CN115404703A - 一种回归反射服装面料的制备工艺 - Google Patents

一种回归反射服装面料的制备工艺 Download PDF

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CN115404703A
CN115404703A CN202211125922.6A CN202211125922A CN115404703A CN 115404703 A CN115404703 A CN 115404703A CN 202211125922 A CN202211125922 A CN 202211125922A CN 115404703 A CN115404703 A CN 115404703A
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coating
retro
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antibacterial
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朱平
康群
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Jiangsu Yiruida Textile Technology Co
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Abstract

本发明公开了一种回归反射服装面料的制备工艺，包括其制备工艺如下：基布处理；抗菌处理；涂粘合剂；涂反射层；涂微珠层；后处理；涂透明树脂；精处理；储存，本发明通过将10%烷基酚聚乙烯醚、10%氯化石蜡为助剂、80%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将重量比为6%金银花提取液、6%艾草叶提取液、6%紫苏叶提取液、6%丁香花提取液、6%藿香提取液、6%薄荷提取液、6%茯苓提取液、6%菖蒲提取液、6%白芍提取液、3%磷酸二氢铵和43%透明树脂进行均匀混合，从而使得回归反射服装面料在使用的情况下降低菌群的存储，增加回归反射服装面料的安全性能，且减少夜间使用时蚊虫的影响，增加回归反射服装面料的使用便捷性。

Description

一种回归反射服装面料的制备工艺
技术领域
本发明涉及回归反射服装面料领域，特别涉及一种回归反射服装面料的制备工艺。
背景技术
回归反射织物俗称反光布，它是将玻璃微珠施加于织物上，利用光线在玻璃微珠内折射反射后回归的光学原理。即使反射光按人射光方向大部分地返回光源方向。这种织物是一种具有安全功能的织物。当在夜间或黑暗处活动的人员穿着或携带此种回归反射安全材料，在遇有光线照射时，由于其回归反射的功能，会产生醒目的效果，提高自身的能见度，从而使处于光源处的人员很快地发现目标，有效地避免事故的发生，保证人身的安全。
针对于此，中国专利号CN102041598B提出了一种回归反射面料及使用该回归反射面料的服装，通过由于回归反射面料本身具有颜色相异的第一色部和第二色部，通过第一色部和第二色部形成花纹，在形成这些花纹的色织纱线之间再织入不同于色织纱种类的回归反射部，因为第一色部和第二色部的分界处本身就很清晰，使得回归反射部显得不那么显眼，而以上专利中，由于回归反射服装面料的制作需要增加基布的厚度，且降低基布的透气性，回归反射服装面料为了降低回归反射服图层的损失会减少回归反射服装面料的清洗评率，使得回归反射服装面料在使用时更加容易造成有害菌种残留的隐患，降低回归反射服装面料的安全性能，且由于回归反射服装面料在夜间使用时造成发光点容易吸引蚊虫等问题，使得回归反射服装面料在使用时降低舒适感，因此需要一种回归反射服装面料的制备工艺。
发明内容
本发明的目的在于提供一种回归反射服装面料的制备工艺，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种回归反射服装面料的制备工艺，包括其制备工艺如下：
步骤一、基布处理：将用于加工的基布进行烧毛、退浆、漂白和浸轧染色处理，将处理后的基布进行水洗；
步骤二、抗菌处理：将5-10%烷基酚聚乙烯醚、5-10%氯化石蜡为助剂、80-90%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，使含有抗菌剂的树脂附着于织物表面；
步骤三、涂粘合剂：将熨平整后的基布表面依次均匀涂上粘合剂；
步骤四、涂反射层：将反射材料与粘合剂按一定比例混合均匀后，用直接涂层的方法涂于基布上，经加热烘干使反射层固着；
步骤五、涂微珠层：将微珠均匀涂于反射层上面，微珠呈单层水平排列；
步骤六、后处理：将处理后的基布进行烘干整理；
步骤七、涂透明树脂：将烘干后的基布涂上薄涂透明树脂层后烘干；
步骤八、精处理：将重量比为4-6%金银花提取液、4-6%艾草叶提取液、4-6%紫苏叶提取液、4-6%丁香花提取液、4-6%藿香提取液、4-6%薄荷提取液、4-6%茯苓提取液、4-6%菖蒲提取液、4-6%白芍提取液、1-3%磷酸二氢铵和44-63%透明树脂进行均匀混合，将混合液薄涂在基布的表面；
步骤九、储存：将精处理的回归反射服装面料进行干燥，干燥后收卷储存。
优选的，所述反射层的材料一般用铝、银、锡、镍中的一种或者多种，要求亮度要高，而且不易被氧化发黑，光反射层的反射率近100%。
优选的，所述微珠层是使用二氧化钛、一氧化钡、二氧化锆、一氧化锌、二氧化硅一种或者多种组成的玻璃或塑料微珠，微珠层折射率在1.9-2.2之间，直径要求在44-88μm范围内，加工中选择微珠的折射率、直径大小是要根据反射制品的用途，并在确定了加工方法后才进行。
优选的，所述粘合剂用丙烯酸树脂、聚氨酯树脂、氯乙烯树脂、丙烯腈树脂混合物中的一种或者多种，粘合剂的粘合力要强，透明度要高。
优选的，所述微珠层可以制成有色的微珠，获得彩色反光制品。
优选的，所述抗菌处理剂以烷基酚聚乙烯醚为乳化剂，氯化石蜡为助剂对氯代二苯醚类抗菌物质进行乳化制成的抗菌整理剂。
本发明的技术效果和优点：
（1）通过将10%烷基酚聚乙烯醚、10%氯化石蜡为助剂、80%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，将重量比为6%金银花提取液、6%艾草叶提取液、6%紫苏叶提取液、6%丁香花提取液、6%藿香提取液、6%薄荷提取液、6%茯苓提取液、6%菖蒲提取液、6%白芍提取液、3%磷酸二氢铵和43%透明树脂进行均匀混合，将混合液薄涂在基布的表面，从而使得回归反射服装面料在使用的情况下降低菌群的存储，增加回归反射服装面料的安全性能，且减少夜间使用时蚊虫的影响，增加回归反射服装面料的使用便捷性。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一，本发明提供了一种回归反射服装面料的制备工艺，包括其制备工艺如下：
步骤一、基布处理：将用于加工的基布进行烧毛、退浆、漂白和浸轧染色处理，将处理后的基布进行水洗；
步骤二、抗菌处理：将5-10%烷基酚聚乙烯醚、5-10%氯化石蜡为助剂、80-90%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，使含有抗菌剂的树脂附着于织物表面；
步骤三、涂粘合剂：将熨平整后的基布表面依次均匀涂上粘合剂；
步骤四、涂反射层：将反射材料与粘合剂按一定比例混合均匀后，用直接涂层的方法涂于基布上，经加热烘干使反射层固着；
步骤五、涂微珠层：将微珠均匀涂于反射层上面，微珠呈单层水平排列；
步骤六、后处理：将处理后的基布进行烘干整理；
步骤七、涂透明树脂：将烘干后的基布涂上薄涂透明树脂层后烘干；
步骤八、精处理：将重量比为4-6%金银花提取液、4-6%艾草叶提取液、4-6%紫苏叶提取液、4-6%丁香花提取液、4-6%藿香提取液、4-6%薄荷提取液、4-6%茯苓提取液、4-6%菖蒲提取液、4-6%白芍提取液、1-3%磷酸二氢铵和44-63%透明树脂进行均匀混合，将混合液薄涂在基布的表面；
步骤九、储存：将精处理的回归反射服装面料进行干燥，干燥后收卷储存。
实施例二，本发明提供了一种回归反射服装面料的制备工艺，包括步骤一、基布处理：将用于加工的基布进行烧毛、退浆、漂白和浸轧染色处理，将处理后的基布进行水洗；
步骤二、抗菌处理：将7.5%烷基酚聚乙烯醚、7.5%氯化石蜡为助剂、85%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，使含有抗菌剂的树脂附着于织物表面；
步骤三、涂粘合剂：将熨平整后的基布表面依次均匀涂上粘合剂；
步骤四、涂反射层：将反射材料与粘合剂按一定比例混合均匀后，用直接涂层的方法涂于基布上，经加热烘干使反射层固着；
步骤五、涂微珠层：将微珠均匀涂于反射层上面，微珠呈单层水平排列；
步骤六、后处理：将处理后的基布进行烘干整理；
步骤七、涂透明树脂：将烘干后的基布涂上薄涂透明树脂层后烘干；
步骤八、精处理：将重量比为5%金银花提取液、5%艾草叶提取液、5%紫苏叶提取液、5%丁香花提取液、5%藿香提取液、5%薄荷提取液、5%茯苓提取液、5%菖蒲提取液、5%白芍提取液、2%磷酸二氢铵和53%透明树脂进行均匀混合，将混合液薄涂在基布的表面；
步骤九、储存：将精处理的回归反射服装面料进行干燥，干燥后收卷储存；
实施例三，本发明提供了一种回归反射服装面料的制备工艺，包括其制备工艺如下：
步骤一、基布处理：将用于加工的基布进行烧毛、退浆、漂白和浸轧染色处理，将处理后的基布进行水洗；
步骤二、抗菌处理：将10%烷基酚聚乙烯醚、10%氯化石蜡为助剂、80%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，使含有抗菌剂的树脂附着于织物表面；
步骤三、涂粘合剂：将熨平整后的基布表面依次均匀涂上粘合剂；
步骤四、涂反射层：将反射材料与粘合剂按一定比例混合均匀后，用直接涂层的方法涂于基布上，经加热烘干使反射层固着；
步骤五、涂微珠层：将微珠均匀涂于反射层上面，微珠呈单层水平排列；
步骤六、后处理：将处理后的基布进行烘干整理；
步骤七、涂透明树脂：将烘干后的基布涂上薄涂透明树脂层后烘干；
步骤八、储存：精处理：将重量比为6%金银花提取液、6%艾草叶提取液、6%紫苏叶提取液、6%丁香花提取液、6%藿香提取液、6%薄荷提取液、6%茯苓提取液、6%菖蒲提取液、6%白芍提取液、3%磷酸二氢铵和43%透明树脂进行均匀混合，将混合液薄涂在基布的表面；
步骤九、将精处理的回归反射服装面料进行干燥，干燥后收卷储存；
所述反射层的材料一般用铝、银、锡、镍中的一种或者多种，要求亮度要高，而且不易被氧化发黑，光反射层的反射率近100%。
所述微珠层是使用二氧化钛、一氧化钡、二氧化锆、一氧化锌、二氧化硅一种或者多种组成的玻璃或塑料微珠，微珠层折射率在1.9-2.2之间，直径要求在44-88μm范围内，加工中选择微珠的折射率、直径大小是要根据反射制品的用途，并在确定了加工方法后才进行。
所述粘合剂用丙烯酸树脂、聚氨酯树脂、氯乙烯树脂、丙烯腈树脂混合物中的一种或者多种，粘合剂的粘合力要强，透明度要高。
所述微珠层可以制成有色的微珠，获得彩色反光制品。
所述抗菌处理剂以烷基酚聚乙烯醚为乳化剂，氯化石蜡为助剂对氯代二苯醚类抗菌物质进行乳化制成的抗菌整理剂。
本发明工作原理：将用于加工的基布进行烧毛、退浆、漂白和浸轧染色处理，将处理后的基布进行水洗；将10%烷基酚聚乙烯醚、10%氯化石蜡为助剂、80%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，使含有抗菌剂的树脂附着于织物表面；将熨平整后的基布表面依次均匀涂上粘合剂；将反射材料与粘合剂按一定比例混合均匀后，用直接涂层的方法涂于基布上，经加热烘干使反射层固着；将微珠均匀涂于反射层上面，微珠呈单层水平排列；将处理后的基布进行烘干整理；将烘干后的基布涂上薄涂透明树脂层后烘干；将重量比为6%金银花提取液、6%艾草叶提取液、6%紫苏叶提取液、6%丁香花提取液、6%藿香提取液、6%薄荷提取液、6%茯苓提取液、6%菖蒲提取液、6%白芍提取液、3%磷酸二氢铵和44%透明树脂进行均匀混合，将混合液薄涂在基布的表面；将精处理的回归反射服装面料进行干燥，干燥后收卷储存。
在本发明的描述中，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”、“固定”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
本发明使用到的标准零件均可以从市场上购买，异形件根据说明书的记载均可以进行订制。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

1.一种回归反射服装面料的制备工艺，其特征在于，其制备工艺如下：
步骤一、基布处理：将用于加工的基布进行烧毛、退浆、漂白和浸轧染色处理，将处理后的基布进行水洗；
步骤二、抗菌处理：将5-10%烷基酚聚乙烯醚、5-10%氯化石蜡为助剂、80-90%氯代二苯醚类抗菌物质均匀混合制成抗菌整理剂，将抗菌处理剂与透明树脂混合配成乳液，将处理后的基层布放入乳液中进行充分浸轧，浸轧后的基布进行烘干、熨平，使含有抗菌剂的树脂附着于织物表面；
步骤三、涂粘合剂：将熨平整后的基布表面依次均匀涂上粘合剂；
步骤四、涂反射层：将反射材料与粘合剂按一定比例混合均匀后，用直接涂层的方法涂于基布上，经加热烘干使反射层固着；
步骤五、涂微珠层：将微珠均匀涂于反射层上面，微珠呈单层水平排列；
步骤六、后处理：将处理后的基布进行烘干整理；
步骤七、涂透明树脂：将烘干后的基布涂上薄涂透明树脂层后烘干；
步骤八、精处理：将重量比为4-6%金银花提取液、4-6%艾草叶提取液、4-6%紫苏叶提取液、4-6%丁香花提取液、4-6%藿香提取液、4-6%薄荷提取液、4-6%茯苓提取液、4-6%菖蒲提取液、4-6%白芍提取液、1-3%磷酸二氢铵和44-63%透明树脂进行均匀混合，将混合液薄涂在基布的表面；
步骤九、储存：将精处理的回归反射服装面料进行干燥，干燥后收卷储存。
2.根据权利要求1所述的一种回归反射服装面料的制备工艺，其特征在于，所述反射层的材料一般用铝、银、锡、镍中的一种或者多种，要求亮度要高，而且不易被氧化发黑，光反射层的反射率近100%。
3.根据权利要求1所述的一种回归反射服装面料的制备工艺，其特征在于，所述微珠层是使用二氧化钛、一氧化钡、二氧化锆、一氧化锌、二氧化硅一种或者多种组成的玻璃或塑料微珠，微珠层折射率在1.9-2.2之间，直径要求在44-88μm范围内，加工中选择微珠的折射率、直径大小是要根据反射制品的用途，并在确定了加工方法后才进行。
4.根据权利要求1所述的一种回归反射服装面料的制备工艺，其特征在于，所述粘合剂用丙烯酸树脂、聚氨酯树脂、氯乙烯树脂、丙烯腈树脂混合物中的一种或者多种，粘合剂的粘合力要强，透明度要高。
5.根据权利要求1所述的一种回归反射服装面料的制备工艺，其特征在于，所述微珠层可以制成有色的微珠，获得彩色反光制品。
6.根据权利要求1所述的一种回归反射服装面料的制备工艺，其特征在于，所述抗菌处理剂以烷基酚聚乙烯醚为乳化剂，氯化石蜡为助剂对氯代二苯醚类抗菌物质进行乳化制成的抗菌整理剂。
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Publication number Priority date Publication date Assignee Title
CN1641099A (zh) * 2004-01-15 2005-07-20 中国纺织科学研究院 回归反射织物及其生产方法
CN206663911U (zh) * 2017-04-05 2017-11-24 杭州湘隽阻燃科技有限公司 一种回归反射阻燃织物
CN108442015A (zh) * 2018-05-10 2018-08-24 烟台金蕊女性用品有限公司 一种精细抗菌护理棉布的制备方法
CN112281498A (zh) * 2019-07-22 2021-01-29 新乡市护神特种织物有限公司 一种防紫外线防蚊虫织物及其制备方法

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1641099A (zh) * 2004-01-15 2005-07-20 中国纺织科学研究院 回归反射织物及其生产方法
CN206663911U (zh) * 2017-04-05 2017-11-24 杭州湘隽阻燃科技有限公司 一种回归反射阻燃织物
CN108442015A (zh) * 2018-05-10 2018-08-24 烟台金蕊女性用品有限公司 一种精细抗菌护理棉布的制备方法
CN112281498A (zh) * 2019-07-22 2021-01-29 新乡市护神特种织物有限公司 一种防紫外线防蚊虫织物及其制备方法

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