CN115680128A - High-altitude self-jacking installation device for overhanging steel structure and working method of high-altitude self-jacking installation device - Google Patents

High-altitude self-jacking installation device for overhanging steel structure and working method of high-altitude self-jacking installation device Download PDF

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CN115680128A
CN115680128A CN202211331635.0A CN202211331635A CN115680128A CN 115680128 A CN115680128 A CN 115680128A CN 202211331635 A CN202211331635 A CN 202211331635A CN 115680128 A CN115680128 A CN 115680128A
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self
jacking
steel structure
tower
installation device
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吴水根
吕兆华
张旭
高维强
徐鹏祥
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Architecture Design and Research Institute of Tongji University Group Co Ltd
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Architecture Design and Research Institute of Tongji University Group Co Ltd
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Abstract

The invention relates to an overhead self-jacking installation device for an overhanging steel structure and a working method thereof. Compared with the prior art, the steel structure component is directly installed on the assembling platform at the low-altitude position, the assembling platform and the steel structure component are lifted to the corresponding height by the self-lifting tower frame, and the connecting and installation with the upper structure of the building main body can be completed.

Description

一种悬挑钢结构的高空自顶升安装装置及其工作方法A high-altitude self-jacking installation device for a suspended steel structure and its working method

技术领域technical field

本发明涉及建筑钢结构高空安装技术领域,尤其是涉及一种悬挑钢结构的高空自顶升安装装置及其工作方法。The invention relates to the technical field of high-altitude installation of building steel structures, in particular to a high-altitude self-jacking installation device for a cantilevered steel structure and a working method thereof.

背景技术Background technique

因建筑造型需要,有一些较高的钢结构建筑会出现一些悬挑结构,悬挑结构是。Due to the needs of architectural modeling, some taller steel structure buildings will have some cantilevered structures, the cantilevered structure is.

传统的悬挑钢结构安装方法大多是采用吊车高空散件拼装的方式,一方面需要使用大吨位的吊车,且要求具备较大的施工场地面积,另一方面高空拼装作业的难度较大,无法保证安装质量,也容易引发高空安全事故,此外由于需要长时间使用吊车结合满堂脚手架进行施工作业,不仅施工经济成本高,同时施工效率较低。Most of the traditional installation methods of cantilevered steel structures use cranes to assemble high-altitude parts. On the one hand, large-tonnage cranes are required, and a large construction site area is required. On the other hand, high-altitude assembly operations are difficult and impossible. Ensuring the installation quality is also likely to cause high-altitude safety accidents. In addition, due to the need for long-term use of cranes and scaffolding for construction work, not only the construction economic cost is high, but the construction efficiency is low.

发明内容Contents of the invention

本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种悬挑钢结构的高空自顶升安装装置及其工作方法,能够避免使用大吨位的吊车,提高拼装质量及施工效率。The object of the present invention is to provide a high-altitude self-jacking installation device for a cantilevered steel structure and its working method in order to overcome the above-mentioned defects in the prior art, which can avoid the use of large-tonnage cranes and improve assembly quality and construction efficiency.

本发明的目的可以通过以下技术方案来实现:一种悬挑钢结构的高空自顶升安装装置,包括自顶升塔架,所述自顶升塔架安装于建筑主体的外墙侧部地面,所述自顶升塔架的顶部可拆卸地连接有拼装平台,所述拼装平台上放置有悬挑钢结构。The purpose of the present invention can be achieved through the following technical solutions: a high-altitude self-jacking installation device for a cantilevered steel structure, including a self-jacking tower, and the self-jacking tower is installed on the ground at the side of the outer wall of the building main body An assembly platform is detachably connected to the top of the self-jacking tower, and a cantilevered steel structure is placed on the assembly platform.

进一步地,所述建筑主体的顶部安装有主体钢结构。Further, a main steel structure is installed on the top of the building main body.

进一步地,所述拼装平台与外墙侧部滑动连接。Further, the assembly platform is slidingly connected to the side of the outer wall.

进一步地,所述拼装平台的一端设置有导向滚轮。Further, one end of the assembly platform is provided with guide rollers.

进一步地,所述导向滚轮的轮面与外墙侧部相抵触。Further, the wheel surface of the guide roller is in conflict with the side of the outer wall.

进一步地,所述自顶升塔架包括多个可推入取出的塔架节段。Further, the self-jacking tower includes a plurality of tower segments that can be pushed in and taken out.

进一步地,所述自顶升塔架的数量大于或等于2。Further, the number of self-jacking towers is greater than or equal to two.

进一步地,所述自顶升塔架与外墙侧部之间存在间距。Further, there is a distance between the self-jacking tower and the side of the outer wall.

进一步地,所述自顶升塔架与外墙侧部之间的间距为拼装平台长度的一半。Further, the distance between the self-jacking tower and the side of the outer wall is half the length of the assembled platform.

进一步地,所述拼装平台长度大于悬挑钢结构的长度。Further, the length of the assembled platform is greater than the length of the cantilevered steel structure.

一种悬挑钢结构的高空自顶升安装方法,包括以下步骤:A high-altitude self-jacking installation method for a cantilevered steel structure, comprising the following steps:

S1、在外墙侧部的地面上安装自顶升塔架;S1. Install a self-jacking tower on the ground at the side of the outer wall;

S2、在自顶升塔架顶部搭设拼装平台,使拼装平台的一端与外墙侧部滑动连接;S2. An assembly platform is built on the top of the self-jacking tower, so that one end of the assembly platform is slidably connected to the side of the outer wall;

S3、在拼装平台上安装悬挑钢结构;S3, install the cantilevered steel structure on the assembly platform;

S4、对自顶升塔架进行顶升操作,将塔架节段依次推进自顶升塔架中,实现塔架高度的增加,直至将拼装平台上的悬挑钢结构顶升至设定高度,将悬挑钢结构与主体钢结构进行连接;S4. Carry out the jacking operation on the self-jacking tower, and push the tower segments into the self-jacking tower in turn to increase the height of the tower until the cantilevered steel structure on the assembled platform is lifted to the set height , to connect the cantilevered steel structure with the main steel structure;

S5、自顶升塔架进行下降操作,拆除塔架中的塔架节段,直至拼装平台下降至原始高度,将拼装平台从自顶升塔架顶部拆除,完成安装过程。S5. The self-jacking tower is lowered, and the tower segments in the tower are removed until the assembly platform is lowered to the original height, and the assembly platform is removed from the top of the self-jacking tower to complete the installation process.

与现有技术相比,本发明通过设置自顶升塔架,在自顶升塔架顶部设置可拆卸的拼装平台,由此能够将钢结构构件直接在低空位置的拼装平台上完成安装,再利用自顶升塔架将拼装平台连带钢结构构件一起顶升至相应高度,即可与建筑主体上部结构完成连接安装,本发明无需使用大吨位的吊车,也不需要采用满堂脚手架,有效降低施工安装经济成本,由于在低空即可完成悬挑钢结构拼装,既能保证品拼装质量,同时也避免高空作业,有效提高施工效率与安全性。Compared with the prior art, the present invention sets a self-jacking tower and a detachable assembly platform on the top of the self-jacking tower, so that the steel structural members can be directly installed on the assembly platform at a low altitude, and then Use the self-jacking tower to lift the assembly platform together with the steel structural components to the corresponding height, and then complete the connection and installation with the upper structure of the main body of the building. This invention does not need to use a large-tonnage crane or a full-scale scaffolding, which effectively reduces construction costs. The economical cost of installation, because the cantilevered steel structure assembly can be completed at low altitude, can not only ensure the quality of product assembly, but also avoid high-altitude operations, effectively improving construction efficiency and safety.

本发明将拼装平台的一端与外墙侧部滑动连接,使得拼装平台在上升或下降移动过程中能够沿外墙进行导向,保证拼装平台能够稳定快速地上升或下降,进一步提高施工效率与安全性。In the present invention, one end of the assembly platform is slidably connected to the side of the outer wall, so that the assembly platform can be guided along the outer wall in the process of rising or falling, so as to ensure that the assembly platform can rise or fall stably and quickly, and further improve construction efficiency and safety .

附图说明Description of drawings

图1为实施例中高空自顶升安装装置的结构示意图;Fig. 1 is the structural representation of high-altitude self-jacking installation device in the embodiment;

图2为实施例中安装后效果示意图;Fig. 2 is the schematic diagram of effect after installation in the embodiment;

图中标记说明:1、建筑主体,2、主体钢结构,3、悬挑钢结构,4、自顶升塔架,5、拼装平台,6、导向滚轮,7、外墙,8、塔架节段。Notes in the figure: 1. Main body of the building, 2. Main steel structure, 3. Cantilevered steel structure, 4. Self-jacking tower, 5. Assembly platform, 6. Guide rollers, 7. External wall, 8. Tower Segments.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例Example

如图1所示,一种悬挑钢结构的高空自顶升安装装置,包括自顶升塔架4,自顶升塔架4安装于建筑主体1的外墙7侧部地面,自顶升塔架4的顶部可拆卸地连接有拼装平台5,拼装平台5上放置有悬挑钢结构3。As shown in Figure 1, a high-altitude self-jacking installation device for a cantilevered steel structure includes a self-jacking tower 4, and the self-jacking tower 4 is installed on the side ground of the outer wall 7 of the building main body 1, and the self-jacking An assembled platform 5 is detachably connected to the top of the tower 4, and a cantilevered steel structure 3 is placed on the assembled platform 5.

其中,拼装平台5与外墙7侧部滑动连接,本实施例中,在拼装平台5的一端设置导向滚轮6,导向滚轮6的轮面与外墙7侧部相抵触,使得拼装平台5升降时能够沿外墙7进行导向。Wherein, the assembly platform 5 is slidingly connected with the side of the outer wall 7. In this embodiment, a guide roller 6 is set at one end of the assembly platform 5, and the wheel surface of the guide roller 6 is in conflict with the side of the outer wall 7, so that the assembly platform 5 can be raised and lowered. Can guide along outer wall 7 during.

此外,自顶升塔架4包括多个可推入取出的塔架节段8,根据实际使用需求,自顶升塔架4的数量大于或等于2;In addition, the self-jacking tower 4 includes a plurality of tower segments 8 that can be pushed in and taken out. According to actual use requirements, the number of self-jacking towers 4 is greater than or equal to 2;

自顶升塔架4与外墙7侧部之间存在间距,本实施例中,自顶升塔架4与外墙7侧部之间的间距为拼装平台5长度的一半,即拼装平台5长度方向的中心位置与自顶升塔架4的顶部中心位置重合。There is a distance between the self-jacking tower 4 and the side of the outer wall 7. In this embodiment, the distance between the self-jacking tower 4 and the side of the outer wall 7 is half the length of the assembly platform 5, that is, the assembly platform 5 The center position in the length direction coincides with the top center position of the self-jacking tower 4 .

拼装平台5长度大于悬挑钢结构3的长度,能够保证悬挑钢结构3稳固地放置于拼装平台5上。The length of the assembly platform 5 is greater than the length of the cantilevered steel structure 3 , which can ensure that the cantilevered steel structure 3 is stably placed on the assembled platform 5 .

在实际中,建筑主体1、主体钢结构2、悬挑钢结构3为建筑的组成,一般来说,建筑主体1较高,主体钢结构2与悬挑钢结构3则为建筑的屋面或者某一层楼面。当对3悬挑钢结构进行安装比较困难时,即可采用本技术方案实现高效安全的施工操作。In practice, the main body of the building 1, the main steel structure 2, and the cantilevered steel structure 3 are the composition of the building. One floor. When it is difficult to install the 3-cantilever steel structure, this technical solution can be used to realize efficient and safe construction operations.

上述悬挑钢结构的高空自顶升装置的工作方法包括以下步骤:The working method of the high-altitude self-jacking device of the above-mentioned cantilevered steel structure comprises the following steps:

S1、在外墙7侧部的地面上安装自顶升塔架4;S1. Install the self-jacking tower 4 on the ground at the side of the outer wall 7;

S2、在自顶升塔架4顶部搭设拼装平台5,使拼装平台5的一端与外墙7侧部滑动连接;S2. Build an assembly platform 5 on the top of the self-jacking tower 4, so that one end of the assembly platform 5 is slidably connected to the side of the outer wall 7;

S3、在拼装平台5上安装悬挑钢结构3;S3, install the cantilevered steel structure 3 on the assembly platform 5;

S4、对自顶升塔架4进行顶升操作,将塔架节段8依次推进自顶升塔架中,实现塔架高度的增加,直至将拼装平台5上的悬挑钢结构3顶升至设定高度,将悬挑钢结构3与主体钢结构2进行连接(最终安装效果如图2所示);S4. Carry out the jacking operation on the self-jacking tower 4, and push the tower segments 8 into the self-jacking tower in turn to increase the height of the tower until the cantilevered steel structure 3 on the assembled platform 5 is jacked up To the set height, connect the cantilever steel structure 3 with the main steel structure 2 (the final installation effect is shown in Figure 2);

S5、自顶升塔架4进行下降操作,拆除塔架中的塔架节段8,直至拼装平台5下降至原始高度,将拼装平台5从自顶升塔架4顶部拆除,完成安装过程。S5. The self-jacking tower 4 is lowered, and the tower segment 8 in the tower is removed until the assembly platform 5 is lowered to the original height, and the assembly platform 5 is removed from the top of the self-jacking tower 4 to complete the installation process.

实际安装时,首先会在建筑主体1的顶部安装好主体钢结构2,在地面上根据需要安装两个或多个自顶升塔架4,在自顶升塔架4顶部搭设可拆除的拼装平台5。在拼装平台5靠近建筑外墙7的一端设置导向滚轮6,使得拼装平台5升降的时候可以沿建筑外墙7进行导向。During actual installation, the main steel structure 2 will be installed on the top of the building main body 1 first, and two or more self-jacking towers 4 will be installed on the ground as needed, and a detachable assembly structure will be built on the top of the self-jacking tower 4. platform5. One end of the assembly platform 5 near the building exterior wall 7 is provided with guide rollers 6, so that the assembly platform 5 can be guided along the building exterior wall 7 when it goes up and down.

在拼装平台5上安装悬挑钢结构3,待悬挑钢结构3全部安装完毕后,对自顶升塔架4进行顶升,随着顶升的推进,将塔架节段8推进4自顶升塔架中,实现塔架高度的增加,以将悬挑钢结构3顶升到指定位置,与主体钢结构2进行连接。Install the cantilevered steel structure 3 on the assembly platform 5. After the cantilevered steel structure 3 is completely installed, the self-jacking tower 4 is jacked up. In jacking up the tower, the height of the tower is increased to lift the cantilevered steel structure 3 to a designated position and connect it with the main steel structure 2 .

最后自顶升塔架4自行下降,拆除多个塔架节段8,将拼装平台5下降到低空处进行拆除,即可实现悬挑钢结构3的安装以及自顶升塔架4与拼装平台5拆除的过程。Finally, the self-jacking tower 4 descends by itself, removes a plurality of tower segments 8, and lowers the assembled platform 5 to a low place for dismantling, so that the installation of the cantilevered steel structure 3 and the self-jacking tower 4 and the assembled platform can be realized 5 The process of dismantling.

综上可知,本技术方案将钢结构构件在低空拼装平台上进行安装,利用自顶升塔架将平台连同拼装平台上的钢结构构件一起顶升到预定的位置,再与上部的主体钢结构完成拼接,即可实现悬挑钢结构的安装。由此能够避免使用大吨位的吊车、避免采用满堂脚手架,经济性好;避免高空作业,安全性好;低空拼装,拼装质量得到保证。In summary, this technical solution installs the steel structural components on the low-altitude assembly platform, uses the self-jacking tower to lift the platform together with the steel structural components on the assembled platform to a predetermined position, and then integrates with the upper main steel structure After the splicing is completed, the installation of the cantilevered steel structure can be realized. In this way, the use of large-tonnage cranes and scaffolding can be avoided, which is economical; high-altitude operations are avoided, and safety is good; low-altitude assembly ensures the quality of assembly.

Claims (10)

1.一种悬挑钢结构的高空自顶升安装装置,其特征在于,包括自顶升塔架(4),所述自顶升塔架(4)安装于建筑主体(1)的外墙(7)侧部地面,所述自顶升塔架(4)的顶部可拆卸地连接有拼装平台(5),所述拼装平台(5)上放置有悬挑钢结构(3)。1. A high-altitude self-jacking installation device for a cantilevered steel structure, characterized in that it includes a self-jacking tower (4), and the self-jacking tower (4) is installed on the outer wall of the building body (1) (7) On the side ground, an assembly platform (5) is detachably connected to the top of the self-jacking tower (4), and a cantilevered steel structure (3) is placed on the assembly platform (5). 2.根据权利要求1所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述建筑主体(1)的顶部安装有主体钢结构(2)。2. A high-altitude self-jacking installation device for a cantilevered steel structure according to claim 1, characterized in that a main steel structure (2) is installed on the top of the building main body (1). 3.根据权利要求1所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述拼装平台(5)与外墙(7)侧部滑动连接。3. A high-altitude self-jacking installation device for a cantilevered steel structure according to claim 1, characterized in that the assembly platform (5) is slidingly connected to the side of the outer wall (7). 4.根据权利要求3所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述拼装平台(5)的一端设置有导向滚轮(6),所述导向滚轮(6)的轮面与外墙(7)侧部相抵触。4. The high-altitude self-jacking installation device for a cantilevered steel structure according to claim 3, characterized in that, one end of the assembly platform (5) is provided with a guide roller (6), and the guide roller (6 ) is in conflict with the side of the outer wall (7). 5.根据权利要求1~4任一所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述自顶升塔架(4)包括多个可推入取出的塔架节段(8)。5. A high-altitude self-jacking installation device for a cantilevered steel structure according to any one of claims 1-4, characterized in that the self-jacking tower (4) includes a plurality of towers that can be pushed in and taken out frame segment (8). 6.根据权利要求1~4任一所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述自顶升塔架(4)的数量大于或等于2。6. A high-altitude self-jacking installation device for a cantilevered steel structure according to any one of claims 1-4, characterized in that, the number of said self-jacking towers (4) is greater than or equal to 2. 7.根据权利要求1~4任一所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述自顶升塔架(4)与外墙(7)侧部之间存在间距。7. A high-altitude self-jacking installation device for a cantilevered steel structure according to any one of claims 1 to 4, characterized in that, between the self-jacking tower (4) and the side of the outer wall (7) There is a gap between. 8.根据权利要求7所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述自顶升塔架(4)与外墙(7)侧部之间的间距为拼装平台(5)长度的一半。8. The high-altitude self-jacking installation device of a cantilevered steel structure according to claim 7, wherein the distance between the self-jacking tower (4) and the side of the outer wall (7) is Half of the length of the assembled platform (5). 9.根据权利要求1~4任一所述的一种悬挑钢结构的高空自顶升安装装置,其特征在于,所述拼装平台(5)长度大于悬挑钢结构(3)的长度。9. A high-altitude self-jacking installation device for a cantilevered steel structure according to any one of claims 1-4, characterized in that the length of the assembly platform (5) is greater than the length of the cantilevered steel structure (3). 10.一种悬挑钢结构的高空自顶升安装方法,其特征在于,包括以下步骤:10. A high-altitude self-jacking installation method for a cantilevered steel structure, characterized in that it comprises the following steps: S1、在外墙侧部的地面上安装自顶升塔架;S1. Install a self-jacking tower on the ground at the side of the outer wall; S2、在自顶升塔架顶部搭设拼装平台,使拼装平台的一端与外墙侧部滑动连接;S2. An assembly platform is built on the top of the self-jacking tower, so that one end of the assembly platform is slidably connected to the side of the outer wall; S3、在拼装平台上安装悬挑钢结构;S3, install the cantilevered steel structure on the assembly platform; S4、对自顶升塔架进行顶升操作,将塔架节段依次推进自顶升塔架中,实现塔架高度的增加,直至将拼装平台上的悬挑钢结构顶升至设定高度,将悬挑钢结构与主体钢结构进行连接;S4. Carry out the jacking operation on the self-jacking tower, and push the tower segments into the self-jacking tower in turn to increase the height of the tower until the cantilevered steel structure on the assembled platform is lifted to the set height , to connect the cantilevered steel structure with the main steel structure; S5、自顶升塔架进行下降操作,拆除塔架中的塔架节段,直至拼装平台下降至原始高度,将拼装平台从自顶升塔架顶部拆除,完成安装过程。S5. The self-jacking tower is lowered, and the tower segments in the tower are removed until the assembly platform is lowered to the original height, and the assembly platform is removed from the top of the self-jacking tower to complete the installation process.
CN202211331635.0A 2022-10-28 2022-10-28 High-altitude self-jacking installation device for overhanging steel structure and working method of high-altitude self-jacking installation device Pending CN115680128A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112681526A (en) * 2020-12-14 2021-04-20 中国建筑第八工程局有限公司 Jacking and installing system and method for large-span steel structure
CN114059778A (en) * 2021-11-10 2022-02-18 湖北工业大学 Make building machine safety jacking device
CN219080595U (en) * 2022-10-28 2023-05-26 同济大学建筑设计研究院(集团)有限公司 High-altitude self-jacking installation device of overhanging steel structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112681526A (en) * 2020-12-14 2021-04-20 中国建筑第八工程局有限公司 Jacking and installing system and method for large-span steel structure
CN114059778A (en) * 2021-11-10 2022-02-18 湖北工业大学 Make building machine safety jacking device
CN219080595U (en) * 2022-10-28 2023-05-26 同济大学建筑设计研究院(集团)有限公司 High-altitude self-jacking installation device of overhanging steel structure

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