CN115501999A - Full-automatic spraying assembly line for double-sided spraying - Google Patents
Full-automatic spraying assembly line for double-sided spraying Download PDFInfo
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- CN115501999A CN115501999A CN202211170713.3A CN202211170713A CN115501999A CN 115501999 A CN115501999 A CN 115501999A CN 202211170713 A CN202211170713 A CN 202211170713A CN 115501999 A CN115501999 A CN 115501999A
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- seat
- spraying
- assembly line
- rail
- line
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- 238000005507 spraying Methods 0.000 title claims abstract description 128
- 239000000463 material Substances 0.000 claims abstract description 182
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 230000002950 deficient Effects 0.000 claims description 34
- 210000000078 claw Anatomy 0.000 claims description 31
- 230000007306 turnover Effects 0.000 claims description 18
- 230000000873 masking effect Effects 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000007731 hot pressing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000000087 stabilizing effect Effects 0.000 claims description 5
- 230000001737 promoting effect Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 22
- 238000000576 coating method Methods 0.000 claims 22
- 239000007921 spray Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/24—Masking elements, i.e. elements defining uncoated areas on an object to be coated made at least partly of flexible material, e.g. sheets of paper or fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
Abstract
The invention relates to a full-automatic spraying assembly line for double-sided spraying, which relates to the technical field of spraying devices and comprises a base and a material conveying assembly line arranged on the base, wherein a feeding module, a processing module and a discharging module are sequentially arranged along the conveying direction of the material conveying assembly line. The invention has the advantages of high efficiency and convenience.
Description
Technical Field
The invention relates to the technical field of spraying devices, in particular to a full-automatic spraying assembly line for double-sided spraying.
Background
The spraying refers to the action of covering a protective layer or a decorative layer on a metal or nonmetal surface, is suitable for manual operation and industrial automatic production, has a wide application range, can be applied to multiple technical fields such as hardware, plastic, furniture, military industry, ships, automobile manufacturing, mechanical manufacturing and the like, and has the effect of protecting or decorating objects.
When spraying operation is performed on smaller parts, in order to improve the processing efficiency, a plurality of parts are often placed in a tray at the same time, and the processing steps generally include: feeding, attaching the beautiful pattern paper, spraying, tearing the beautiful pattern paper and blanking.
Above-mentioned step mostly is the manual work to go on in traditional course of working, and mutual independence between each step, need insert a plurality of operating personnel and establish ties between each processing work station, leads to the spraying operation not only work efficiency low, and has improved required processing cost greatly.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic spraying assembly line for double-sided spraying, which has the advantages of high efficiency and convenience.
The above purpose of the invention is realized by the following technical scheme:
a full-automatic spraying assembly line for double-sided spraying comprises a base and a material conveying assembly line arranged on the base, wherein a feeding module, a processing module and a discharging module are sequentially arranged along the conveying direction of the material conveying assembly line;
the feeding module comprises a material tray feeding device for conveying a material tray and a material feeding device for placing materials on the material tray;
the processing module comprises a front spraying device and a back spraying device, the structures of the front spraying device and the back spraying device are completely consistent, and a turnover device is arranged between the front spraying device and the back spraying device;
the figure paper sticking devices are arranged between the front spraying device and the feeding module and between the turnover device and the back spraying device;
masking paper tearing devices are arranged between the front spraying device and the turnover device and between the back spraying device and the blanking module;
the blanking module comprises a defective product discharging device for discharging defective products and a finished product stacking device for placing the defective products.
By adopting the technical scheme, when spraying operation is carried out, the material tray is conveyed to a material conveying production line by the aid of the material tray feeding device, conveyed to the material feeding device, filled with materials to be sprayed by the material tray feeding device, conveyed to the position of the figure paper sticking device, stuck with figure paper, conveyed to the front spraying device to carry out spraying operation, after spraying is finished, the figure paper on the surface of the material tray is torn off by the figure paper tearing device, and conveyed to the overturning device to overturn the material tray, so that the inner materials are overturned to the side which is not sprayed, and then repeatedly pass through the figure paper sticking device, the back spraying device and the figure paper tearing device, finally flow to the defective product discharging device, and after defective products are discharged by the defective product discharging device, the finished product stacking device stacks the sprayed finished material tray, thereby completing the spraying operation. This application is when applying mechanized equipment to carry out each step processing, couples together each processing station, has improved the work efficiency of spraying operation greatly, and has optimized the human cost, has reduced the required operating personnel of spraying operation for the processing cost obtains reducing.
The invention is further configured to: charging tray loading attachment includes that support frame, sliding connection of fixed connection on the base are in snatch subassembly, setting on the support frame are used for ordering about on the support frame and snatch the drive assembly that the subassembly slided, the skip groove has been seted up on the base, it is located the top of the vertical direction in skip groove to snatch the subassembly, the support frame sets up along vertical direction, be provided with vertical slide rail along vertical direction on the support frame, snatch subassembly and vertical slide rail sliding connection, the setting of fortune material assembly line is snatching subassembly one side.
The invention is further configured to: snatch the subassembly include with vertical slide rail sliding connection's sliding plate, fixed connection support seat on the sliding plate, set up at the support seat towards the snatch hand on the skip groove side, snatch the hand and include two and snatch the clamping jaw, be provided with on the support seat and be used for control to snatch the clamping jaw cylinder that the clamping jaw removed, fixedly connected with is towards the transverse slide rail of fortune material assembly line setting on the support seat, sliding connection has the slider on the transverse slide rail, snatch hand and slider fixed connection, be provided with the slider cylinder that is used for promoting the slider on the support seat.
The invention is further configured to: the drive assembly is including setting up axis of rotation on support frame top, coaxial fixed connection at the action wheel at axis of rotation both ends, setting up at the support frame bottom from the driving wheel, around establishing at the action wheel and from the driving wheel between the connecting belt, be used for ordering about the rotatory driving motor of axis of rotation, the axial of driving motor's actuating lever is unanimous with the axial of axis of rotation, be provided with driving belt between driving motor and the axis of rotation.
The invention is further configured to: the material loading device comprises a vibrating disk, a transfer component for transferring the material disk to the vibrating disk and a lifting component for placing the material on the vibrating disk;
the transfer assembly comprises a transfer frame, a transfer seat, a transfer clamping jaw and a driving cylinder, the transfer seat is connected to the transfer frame in a sliding mode, the transfer clamping jaw is arranged on the transfer seat, the driving cylinder is used for driving the transfer seat to move, the transfer frame is arranged along a material conveying assembly line in the direction towards the vibration disc, a lifting seat is connected to the transfer seat in a sliding mode, a lifting cylinder is connected to the lifting seat, a telescopic rod of the lifting cylinder is arranged in the vertical direction, and the transfer cylinder used for controlling the transfer clamping jaw is arranged on the lifting seat;
the lifting assembly comprises a lifting frame arranged on one side of the vibration disc, a lifting seat connected to the lifting frame in a sliding mode along the vertical direction, a fetching clamp is arranged on the lifting seat, a storage table is connected to the lifting frame in a sliding mode and slides along the horizontal direction, a rotating frame is arranged on the storage table, the rotating frame is arranged towards the vibration disc, and a rotating motor used for rotating the rotating frame is arranged on the storage table.
The invention is further configured to: the figure-figured paper sticking device comprises a processing table, a tray moving assembly and a conveying assembly, wherein the tray moving assembly is used for transferring a material tray on a material conveying assembly line to the processing table;
move a set subassembly including set up move a set rail, sliding connection move a set seat, set up move a set clamp on moving a set rail that move in the vertical direction top of fortune material assembly line, move a set rail and set up towards the processing platform, move and have a set platform along vertical direction sliding connection on moving a set seat, move a set clamp and set up moving a set bench.
The conveying assembly comprises a feeding roller and a receiving roller, and a plurality of stabilizing rollers are arranged between the feeding roller and the receiving roller.
The invention is further configured to: be provided with hot press unit between beautiful line paper subsides device and the front spraying device, hot press unit is including setting up hot pressboard, the hot pressing cylinder of fixed connection on the hot pressboard, the many electric rods of connecting on the hot pressboard of transporting the vertical direction top of material assembly line, the telescopic link of hot pressing cylinder is towards transporting material assembly line setting, many the electric rods interval sets up on the hot pressboard.
The invention is further configured to: the front spraying device comprises a hollow spraying outer cover, a spraying head arranged in the spraying outer cover, a disc taking claw used for grabbing a material disc, wherein the two sides of the disc taking claw are provided with transportation rails, the transportation rails penetrate through the spraying outer cover, a spraying seat is connected onto the transportation rails in a sliding mode, the disc taking claw is connected onto the spraying seat in a rotating mode and is supported, the disc taking claw is arranged towards the rotating direction of the disc taking support, and a top block is arranged at one end, far away from the spraying seat, of the disc taking support.
The invention is further configured to: the masking paper tearing device comprises tearing rails arranged on two sides of a material conveying production line and a tearing slide seat connected to the tearing rails in a sliding manner, wherein a tearing claw arranged towards the material conveying production line is arranged on the tearing slide seat, and the tearing claw is arranged on the tearing slide seat in a sliding manner along the vertical direction;
the masking paper tearing device further comprises a discharging frame arranged at one end of the tearing rail, a discharging seat is connected onto the discharging frame in a sliding mode, and a discharging claw is arranged on the discharging seat in a sliding mode in the vertical direction.
The invention is further configured to: turning device is including the grip slipper that is used for the empty charging tray of centre gripping, be located the jacking subassembly that fortune material assembly line below was used for the jack-up charging tray, the grip slipper is located the top of the vertical direction of jacking subassembly, the grip slipper both sides all are provided with fixed the inserting, fixed inserting is connected with push cylinder, push cylinder's telescopic link sets up towards the grip slipper, be connected with the upset seat on the push cylinder, be connected with the upset motor on the upset seat.
The invention is further configured to: defective products eduction gear is including setting up at the defective products box of fortune material assembly line one side, setting up at the discharge rail of the vertical direction top of fortune material assembly line, sliding connection the discharge seat on the discharge rail, the one end that fortune material assembly line was kept away from to the discharge rail sets up towards defective products box, be provided with on the discharge seat and get the material suction nozzle.
The invention is further configured to: finished product pile up neatly device is including pressing from both sides getting the board and setting up the piling bin on one side at the fortune material assembly line, be provided with the unloading rail between fortune material assembly line and the piling bin, press from both sides and get board and unloading rail sliding connection.
In conclusion, the beneficial technical effects of the invention are as follows:
1. when mechanical equipment is used for processing in each step, all processing stations are connected, so that the working efficiency of spraying operation is greatly improved;
2. the labor cost is optimized, the operators required by the spraying operation are reduced, and the processing cost is reduced;
3. the automatic feeding and conveying of the material tray and the materials are completed by means of the material tray feeding device and the material feeding device, the materials are not required to be placed into the material tray one by means of manpower, the time required by manual feeding operation is reduced, and the processing efficiency is greatly improved;
4. when the back of the material to be sprayed is prepared, the automatic turnover of the material in the material tray is realized by means of the turnover device, the turnover is carried out without manual operation, and the processing efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view of the overall structure of a fully automatic spray line;
FIG. 2 is a schematic view of the overall structure of the tray loading device;
FIG. 3 is a schematic view of the grasping assembly and the driving assembly;
FIG. 4 is a schematic structural view of a material loading device;
FIG. 5 is a schematic view of the transfer unit;
FIG. 6 is a schematic view of the construction of the lift assembly;
FIG. 7 is a schematic view of the platform in use;
FIG. 8 is a schematic structural view of a masking sheet attaching apparatus;
FIG. 9 is a schematic view of the construction of the hot press apparatus;
FIG. 10 is a schematic view of the front spray apparatus;
FIG. 11 is a schematic view of the transport rail and the spray booth;
FIG. 12 is a schematic view of the spray booth in use;
FIG. 13 is a schematic view of the masking paper removing device;
FIG. 14 is a schematic view of a tear-off carriage;
fig. 15 is an enlarged view of a portion a in fig. 14;
FIG. 16 is a schematic view of the structure of the discharge frame;
FIG. 17 is a schematic view of the construction of the inverting apparatus;
FIG. 18 is a side view of the flipping mechanism;
FIG. 19 is a schematic structural view of a blanking module;
fig. 20 is a schematic configuration diagram of a defective product discharge device;
fig. 21 is a schematic structural view of the stacker.
In the figure, 1, a base; 2. a material conveying production line; 3. a tray feeding device; 31. a support frame; 32. Grabbing the assembly; 321. a sliding plate; 322. a supporting base; 323. grabbing a hand; 324. grabbing a clamping jaw; 325. a clamping jaw cylinder; 326. a transverse slide rail; 327. a slider; 328. a slider cylinder; 33. a drive assembly; 331. a rotating shaft; 332. a driving wheel; 333. a driven wheel; 334. connecting a belt; 335. A drive motor; 336. a drive belt; 34. a skip groove; 35. a vertical slide rail; 4. a material loading device; 41. vibrating the disc; 42. a transfer assembly; 421. a transfer rack; 422. a transfer seat; 423. transferring the clamping jaw; 424. a driving cylinder; 425. a lifting seat; 426. a lifting cylinder; 427. a transfer cylinder; 43. a lifting assembly; 431. a hoisting frame; 432. a lifting seat; 433. taking a thing clip; 434. a placing table; 435. a rotating frame; 436. a rotating electric machine; 44. a material conveying hopper; 5. a front side spraying device; 51. spraying an outer cover; 52. a spray head; 53. taking a plate claw; 54. a transport rail; 55. a spraying base; 56. taking a plate support; 57. a top block; 6. a back side spraying device; 7. a turning device; 71. a clamping seat; 72. a jacking assembly; 73. fixedly inserting; 74. a push cylinder; 75. a turning seat; 76. turning over a motor; 8. a masking paper attaching device; 81. a processing table; 82. a tray moving assembly; 821. moving a tray rail; 822. moving the plate seat; 823. Moving the disc clamp; 824. moving the tray table; 83. a delivery assembly; 831. a feed roller; 832. a material receiving roller; 833. A stabilizing roller; 9. a masking paper tearing device; 91. tearing off the rail; 92. tearing off the sliding seat; 93. tearing off the claw; 94. a discharging frame; 95. a discharging seat; 96. a discharging claw; 10. a defective product discharge device; 101. defective product boxes; 102. a discharge rail; 103. a discharge seat; 104. a material taking suction nozzle; 11. a finished product stacking device; 111. clamping the plate; 112. a piling rack; 113. a discharging rail; 12. a hot-pressing device; 121. a hot-pressing plate; 122. a hot-pressing cylinder; 123. an electric heating rod.
Detailed Description
The present invention is described in further detail below with reference to FIGS. 1-21.
The invention discloses a full-automatic spraying assembly line for double-sided spraying, which comprises a base 1 and a material conveying assembly line 2 arranged on the base 1, wherein the material conveying assembly line 2 is provided with a plurality of sections. A material tray feeding device 3 is arranged at the starting end of the material conveying assembly line 2, and a defective product discharging device 10 and a finished product stacking device 11 are arranged at the tail end of the material conveying assembly line 2. The spraying assembly line comprises a material feeding device 4, a front spraying device 5, a turnover device 7 and a back spraying device 6 which are sequentially arranged along the conveying direction of the material conveying assembly line 2, and the structures of the front spraying device 5 and the back spraying device 6 are completely consistent. The figure-art paper sticking devices 8 are arranged between the front spraying device 5 and the feeding module and between the turnover device 7 and the back spraying device 6, and the structures of the two figure-art paper sticking devices 8 are completely consistent; and masking paper tearing devices 9 are arranged between the front spraying device 5 and the turnover device 7 and between the back spraying device 6 and the blanking module, and the structures of the two masking paper tearing devices 9 are completely consistent.
Charging tray loading attachment 3 is including fixing two backup pads on base 1, the backup pad sets up along vertical direction, two backup pads are parallel to each other and set up relatively, two backup pads have constituted charging tray loading attachment 3's support frame 31 jointly, the backup pad is towards fixedly connected with twice vertical slide rail 35 on the side of another backup pad, vertical slide rail 35 sets up along vertical direction, sliding connection has sliding plate 321 on vertical slide rail 35, fixedly connected with supporting seat 322 on sliding plate 321, be provided with clamping jaw cylinder 325 on the supporting seat 322, be connected with two gripping clamping jaws 324 that can open and shut on the clamping jaw cylinder 325, two gripping clamping jaws 324 set up and have constituted the hand 323 that snatchs that is used for snatching the charging tray jointly on the lower terminal surface of supporting seat 322. The base 1 is provided with a skip groove 34, and the skip groove 34 is positioned below the grabbing hand 323. The sliding plate 321, the supporting seat 322 and the grabbing hand 323 jointly form the grabbing component 32 for grabbing the material tray, when the material tray is fed, an operator directly pushes the material car with a plurality of material trays into the material car groove 34, and the grabbing hand 323 moves in the vertical direction under the driving of the sliding plate 321 and grabs the material tray, so that the material tray feeding is completed.
Fixedly connected with transverse slide rail 326 on supporting seat 322, fortune material assembly line 2 is located transverse slide rail 326 and keeps away from the one end of supporting seat 322, and transverse slide rail 326's one end is provided with slider cylinder 328, and slider cylinder 328's telescopic link sets up along transverse slide rail 326 length direction, and a slider 327 of fixedly connected with on slider cylinder 328's the telescopic link, slider 327 and transverse slide rail 326 sliding connection snatch hand 323 and slider 327 fixed connection. The grabber 323 can place the grabbed trays onto the material handling line 2 by means of the lateral slide rails 326.
The top end of the support frame 31 is fixedly connected with a driving motor 335, a rotating shaft 331 is arranged below the driving motor 335, the axial direction of the rotating shaft 331 is consistent with the axial direction of a driving rod of the driving motor 335, two ends of the rotating shaft 331 are respectively rotatably connected with the two support plates, a transmission belt 336 is arranged between the driving motor 335 and the rotating shaft 331, the transmission belt 336 is arranged along the vertical direction, one end of the transmission belt 336 is wound on the driving rod of the driving motor 335, and the other end of the transmission belt is wound on the rotating shaft 331. Both ends of the rotating shaft 331 are coaxially and fixedly connected with a driving wheel 332, the lower end of the supporting plate is rotatably provided with a driven wheel 333, a connecting belt 334 is wound on the driving wheel 332, the other end of the connecting belt 334 is wound on the driven wheel 333, and the sliding plate 321 is fixedly connected with the connecting belt 334. The driving motor 335, the rotating shaft 331, the driving wheel 332, the driven wheel 333 and the connecting belt 334 form a driving assembly 33 for driving the grabbing assembly 32 to operate, and the grabbing hand 323 is driven by the driving assembly 33 to move in the vertical direction.
The hoisting frame 431 has been placed to one side that vibration dish 41 deviates from fortune material assembly line 2, is provided with fortune hopper 44 between hoisting frame 431 and the vibration dish 41, and hoisting frame 431 top is provided with the cylinder, and the telescopic link of cylinder sets up along vertical direction, and fixedly connected with promotes seat 432 on the cylinder, is provided with on the lower terminal surface of promoting seat 432 and gets thing clamp 433, and hoisting frame 431 and promotion seat 432 have constituted the promotion subassembly 43 that is used for removing the material jointly. Put thing platform 434 along horizontal direction sliding connection on the hoisting frame 431, the moving direction who puts thing platform 434 is unanimous with the transportation direction of fortune material assembly line 2, is provided with motor and belt drive on the hoisting frame 431 and puts thing platform 434 and remove. The object placing table 434 is provided with a rotating frame 435, the rotating frame 435 comprises two support plates and an L-shaped rotating plate rotatably connected to the support plates, the top ends of the support plates are provided with rotating shafts, a rotating motor 436 is arranged on the lower end face of the object placing table 434, and a transmission belt is arranged between the rotating motor 436 and the rotating shafts. When the material is gone up to the needs, operating personnel places the magazine that has the material in the hoisting frame 431 bottom, it slides along the side direction to put thing platform 434, make hoisting component 43 can directly go up and down, hoisting component 43 descends to press from both sides and gets the magazine and move up along vertical direction, then put thing platform 434 retransfer, make the rotor plate be located the magazine below, hoisting component 43 places the rotor plate with the magazine on, rotating motor 436 drives the rotor plate upset, thereby with the leading-in fortune hopper 44 of material in the magazine, and in flowing into the empty magazine on the vibration dish 41 through fortune hopper 44, thereby accomplish the material loading.
The material tray feeding device 3 and the material feeding device 4 form a feeding module of the assembly line and respectively play a role in conveying material trays and materials.
The masking tape sticking device 8 comprises a processing table 81 fixedly connected to the base 1, and the processing table 81 is positioned on one side of the material conveying production line 2. Two tray moving rails 821 are fixed above the material conveying pipeline 2, one end, far away from the material conveying pipeline 2, of each tray moving rail 821 is located above the machining table 81, two tray moving rails 821 are connected with tray moving seats 822 in a sliding mode, and each tray moving rail 821 is fixedly connected with an air cylinder which is connected with the tray moving seats 822. The tray moving seat 822 is connected with a tray moving table 824 in a sliding mode, the moving direction of the tray moving table 824 is arranged along the vertical direction, the top end of the tray moving seat 822 is fixedly connected with an air cylinder connected with the tray moving table 824, and the lower end of the tray moving table 824 is provided with a tray moving clamp 823. A conveying assembly 83 used for conveying the crepe paper is placed beside a base 1, the conveying assembly 83 comprises a feeding roller 831 and a receiving roller 832, the axial directions of the feeding roller 831 and the receiving roller 832 are kept consistent, a plurality of stabilizing rollers 833 are placed between the feeding roller 831 and the receiving roller 832, the stabilizing rollers 833 are arranged in a staggered mode towards the direction of a processing table 81 at intervals, and the conveying assembly 83 continuously conveys the crepe paper to the processing table 81. The tray moving rail 821, the tray moving seat 822 and the tray moving clamp 823 jointly form the tray moving assembly 82, and when the tray flows through the figure paper pasting device 8, the tray moving assembly 82 conveys the tray to the processing table 81 with the figure paper, so that the figure paper is pasted on the tray to prepare for subsequent spraying operation.
Be provided with hot press unit 12 after beautiful line paper pastes device 8, hot press unit 12 is including setting up hot pressboard 121 in 2 vertical direction tops of fortune material assembly line, be connected with many glow sticks 123 on hot pressboard 121, glow sticks 123 evenly arranges along hot pressboard 121 length direction interval, fixedly connected with hot pressing cylinder 122 on the hot pressboard 121 deviates from a side of fortune material assembly line 2, hot pressing cylinder 122's telescopic link sets up towards fortune material assembly line 2, when the charging tray process hot press unit 12 of pasting perfect line paper, hot pressboard 121 pushes down and makes beautiful line paper hug closely the charging tray surface, paste beautiful line paper tightly with the help of hot press unit 12, reduce when the spraying because of the skew of beautiful line paper leads to the possibility that partial material is not sprayed, improve spraying stability.
The front spraying device 5 comprises a spraying outer cover 51 fixed on the base 1, the spraying outer cover 51 is of a hollow shell-shaped structure, two ends of the spraying outer cover 51 are open, a spraying head 52 is arranged at the top of the spraying outer cover 51, and the spraying operation is carried out on materials to be sprayed to the inside by means of the spraying head 52. And disk taking claws 53 are arranged at openings at two ends of the spraying outer cover 51, and when the material conveying assembly line 2 moves the material disk to the opening of the spraying outer cover 51, the disk taking claws 53 clamp the material disk to prepare for spraying operation. The spraying outer cover 51 is internally provided with two conveying rails 54, the two conveying rails 54 are parallel to each other and penetrate through the spraying outer cover 51, the conveying rails 54 are connected with spraying seats 55 in a sliding mode, and the conveying rails 54 are provided with motors used for driving the spraying seats 55. It props 56 to rotate to be connected with the dish of getting on the spraying seat 55, and the rotation direction that gets on the different spraying seats 55 that the dish propped 56 all sets up towards getting a dish claw 53, gets the dish and props 56 one end that is close spraying seat 55 and is provided with the pivot, and the pivot rotates with spraying seat 55 to be connected, fixedly connected with motor on the spraying seat 55, the drive shaft and the coaxial setting of pivot of motor. The end of the disc taking support 56, which is far away from the spraying seat 55, is provided with a top block 57, and when the disc taking support 56 rotates to be horizontal, the top block 57 is arranged along the vertical direction. After getting a set claw 53 and snatching the charging tray, the motor drives and gets a set and prop 56 and rotate, prop 56 and rotate to the level until getting a set, get a kicking block 57 on the set props 56 and jack up the charging tray, make the charging tray with get a set claw 53 separation, then under the drive of spraying seat 55, the charging tray slides along transportation rail 54, carry out the spraying operation in spraying dustcoat 51, when moving to the opening of spraying dustcoat 51 other end, the charging tray gets back to again and gets a set claw 53 top, get a set and prop 56 gyration, make the charging tray fall on getting a set claw 53, accomplish the spraying operation.
Beautiful line paper tears except that device 9 tears the rail 91 including setting up tearing in 2 both sides of fortune material assembly line, tears to remove rail 91 along the direction of delivery setting of fortune material assembly line 2, and the common sliding connection has on tearing the rail 91 twice tears and removes slide 92, and the twice tears the rail 91 and all is provided with the cylinder in one end, and the telescopic link of cylinder is along tearing the setting of rail 91 length direction, tears the slide 92 and fixes on the telescopic link of cylinder. Tear and be provided with on the slide 92 towards tearing that material pipeline 2 set up and remove claw 93, tear and remove claw 93 and be provided with threely on tearing slide 92, three tear and remove the interval setting of claw 93, three tear and remove claw 93 and link together through a connecting plate, tear slide 92 one side and be provided with the motor and the coaxial lead screw of fixing on the actuating lever of motor, the lead screw makes to tear claw 93 and can follow vertical direction and slide tearing on tearing slide 92 with connecting plate threaded connection. Tear claw 93 and include fixed part and sliding part, the fixed part is provided with the recess on the side of sliding part, be provided with on the sliding part with recess calliper complex lug, sliding part passes through the cylinder and slides on vertical direction.
Tear the top that removes rail 91 a tip and be provided with and unload the material shelf 94, unload material shelf 94 fixed connection on base 1, the length direction of unloading material shelf 94 is perpendicular to the length direction who tears except that rail 91, and the one end of unloading material shelf 94 stretches out outside base 1. Unloading frame 94 goes up along length direction sliding connection unloading seat 95, is provided with the cylinder of being connected with unloading seat 95 on unloading frame 94, and unloading seat 95 goes up to slide along vertical direction and is provided with unloading claw 96, and unloading claw 96 includes the base block and rotates the clamp splice of being connected with the base block, and the clamp splice is provided with the fixed needle of a plurality of on the side of base block, is provided with the cylinder that is used for controlling the clamp splice on the unloading seat 95.
Turning device 7 is including being located 2 below of fortune material assembly line and being used for the jacking subassembly 72 of jack-up charging tray and being located the grip slipper 71 of fortune material assembly line 2 top, the centre gripping has an empty charging tray on grip slipper 71, jacking subassembly 72 includes a cylinder of fixing on base 1, the telescopic link of cylinder sets up along vertical direction, a catch plate of the top fixedly connected with of the telescopic link of cylinder, the catch plate is parallel with the charging tray on the fortune material assembly line 2, when the charging tray transports to the catch plate top, the cylinder drives the catch plate and shifts up, thereby the charging tray that will accomplish the single face spraying and the empty charging tray butt on the grip slipper 71.
After passing through the turnover device 7, the material tray repeatedly passes through the masking paper sticking device 8, the back spraying device 6 and the masking paper tearing device 9, and finally flows to the defective product discharge device 10. The front spraying device 5, the turnover device 7 and the back spraying device 6 jointly form a processing module of the spraying assembly line, and finished materials with two sprayed surfaces can be obtained through the processing module.
Be provided with the detection camera before defective products eduction gear 10, defective products eduction gear 10 is including setting up the discharge rail 102 in the vertical direction top of fortune material assembly line 2, and two defective products boxes 101 have been placed to the one end that discharge rail 102 kept away from fortune material assembly line 2. The discharge rail 102 is connected with a discharge seat 103 in a sliding manner, the discharge rail 102 is provided with a cylinder for driving the discharge seat 103, when the discharge seat 103 slides to the end, far away from the material conveying assembly line 2, of the discharge rail 102, the discharge seat 103 is located above the defective product box 101, the discharge seat 103 slides along the vertical direction to form a material taking seat, the discharge seat 103 is provided with a cylinder for driving the material taking seat, and the lower end of the material taking seat is provided with a material taking suction nozzle 104. After the detection camera detects the defective products in the material tray, the material taking suction nozzle 104 sucks out the defective products, and the defective products are driven by the discharge seat 103 to slide to the defective product box 101, so that the defective products are discharged.
Finished product pile up neatly device 11 is including setting up the clamp board 111 of getting in fortune material assembly line 2 top, and a plurality of stacks 112 have been placed on one side to fortune material assembly line 2, is provided with unloading rail 113 between fortune material assembly line 2 and the stacks 112, after through defective products eduction gear 10, presss from both sides and gets board 111 and press from both sides the charging tray tight, slides to stacks 112 department along unloading rail 113 to place the charging tray on stacks 112, thereby obtain the material that the two-sided spraying was accomplished. The defective product discharge device 10 and the finished product stacking device 11 together form a blanking module for blanking finished products, and the material sprayed on both sides is blanked.
The implementation principle of the embodiment is as follows: when spraying operation is carried out, firstly, a material tray is conveyed to a material conveying assembly line 2 by a material tray feeding device 3, conveyed to a material feeding device 4, filled with materials to be sprayed in the material tray by the material feeding device 4, conveyed to a figure paper sticking device 8 for sticking figure paper, then conveyed to a front spraying device 5 for spraying operation, after spraying is finished, figure paper on the surface of the material tray is torn by a figure paper tearing device 9, and conveyed to a turnover device 7 for turning over the material tray, so that the inner materials are turned over to the side which is not sprayed, and then repeatedly pass through the figure paper sticking device 8, the back spraying device 6 and the figure paper tearing device 9, finally flow to a defective product discharging device 10, after defective products are discharged by the defective product discharging device 10, the finished product stacking device 11 stacks the sprayed material tray, and spraying operation is finished. This application is when applying mechanized equipment to carry out each step processing, couples together each processing station, has improved the work efficiency of spraying operation greatly, and has optimized the human cost, has reduced the required operating personnel of spraying operation for the processing cost obtains reducing.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (12)
1. The utility model provides a full-automatic spraying assembly line for two-sided spraying which characterized in that: the automatic feeding device comprises a base (1) and a material conveying assembly line (2) arranged on the base (1), wherein a feeding module, a processing module and a discharging module are sequentially arranged along the conveying direction of the material conveying assembly line (2);
the feeding module comprises a material tray feeding device (3) for conveying a material tray and a material feeding device (4) for placing materials on the material tray;
the processing module comprises a front spraying device (5) and a back spraying device (6), the structures of the front spraying device (5) and the back spraying device (6) are completely consistent, and a turnover device (7) is arranged between the front spraying device (5) and the back spraying device (6);
a pattern paper pasting device (8) is arranged between the front spraying device (5) and the feeding module and between the turnover device (7) and the back spraying device (6);
masking paper tearing devices (9) are arranged between the front spraying device (5) and the turnover device (7) and between the back spraying device (6) and the blanking module;
the blanking module comprises a defective product discharging device (10) for discharging defective products and a finished product stacking device (11) for placing the defective products.
2. The fully automated coating line for duplex coating according to claim 1, wherein: charging tray loading attachment (3) include support frame (31), the sliding connection of fixed connection on base (1) snatch subassembly (32), set up on support frame (31) be used for ordering about on support frame (31) and snatch drive assembly (33) that subassembly (32) slided, skip groove (34) have been seted up on base (1), it is located the top of skip groove (34) vertical direction to snatch subassembly (32), vertical direction setting is followed in support frame (31), be provided with vertical slide rail (35) along vertical direction on support frame (31), snatch subassembly (32) and vertical slide rail (35) sliding connection, fortune material assembly line (2) set up and snatching subassembly (32) one side.
3. The fully automated coating line for duplex coating according to claim 2, wherein: snatch subassembly (32) including with vertical slide rail (35) sliding connection's sliding plate (321), fixed connection supporting seat (322) on sliding plate (321), set up snatching hand (323) on supporting seat (322) one side towards skip groove (34), snatch hand (323) including two snatch clamping jaw (324), be provided with on supporting seat (322) and be used for controlling the clamping jaw (324) clamping jaw cylinder (325) that snatchs the removal, fixedly connected with is towards horizontal slide rail (326) that fortune material assembly line (2) set up on supporting seat (322), sliding connection has slider (327) on horizontal slide rail (326), snatch hand (323) and slider (327) fixed connection, be provided with slider cylinder (328) that are used for promoting slider (327) on supporting seat (322).
4. The full-automatic coating line for double-sided coating according to claim 3, characterized in that: the driving assembly (33) comprises a rotating shaft (331) arranged at the top end of the support frame (31), a driving wheel (332) coaxially and fixedly connected to two ends of the rotating shaft (331), a driven wheel (333) arranged at the bottom end of the support frame (31), a connecting belt (334) arranged between the driving wheel (332) and the driven wheel (333) and a driving motor (335) used for driving the rotating shaft (331) to rotate, the axial direction of a driving rod of the driving motor (335) is consistent with the axial direction of the rotating shaft (331), and a transmission belt (336) is arranged between the driving motor (335) and the rotating shaft (331).
5. The fully automated coating line for duplex coating according to claim 1, wherein: the material loading device (4) comprises a vibrating disc (41), a transferring assembly (42) for transferring the material disc to the vibrating disc (41) and a lifting assembly (43) for placing the material on the vibrating disc (41), wherein a material conveying hopper (44) is arranged between the lifting assembly (43) and the vibrating disc (41);
the transfer assembly (42) comprises a transfer frame (421), a transfer seat (422) connected to the transfer frame (421) in a sliding manner, a transfer clamping jaw (423) arranged on the transfer seat (422), and a driving cylinder (424) used for driving the transfer seat (422) to move, wherein the transfer frame (421) is arranged along the direction of the conveying pipeline (2) towards the vibrating disc (41), the transfer seat (422) is connected with a lifting seat (425) in a sliding manner, the lifting seat (425) is connected with a lifting cylinder (426), a telescopic rod of the lifting cylinder (426) is arranged along the vertical direction, and the lifting seat (425) is provided with a transfer cylinder (427) used for controlling the transfer clamping jaw (423);
promote subassembly (43) including set up at hoisting frame (431) of vibration dish (41) one side, along vertical direction sliding connection promote seat (432) on hoisting frame (431), it gets thing clamp (433) to be provided with on promoting seat (432), sliding connection has on hoisting frame (431) puts thing platform (434), it slides along the horizontal direction to put thing platform (434), it is provided with swivel mount (435) on thing platform (434), swivel mount (435) set up towards vibration dish (41), it is provided with rotating electrical machines (436) that are used for rotating swivel mount (435) on thing platform (434).
6. The fully automated coating line for duplex coating according to claim 1, wherein: the figure-figured paper sticking device (8) comprises a processing table (81), a tray moving assembly (82) and a conveying assembly (83), wherein the tray moving assembly (82) is used for transferring a tray on the material conveying assembly line (2) to the processing table (81), and the conveying assembly (83) is used for conveying figure-figured paper;
move a set subassembly (82) including set up move a set rail (821), sliding connection move a set seat (822) on moving a set rail (821), set up move a set clamp (823) moving on a set seat (822) in the vertical direction top of fortune material assembly line (2), move a set rail (821) and set up towards processing platform (81), it has a set platform (824) to move to have along vertical direction sliding connection on a set seat (822), it sets up on moving a set platform (824) to move a set clamp (823).
The conveying assembly (83) comprises a feeding roller (831) and a receiving roller (832), and a plurality of stabilizing rollers (833) are arranged between the feeding roller (831) and the receiving roller (832).
7. The fully automated coating line for duplex coating according to claim 6, wherein: be provided with hot press unit (12) between beautiful line paper subsides device (8) and positive spray coating device (5), hot press unit (12) are including setting up hot pressboard (121), hot pressing cylinder (122), many the electric heat stick (123) of connecting on hot pressboard (121) of fixed connection in fortune material assembly line (2) vertical direction top, the telescopic link of hot pressing cylinder (122) is towards fortune material assembly line (2) setting, many electric heat stick (123) interval setting on hot pressboard (121).
8. The fully automated coating line for duplex coating according to claim 1, wherein: openly spraying device (5) including inside hollow spraying dustcoat (51), set up spraying head (52) in spraying dustcoat (51), be used for snatching the dish get set claw (53), it all is provided with transportation rail (54) to get set claw (53) both sides, transportation rail (54) run through spraying dustcoat (51) and set up, sliding connection has spraying seat (55) on transportation rail (54), it props (56) to rotate to be connected with on spraying seat (55) to get the dish, it props the rotation direction orientation of (56) and gets set claw (53) and sets up to get the dish, it props (56) one end of keeping away from spraying seat (55) and is provided with kicking block (57) to get the dish.
9. The fully automated coating line for duplex coating according to claim 1, wherein: the masking paper tearing device (9) comprises tearing rails (91) arranged on two sides of the material conveying production line (2) and a tearing sliding seat (92) connected to the tearing rails (91) in a sliding manner, a tearing claw (93) arranged towards the material conveying production line (2) is arranged on the tearing sliding seat (92), and the tearing claw (93) is arranged on the tearing sliding seat (92) in a sliding manner along the vertical direction;
the masking-off paper tearing device (9) further comprises a discharging frame (94) arranged at one end of the tearing rail (91), the discharging frame (94) is connected with a discharging seat (95) in a sliding mode, and a discharging claw (96) is arranged on the discharging seat (95) in a sliding mode along the vertical direction.
10. The fully automated coating line for duplex coating according to claim 1, wherein: turning device (7) are including grip slipper (71) that are used for the empty charging tray of centre gripping, be located jacking subassembly (72) that fortune material assembly line (2) below is used for jacking up the charging tray, grip slipper (71) are located the top of jacking subassembly (72) vertical direction, grip slipper (71) both sides all are provided with fixedly to insert (73), fixedly insert and be connected with push cylinder (74) on (73), the telescopic link of push cylinder (74) sets up towards grip slipper (71), be connected with upset seat (75) on push cylinder (74), be connected with upset motor (76) on upset seat (75).
11. The fully automated coating line for duplex coating according to claim 1, wherein: defective products eduction gear (10) are including setting up defective products box (101) in fortune material assembly line (2) one side, setting up discharge rail (102) in fortune material assembly line (2) vertical direction top, sliding connection discharge seat (103) on discharge rail (102), the one end that fortune material assembly line (2) was kept away from in discharge rail (102) sets up towards defective products box (101), be provided with on discharge seat (103) and get material suction nozzle (104).
12. A fully automated coating line for duplex coating according to claim 11, wherein: finished product pile up neatly device (11) are including pressing from both sides get board (111) and set up piling bin (112) on one side in fortune material assembly line (2), be provided with unloading rail (113) between fortune material assembly line (2) and piling bin (112), press from both sides and get board (111) and unloading rail (113) sliding connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211170713.3A CN115501999A (en) | 2022-09-23 | 2022-09-23 | Full-automatic spraying assembly line for double-sided spraying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211170713.3A CN115501999A (en) | 2022-09-23 | 2022-09-23 | Full-automatic spraying assembly line for double-sided spraying |
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| CN115501999A true CN115501999A (en) | 2022-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211170713.3A Pending CN115501999A (en) | 2022-09-23 | 2022-09-23 | Full-automatic spraying assembly line for double-sided spraying |
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| CN (1) | CN115501999A (en) |
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