CN219056685U - Automatic film pasting mechanism who rectifies and detect - Google Patents

Automatic film pasting mechanism who rectifies and detect Download PDF

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Publication number
CN219056685U
CN219056685U CN202222583107.6U CN202222583107U CN219056685U CN 219056685 U CN219056685 U CN 219056685U CN 202222583107 U CN202222583107 U CN 202222583107U CN 219056685 U CN219056685 U CN 219056685U
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Prior art keywords
film
sucker
fixing plate
axis
linear module
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CN202222583107.6U
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Inventor
姚玉东
段成聚
蔡耿明
陈旺
於鹏飞
刘小冬
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Shenzhen Lixing Laser Intelligent Equipment Co ltd
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Shenzhen Lixing Laser Intelligent Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model discloses a film sticking mechanism capable of automatically correcting and detecting, which comprises a bracket, a flying machine film peeling assembly, a first visual detection assembly, a four-axis film sticking assembly and a second visual detection assembly, wherein the flying machine film peeling assembly is arranged on the bracket and comprises an unreeling roller, a film peeling mechanism and a winding roller; the four-axis film pasting component comprises a Y-axis linear module, an X-axis linear module, a Z-axis linear module, a sensor, a sucker fixing plate and a sucker, wherein the sucker fixing plate is arranged at the lower end of the Z-axis linear module, the sucker is arranged at the lower end of the sucker fixing plate, and the sensor is arranged at the upper end of the sucker fixing plate and used for sensing whether the sucker absorbs a film or not. The automatic film sticking machine is simple in structure, automatic in feeding and capable of automatically correcting deviation by the aid of the detection mechanism, processing efficiency of film sticking is greatly improved, and good film sticking effect is guaranteed.

Description

Automatic film pasting mechanism who rectifies and detect
Technical Field
The utility model relates to the technical field of laminator equipment, in particular to a laminator mechanism capable of automatically correcting and detecting deviation.
Background
The film sticking machine is a machine specially used for sticking protective films and anti-riot films in the industries of electronics, communication, semiconductors and the like, and the film sticking is used for protecting a product display screen so as to prevent the display screen from being damaged due to scraping or collision during conveying, and plays an indispensable role in the manufacturing industry.
In the automatic equipment for pasting films on large-size display screens, a film roll is usually required to be manually arranged, the incoming materials of the film roll have small deviation, and the position deviation generated during the conveying process of a display screen carrier is added, so that the central position of the display screen is inaccurately determined and the film pasting fails, the position of the display screen cannot be automatically corrected according to the position deviation of the film roll and the position deviation of the display screen carrier in the prior art, and the film pasting effect is poor.
Along with the development of technology, film sticking machines are continuously updated, but for the condition that the products and the stuck films need to be aligned,
most of the existing film sticking machines are poor in using effect, do not have a film sticking deviation correcting function, are easy to generate film sticking deviation, cannot meet the requirements of the current market, and reduce the practicality and usability of the film sticking machines.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model provides the film pasting mechanism which has the advantages of simple structure, automatic feeding, automatic correction with a detection mechanism, great improvement of film pasting processing efficiency and automatic correction and detection of film pasting effect.
In order to solve the technical problems, the technical scheme of the utility model is as follows: the utility model provides an automatic subsides membrane mechanism of rectifying and detecting, includes the support, installs on the support flies to reach and shells membrane subassembly, first visual detection subassembly, four-axis membrane subassembly and second visual detection subassembly, wherein:
the fly stripping assembly comprises an unreeling roller, a stripping mechanism and a wind-up roller, wherein a film material belt is placed on the unreeling roller and is wound on the wind-up roller through the stripping mechanism, the stripping mechanism is positioned at the left end of the unreeling roller and is used for stripping films on the film material belt, one film is stripped each time, and the wind-up roller is positioned below the unreeling roller and is used for winding the film material belt after stripping the films;
the four-axis film pasting component comprises a Y-axis linear module, an X-axis linear module, a Z-axis linear module, a sensor, a sucker fixing plate and a sucker, wherein the X-axis linear module is arranged at the lower end of the Y-axis linear module, the Z-axis linear module is arranged at the front end of the X-axis linear module, the sucker fixing plate is arranged at the lower end of the Z-axis linear module, the sucker is arranged at the lower end of the sucker fixing plate, and the sensor is arranged at the upper end of the sucker fixing plate and is used for sensing whether the sucker absorbs a film or not;
the first visual detection assembly is positioned at the left end of the film stripping mechanism of the flying machine film stripping assembly and comprises a first CCD camera, after the film stripping mechanism strips the film on the film material belt, the Y-axis linear module, the X-axis linear module and the Z-axis linear module are mutually matched to drive the sucker to absorb the film and then move to the upper part of the first CCD camera, and the first CCD camera photographs the film to capture the position information of the film;
the second vision detection assembly comprises a CCD (charge coupled device) shaft module and a second CCD camera, the CCD shaft module is transversely arranged on the support and positioned above the jig for containing products, and the second CCD camera is arranged on the CCD shaft module and moves back and forth and left and right along with the CCD shaft module relative to the jig, and photographs and grabs the position information of the products on the jig.
As a further illustration of the present utility model,
preferably, the femto-cell stripping assembly further comprises a tensioning roller and a wind-up roller, wherein the wind-up roller is located below the unreeling roller and used for winding up the film material strips after stripping films, the tensioning roller comprises a plurality of tensioning rollers and is located below the unreeling roller and used for tensioning the film material strips, and the film material strips are wound on the wind-up roller through the tensioning roller and the film stripping mechanism.
Preferably, the second CCD camera moves back and forth and left and right along with the CCD shaft module relative to the jig, after the product position information on the photographing and grabbing jig is removed, the position information of the film grabbed by the first visual inspection is compared with the product position information grabbed by the second visual inspection module, the four-shaft film pasting module drives the sucker to move to the product position, the position and the angle of the sucked film are adjusted to be consistent with the product position angle, the film is pasted on the product, film pasting is completed, the second CCD camera of the second visual inspection module photographs and detects whether the film pasting is qualified or not on the product after film pasting, and if the film pasting is detected to be unqualified, the four-shaft film pasting module drives the sucker to take out the unqualified product and place the unqualified product on an external waste collection table.
Preferably, the sucking disc fixed plate of four-axis pad pasting subassembly is including the first sucking disc fixed plate that is located the upper end and the second sucking disc fixed plate that is located the lower extreme, the sensor is installed in the upper end of first sucking disc fixed plate, is equipped with buffer between first sucking disc fixed plate and the second sucking disc fixed plate for buffering the sucking disc pressure when absorbing or putting down the film, including linear bearing and spring, linear bearing includes four, installs respectively around first sucking disc fixed plate, spring and linear bearing phase-match are installed in linear bearing to be connected with the second sucking disc fixed plate.
Preferably, the Z-axis linear module of the four-axis film pasting component is further provided with a rotating mechanism, the rotating mechanism is used for driving the sucker fixing plate to rotate relative to the Z-axis linear module so as to adjust the position and angle of the sucker to suck the film to enable the film to be matched with the position and angle of a product, the rotating mechanism comprises a W-axis servo motor, a connecting piece and a coupler, the coupler is connected with the Z-axis linear module through the connecting piece, the sensor, the sucker, the first sucker fixing plate and the second sucker fixing plate are mounted at the lower end of the coupler, and the W-axis servo motor is mounted at the upper end of the coupler and drives the sucker to rotate.
Preferably, the four-axis film pasting component further comprises a vacuum generator, wherein the vacuum generator is communicated with the sucker and used for generating or releasing vacuum so as to suck or put down the film.
Preferably, the first visual detection component and the second visual detection component comprise light blocking sheets, the light blocking sheets are cone-shaped, the light blocking sheets of the first visual detection component are arranged at the upper end of the first CCD camera, and the light blocking sheets of the second visual detection component are arranged at the lower end of the second CCD camera.
Preferably, the device further comprises a control device, wherein the control device is electrically connected with the flying machine membrane stripping assembly, the first visual detection assembly, the four-axis membrane pasting assembly and the second visual detection assembly respectively and controls the operation of the control device.
The beneficial effects of the utility model are as follows:
the utility model comprises a bracket, a flying machine film stripping assembly, a first visual detection assembly, a four-axis film pasting assembly and a second visual detection assembly which are arranged on the bracket, wherein the flying machine film stripping assembly realizes automatic feeding, the film stripping mechanism is positioned at the left end of an unreeling roller and is used for stripping films on a film material belt, each time one film is stripped, the four-axis film pasting assembly is mutually matched with the Y-axis linear module, the X-axis linear module and the Z-axis linear module to realize that a sucker absorbs the film stripped by the film stripping mechanism, a sensor is arranged at the upper end of a sucker fixing plate and is used for sensing whether the sucker absorbs the film or not, the four-axis film pasting assembly drives the sucker to absorb the film and then moves to the upper part of the first CCD camera, the first CCD camera photographs the film to grasp the position information of the film, simultaneously, the second CCD camera of the second visual detection assembly moves back and forth and left and right relative to a jig, after the position information of the product on the photographing and grabbing jig is moved away, the four-axis film pasting component drives the sucking disc to move to the product position after the position information of the film grabbed by the first visual detection is compared with the position information of the product grabbed by the second visual detection component, the position and the angle of the sucked film are adjusted to be consistent with the position angle of the product by a rotating mechanism arranged on a Z-axis linear module of the four-axis film pasting component, the film is pasted on the product to finish film pasting, a second CCD camera of the second visual detection component photographs the film pasted product to detect whether the film pasting is qualified or not, if the film pasting is detected to be unqualified, the four-axis film pasting component drives the sucking disc to take out the unqualified product to be placed on an external waste collection table, the process realizes automatic stripping of the film, the position information integration of the film and the product is realized by the visual detection component, the film position correction is finished, the processing efficiency of the film is greatly improved, the film pasting effect is ensured, the film pasting deviation phenomenon in the prior art is avoided, and the film pasting effect is good.
The sucker fixing plate of the four-axis film pasting component comprises a first sucker fixing plate positioned at the upper end and a second sucker fixing plate positioned at the lower end, the sensor is arranged at the upper end of the first sucker fixing plate, a buffer device is arranged between the first sucker fixing plate and the second sucker fixing plate and used for buffering the pressure of sucking or putting down a film by the sucker, the stability and the durability of the film pasting component are guaranteed, the film pasting component is simple in structure, the film pasting efficiency is improved, the film pasting effect is guaranteed, the film pasting component is easy to control, and can be widely applied to film pasting machines, the current market demands are met, and the practicability of the film pasting machine is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of a first angle according to the present utility model.
Fig. 2 is a schematic view of a second angle exploded structure of the present utility model.
Fig. 3 is an enlarged schematic view of the portion a in fig. 2.
In the figure: 1. a bracket; 2. an unreeling roller; 3. a film stripping mechanism; 4. a wind-up roll; 5. a tension roller; 6. a Y-axis linear module; 7. an X-axis linear module; 8. a Z-axis straight line module; 9. a sensor; 10. a first suction cup fixing plate; 11. a second suction cup fixing plate; 12. a suction cup; 13. a first CCD camera; 14. a CCD shaft module; 15. a second CCD camera; 16. a jig; 17. a linear bearing; 18. a spring; 19. a W-axis servo motor; 20. a connecting piece; 21. a coupling; 22. a light blocking sheet.
Description of the embodiments
The structural and operational principles of the present utility model will be described in further detail below with reference to the accompanying drawings.
The embodiments described by referring to the drawings are exemplary and intended for purposes of illustrating the present application and are not to be construed as limiting the present application. In the description of the present application, it should be understood that the terms "lower," "upper," "left," "right," "front," "rear," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
As shown in fig. 1 to 3, the utility model relates to a film sticking mechanism capable of automatically correcting and detecting, which comprises a bracket 1, a femto film peeling assembly, a first visual detection assembly, a four-axis film sticking assembly and a second visual detection assembly, wherein the femto film peeling assembly, the first visual detection assembly, the four-axis film sticking assembly and the second visual detection assembly are arranged on the bracket 1, wherein:
the fly stripping assembly comprises an unreeling roller 2, a stripping mechanism 3 and a reeling roller 4, wherein a film material belt is placed on the unreeling roller 2 and is wound on the reeling roller 4 through the stripping mechanism 3, the stripping mechanism 3 is positioned at the left end of the unreeling roller 2 and is used for stripping films on the film material belt, one film is stripped each time, and the reeling roller 4 is positioned below the unreeling roller 2 and is used for reeling the film material belt after stripping the films;
the four-axis film pasting component comprises a Y-axis linear module 6, an X-axis linear module 7, a Z-axis linear module 8, a sensor 9, a sucker 12 fixing plate and a sucker 12, wherein the X-axis linear module 7 is arranged at the lower end of the Y-axis linear module 6, the Z-axis linear module 8 is arranged at the front end of the X-axis linear module 7, the sucker 12 fixing plate is arranged at the lower end of the Z-axis linear module 8, the sucker 12 is arranged at the lower end of the sucker 12 fixing plate, and the sensor 9 is arranged at the upper end of the sucker 12 fixing plate and used for sensing whether the sucker 12 absorbs a film or not;
the first visual detection assembly is positioned at the left end of the film peeling mechanism 3 of the Feida film peeling assembly and comprises a first CCD camera 13, after the film peeling mechanism 3 peels the film on the film material belt, the Y-axis linear module 6, the X-axis linear module 7 and the Z-axis linear module 8 are mutually matched to drive the sucker 12 to absorb the film and then move to the upper part of the first CCD camera 13, and the first CCD camera 13 photographs the film to grasp the position information of the film;
the second vision detection assembly comprises a CCD shaft module 14 and a second CCD camera 15, the CCD shaft module 14 is transversely arranged on the support 1 and is positioned above the jig 16 for containing products, the second CCD camera 15 is arranged on the CCD shaft module 14 and moves back and forth and left and right along with the CCD shaft module 14 relative to the jig 16, the position information of the products on the photographing and grabbing jig 16 is moved away, after the position information of the first vision detection and grabbing films is compared with the position information of the products grabbed by the second vision detection assembly, the four-axis film pasting assembly drives the sucker 12 to move to the positions of the products, the positions and angles of the sucked films are adjusted to be consistent with the positions and angles of the products, the films are pasted on the products, film pasting is completed, the second CCD camera 15 of the second vision detection assembly photographs and detects whether the films are qualified or not after the films are pasted, and if the films are detected to be unqualified, the four-axis film pasting assembly drives the sucker 12 to take out the unqualified products and place the unqualified products on an external waste collection table.
As shown in fig. 1-2, the femto-peeling assembly further comprises a plurality of tensioning rollers 5, wherein the tensioning rollers 5 are located below the unreeling roller 2 and used for tensioning a film material belt, and the film material belt is wound on the winding roller 4 through the tensioning rollers 5 and the peeling mechanism 3.
As shown in fig. 3, the suction cup 12 fixing plate of the four-axis film pasting component comprises a first suction cup fixing plate 10 positioned at the upper end and a second suction cup fixing plate 11 positioned at the lower end, the sensor 9 is installed at the upper end of the first suction cup fixing plate 10, a buffer device is arranged between the first suction cup fixing plate 10 and the second suction cup fixing plate 11 and used for buffering the pressure of the suction cup 12 when sucking or putting down a film, the four-axis film pasting component comprises a linear bearing 17 and springs 18, the four linear bearings 17 are respectively installed around the first suction cup fixing plate 10, and the springs 18 are matched with the linear bearing 17, installed in the linear bearing 17 and connected with the second suction cup fixing plate 11.
As shown in fig. 3, the Z-axis linear module 8 of the four-axis film assembly is further provided with a rotation mechanism, the rotation mechanism is used for driving the sucker 12 fixing plate to rotate relative to the Z-axis linear module 8, so as to adjust the position and angle of the sucker 12 to absorb the film to be matched with the product position and angle, the rotation mechanism comprises a W-axis servo motor 19, a connecting piece 20 and a coupler 21, the coupler 21 is connected with the Z-axis linear module 8 through the connecting piece 20, the sensor 9, the sucker 12, the first sucker fixing plate 10 and the second sucker fixing plate 11 are mounted at the lower end of the coupler 21, and the W-axis servo motor 19 is mounted at the upper end of the coupler 21 and drives the sucker 12 to rotate.
Further, the four-axis film attachment assembly also includes a vacuum generator (not shown) in communication with the suction cup 12 for generating or releasing a vacuum to draw or drop the film.
As shown in fig. 1-2, the first visual detection assembly and the second visual detection assembly each include a light blocking sheet 22, the light blocking sheets 22 are cone-shaped, the light blocking sheets 22 of the first visual detection assembly are mounted at the upper end of the first CCD camera 13, and the light blocking sheets 22 of the second visual detection assembly are mounted at the lower end of the second CCD camera 15.
Further, the device also comprises a control device (not shown in the figure), wherein the control device is respectively and electrically connected with the Feida membrane stripping assembly, the first visual detection assembly, the four-axis membrane pasting assembly and the second visual detection assembly, and controls the operation of the control device.
In the foregoing, only the preferred embodiment of the present utility model is described, and any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical solutions of the present utility model fall within the scope of the technical solutions of the present utility model.

Claims (8)

1. Automatic film pasting mechanism who rectifies and detect, its characterized in that: including the support, install the membrane subassembly is shelled to the flying to the membrane subassembly, first visual detection subassembly, four-axis pad pasting subassembly and second visual detection subassembly on the support, wherein:
the flying machine film stripping assembly comprises an unreeling roller and a film stripping mechanism, wherein a film material belt is placed on the unreeling roller and is wound on a winding roller through the film stripping mechanism, and the film stripping mechanism is positioned at the left end of the unreeling roller and is used for stripping films on the film material belt, and one film is stripped each time;
the four-axis film pasting component comprises a Y-axis linear module, an X-axis linear module, a Z-axis linear module, a sensor, a sucker fixing plate and a sucker, wherein the X-axis linear module is arranged at the lower end of the Y-axis linear module, the Z-axis linear module is arranged at the front end of the X-axis linear module, the sucker fixing plate is arranged at the lower end of the Z-axis linear module, the sucker is arranged at the lower end of the sucker fixing plate, and the sensor is arranged at the upper end of the sucker fixing plate and is used for sensing whether the sucker absorbs a film or not;
the first visual detection assembly is positioned at the left end of the film stripping mechanism of the flying machine film stripping assembly and comprises a first CCD camera, after the film stripping mechanism strips the film on the film material belt, the Y-axis linear module, the X-axis linear module and the Z-axis linear module are mutually matched to drive the sucker to absorb the film and then move to the upper part of the first CCD camera, and the first CCD camera photographs the film to capture the position information of the film;
the second vision detection assembly comprises a CCD (charge coupled device) shaft module and a second CCD camera, the CCD shaft module is transversely arranged on the support and positioned above the jig for containing products, and the second CCD camera is arranged on the CCD shaft module and moves back and forth and left and right along with the CCD shaft module relative to the jig, and photographs and grabs the position information of the products on the jig.
2. The automatic deviation rectifying and detecting film sticking mechanism according to claim 1, wherein: the fly stripping assembly further comprises a tensioning roller and a winding roller, wherein the winding roller is located below the unreeling roller and used for winding the stripped film material belt, the tensioning roller comprises a plurality of tensioning rollers and located below the unreeling roller and used for tensioning the film material belt, and the film material belt is wound on the winding roller through the tensioning roller and the stripping mechanism.
3. The automatic deviation rectifying and detecting film sticking mechanism according to claim 2, wherein: the second CCD camera moves back and forth and left and right along with the CCD shaft module relative to the jig, after the product position information on the photographing grabbing jig is moved away, the position information of the film grabbed by the first visual detection is compared with the product position information grabbed by the second visual detection module, the four-shaft film pasting module drives the sucker to move to the product position, the position and the angle of the sucked film are adjusted to be consistent with the product position angle, the film is pasted on the product, film pasting is completed, the second CCD camera of the second visual detection module photographs the product after film pasting, whether the film pasting is qualified or not is detected, and if the film pasting is detected to be unqualified, the four-shaft film pasting module drives the sucker to take out the unqualified product and place the unqualified product on an external waste collection table.
4. The automatic deviation rectifying and detecting film sticking mechanism according to claim 3, wherein: the four-axis film pasting component comprises a sucker fixing plate and a sensor, wherein the sucker fixing plate comprises a first sucker fixing plate and a second sucker fixing plate, the first sucker fixing plate is arranged at the upper end, the second sucker fixing plate is arranged at the lower end, the sensor is arranged at the upper end of the first sucker fixing plate, a buffer device is arranged between the first sucker fixing plate and the second sucker fixing plate and used for buffering pressure generated when a sucker absorbs or puts down a film, the pressure buffering device comprises a linear bearing and springs, the linear bearing comprises four linear bearings which are respectively arranged around the first sucker fixing plate, and the springs are matched with the linear bearing and are arranged in the linear bearing and connected with the second sucker fixing plate.
5. The automatic deviation rectifying and detecting film sticking mechanism according to claim 4, wherein: the four-axis film pasting device is characterized in that a rotating mechanism is further arranged on the Z-axis linear module of the four-axis film pasting component and used for driving the sucker fixing plate to rotate relative to the Z-axis linear module so as to adjust the position and angle of a sucker to suck a film to enable the film to be matched with the position and angle of a product, the rotating mechanism comprises a W-axis servo motor, a connecting piece and a coupler, the coupler is connected with the Z-axis linear module through the connecting piece, the sensor, the sucker, the first sucker fixing plate and the second sucker fixing plate are arranged at the lower end of the coupler, and the W-axis servo motor is arranged at the upper end of the coupler and drives the sucker to rotate.
6. The automatic deviation rectifying and detecting film sticking mechanism according to claim 5, wherein: the four-axis film pasting component further comprises a vacuum generator, wherein the vacuum generator is communicated with the sucker and used for generating or releasing vacuum so as to suck or put down the film.
7. The automatic deviation rectifying and detecting film sticking mechanism according to claim 6, wherein: the first visual detection assembly and the second visual detection assembly comprise light blocking sheets, the light blocking sheets are cone-shaped, the light blocking sheets of the first visual detection assembly are arranged at the upper end of the first CCD camera, and the light blocking sheets of the second visual detection assembly are arranged at the lower end of the second CCD camera.
8. The automatic deviation rectifying and detecting film sticking mechanism according to any one of claims 1 to 7, characterized in that: the device also comprises a control device which is respectively and electrically connected with the Feida film stripping assembly, the first visual detection assembly, the four-axis film pasting assembly and the second visual detection assembly and controls the operation of the device.
CN202222583107.6U 2022-09-29 2022-09-29 Automatic film pasting mechanism who rectifies and detect Active CN219056685U (en)

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Application Number Priority Date Filing Date Title
CN202222583107.6U CN219056685U (en) 2022-09-29 2022-09-29 Automatic film pasting mechanism who rectifies and detect

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Application Number Priority Date Filing Date Title
CN202222583107.6U CN219056685U (en) 2022-09-29 2022-09-29 Automatic film pasting mechanism who rectifies and detect

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CN219056685U true CN219056685U (en) 2023-05-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117533579A (en) * 2024-01-10 2024-02-09 苏州盈科电子有限公司 Automatic peel off high accuracy sticking film machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117533579A (en) * 2024-01-10 2024-02-09 苏州盈科电子有限公司 Automatic peel off high accuracy sticking film machine

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