CN115520506A - 一种真空收纳袋及其制备方法 - Google Patents
一种真空收纳袋及其制备方法 Download PDFInfo
- Publication number
- CN115520506A CN115520506A CN202211201651.8A CN202211201651A CN115520506A CN 115520506 A CN115520506 A CN 115520506A CN 202211201651 A CN202211201651 A CN 202211201651A CN 115520506 A CN115520506 A CN 115520506A
- Authority
- CN
- China
- Prior art keywords
- cloth
- film layer
- glue
- vacuum storage
- sealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003860 storage Methods 0.000 title claims abstract description 47
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 239000004744 fabric Substances 0.000 claims abstract description 82
- 238000007789 sealing Methods 0.000 claims abstract description 50
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 21
- 238000013329 compounding Methods 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims description 50
- 238000001035 drying Methods 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 26
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 18
- 230000004888 barrier function Effects 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000000839 emulsion Substances 0.000 claims description 14
- 239000002985 plastic film Substances 0.000 claims description 14
- 229920006255 plastic film Polymers 0.000 claims description 14
- 238000010409 ironing Methods 0.000 claims description 12
- 239000004814 polyurethane Substances 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 239000004831 Hot glue Substances 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 11
- 238000010030 laminating Methods 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000007639 printing Methods 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 7
- 238000003851 corona treatment Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 6
- 239000012943 hotmelt Substances 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 239000006210 lotion Substances 0.000 claims 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 229920004934 Dacron® Polymers 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920006284 nylon film Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B32B2262/06—Vegetal fibres
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Abstract
本发明公开了一种真空收纳袋及其制备方法,所述真空收纳袋包括袋体,所述袋体上设置有抽气阀门和密封拉链;所述袋体由内膜层和外膜层通过胶粘复合而成,所述内膜层的表面设置有阻隔层;所述外膜层材质为布料;本发明真空收纳袋采用布料和PE膜制成,布料柔软耐折,厚实耐磨,不易发脆,使用寿命长,此外,本申请制备真空收纳袋的布料和PE膜的种类较多,可以根据需要进行选择,进而使制备得到的真空收纳袋应用范围更广。
Description
技术领域
本发明涉及真空收纳袋技术领域,具体涉及一种真空收纳袋及其制备方法。
背景技术
真空压缩袋,顾名思义,就是抽走空气让大气压自然造成压缩的一种袋子。简单点说,真空压缩袋,主要用于装棉被和各种衣服类的一种袋子。真空压缩袋具有防潮、防霉、防蛀、防异味等特点。
现有的真空压缩袋制成材料分为两种类型组合,一种是PE材料+尼龙材料复合而成,该种组合存在以下问题:一是PE材料脆易损坏,尼龙材料价格贵;二是后期回收时PE材料+尼龙材料不融合,不能回收,环保性能差;第二种是PE材料+PET材料复合而成,该种组合的优势是价格相对较低,但同样存在材料脆易损坏的现象,透气率高达120cc㎡/24h,一次使用后很难再次使用,浪费严重。
有鉴于此,特提出本发明。
发明内容
本发明的目的在于提供一种真空收纳袋及其制备方法,该真空收纳袋采用布料和PE膜制成,布料柔软耐折,厚实耐磨,不易发脆,使用寿命长,此外,本申请制备真空收纳袋的布料和PE膜的种类较多,可以根据需要进行选择,进而使制备得到的真空收纳袋应用范围更广。
为了实现本发明的上述目的,特采用以下技术方案:
本发明第一方面提供一种真空收纳袋,所述真空收纳袋包括袋体,所述袋体上设置有抽气阀门和密封拉链;
所述袋体由内膜层和外膜层通过胶粘复合而成,所述内膜层的表面设置有阻隔层;
所述外膜层材质为布料。
优选地,所述布料种类包括涤纶类、棉麻类、无纺布类和涤棉混纺类。
优选地,所述内膜层材质为普通PE膜、增强PE膜、流延PE膜或多层共挤PE膜。
优选地,所述胶粘采用的胶水为水性复合胶水、热熔胶、聚氨酯胶水或油胶。
优选地,所述阻隔层材质为PVA乳液或者其他具有阻隔效果的乳液。透气率能降低到≤10cc㎡/24h,阻隔效果是PA+PE产品的5倍,是PET+PE产品的12倍以上。
本发明第二方面提供一种上述真空收纳袋的制备方法,所述制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层;
(b)通过胶粘方式将布料和内膜层进行复合并固化成型;
(c)在布料表面印刷图案,得到布塑膜材;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,采用制袋机进行封边封、封底封和封拉链,得到所述真空收纳袋。
优选地,所述步骤(a)中,烘道烘干温度为60~90℃,烘道长度不低于15m,移动速度为40~50m/min。
优选地,所述步骤(b)中,固化成型温度为45~60℃,时间为12~36h。
优选地,所述步骤(b)中,当胶粘采用的胶水为热熔胶时,通过胶粘方式将布料和内膜层进行复合具体包括:
将热熔胶融化后涂布在布料表面,再将电晕后的内膜层压合在布料表面;
当胶粘采用的胶水为水性复合胶水或聚氨酯胶水时,通过胶粘方式将布料和内膜层进行复合具体包括:
将水性复合胶水或聚氨酯胶水涂布在布料表面,然后进行烘道烘干,再将电晕后的内膜层压合在布料表面。
优选地,所述步骤(d)中,封底封和封边封时制袋机的封烫刀温度为150~180℃;封拉链时制袋机的封烫刀温度为160~190℃。
与现有技术相比,本发明的有益效果至少包括:
本发明真空收纳袋采用布料和PE膜制成,布料柔软耐折,厚实耐磨,不易发脆,使用寿命长,此外,本申请制备真空收纳袋的布料和PE膜的种类较多,可以根据需要进行选择,进而使制备得到的真空收纳袋应用范围更广。
本发明胶粘采用的胶水种类较多,适于在多钟不同性能的设备上使用,同时也适应不同温度的环境要求;此外,本产品可通过水浸蚀分离布与PE薄膜,薄膜可以回收再利用。
具体实施方式
下面将结合实施例对本发明技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本发明的技术方案,因此只作为示例,而不能以此来限制本发明的保护范围。
需要注意的是,除非另有说明,本申请使用的技术术语或者科学术语应当为本发明所属领域技术人员所理解的通常意义。
本发明实施例提供一种真空收纳袋,该真空收纳袋包括袋体,该袋体上设置有抽气阀门和密封拉链;
袋体由内膜层和外膜层通过胶粘复合而成,内膜层的表面设置有阻隔层;
外膜层材质为布料。
本发明真空收纳袋采用布料和内膜层制成,布料柔性更好,不易碎,使用寿命长,此外,在内膜层表面设置阻隔层,能够阻断空气,实现抽真空,达到真空收纳的目的。
在一些实施方式中,布料种类包括涤纶类、棉麻类、无纺布类和涤棉混纺类等等。布料种类较多,可以根据需要进行选择,进而使制备得到的真空收纳袋应用范围更广。
在一些实施方式中,内膜层材质可以为普通PE膜、增强PE膜、流延PE膜或多层共挤PE膜。PE膜种类较多,可以根据需要进行选择,进而使制备得到的真空收纳袋应用范围更广。
在一些实施方式中,胶粘采用的胶水为水性复合胶水、热熔胶、聚氨酯胶水或油胶。本发明真空收纳袋可以采用多种胶水进行胶粘,适于在多钟不同性能的设备上使用,同时也适应不同温度的环境要求。
在一实施方式中,阻隔层材质可以为PVA乳液或者其他具有阻隔效果的乳液;可以达到阻隔气体进入袋体作用,且透气率达≤10cc㎡/24h。
本发明实施例还提供了一种真空收纳袋的制备方法,该制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层;经测试,将水性PVA溶液涂布后得到的内膜层透气率在10cc㎡/24h以内,较尼龙膜50cc㎡/24h,PET膜120cc㎡/24h的效果要好多倍,此外,烘道长度不低于15m,由于PE薄膜耐高温性差,一般的烘道温度控制在60~90℃之间,通过烘道长度达到烘干效果,另外,PE薄膜非拉伸薄膜,含有0.5~1.5㎝左右的收缩,再因烘干温度不高,所以生产线速须控制在40~50米/min左右;
(b)通过胶粘方式将布料和内膜层进行复合并固化成型;布料与PE薄膜通过胶水复合后,需要通过温度对胶水进行活化,凝固从而将两层材料紧紧的粘合在一起,一般烘房温度在45~60℃之间,固化时间12-36h;
(c)在布料表面印刷图案得到布塑膜材;通过印刷使产品外观更漂亮、有卖点;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,根据不同大小调整好宽度、长度对制袋机的封烫刀段进行加油进行封边封、封底封和封拉链,得到上述真空收纳袋。
在一些实施方式中,步骤(b)中,当胶粘采用的胶水为热熔胶时,通过胶粘方式将布料和内膜层进行复合具体包括:
将热熔胶融化后涂布在布料表面,再将电晕后的内膜层压合在布料表面;
当胶粘采用的胶水为水性复合胶水或聚氨酯胶水时,通过胶粘方式将布料和内膜层进行复合具体包括:
将水性复合胶水或聚氨酯胶水涂布在布料表面,然后进行烘道烘干,再将电晕后的内膜层压合在布料表面。
在一些实施方式中,步骤(d)中,封底封和封边封时制袋机的封烫刀温度可以为150~180℃;封拉链时制袋机的封烫刀温度可以为160~190℃。
以下通过具体实施例对本发明的技术方案作进一步详细说明。
实施例1
本实施例为一种真空收纳袋,该真空收纳袋包括袋体,袋体上设置有抽气阀门和密封拉链;
袋体由内膜层和外膜层通过胶粘复合而成,内膜层的表面设置有阻隔层;
外膜层材质为涤纶布料;
内膜层材质为普通PE膜;
胶粘采用的胶水为水热熔胶;
阻隔层材质为PVA乳液。
实施例2
本实施例为一种真空收纳袋,该真空收纳袋包括袋体,袋体上设置有抽气阀门和密封拉链;
袋体由内膜层和外膜层通过胶粘复合而成,内膜层的表面设置有阻隔层;
外膜层材质为无纺布布料;
内膜层材质为增强PE膜;
胶粘采用的胶水为水性复合胶水;
阻隔层材质为PVA乳液。
实施例3
本实施例为一种真空收纳袋,该真空收纳袋包括袋体,袋体上设置有抽气阀门和密封拉链;
袋体由内膜层和外膜层通过胶粘复合而成,内膜层的表面设置有阻隔层;
外膜层材质为棉麻布料;
内膜层材质为多层共挤PE膜;
胶粘采用的胶水为聚氨酯胶水;
阻隔层材质为PVA乳液。
实施例4
本实施例为一种真空收纳袋的制备方法,该制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层,其中,烘道烘干温度为70~90℃,烘道长度为15m,移动速度为50m/min;
(b)将热熔胶融化后涂布在布料表面,再将电晕后的内膜层压合在布料表面,然后进行固化成型,其中,固化成型温度为45℃,时间为36h;
(c)在布料表面印刷图案,得到布塑膜材;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,采用制袋机进行封边封、封底封和封拉链,得到上述真空收纳袋,其中,封底封和封边封时制袋机的封烫刀温度为150℃;封拉链时制袋机的封烫刀温度为160℃。
实施例5
本实施例为一种真空收纳袋的制备方法,该制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层,其中,烘道烘干温度为60~80℃,烘道长度为15m,移动速度为40m/min;
(b)将热熔胶融化后涂布在布料表面,再将电晕后的内膜层压合在布料表面,然后进行固化成型,其中,固化成型温度为60℃,时间为12h;
(c)在布料表面印刷图案,得到布塑膜材;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,采用制袋机进行封边封、封底封和封拉链,得到上述真空收纳袋,其中,封底封和封边封时制袋机的封烫刀温度为180℃;封拉链时制袋机的封烫刀温度为190℃。
实施例6
本实施例为一种真空收纳袋的制备方法,该制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层,其中,烘道烘干温度为70~90℃,烘道长度为15m,移动速度为50m/min;
(b)通过胶粘方式将布料和内膜层进行复合并固化成型,其中,
将水性复合胶水或聚氨酯胶水涂布在布料表面,然后进行烘道烘干,再将电晕后的内膜层压合在布料表面,然后进行固化成型,其中,固化成型温度为45℃,时间为36h;
(c)在布料表面印刷图案,得到布塑膜材;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,采用制袋机进行封边封、封底封和封拉链,得到上述真空收纳袋,其中,封底封和封边封时制袋机的封烫刀温度为160℃;封拉链时制袋机的封烫刀温度为170℃。
实施例7
本实施例为一种真空收纳袋的制备方法,该制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层,其中,烘道烘干温度为60~80℃,烘道长度为15m,移动速度为40m/min;
(b)通过胶粘方式将布料和内膜层进行复合并固化成型,其中,
将水性复合胶水或聚氨酯胶水涂布在布料表面,然后进行烘道烘干,再将电晕后的内膜层压合在布料表面,然后进行固化成型,其中,固化成型温度为60℃,时间为12h;
(c)在布料表面印刷图案,得到布塑膜材;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,采用制袋机进行封边封、封底封和封拉链,得到上述真空收纳袋,其中,封底封和封边封时制袋机的封烫刀温度为170℃;封拉链时制袋机的封烫刀温度为180℃。
本发明实施例制备得到的真空收纳袋采用布料和PE膜制成,布料柔软耐折,厚实耐磨,不易发脆,使用寿命长,此外,本申请制备真空收纳袋的布料和PE膜的种类较多,可以根据需要进行选择,进而使制备得到的真空收纳袋应用范围更广。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。
Claims (10)
1.一种真空收纳袋,其特征在于,所述真空收纳袋包括袋体,所述袋体上设置有抽气阀门和密封拉链;
所述袋体由内膜层和外膜层通过胶粘复合而成,所述内膜层的表面设置有阻隔层;
所述外膜层材质为布料。
2.根据权利要求1所述的真空收纳袋,其特征在于,所述布料种类包括涤纶类、棉麻类、无纺布类和涤棉混纺类。
3.根据权利要求1所述的真空收纳袋,其特征在于,所述内膜层材质为普通PE膜、增强PE膜、流延PE膜或多层共挤PE膜。
4.根据权利要求1所述的真空收纳袋,其特征在于,所述胶粘采用的胶水为水性复合胶水、热熔胶、聚氨酯胶水或油胶。
5.根据权利要求1所述的真空收纳袋,其特征在于,所述阻隔层材质为PVA乳液或者其他具有阻隔效果的乳液。
6.权利要求1~5任一所述的真空收纳袋的制备方法,其特征在于,所述制备方法包括如下步骤:
(a)对PE膜进行电晕处理,再将水性PVA乳液涂布在PE膜表面,然后进行烘道烘干,得到内膜层;
(b)通过胶粘方式将布料和内膜层进行复合并固化成型;
(c)在布料表面印刷图案,得到布塑膜材;
(d)在布塑膜材上进行切口并安装抽气阀门,然后,采用制袋机进行封边封、封底封和封拉链,得到所述真空收纳袋。
7.根据权利要求6所述的制备方法,其特征在于,所述步骤(a)中,烘道烘干温度为60~90℃,烘道长度不低于15m,移动速度为40~50m/min。
8.根据权利要求6所述的制备方法,其特征在于,所述步骤(b)中,固化成型温度为45~60℃,时间为12~36h。
9.根据权利要求6所述的制备方法,其特征在于,所述步骤(b)中,当胶粘采用的胶水为热熔胶时,通过胶粘方式将布料和内膜层进行复合具体包括:
将热熔胶融化后涂布在布料表面,再将电晕后的内膜层压合在布料表面;
当胶粘采用的胶水为水性复合胶水或聚氨酯胶水时,通过胶粘方式将布料和内膜层进行复合具体包括:
将水性复合胶水或聚氨酯胶水涂布在布料表面,然后进行烘道烘干,再将电晕后的内膜层压合在布料表面。
10.根据权利要求6所述的制备方法,其特征在于,所述步骤(d)中,封底封和封边封时制袋机的封烫刀温度为150~180℃;封拉链时制袋机的封烫刀温度为160~190℃。
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