area fixed with the conductive pins in the frame body is the side wall of the flanging holes. Therefore, the contact area of the conductive pins and the frame body is large when the conductive pins are fixed, the sealing effect of the conductive pins on the flanging holes can be improved, the sealing performance of the openings in the frame body is improved, and the preparation perfectness of the laser can be improved.

With continued reference to fig. 2 and 3, in the embodiment of the present invention, the laser 10 may further include a plurality of annular sealing insulators 107, where the annular sealing insulators 107 are used to fix the conductive pins 106 and the flanging holes K. Each conductive pin 106 may be covered with an annular sealing insulator 107, which is inserted into the flanged hole K. When the conductive pin 106 is located in the flanged hole K, the annular sealing insulator 107 is located between the conductive pin 106 and the sidewall of the flanged hole K. In one implementation, the annular sealing insulator in the embodiments of the present application is tubular, and the length of the annular sealing insulator before melting may be greater than a length threshold. For example, the length of the annular sealing insulator may be equal to the depth of the flanging hole, or may be slightly smaller or slightly larger than the depth of the flanging hole.

After the conductive pin 106 sleeved with the annular sealing insulator 107 is inserted into the flanged hole K, the annular sealing insulator 107 may be heated, for example, to 800 to 900 ℃, so that the annular sealing insulator 107 is melted, and then a gap between the conductive pin 106 and the sidewall of the flanged hole K is filled. The melted annular sealing insulator 107 may serve as a sealing adhesive for adhering the conductive leads 106 to the side walls of the flanged holes K to fix the conductive leads 106 to the frame 102. After which the annular sealing insulator 107 is cooled to solidify. In one embodiment, the material of the annular sealing insulator 107 may include glass. It should be noted that the glass and the kovar material have a good bonding effect at a high temperature, in the embodiment of the application, the frame body is made of the kovar material, and the annular sealing insulator is made of the glass, so that the annular sealing insulator can be well fused with the flanging hole after being melted, and the sealing effect of the flanging hole is ensured.

The light emitting assembly 103 is described below with reference to the drawings:

the Laser provided by the embodiment of the application can be a multi-chip Laser Diode (MCL) type Laser. The plurality of light emitting components in the laser may include a plurality of rows and columns of light emitting chips arranged in an array. In one implementation, the laser may be a monochromatic laser, and the light emitting chips in the laser may all emit laser light of the same color. Or the laser can also be a multicolor laser, and the laser comprises multiple types of light-emitting chips, wherein each type of light-emitting chip is used for emitting laser with one color, and the colors of the laser emitted by different types of light-emitting chips are different.

As shown in fig. 3, the light emitting assembly 103 may include a light emitting chip 1031, a heat sink 1032, and a reflection prism 1033. The heat sink 1032 may be fixed on the base plate 101, the light emitting chip 1031 is fixed on the heat sink 1032, and the reflection prism 1033 is located at a light outgoing side of the light emitting chip 1031. The light emitting chip 1031 may emit laser light to the reflection prism 1033, and the reflection prism 1033 may emit the incident laser light in a direction (e.g., y direction) away from the base plate 101. The laser light can be emitted through the light transmissive sealing layer 104 to achieve light emission from the laser 10. This heat sink 1032 is used for the heat dissipation when the supplementary luminescence chip 1031 is luminous, and luminescence chip 1031 can produce more heat when luminous, and this heat can pass to bottom plate 101 through heat sink 1032, and then gives off to the external world, avoids the heat gathering to luminescence chip 1031's damage. The heat can also be conducted to the frame 102 through the bottom plate 101, and at this time, the effect of the heat on the frame 102 is the same as the effect of the heat generated by soldering on the frame 102, and the frame 102 can also be deformed to a certain extent under the effect of the heat to absorb the thermal stress and assist the dissipation of the heat emitted by the light emitting chip.

In one embodiment, the conductive leads 106 fixed on the two sides of the frame 102 are located outside the frame 102 and can be connected to the positive electrode and the negative electrode of the external power source, respectively. The portion of the conductive pin 106 extending into the frame 102 may be electrically connected to an electrode of the light emitting chip 1031 in the light emitting assembly 103 to transmit an external current to the light emitting chip 1031, so as to excite the light emitting chip 1031 to emit laser light of a corresponding color. In the embodiment of the present application, after the bottom plate 101, the frame 102, and the conductive pins 106 are assembled, that is, after the base assembly is obtained, the light emitting assembly 103 is attached to the bottom plate 101. Then, wire bonding is performed on the conductive pins 106 and the light emitting chip 1031 in the light emitting assembly 103, so that the electrodes of the light emitting chip 1031 are connected with the corresponding conductive pins 106.

The cover assembly is described below with reference to the drawings:

with continued reference to fig. 3-5, the annular cover plate 104 of the lid assembly includes an outer edge region Q1 and an inner edge region Q2. In one implementation, the inner edge region Q2 may be recessed toward the bottom plate 101 relative to the outer edge region Q1. In one embodiment, the outer edge region Q1 and the inner edge region Q2 may be both annular plate-shaped structures with flat upper and lower surfaces, so as to facilitate the fixing of the cover plate 104 to the frame 102 and the light-transmissive sealing layer 105. The plane in which the outer edge region Q1 lies and the plane in which the inner edge region Q2 lies may be parallel.

In one implementation, the outer edge region Q1 and the inner edge region Q2 may have at least one corrugation B therebetween. As shown in fig. 3, the corrugated portion B may be convex with respect to the inner edge region Q2 in a direction away from the bottom plate 101. In one embodiment, the fold can also be recessed toward the floor relative to the inner edge region. In the embodiment of the present application, only one wrinkled portion B is provided between the inner edge region Q2 and the outer edge region Q1, in a specific implementation, a plurality of wrinkled portions may also be provided between the inner edge region Q2 and the outer edge region Q1, and the plurality of wrinkled portions may be sequentially arranged along the extending direction from the inner edge region Q2 to the outer edge region Q1.

When the cover plate has a plurality of corrugations, the cross section of the plurality of corrugations may be wavy, and the cross section may be perpendicular to the annulus of the cover plate 104. The waveform may have two, three or even more wave periods. Each corrugation may correspond to a half period of the waveform, e.g., the convex portion and the concave portion in one period of the waveform may be two corrugations, respectively. When the cover plate has a plurality of folds, part of the folds may be convex relative to the inner edge region in the direction away from the base plate, and part of the folds may be concave relative to the inner edge region in the direction towards the base plate. E.g., the inner edge region may be flush with any plane between the peaks and valleys of the waveform. In one implementation, the pleats raised relative to the inner edge region may alternate with pleats recessed relative to the inner edge region. Alternatively, each corrugation may be raised relative to the inner edge region, e.g. the inner edge region may be flush with or arranged above the crest of the corrugation. Alternatively, each of the folded portions may be recessed in the inner edge region, for example, the inner edge region may be flush with or disposed below the valleys of the waveform, which is not limited in the embodiments of the present application. In an embodiment of the present invention, the corrugated portion is in an arc shape, and in an implementation, the corrugated portion may also be in a tooth shape, such as a pointed tooth shape or a square tooth shape. In one embodiment, a portion corresponding to one period in the waveform may also be used as a corrugated portion, for example, a portion between adjacent peaks in the waveform may be used as a corrugated portion, or a portion between adjacent valleys may be used as a corrugated portion.

In one implementation, the cover plate 104 may have a bending structure between the outer edge region Q1 and the corrugated portion B to connect the outer edge region Q1 and the corrugated portion B. The stress generated in the outer edge region Q1 can be transmitted to the wrinkle part B through the bent structure. The bending structure can also be deformed along the bending direction under the action of stress to absorb partial stress and further reduce the stress transmitted to the middle part of the cover plate. In one embodiment, if the position where the corrugated portion is connected to the inner edge region of the cover plate is raised or recessed relative to the inner edge region, the inner edge region and the corrugated portion may have a bent structure therebetween. In one embodiment, the bent portion of the bent structure may have a chamfer or a fillet to avoid damage to the bent structure caused by too much stress concentration at the bent portion.

In one implementation, the cover plate 104 may be a sheet metal part, and the thickness of the cover plate 104 at various locations is the same or substantially the same. The cover plate 104 may be formed by a stamping process, such as stamping a ring-shaped plate-like structure, so that the plate-like structure is bent, recessed or raised at a proper position to obtain the cover plate provided by the embodiment of the present application. The cover plate 104 may comprise kovar material, such as the cover plate 104 and the frame 102 are made of the same material.

The light transmissive sealing layer 105 in the upper cover assembly may be a plate-like structure including two parallel and larger surfaces and a plurality of smaller sides connecting the two surfaces. In one embodiment, the material of the light-transmissive sealing layer 105 may include glass, or the material of the light-transmissive sealing layer may be other materials that are light-transmissive and have high reliability, such as resin materials. In one implementation, a brightness enhancement film may be attached to at least one of the surface close to the substrate and the surface far from the substrate of the light-transmissive sealing layer to improve the brightness of the light emitted from the laser. The light transmissive sealing layer 105 may cover the opening of the cover plate 104 and be fixed with the cover plate 104. The cover assembly may further include an annular sealing material 108, and the light transmissive sealing layer 105 and the annular cover plate 104 may be fixed by the sealing material 108. The sealing material 108 may comprise a low temperature glass solder. In one implementation, the sealing material may also include glass frit, epoxy sealant, or other sealing glues.

In one embodiment, the edge region of the light-transmissive sealing layer 105 may be in contact with the inner edge region Q2 of the cover plate 104, and the sealing material 108 covers the side surface of the light-transmissive sealing layer 105, so as to ensure the adhesion reliability of the light-transmissive sealing layer 105 and the sealing reliability of the light-transmissive sealing layer 105 to the accommodating space of the laser. Illustratively, the light-transmissive sealing layer 105 and the sealing material 108 may be placed on the cover plate 104, and the light-transmissive sealing layer 105 covers the opening of the cover plate 104, and the sealing material 108 surrounds the light-transmissive sealing layer 105. Then, the sealing material 108 is heated, so that the sealing material 108 melts and fills the gap between the light-transmitting sealing layer 105 and the cover plate 104, thereby fixing the light-transmitting sealing layer 105 and the cover plate 104.

In one implementation, the transparent sealing layer 105 and the cover plate 104 may be fixed by the sealing material 108 to obtain the cover assembly. The cover assembly is then secured to the package, such as by using a parallel seal technique to secure the cover plate 104 to the frame 102. For example, the cover assembly can be placed on the side of the frame 102 away from the bottom plate, and the outer edge region Q1 of the cover plate 104 overlaps the first folding edge 1023 of the frame 102. The outer edge area is then heated by a sealing device to melt the contact position of the outer edge area and the first folding edge 1023, and the outer edge area and the first folding edge 1023 are welded together. In the embodiment of the present invention, the cover plate 104 and the frame body 102 may be made of the same material, so that when the cover plate 104 and the frame body 102 are sealed and welded in parallel, the heated areas of the cover plate 104 and the frame body 102 can be directly melted into a whole without interaction, the cover plate 104 and the frame body 102 have a good fixing effect, and the housing space of the laser has a good sealing effect.

When the cover plate 104 and the frame body 102 are sealed in parallel, the frame body 102 and the cover plate 104 expand due to heat, and a large thermal stress is generated. The wrinkles in the cover plate 104 are pressed by the inner edge region Q2 and the outer edge region Q1 by the thermal stress. At this time, each of the corrugated portions may be similar to a compression spring, and may be contracted and deformed, and the corrugated portions may absorb a large amount of stress, may play a certain buffering role, and further, the stress transmitted to the light-transmitting sealing layer 105 is small. Even if the cover plate 104 is heated to expand toward the light-transmitting sealing layer 105, the wrinkled portion can contract to some extent under the force generated by the heating, so that the expansion amount of the whole cover plate 104 toward the light-transmitting sealing layer 105 is small, the squeezing of the light-transmitting sealing layer 105 is small, and the risk of the light-transmitting sealing layer 105 cracking under the parallel sealing effect is reduced.

In addition, the wrinkled part can absorb more stress, so that the limit value of stress damage of the cover plate 104 can be increased, the adaptability of the cover plate 014 and the light-transmitting sealing layer 105 to higher parallel sealing welding temperature is greatly enhanced, the requirement on the preparation condition of the laser is reduced, the requirement on the condition of the using environment of the laser is lower, and the application range of the laser can be enlarged. When the parallel sealing is finished and the cover plate 104 is not heated any more, the temperature of the frame body 102 and the cover plate 104 can be lowered, and the wrinkled part therein can be restored (i.e. the shape when not pressed by the inner edge region Q2 and the outer edge region Q1, which is equivalent to the free height of the compression spring). Because the folded part has a larger unfolded area of the cover plate 104, heat generated in the process of fixing the cover plate 104 and the frame 102 can be absorbed and dissipated more by the folded part, so that heat transferred to the light-transmitting sealing layer 105 can be reduced, the deformation amount of the light-transmitting sealing layer 105 caused by thermal expansion is reduced, the risk that the light-transmitting sealing layer 105 is broken or separated from the cover plate 104 is reduced, and the reliability of the laser is improved.

In one implementation, fig. 6 is a schematic structural diagram of another laser provided in an embodiment of the present application. As shown in fig. 6, based on fig. 3, the laser 10 may further include a collimating lens set 109, and the collimating lens set 109 may be located on a side of the top cover assembly away from the base plate 101. For example, the edge of the collimating lens group 109 may be fixed to the outer edge of the cover plate 104. The collimating lens group 109 is used for collimating and emitting the laser light emitted by the light emitting assembly. It should be noted that, collimating the light, that is, converging the light, makes the divergence angle of the light smaller, and is closer to the parallel light. The collimating lens group 109 may include a plurality of collimating lenses, the plurality of collimating lenses may correspond to the plurality of light emitting assemblies 103 in the laser one-to-one, and the laser light emitted by each light emitting assembly 103 may be emitted to the corresponding collimating lens, and then emitted after being collimated by the collimating lens.

In the embodiment of the present application, after the assembly of the base assembly and the upper cover assembly is completed, the collimating lens assembly 109 can be suspended at one side of the cover plate 104 away from the bottom plate 101, so as to adjust the collimating effect of the collimating lens on the laser emitted by the light emitting assembly. After the position of the collimating lens group 109 is determined by debugging, for example, after the position of the collimating lens group is determined to ensure that the light emitted from each light emitting assembly 103 can pass through the corresponding collimating lens, an adhesive may be coated on the outer edge of the cover plate 104, and then the collimating lens group 109 and the cover plate 104 are fixed by the adhesive. Since the position of the collimating lens group 109 can be adjusted, even if the frame 102 is slightly deformed due to heat generated during soldering or parallel sealing, the influence of the deformation of the frame 102 on the laser emission of the light emitting component 103 can be compensated by adjusting the position of the collimating lens group 109, thereby ensuring the normal light emission of the laser 10.

The plurality of collimating lenses in the collimating lens group 109 can be integrally formed, for example, one side of the collimating lens group 109 far from the base plate 101 can have a plurality of convex arc surfaces bending towards one side far from the base plate 101, and a part where each convex arc surface is located can be used as a collimating lens, and further can be regarded as a collimating lens group including a plurality of collimating lenses. This collimating lens can be the convex lens of plano-convex form, and this collimating lens can have a convex cambered surface and a plane, and this convex cambered surface and plane can be two relative faces, and this plane can be on a parallel with the face of bottom plate 101, and is close to bottom plate 101 and sets up. Each of the convex curved surfaces of the collimating lens group 109 may be a convex curved surface of one collimating lens.

In a specific implementation, in the embodiment of the present application, when assembling the laser, each annular sealing insulator may be first sleeved on each conductive pin, and then the conductive pin sleeved with the annular sealing insulator is inserted into the flanging hole of the frame body, and the annular sealing insulator is located in the flanging hole. Then, the frame body is placed on the bottom plate, annular welding flux (such as silver-copper welding flux) is placed between the frame body and the bottom plate, then the structure of the bottom plate, the frame body and the conductive pins is placed in a high-temperature furnace for sealing and sintering, after the sealing and sintering and solidification, the bottom plate, the frame body, the conductive pins and the welding flux can be an integral body (namely a base assembly), and the air tightness of the flanging hole of the frame body is realized. The light-transmitting sealing layer and the cover plate can be fixed through a sealing material to obtain the upper cover assembly. Then, the light-emitting assembly can be welded at a corresponding position on the bottom plate, and then the upper cover assembly is welded on the surface, far away from the bottom plate, of the frame body by adopting a parallel sealing and welding technology. And finally, after aligning the position of the collimating lens group, fixing the collimating lens group on one side of the upper cover component far away from the bottom plate through epoxy glue, and thus completing the assembly of the laser. It should be noted that the above-mentioned assembling process is only an exemplary process provided in the embodiment of the present application, the welding process adopted in each step may also be replaced by another process, and the sequence of each step may also be adapted to be adjusted, which is not limited in the embodiment of the present application.

To sum up, in the laser provided by the embodiment of the present application, the opening hole for setting the conductive pin on the frame body is a flanging hole. The flanging hole can be in a cylindrical shape protruding relative to the frame body, so that the side wall area of the flanging hole is large; and the conductive pins penetrate through the flanging holes and are fixed with the frame body, and the area fixed with the conductive pins in the frame body is the side wall of the flanging holes. Therefore, the contact area of the conductive pins is larger when the conductive pins are fixed with the frame body, so that the sealing effect of the conductive pins on the flanging hole can be improved, the sealing performance of the opening in the frame body is improved, and the preparation perfection of the laser is improved.

It should be noted that, in the embodiments of the present application, the term "and/or" in the present application is only one kind of association relationship describing an associated object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship. The terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The term "at least one" refers to one or more. The term "plurality" means two or more unless expressly limited otherwise. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result. In the drawings, the size of layers and regions may be exaggerated for clarity of illustration. Also, it will be understood that when an element or layer is referred to as being "on" another element or layer, it can be directly on the other element or layer or intervening layers may also be present. Like reference numerals refer to like elements throughout.

The above description is only exemplary of the present application and should not be taken as limiting, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. A laser, characterized in that the laser comprises: the light-emitting module comprises a bottom plate, a frame body, a plurality of light-emitting assemblies, a cover plate and a light-transmitting sealing layer;

the frame body is arranged on the bottom plate in a surrounding mode and forms an accommodating space, and the plurality of light-emitting assemblies are located in the accommodating space and fixed on the bottom plate;

the cover plate is provided with an opening, and the upper part of the frame body is hermetically fixed with the outer edge area of the cover plate; the light-transmitting sealing layer is fixed with the inner edge area of the cover plate in a sealing mode and covers the opening of the cover plate;

the plurality of light emitting assemblies are communicated with an external power supply structure through a plurality of conductive pins;

the conductive pins are symmetrically distributed on two sides of the frame body; a plurality of flanging holes are distributed on two sides of the middle part of the frame body, and each conductive pin penetrates through one flanging hole to be fixed with the frame body.

2. The laser of claim 1, wherein the frame body is annular, the flanged holes protrude outward from the ring body of the frame body or protrude inward from the ring body of the annular frame body, and each of the conductive leads extends in a direction corresponding to a depth direction of the flanged hole, and the extending direction is parallel to a surface of the bottom plate near the frame body.

3. The laser of claim 1 or 2, wherein the flanging hole has a cylindrical shape protruding from the side wall of the frame body, and the depth of the flanging hole is greater than the depth of the opening formed in the frame body.

4. The laser of claim 1 or 2, further comprising a plurality of annular sealing insulators, one of the annular sealing insulators being positioned between one of the conductive leads and a corresponding sidewall of the flanged hole and being fused to secure the conductive lead to the corresponding flanged hole as a sealing adhesive.

5. The laser of claim 4, wherein the laser satisfies at least one of the following conditions:

the annular sealing insulator is glass;

the frame body is made of kovar materials.

6. The laser of claim 1, wherein the upper portion of the frame body is folded outwards to form a first folded edge, and the first folded edge is fixed with the outer edge area of the cover plate through parallel sealing welding; and/or the presence of a gas in the gas,

the lower part of the frame body is turned inwards or outwards to form a second folded edge, and the second folded edge is fixedly connected with the bottom plate through brazing.

7. The laser according to any one of claims 1 to 6, wherein the frame body satisfies at least one of the following conditions:

the frame body is a sheet metal part;

the frame body is formed by adopting a stamping process;

the frame body is integrally formed;

and the thickness range of the frame body is 0.1-1 mm.

8. The laser of claim 7, wherein the cover plate has at least one corrugation between the inner and outer edge regions.

9. The laser of claim 8, wherein a bend is provided between an outer edge region of the cover plate and the at least one corrugation to connect the outer edge region and the at least one corrugation.

10. The laser of claim 1, wherein each light emitting assembly comprises a light emitting chip, a heat sink, and a reflective prism; the light-emitting chip is fixed on the bottom plate through the heat sink;

wherein the multiple light emitting chips of the laser emit laser light of the same color, or,

the laser comprises multiple types of light-emitting chips, each type of light-emitting chip is used for emitting laser with one color, and the colors of the laser emitted by different types of light-emitting chips are different.

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