CN115410928A - 正装mos芯片及隔离耐压球焊芯片堆叠结构的制备方法 - Google Patents
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Abstract
本发明公开了一种正装MOS芯片及隔离耐压球焊芯片堆叠结构的制备方法,包括以下步骤:S1、采用框架材料制备基板层;S2、在基板层的基岛的正面基岛上正装MOS功率芯片;S3、安装金属片;S4、对安装隔离耐压球焊芯片的位置处进行点底填胶;S5、安装隔离耐压球焊芯片;S6、隔离耐压球焊芯片与金属片之间焊线进行电气连接;S7、塑封料包覆正装MOS芯片及隔离耐压球焊芯片堆叠结构。优点,本发明方法,可以有效的减小封装尺寸,提升MOS功率芯片大电性能及散热性能;本发明方法中,用底填胶将金属片和隔离耐压球焊芯片隔离开,再用塑封料进行保护结构,防止隔离耐压球焊芯片侧边和金属片有漏电。
Description
技术领域
本发明涉及正装MOS芯片及隔离耐压球焊芯片堆叠结构的制备方法。
背景技术
目前MOS功率芯片与多颗隔离耐压芯片为平铺结构,这就导致整体封装尺寸非常大;另其中MOS芯片一般为正装球焊,电性能不佳。
MOS功率芯片3与隔离耐压芯片5,目前已有的封装技术为Side by Side平铺结构,主要用树脂或灌封胶进行隔离(树脂或灌封胶的耐压值很高,可以抗高电压击穿导致漏电);封装示意图如图1所示。
如图1所示,目前已有的技术为隔离耐压芯片MOS芯片保持安全距离分开,导致封装尺寸特别大。为了减小封装尺寸,通过本专利可以有效的减小封装尺寸降低封装成本及提高PCB板的利用率,且可以让MOS芯片有更优的电性能。
发明内容
本发明提出一种正装MOS芯片及隔离耐压球焊芯片堆叠结构的制备方法,该方法中的正装MOS芯片及隔离耐压球焊芯片堆叠结构,适用于一种特殊结构,底下是MOS功率芯片,MOS功率芯片背面接铜面进行散热。
采取的技术方案如下:一种正装MOS芯片及隔离耐压球焊芯片堆叠结构的制备方法,包括如下步骤:
S1、采用框架材料制备基板层;
S2、在基板层的基岛的正面基岛上正装MOS功率芯片;
S3、安装金属片,对芯片功能进行输出;
S4、对安装隔离耐压球焊芯片的位置处进行点底填胶;
S5、隔离耐压球焊芯片安装在点底填胶的位置处,底填胶隔离开金属片与隔离耐压球焊芯片;
S6、隔离耐压球焊芯片与金属片之间焊线进行电气连接;
S7、塑封料包覆所述正装MOS芯片及隔离耐压球焊芯片堆叠结构。
对本发明技术方案的进一步优选,金属片的两端之间存在高度差,金属片的低端设置在基板层的功能管脚上,金属片的高端与MOS功率芯片的铜柱连接。
对本发明技术方案的进一步优选,S3中金属片用锡膏贴装在功能管脚和MOS功率芯片的铜柱上。
本发明与现有技术相比的有益效果是:
本发明方法中的正装MOS芯片及隔离耐压球焊芯片堆叠结构,可以有效的减小封装尺寸,提升MOS功率芯片大电性能及散热性能;本发明方法中,用底填胶将金属片和隔离耐压球焊芯片隔离开,再用塑封料进行保护结构,防止隔离耐压球焊芯片侧边和金属片有漏电。
附图说明
图1为现有技术中MOS功率芯片与隔离耐压芯片的平铺结构示意图。
图2为实施例1方法的步骤S1的基板层的示意图。
图3为实施例1方法的步骤S2的MOS功率芯片安装到基板层的示意图。
图4为实施例1方法的步骤S3的金属片安装的示意图。
图5为实施例1方法的步骤S4的对需要安装的隔离耐压球焊芯片的位置处进行点底填胶的示意图。
图6为实施例1方法的步骤5的安装的隔离耐压球焊芯片的示意图。
图7为实施例1方法的步骤6焊线进行电气连接的示意图。
图8为实施例1方法的步骤S7的塑封料封装后的示意图。
图9为金属片的俯视图。
具体实施方式
下面对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。
为使本发明的内容更加明显易懂,以下结合附图1-图9和具体实施方式做进一步的描述。
实施例1
如图6所示,本实施例一种正装MOS芯片及隔离耐压球焊芯片堆叠结构的制备方法,包括以下步骤:
S1、采用框架材料制备基板层;
S2、在基板层的基岛1的正面基岛上正装MOS功率芯片3;
S3、安装金属片4,对芯片功能进行输出;
S4、对安装隔离耐压球焊芯片5的位置处进行点底填胶6;
S5、隔离耐压球焊芯片5安装在点底填胶6的位置处,底填胶6隔离开金属片4与隔离耐压球焊芯片5;
S6、隔离耐压球焊芯片5与金属片4之间焊线进行电气连接;
S7、塑封料7包覆正装MOS芯片及隔离耐压球焊芯片堆叠结构。
本发明方法中的正装MOS芯片及隔离耐压球焊芯片堆叠结构,适用于一种特殊结构,底下是MOS功率芯片,MOS功率芯片背面接铜面进行散热。
本实施例的方法中形成的正装MOS芯片及隔离耐压球焊芯片堆叠结构,包括基板层、MOS功率芯片3、金属片4、隔离耐压球焊芯片5、底填胶6和塑封料7。MOS功率芯片3装在基岛1的正面基岛上;金属片4两端之间存在高度差,金属片4的低端设置在功能管脚2上,金属片4的高端与MOS功率芯片3的铜柱连接;隔离耐压球焊芯片5通过底填胶6设置在基板层上,隔离耐压球焊芯片5与金属片4之间焊线进行电气连接;塑封料7包覆MOS功率芯片及多颗隔离耐压球焊芯片堆叠结构。
如图3所示,本实施例中提及的MOS功率芯片3为已知芯片,MOS功率芯片3为带Bumping的MOS功率芯片,正装在基岛1的正面基岛上,MOS功率芯片3背面接铜面进行散热。带Bumping的MOS功率芯片用装片胶安装在基岛1的正面基岛上。
如图4所示,本实施例的方法中,金属片4两端之间存在高度差,金属片4的低端设置在功能管脚2上,金属片4的高端与MOS功率芯片3的铜柱31连接;安装金属片4,对芯片功能进行输出。金属片4用锡膏贴连接功能管脚2和MOS功率芯片3的铜柱31,实现电气连接。
本实施例的金属片4,可根据底层带铜柱(Bumping)的MOS功率芯片进行定制化设计,用金属片4连接铜柱和功能脚位进行芯片功能输出。
本实施例中的金属片4为定制加工的金属片,此金属片具备如下优点:
1.定制化批量加工,表面可以进行电镀及粗化(粗化可以改善后期与塑封料的结合)处理,对于球焊芯片可以进行打线。
2.定制金属片可以按MOS功率芯片尺寸进行定制化作“通孔”设计,利于塑封时塑封料填充整个结构。
如图4所示,本实施例的金属片4,整体呈Z字形,金属片4的高端和低端均设有水平面,Z字形的金属片4能有效地避让焊线,方便安装,同时可以和MOS功率芯片的Bumping进行连接导通。金属片4的高端和低端的水平面设置,能有效地进行芯片的连接。
如图9所示,本实施例的金属片4的板面上竖直开设多个通孔,通孔的设置,利于塑封时塑封料填充整个结构。
如图4和9所示,本实施例的金属片4可以在特定区域进行电镀,本实施例中,金属片4上与MOS功率芯片的铜柱连接处进行表面电镀处理,对于球焊芯片可以进行打线。金属片4表面粗化处理,粗化可以改善后期与塑封料的结合。
如图5和6所示,金属片4安装完成后,对需要安装的隔离耐压球焊芯片5的位置处进行点底填胶6,用底填胶6将金属片4和隔离耐压球焊芯片5隔离开,最后再用塑封料7进行保护结构,且防止隔离耐压球焊芯片5侧边和金属片有漏电。隔离耐压球焊芯片5设置在底填胶6上,通过底填胶6设置在基板层上,隔离耐压球焊芯片5与金属片4之间焊线8进行电气连接;最后塑封料7包覆MOS功率芯片及多颗隔离耐压球焊芯片堆叠结构。
本实施例中,对需要安装的隔离耐压球焊芯片5的位置处进行点底填胶6,是用Underfill技术进行底填胶填充,并固化底填胶。用Underfill技术进行底填胶填充为本技术领域内的已知技术,本领域技术人员已知。
如图7所示,S6中隔离耐压球焊芯片5与金属片4之间焊线8进行电气连接;本实施例的金属片4设计成Z字形,可以避让焊线,同时可以和MOS功率芯片的Bumping进行连接导通。
如图8所示,塑封料8包覆正装MOS芯片及隔离耐压球焊芯片堆叠结构进行保护结构,且防止隔离耐压球焊芯片5侧边和金属片有漏电。
本实施例提出的MOS功率芯片及多颗隔离耐压球焊芯片堆叠结构,可以有效的减小封装尺寸,提升MOS功率芯片大电性能及散热性能,属于半导体封装技术领域。
以上实施例仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明保护范围之内。
Claims (3)
1.一种正装MOS芯片及隔离耐压球焊芯片堆叠结构的制备方法,其特征在于:包括以下步骤:
S1、采用框架材料制备基板层;
S2、在基板层的基岛(1)的正面基岛上正装MOS功率芯片(3);
S3、安装金属片(4),对芯片功能进行输出;
S4、对安装隔离耐压球焊芯片(5)的位置处进行点底填胶(6);
S5、隔离耐压球焊芯片(5)安装在点底填胶(6)的位置处,底填胶(6)隔离开金属片(4)与隔离耐压球焊芯片(5);
S6、隔离耐压球焊芯片(5)与金属片(4)之间焊线进行电气连接;
S7、塑封料(7)包覆所述正装MOS芯片及隔离耐压球焊芯片堆叠结构。
2.根据权利要求1所述的一种倒装芯片与底层芯片的堆叠结构,其特征在于:金属片(4)的两端之间存在高度差,金属片(4)的低端设置在基板层的功能管脚(2)上,金属片(4)的高端与MOS功率芯片(3)的铜柱(31)连接。
3.根据权利要求2所述的一种倒装芯片与底层芯片的堆叠结构,其特征在于:S3中金属片(4)用锡膏贴装在功能管脚(2)和MOS功率芯片(3)的铜柱(31)上。
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