CN115384850A

CN115384850A - Automatic pasting equipment for processing film

Info

Publication number: CN115384850A
Application number: CN202211170457.8A
Authority: CN
Inventors: 杨帅; 伍长根
Original assignee: Freewon China Co Ltd
Current assignee: Freewon China Co Ltd
Priority date: 2022-09-23
Filing date: 2022-09-23
Publication date: 2022-11-25
Anticipated expiration: 2042-09-23
Also published as: CN115384850B

Abstract

The invention discloses a processing film automatic mounting device which comprises a main support frame, wherein a slide way is arranged in the middle of the upper part of the main support frame, a sliding table is arranged on one side of the rear end of the slide way, a sliding block is arranged at the output end of the sliding table, an L fixed block is arranged on the other side of the sliding block, a group of suckers are arranged below one side of the L fixed block, infrared detectors are respectively arranged at the bottoms of the suckers, a signal processor is arranged above the sliding block, the specific height of the periphery of a product is judged through the infrared detectors, if the inclination angle of the product is lower than the upper limit value of the inclination difference, the signal processor enables a second hydraulic cylinder to be started to drive the L fixed block to move downwards, the L fixed block drives the suckers to contact the product, meanwhile, the signal processor sends an instruction to increase the suction force of the suckers, the suckers suck the product which is at a certain distance away from the suckers, and the device solves the problem that the sucking is unstable due to the inclination of the current product.

Description

Automatic pasting equipment for processing film

Technical Field

The invention relates to the technical field of process films, in particular to automatic pasting equipment for process films.

Background

The process film is in the production and manufacturing process, parts of some products need a series of measures such as scratch resistance, dust resistance and the like, a PE or PET protective film is used for protecting the products, the products can be torn off after production is finished, along with the continuous promotion of mechanical integration production, the production speed is improved while the labor cost of a factory is gradually reduced, more and more products enter the era of full-automatic batch production, the product absorption is an essential flow in the mechanical integration production, and in the automatic product absorption, if the products on a feeding disc are placed unevenly, the absorption is unstable, so that the products drop midway in the absorption and displacement process, the products are damaged, and in order to solve the problems, the process film automatic pasting equipment is provided.

Disclosure of Invention

The present invention is directed to an apparatus for automatically mounting a process film, so as to solve the problems mentioned in the background art.

In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an automatic subsides of processing procedure membrane pastes dress equipment, includes the main tributary strut, install the slide in the middle of the top of main tributary strut, the slip table is installed to one side of the rear end of slide, the slider is installed to the output of slip table, the L fixed block is installed to the opposite side of slider, a set of sucking disc is installed to the below of L fixed block one side, and is a set of infrared detector is installed respectively to the bottom of sucking disc, signal processor is installed to the slider top, signal processor and a set of infrared detector signal connection.

The invention further discloses that a second air cylinder is arranged above the sliding block, the output end of the second air cylinder is connected with a second air pipe, and the other end of the second air pipe is communicated with the upper part of the sucker.

The invention further discloses that a second hydraulic cylinder is arranged below one side of the sliding block, and the output end of the second hydraulic cylinder is connected with the L-shaped fixed block.

The invention further discloses that a rotary correcting module is further arranged on the main support frame, and the rotary correcting module is positioned on one side of the upper end of the first carrying assembly; the rotary correction module comprises a plurality of motors, the fixed blocks are installed at the output ends of the motors, and a set of claw teeth are installed above the fixed blocks.

The invention further discloses that the bottom of the sucker is provided with a photographing assembly.

The invention further discloses that the upper ends of the claw teeth are provided with air holes, and the other ends of the air holes are connected with an air pump.

The invention further discloses that a tray is arranged above the claw teeth.

The invention further discloses that a first conveyor belt is arranged on the main support frame and is positioned on one side of the front end of the slide way, a second conveyor belt is arranged on one side above the first conveyor belt, a support block is arranged on the second conveyor belt, a moving frame is arranged on the support block, and a plurality of air knives are arranged below one side of the moving frame.

The invention further provides that a group of stop bars are arranged on the first conveyor belt.

The invention further discloses that a fan filtering unit is arranged above the second conveying belt, an air port is arranged above the air knife, one end of the air port is communicated with an outlet of the fan filtering unit, and the other end of the air port penetrates through the inside of the air knife and is communicated with an outlet of the air knife.

Compared with the prior art, the invention has the following beneficial effects: according to the invention, an infrared detector is adopted to judge the specific height of the periphery of a product, when the heights of the peripheries of the products are different, the placement of the product is not flat, if the inclination angle of the product is lower than the upper limit value of the inclination difference, a signal processor enables a second hydraulic cylinder to be started to drive an L fixed block to move downwards, the L fixed block drives a sucker to contact the product, meanwhile, the signal processor sends an instruction to increase the suction force of the sucker, the sucker sucks the product with a certain distance from the sucker upwards, and when the inclination angle of the product is higher than the upper limit value of the inclination difference, the signal processor sends an instruction simultaneously, so that a sliding table drives a sliding block to move to the upper part of the next row of products, and sends a signal to remind a worker to manually pick up the product, and the product is prevented from being sucked unstably and falling down midway.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic top view of the overall structure of the present invention;

FIG. 3 is an exploded view of the first handling assembly of the present invention;

FIG. 4 is a schematic view of the bottom structure of the chuck of the present invention;

FIG. 5 is a schematic view of the rotating straightening module according to the present invention;

FIG. 6 is a schematic diagram of the overall configuration of the purge system of the present invention;

FIG. 7 is a schematic diagram of the internal structure of the purging system of the present invention;

in the figure: 1. a main supporting frame; 2. a TRAY disc feeding assembly; 3. a first handling assembly; 4. rotating the correcting module; 5. a second carrying module; 6. a second TRAY disk; 7. a first TRAY disk; 8. a purging system; 9. a film sticking machine; 10. a return flow channel; 11. a support frame; 12. an air pump; 13. a motor; 14. a fixed block; 15. a tray; 16. claw teeth; 17. air holes; 18. a slideway; 19. a sliding table; 20. a signal processor; 21. a second cylinder; 22. a second hydraulic cylinder; 23. a slider; 24. l fixed block; 25. a suction cup; 26. a second air pipe; 27. a first conveyor belt; 28. a housing; 29. a fan filtering unit; 30. a second conveyor belt; 31. an air knife; 32. a tuyere; 33. a movable frame; 34. a support block; 35. an infrared detector; 36. a spacer; 37. a photographing component; 38. a stop bar.

Detailed Description

The present invention will be described in further non-limiting detail with reference to the following preferred embodiments and accompanying drawings. It should be apparent that the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides the following technical solutions: the utility model provides an automatic subsides of processing procedure membrane pastes dress equipment, including main support frame 1, TRAY dish material loading subassembly 2 is installed to one side of the rearmost end of main support frame 1 top, TRAY dish material loading subassembly 2 has placed a plurality of first TRAY dishes 7 on the TRAY dish material loading subassembly 2, TRAY dish material loading subassembly 2 is used for piecemeal transport first TRAY dish 7, the position can set up to X row to the product on the first TRAY dish 7, every row is provided with Y, be used for placing the product according to the specification, make things convenient for follow-up work, TRAY dish material loading subassembly 2's the place ahead installs rotatory correction module 4, be used for being the same direction with the product adjustment, first conveyer belt 27 is installed in the place ahead of rotatory correction module 4, purging system 8 is installed to the interlude of first conveyer belt 27, a place preceding termination of first conveyer belt 27 has membrane sticking machine 9, another termination of membrane sticking machine 9 has passed through backflow runner 10, second TRAY dish 6 has been placed on the place the rear one end of first conveyer belt 27, the product placement position of second TRAY dish 6 sets up the same with the product placement position on first TRAY dish 7, be used for placing the rotatory correction module 4 after placing.

Referring to fig. 1-3, a first carrying assembly 3 is installed on the left side of a TRAY loading assembly 2 and a rotation correction module 4, and is used for carrying a product on a first TRAY 7 onto the rotation correction module 4, a second carrying module 5 is installed on the left side of the rear ends of the rotation correction module 4 and a first conveyor belt 27, and is used for sucking the product on the rotation correction module 4 onto a second TRAY 6, a slide way 18 is installed in the middle of the upper side of a main support frame 1, the first carrying assembly 3 and the second carrying module 5 are both installed on the slide way 18, the first carrying assembly 3 and the second carrying module 5 both include a slide way 19, the slide way 19 is installed on one side of the slide way 18, a slide block 23 is fixedly installed on the output end of the slide way 19, the slide way 19 is used for driving the slide block 23 to slide back and forth, a second cylinder 22 is installed below the other side of the slide block 23, an L fixing block 24 is fixedly connected to the output end of the second cylinder 22, and is used for driving the L fixing block 24 to move up and down, a row of suction cups 25 is installed below the right side of the L fixing block 24, the row of the suction cups 25 is used for sucking the products, the suction of the suction cups 21, the suction cups 36, the suction cups are both used for buffering the suction of the second suction cups 21, and also used for buffering the suction cups 21, and for buffering the suction of the products, and for buffering the suction cups 21, and for the suction of the suction cups 21, and for processing of the suction cups.

Referring to fig. 4, a circle of infrared detector 35 is installed on the suction cup 25 of the first carrying assembly 3, and is used for transmitting and receiving infrared light, and whether the product is prevented from leveling or not is judged according to received light echoes, and a photographing assembly 37 is further installed in the circle of infrared detector 35 on the suction cup 25 and is used for photographing the product, and whether the placing direction of the product is consistent or not is detected, and a circle of hollow part is formed in the middle of the spacer 36 of the first carrying assembly 3, so that the work of the infrared detector 35 and the photographing assembly 37 is not affected.

Referring to fig. 5, the rotation correction module 4 includes a support frame 11, y fixing blocks 14 are connected to an upper end of the support frame 11 through a bearing, a set of claw teeth 16 is installed at an upper end of the fixing block 14, air holes 17 are formed in the claw teeth 16, the air holes 17 penetrate through upper ends of the claw teeth 16, another end of the air holes 17 is connected with an air pump 12, the air pump 12 is installed at one side of the support frame 11, when the first carrying assembly 3 places a product on the rotation correction module 4, the claw teeth 16 adsorb the product on the rotation correction module 4 by using a suction force of the air pump 12, a tray 15 is fixedly installed on the set of claw teeth 16, an upper surface of the tray 15 is made of an air-permeable soft body, so that adsorption of the claw teeth 16 is facilitated while friction between the product and the claw teeth 16 is reduced, a motor 13 is fixedly installed at a bottom of the fixing block 14, and is used for driving the fixing block 14 to rotate, and adjusting a direction of the product on the fixing block 14.

Referring to fig. 6-7, a second conveyor belt 30 is fixedly installed above one side of the middle section of the first conveyor belt 27, a support block 34 is fixedly installed on the second conveyor belt 30, a rotating motor is fixedly installed below one side of the support block 34, an output end of the rotating motor is fixedly connected with a moving frame 33, the rotating motor is used for driving the moving frame 33 to rotate to switch the angle of the moving frame 33, a y-piece air knife 31 is fixedly installed at the bottom of one side of the moving frame 33 and used for blowing air on a product of the second TRAY 6, a casing 28 is fixedly installed at the outermost side of the blowing system 8, the front end and the rear end of the casing 28 are both open, the opening at the front end of the casing 28 is attached to the film sticking machine 9 and used for preventing external air from bringing dust into the blowing system 8, a fan filtering unit 29 is installed at the upper end of the casing 28, a pump body is installed inside the fan filtering unit 29 and used for sucking air into the fan filtering unit 29, a high-efficiency air filter screen is installed inside the fan filtering fine particles in the air, so that the air becomes dust-free fresh air, an air is blown into a high-pressure air outlet of the TRAY ion filtering unit 31, and the fresh air knife 32 is blown out of the high-pressure air fan filtering unit 32 and passes through the negative ion outlet of the second TRAY 6.

Referring to fig. 7, the first conveyor belt 27 is provided with third cylinder controls at two sides of the position near the outlet of the housing 28, the output end of the third cylinder control is fixedly connected with a stop strip 38, the stop strip 38 is used for suspending the movement of the second TRAY 6 in the housing 28, and the third cylinder is used for driving the stop strip 38 to move up and down.

The signal processor 20 is in signal connection with the infrared detector 35, the second cylinder 22, the second cylinder 21, the sliding table 19 and the motor 13.

The working principle is as follows: products are placed on the first TRAY disc 7, when a batch of first TRAY discs 7 sequentially separate the first TRAY discs 7 through the TRAY disc feeding assembly 2 and convey the first TRAY discs 7 forwards to one side of the first carrying assembly 3, the sliding table 19 on the first carrying assembly 3 drives the sliding block 23 to move, so that the sucking discs 25 sequentially suck the products from front to back according to groups from the first TRAY discs 7, when the sliding table 19 drives the sucking discs 25 to slide to the positions above the products to be sucked, the infrared detectors 35 above the sucking discs 25 judge the specific heights of the peripheries of the products through the duration of emitting infrared rays and receiving infrared echoes, when the heights of the peripheries of the products are different, the products are placed unevenly, the infrared detectors 35 send the nearest distance between the products and the sucking discs 25 to the signal processor 20, the signal processor 20 judges the inclination angles of the products according to the information, the upper limit value of the tilt difference is preset for the tilt angle of a product before work, if the tilt angle of the product is lower than the upper limit value of the tilt difference, the signal processor 20 sends an instruction to the second cylinder 22 to enable the second cylinder 22 to move downwards for a distance to the highest position of the tilted product, at the moment, the second cylinder 22 is started to drive the L fixed block 24 to move downwards, the L fixed block 24 drives the sucker 25 to contact the product, meanwhile, the signal processor 20 sends an instruction to increase the rotating speed of the second cylinder 21, the second cylinder 21 increases the suction force of the sucker 25, the sucker 25 sucks the product away from the sucker 25 for a certain distance, when the tilt angle of the product is higher than the upper limit value of the tilt difference, the signal processor 20 sends an instruction to enable the sliding table 19 to drive the slider 23 to move above the next row of products, and sends a signal to remind a worker of manual picking, so that the product is prevented from being sucked unstably and falling midway.

After the sucking disc 25 sucks the product, the sliding table 19 drives the sucking disc 25 to move to the position above the rotary correction module 4, at the moment, the second hydraulic cylinder 22 drives the sucking disc 25 to move downwards, the second cylinder 21 is matched to weaken the suction force of the sucking disc 25, meanwhile, the air pump 12 on the rotary correction module 4 is started, the fixed block 14 adsorbs the product above the tray 15 through the suction force, when the sucking disc 25 leaves the product, the photographing component 37 photographs the corresponding product and sends the photographed product to the signal processor 20, before the equipment is started, the uniform direction picture of the product is input in advance, the subsequent work after film pasting is facilitated, the signal processor 20 presents the image through the picture, whether the direction of the product is consistent or not is judged, if the product with the wrong direction exists, the signal processor 20 sends an instruction to control the motor 13 corresponding to the product to drive the fixed block 14 to rotate according to the wrong angle of the product, the product is rotated to the direction of the product input in advance, and the direction of the product is consistent with the direction of other products.

After the fixed block 14 corrects the position of the product, the second carrying module 5 carries the product on the fixed block 14 to the second TRAY 6 in a sucking manner, the second TRAY 6 is carried into the purging system 8 by the first conveyor belt 27, the second conveyor belt 30 drives the support block 34 at this time, the support block 34 drives the air knife 31 to wait at the inlet of the purging system 8, and the moving frame 33 is driven by the rotating motor on the support block 34 to rotate to the angle that the air knife 31 slightly inclines upwards towards the product, so that the air knife 31 purges a large area of the corresponding product, after the second TRAY 6 enters the purging system 8, the air knife 31 purges the product on the second TRAY 6 one by one at the inlet of the purging system 8 by using negative ion wind, and when the second TRAY 6 completely enters the purging system 8, the air knife 31 purges the product on the second TRAY 6 once, at this time, the barrier 38 temporarily retains the second TRAY 6 inside the purging system 8, the second conveyor belt 30 drives the supporting block 34 to move to the position above the barrier 38, the rotating motor drives the moving frame 33 to rotate until the air knife 31 inclines upwards towards the product at a higher angle, which can be selected as an angle of (25 degrees to 40 degrees), so that the air knife 31 purges a larger area on the second TRAY 6 and a part of the upper side of the product, at this time, the second conveyor belt 30 drives the air knife 31 to blow from the position above the barrier 38 to the inlet of the purging system 8, so that dust on the product on the second TRAY 6 is purged at multiple angles, and the dust blown to the upper side of the product is blown away from the upper side of the product, so that the dust is prevented from falling onto the product again, and meanwhile, the air blown out from the air knife 31 is dust-free ion air, so that the static electricity of the product can be reduced, and the dust adsorption is reduced.

After purging, the third cylinder drives the stop strip 38 to move upwards, and the stop is cancelled, so that the second TRAY disc 6 directly enters the film sticking machine 9 to stick a film to a product, and after the film sticking is finished, the second TRAY disc 6 is conveyed to a unified collection position through the backflow flow channel 10, and a film sticking process is completed.

In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description of the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.

Finally, it should be pointed out that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: it is to be understood that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions may be made in some technical features thereof, without departing from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic pasting equipment for processing films comprises a main support frame (1);

the first carrying assembly (3) is arranged above the main supporting frame (1);

the method is characterized in that: the first handling assembly (3) comprises:

the slide way (18) is arranged above the main support frame (1);

a sliding table (19) which is arranged on one side above one end of the sliding way (18);

the sliding block (23) is installed on the other side of the slide way (18), and the sliding block (23) is connected with the output end of the sliding table (19);

the L-shaped fixed block (24) is arranged on one side of the sliding block (23);

a group of suckers (25) which are arranged below one side of the L-shaped fixed block (24);

a group of infrared detectors (35) which are arranged at the bottoms of the group of suckers (25);

and the signal processor (20) is arranged above the sliding block (23), and the signal processor (20) is in signal connection with the group of infrared detectors (35).

2. The automated processing film placement machine as claimed in claim 1, wherein said first handling assembly (3) further comprises:

the second cylinder (21) is arranged above the sliding block (23);

and the second air pipe (26) is arranged above the sucking disc (25), and the second air pipe (26) is communicated with the output end of the second air cylinder (21).

3. The automated processing film placement apparatus as claimed in claim 2, wherein said first handling assembly (3) further comprises:

and the second hydraulic cylinder (22) is arranged below one side of the sliding block (23), and the output end of the second hydraulic cylinder (22) is connected with the L fixing block (24).

4. The automatic placement equipment for the process films as claimed in claim 1, wherein the main support frame (1) is further provided with a rotation correction module (4), and the rotation correction module (4) is positioned at one side of the upper end of the first carrying assembly (3);

the method is characterized in that: the rotation correction module (4) comprises:

the motor (13) is arranged on the main support frame (1);

the fixed blocks (14) are arranged on the output end of the motor (13);

and at least one group of claw teeth (16) is arranged above the fixed block (14).

5. The automatic mounting equipment for process films as claimed in claim 4, wherein: the rotation correction module (4) further comprises:

and the photographing component (37) is arranged at the bottom of the group of suckers (25).

6. The automatic mounting equipment for process films as claimed in claim 5, wherein: the rotation correction module (4) further comprises:

a plurality of air holes (17) which are arranged at the upper ends of the claw teeth (16);

an air pump (12) connected to the air hole (17).

7. The automatic mounting equipment for process films as claimed in claim 6, wherein: rotatory module (4) of correcting still includes:

and the trays (15) are respectively arranged above the claw teeth (16).

8. The automatic placement equipment for process films as claimed in claim 1, wherein the main support frame (1) is further provided with a purging system (8);

the method is characterized in that: the purging system (8) comprises;

the first conveying belt (27) is installed on the main support frame (1);

a second conveyor belt (30) mounted above one side of the first conveyor belt (27);

a support block (34) mounted on the second conveyor belt (30);

a moving frame (33) mounted on the support block (34);

and a plurality of air knives (31) arranged on the moving frame (33).

9. The automated processing film bonding apparatus of claim 8,

the method is characterized in that: the purge system (8) further comprises:

and a group of stop strips (38) which are respectively arranged at two sides of one end of the first conveyor belt (27).

10. The automatic mounting equipment for process films according to claim 9, wherein: the method comprises the following steps of;

the purge system (8) further comprises:

a fan filter unit (29) mounted above the second conveyor belt (30);

and the air opening (32) is formed above the air knife (31), and the air opening (32) is communicated with an outlet of the fan filtering unit (29).