CN1152986C - Electronic saw-teeth like sewing machine - Google Patents

Electronic saw-teeth like sewing machine Download PDF

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Publication number
CN1152986C
CN1152986C CNB001317423A CN00131742A CN1152986C CN 1152986 C CN1152986 C CN 1152986C CN B001317423 A CNB001317423 A CN B001317423A CN 00131742 A CN00131742 A CN 00131742A CN 1152986 C CN1152986 C CN 1152986C
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CN
China
Prior art keywords
pin
eyelet
style
needle
pendulum
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Expired - Fee Related
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CNB001317423A
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Chinese (zh)
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CN1288081A (en
Inventor
横沟保久
和田稔
服部好克
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Juki Corp
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Juki Corp
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B27/00Work-feeding means
    • D05B27/22Work-feeding means with means for setting length of stitch
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • D05B19/14Control of needle movement, e.g. varying amplitude or period of needle movement
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • D05B19/16Control of workpiece movement, e.g. modulation of travel of feed dog
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B3/00Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • D05B3/02Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing with mechanisms for needle-bar movement
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B3/00Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • D05B3/04Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing with mechanisms for work feed
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2205/00Interface between the operator and the machine
    • D05D2205/02Operator to the machine
    • D05D2205/08Buttons, e.g. for pattern selection; Keyboards
    • D05D2205/085Buttons, e.g. for pattern selection; Keyboards combined with a display arrangement, e.g. touch sensitive control panel

Abstract

An electronic zigzag stitch sewing machine is provided to effect start or end back-tacking of a given pattern following a needle rocking pattern via a simple process reliably. Back-tacking patterns of pattern numbers 1 to 9 different from needle rocking patterns are set and stored for back-tacking before or after the needle rocking patterns. Depending on the stitch feed and condense stitch feed specified by needle rocking pattern data and a back-tacking pattern both selectively read out of the memory, the needle rocking mechanism is driven to form a seam of the needle rocking and back-tacking patterns. The back- tacking pattern differing from the needle rocking pattern can offer reliable back-tacking depending on the fabric and thread.

Description

Electronic saw-teeth like sewing machine
Technical field
The present invention relates to a kind of electronic saw-teeth like sewing machine, on cloth, form saw-tooth slot by cloth-feeding device, pin and needle swinging mechanism, wherein, described cloth-feeding device has comes in and goes out on needle plate with the feed dog of work feed, described pin with move up and down by the machine spindle interlock of main revolution, described needle swinging mechanism makes described pin along the direction swing vertical with cloth feeding direction.
Background technology
In saw-teeth like sewing machine in the past, though use the pin pendulum cam that rotates linkedly with machine spindle to make aforementioned needle swinging mechanism action form the pin pendulum-type sample of defined, but, pin pendulum-type sample for a long time, therefore then necessary making pin pendulum corresponding with it cam has just brought problems such as cam exchanging operation trouble and increase cam manufacturing cost.
For this reason, in recent years, known electronic saw-teeth like sewing machine is the driving pulse motor type, as data storage pin pendulum-type sample, and according to the described pin pendulum-type sample data of reading, control pin pendulum amount.
But, for electronic saw-teeth like sewing machine in the past, can not in Sewing machines, make new data while switching style, other preparation data creating device must be arranged, and must have by the data creating device while switching the function of making, this data creating device is to use coordinate input mechanism or personal computer etc., therefore, and the bad adaptability of this Sewing machines.
In addition, in electronic saw-teeth like sewing machine in the past, straighten one out and ease out his anxiety and will carry out eyelet in order to prevent to make beginning or sewing finishing centre joint mark, by setting that pin number that eyelet begins or finishes sets that defined saw-tooth slot style opens that the number settings are begun or eyelet style when finishing.Because will make according to the pin that eyelet begins or finishes, if the pin that eyelet begins or finishes pendulum position does not become the position of wanting, from eyelet when common saw-tooth slot is divided a word with a hyphen at the end of a line, or from common saw-tooth slot when eyelet is divided a word with a hyphen at the end of a line, pin pendulum position deviation, sewing quality will descend.
In addition, as the eyelet style, owing in pin pendulum-type sample, can not become so-called saw-tooth slot style not in specie, therefore, the very flexible of this Sewing machines.
Summary of the invention
In view of above-mentioned existing problem, the purpose of this invention is to provide the simple method of a kind of usefulness and accurate pin pendulum-type sample earlier or the back begin or stop the electronic saw-teeth like sewing machine of eyelet according to the style of defined.
In a word, the present invention relates to a kind of electronic saw-teeth like sewing machine, have: the pin that moves up and down with main shaft interlock by main revolution, make described pin along and the needle swinging mechanism swung of the cloth feeding direction direction of intersecting, make the electronic motor of described needle swinging mechanism, have on needle plate the cloth-feeding device of coming in and going out, set the making of the amount of sending into of making of described cloth-feeding device and send into variable setting apparatus with the feed dog of work feed, it is characterized in that, comprising:
Set the intensive seam of the intensive seam amount of sending into of described cloth-feeding device and send into variable setting apparatus;
The cloth amount of sending into of described cloth-feeding device is made the switching device shifter that the amount of sending into switches to the intensive seam amount of sending into of described setting from described;
Storage pin pendulum-type sample data and begin or stop the device of formed eyelet style data in order to eyelet at this pin pendulum-type sample; And
When making, pin pendulum-type sample data-driven needle swinging mechanism according to described storage, and by making the amount of sending into that variable setting apparatus is set cloth-feeding device of sending into, when eyelet, according to eyelet style data, the driving needle swinging mechanism, and make the switching device shifter action of switching the described intensive seam amount of sending into and set the control device of the intensive seam amount of sending into.
The invention is characterized in also and comprise: make and send into variable setting apparatus; Intensive seam (condense) is sent into variable setting apparatus; Be used to import and store the device of pin pendulum-type sample data; Be used to import and store the device of the different eyelet style data of described pin pendulum-type sample, so that form eyelet in the beginning of this pin pendulum-type sample or when stopping; And control device, be used for pin pendulum-type sample data and eyelet style data according to described storage, drive and the described described needle swinging mechanism of making the amount of sending into and the intensive seam amount of sending into associated, according to pin pendulum-type sample and eyelet style control needle tracking.
No matter be which invention, can both make simply that pin pendulum-type sample begins or the eyelet style of defined when stopping,, just can accurately carry out eyelet by the style of defined by reading its data.In this case, in the time selecting the eyelet style of or other style identical with pin pendulum-type sample, for example, under the situation of using general grey cloth, the input of eyelet data is the simple pin pendulum-type of former state utilization samples, and grey cloth is made the eyelet data according to the needle downing position data of each pin when slightly knitting, and needle tracking just can form close eyelet.In addition, when from multiple saw-tooth slot style, selecting the eyelet style, for example, when pin pendulum-type sample is 2 zigzag,, just can carry out the intensive accurate eyelet of needle gage simply by eyelet being made or 4 saw-tooth slots at 3.
Have, feature of the present invention also is again: have input successively and put the operation board of position data with the corresponding pin of pin pendulum-type sample; The storage device of the pin pendulum position data that storage is imported; And control device.Described control device is read described pin pendulum position data from storage device, by main motor, drives and the described needle swinging mechanism that forms the needle tracking associated, and according to pin pendulum position data control needle tracking.
Though stitch data is the XY 2-D data usually,, according to the present invention, because the cloth feed amount (Y direction) of cloth feeding direction can be set dial by the tooth pitch of feed dog and set, so, utilize needle downing position (directions X) data of needle swinging mechanism, just can import the needle tracking data simply, efficiently.
Description of drawings
Fig. 1 is the perspective view of expression electronic saw-teeth like sewing machine general survey of the present invention.
Fig. 2 is the structure chart of expression needle swinging mechanism general structure.
Fig. 3 is the block diagram of the control structure of expression electronic saw-teeth like sewing machine.
Fig. 4 is the various switches of expression operation board and the allocation plan of display.
Fig. 5 is the key diagram of expression by various pin pendulum-type samples (style) needle tracking that forms.
Fig. 6 is the key diagram of the various characteristics of expression pin pendulum-type sample.
Fig. 7 (A) is the key diagram of expression pin pendulum-type sample inherent data; (B) be the key diagram of the needle tracking of expression eyelet style when identical with pin pendulum-type sample; (C) be the key diagram of expression eyelet style and the asynchronous needle tracking of pin pendulum-type sample.
Fig. 8 is the key diagram of expression eyelet style and the asynchronous needle tracking of pin pendulum-type sample.
Fig. 9 is the flow chart that expression is used to set beginning eyelet style.
Figure 10 is the flow chart that expression is used to set the eyelet number of times.
Figure 11 is the flow chart that expression is used to set the customization style that begins eyelet.
Figure 12 is the flow chart that expression is used to set the customization style that stops eyelet.
Figure 13 is the chart of expression eyelet style and style numbering.
Figure 14 is the flow chart that system moves when carrying out eyelet.
The specific embodiment
Below, the embodiment shown in explains the present invention with reference to the accompanying drawings.
[whole formation]
The general survey of expression electronic saw-teeth like sewing machine of the present invention among Fig. 1, in the figure, the main motor 1 that makes main shaft rotate moves up and down pin 3, and pin 3 is supported on the shank 2.The feed dog of cloth-feeding device is associated with moving up and down of this pin 3, comes in and goes out on needle plate 4.Thus, send into the cloth that is pressed on the pressing plate 5, and with the cloth feed amount cooperative motion, on cloth, form needle tracking.The making the amount of sending into and can be set by dial 6 of cloth made beginning or the eyelet that carried out when stopping is to be undertaken by being set the intensive seam amounts of sending into by intensive seam dial 7 and driving cloth-feeding device by the amount of sending into of its setting.Can be being set at zero from the amount of sending into just and the intensive seam amount of sending into the anti-amount of sending into of amount, as common set amount, can become that small suture needle mark is sent into or the saw-tooth slot needle tracking amount of sending into.At this moment, can be by the anti-seam of operation bar 8, perhaps drive not shown seam solenoid, the conversion amount of sending into, thereby anti-seam of returning during eyelet.Have again, the 9th, power switch, the 10th, the operation board that carries out various settings as hereinafter described.
In electronic saw-teeth like sewing machine of the present invention, be provided with needle swinging mechanism as shown in Figure 2.Linkage 12 makes the shank 2 of supporting pin 3 move back and forth synchronously and towards the direction (Fig. 2 direction of arrow) vertical with cloth feeding direction with the work feed effect of cloth-feeding device, and described linkage 12 is driven by pin pendulum motor (for example, stepper motor or servo motor) 11.Thus, just can form the needle tracking of the pin pendulum-type sample of defined.On needle swinging mechanism, be provided with the home position sensing 13 that detects barricade 11a, to detect the original position of pin pendulum position, described barricade 11a rotates with the rotation of pin pendulum motor 11.
The block diagram of the control system of electronic saw-teeth like sewing machine shown in Fig. 3.Pedal instruction 20 drives main motor 1 through Sewing machines rotation control circuit 21, machine spindle drive circuit 22, thus, drive the main shaft of Sewing machines, feed dog carries out so-called four connecting rods and sends into motion, by sending into the amount of the sending into work feed that dial 6 sets, simultaneously, pin 3 is moved up and down, thereby form needle tracking.Synchronized 23 detects main spindle's, detects a pin needle tracking, simultaneously, position in the detection, upper/lower positions is input to its signal in Sewing machines rotation control circuit 21 and the pin pendulum control circuit 24 then.Pin pendulum control circuit 24 is accepted the signal that home position sensing 13 sends by pin pendulum drive circuit 25 driving needle pendulum motor 11, and then the control needle swinging mechanism.Return 27 starts of seam solenoid during eyelet and the amount of sending into that forms setting according to intensive seam dial 7.As following will the explanation, can set the required various data of Sewing machines control by operation board 10, in case as required these data are stored in the memory 26, data according to these settings, and according to the rotation that just can control machine spindle by the data of sending into settings such as dial 6 and intensive seam dial 7, and then, the control needle swinging mechanism.
[operation board]
Then, with reference to Fig. 4 various switches and the display that is arranged on the display panel 10 explained.
The 41st, configuration switch (SW) is the switch that is used to carry out the various settings of setting pattern conversion etc.Switch 42 is to begin the beginning eyelet switch that eyelet [be/not] is set, this switch of operation, beginning eyelet show LED (light emitting diode) 42a just carry out lamp bright/lamp flicker of going out.In addition, switch 43 is to stop the termination eyelet switch that eyelet [be/not] is set, this switch of operation, stop eyelet show LED43a just carry out lamp bright/lamp flicker of going out.
44 is half pin (or a pin) switches, is to make Sewing machines make the switch of half pin (or a pin) action.The 45th, the trimming disable switch, be pedal to post legged time indication carry out eyelet and do not carry out the switch of trimming.One this switch of operation, trimming forbids showing that the LED45a lamp is bright, expression forbids that trimming is effective.
Pin pendulum display 48 has sections display 48a, 48b, 48c, the 46th, make display 48 display 48a demonstration numerical value for+-switch, display 48a shows two.When operating under the LED42a beginning eyelet switch 42 that is shown as [A], the eyelet number of times that can change the beginning eyelet is set.The 47th, make display 48 display 48b demonstration numerical value for+-switch, display 48b shows one, when operating under the LED43a termination eyelet switch 43 that is shown as [B], can change the eyelet number of times that stops eyelet and set.This and two display 48a, 48b is used to represent the setting of pin amplitude of fluctuation or pin number, when being expressed as each switch of [C] under operation LED50a to 56a and 60a, can change the setting of pin amplitude of oscillation degree or pin number.In addition, display 48a, 48b, 48c show three baseline positions that set by operation baseline switch 61, and baseline switch 61 is shown as [D] under LED61a.
The 49th, pin pendulum-type sample straight line needle tracking selector switch, one selects this switch, and the straight line needle tracking shows that LED 49a lamp is bright, shows and selects the straight line needle tracking as pin pendulum-type sample.2 zigzag switches 50 are the switches that are used to select 2 sawtooth needle trackings of pin pendulum-type sample.One this switch of operation selects 2 saw-tooth stitches as pin pendulum-type sample, and 2 zigzag show that LED 50a lamp is bright.In addition, 3 zigzag switches 51 are the switches that are used to select 3 saw-tooth stitches of pin pendulum-type sample.One this switch of operation selects 3 saw-tooth stitches as pin pendulum-type sample, and 3 zigzag show that LED 51a lamp is bright.Have, 4 zigzag switches 52 are the switches that are used to select 4 saw-tooth stitches of pin pendulum-type sample again.One this switch of operation selects 4 saw-tooth stitches as pin pendulum-type sample, and 4 zigzag show that LED 52a lamp is bright.
Left side scallop switch 53 is the switches that are used to select pin pendulum-type sample left side scallop needle tracking, and one selects left scallop needle tracking as pin pendulum-type sample, and left scallop shows that LED 53a lamp is bright.In addition, right scallop switch 54 is the switches that are used to select the right scallop needle tracking of pin pendulum-type sample, and one selects right scallop needle tracking as pin pendulum-type sample, and right scallop shows that LED 54a lamp is bright.Left side stowing needle tracking switch 55 is the switches that are used to select pin pendulum-type sample left side stowing needle tracking, and one selects left stowing needle tracking as pin pendulum-type sample, and left stowing needle tracking shows that LED 55a lamp is bright.Right stowing needle tracking switch 56 is the switches that are used to select the right stowing needle tracking of pin pendulum-type sample, and one selects right stowing needle tracking as pin pendulum-type sample, and right stowing needle tracking shows that LED 56a lamp is bright.Customization style switch 57 is the switches that are used to select pin pendulum-type sample customization style needle tracking, and one selects customization style needle tracking as pin pendulum-type sample, and the customization style shows that LED 57a lamp is bright.
Stop position indicator cock 58 is the switches that carry out the needle stop position indication in the pedal center.When a left side stopped, it is bright that a left side stops indicated number LED58a lamp.When the right side stopped, it is bright that the right side stops indicated number LED58b lamp.When stopping arbitrarily, LED58a, LED58b lamp go out.
In detail configuration switch 59 and configuration switch 41 use that combines is carried out detailed setting by configuration switch 41.One this switch of operation, it is bright to set demonstration LED59a lamp in detail.When the pin of setting scallop stowing needle tracking is counted, use pin to count configuration switch 60, when the pin number was set, the pin number was set and is shown that the LED60a lamp is bright.Also have, use baseline switch 61 when changing baseline position, when baseline position was set, baseline position showed that the LED61a lamp is bright
The 62nd, following thread count reset switch is used to make (pin number) counter that rolls off the production line of Sewing machines to reset.Following thread count [+] [-] switch 63 is switches of counter being set count value.This count value is shown in down on the thread count display 64, and described display 64 is provided with four n segment display n 64a~64d.
[pin pendulum-type sample]
In electronic sawtooth Sewing machines of the present invention, as pin pendulum-type sample, the straight line needle tracking is arranged, 2 zigzag, 3 zigzag, 4 zigzag, scallop, stowing needle tracking, customization style.Shown in Fig. 5 (A), the straight line needle tracking is not carry out pin pendulum but carry out the style of straight line needle tracking seam at baseline position, so pin amplitude of oscillation degree (NW) is zero.Shown in Fig. 5 (D), 2 zigzag are to be that benchmark 1 pin amplitude of oscillation degree falls within left and right stitch at 2 by pin amplitude of oscillation degree (NW) pin with the baseline.Shown in Fig. 5 (E), 3 zigzag are, and to be benchmark 1 pin amplitude of oscillation degree with the baseline fall within a left side, center, right 3 stitch by 1/2nd pins of pin amplitude of oscillation degree (NW).Shown in Fig. 5 (F), 4 zigzag are, and to be benchmark 1 pin amplitude of oscillation degree with the baseline fall within a left side, center 2 points, right totally 4 stitch by 1/3rd pins of pin amplitude of oscillation degree (NW).
Shown in Fig. 5 (B), scallop is the selenodont style needle tracking of making by 12 pins or 24 pins in two circular arcs, and [standard selenodont equalization] three kinds according to the kind of handling the needle, arranged.In addition, the direction at circular arc is a left and right sides scallop.About be defined as, the inboard of Sewing machines is right, the dome upside is positioned at the inboard, at this moment, is called right scallop, otherwise, then be called left scallop.Shown in Fig. 5 (C), stowing is a kind of like this stitch, that is, make and begin to carry out straight line seam, carries out the pin pendulum at last 2 pins of the pin number of handling the needle by pin amplitude of oscillation degree (NW), and last 1 pin returns original position, and this style is carried out repeatedly.At this moment, carry out left and right stowing according to pin pendulum direction.Right (left side) stowing needle tracking is pin is put right side (left side) from the straight line needle tracking a style.Have, the customization style is the original style of making arbitrarily again.
[inherent data]
In each above-mentioned pin pendulum-type sample, have pin amplitude of oscillation degree (NW), baseline position (NP), baseline reference position (NPs), needle tracking starting position (NS), needle tracking final position (NE), these inherent datas of pin number (NC).
Pin amplitude of oscillation degree (NW) is represented the pin amplitude of oscillation degree in each pin pendulum-type sample.For example, shown in Fig. 6 (A), the 1 pin width of cloth (NWS) is divided into 3 fens evil values of cutting to pin amplitude of oscillation degree (NW) during 4 o'clock zigzag.That is, NWS=NW/3.At this moment, when drawing remainder in the partition value, be that equalization is distributed about benchmark with pin amplitude of oscillation degree center.NW is 5.0 o'clock, and NWS=1.6 surpluss 0.2.Therefore, initial 1 stitch is that 1.7, the 2 stitch are that 1.6, the 3 stitch are 1.7, and each stitch is followed successively by 1.7,1.6 when returning, 1.7.In addition, for example, the pin amplitude of oscillation degree during scallop is the style amplitude, in the pin pendulum, uses needle-swing data, and needle-swing data is stipulated by the center five equilibrium.According to style, have 24 pins, 12 pin data, (NW * NDn/8.2) formula carries out the position calculation of handling the needle, and wherein, NDn is the data of handling the needle, and NDp is the position of handling the needle, and NP is a baseline position according to NDp=NP+.
Shown in Fig. 6 (B), baseline position (NP) can be meant the pin pendulum basic point position of putting for the pin in [-] (left side) for [+] (right side), its opposition side for [0], Sewing machines inboard with the center of Sewing needles swinging mechanism.In scope-5.0~0~+ 5.0 that are no more than large needle amplitude of oscillation degree (WPx), set.
Shown in Fig. 6 (C), baseline reference position when baseline reference position (NPs) expression pin pendulum can be set branch right-hand member benchmark pendulum left end benchmark pendulum such as [] center references for, initial setting is set the center reference five equilibrium for, for baseline position (NP), specifies the swing benchmark on the right left side of central authorities.For example, in 2 zigzag, baseline position (NP)=0.0, pin amplitude of oscillation degree (NW)=3.0, during baseline reference position (NPs)=left side, pin is swung between 0.0~3.0.
Shown in Fig. 7 (A), withdrawal of needle position (NS) is meant in [a right left side] side and specifies the withdrawal of needle position after being connected on trimming, and initial setting is left withdrawal of needle.Have again, in scallop, stowing needle tracking, though about having, still, when right scallop, right stowing, left withdrawal of needle place has just become the position of withdrawal of needle.
Pin number (NC) is meant the pin number of scallop, stowing needle tracking, and when scallop was made, standard was 24 pins, and selenodont also is 24 pins, and equalization is 12 pins and 24 pins, and the stowing needle tracking is set between 3~250 pins.Initial setting is, when scallop was made, standard selenodont equalization was 24 pins, and the stowing needle tracking is 4 pins.
In addition, pin pendulum-type sample begin or when stopping formed eyelet style (being also referred to as intensive seam style) be effective to straight line needle tracking, 2 zigzag, 3 zigzag, 4 zigzag, each styles of scallop.The number of times of intensive seam, carries out with style unit to being returned as 1 style from withdrawal of needle, and can be set in the pin number is in 19 pins.In addition, the intensive seam amount of sending in intensive when seam is set dial 7 by the intensive seam amount of sending into and is set.For example, when 4 zigzag, shown in Fig. 7 (B), can be 6 styles, in the style 3 pins are arranged, thereby the pin number is 18.
In addition, set as the selection of eyelet (intensive seam), following method is arranged: first kind is meant that all styles of that adopts so-called pin pendulum-type sample carries out the method for eyelet; Second kind is meant as the customization of eyelet and sets, pin amplitude of oscillation degree (NW) with the interior pin amplitude of oscillation degree that narrows down, set the pin number, the method that the middle pin of handling the needle pin amplitude of oscillation degree (NW) in is swung in the same direction; The third is meant and adopts eyelet customization style (original style).
The different eyelet styles of first kind of so-called pin pendulum-type sample of employing are carried out the method for eyelet, except so-called pin pendulum-type sample, set the beginning eyelet, stop eyelet, eyelet style (PC), pin amplitude of oscillation degree (CW), intensive seam number of times (CC), and baseline position (NP), baseline reference position (NPs), needle tracking starting position (NS) are identical with pin pendulum-type sample.For example, shown in Fig. 7 (c), if be that 4 points, pin pendulum-type sample are 2 points, stopping the eyelet style, to be at 3 be that example describes with beginning eyelet style, then beginning the eyelet style is 4 zigzag, and pin amplitude of oscillation degree is that CW1, intensive seam number of times are 3 times.Continuous pin pendulum-type sample is 2 zigzag in this eyelet, and in this case, beginning eyelet end back,, is arranged initial point from the pin that more approaches the eyelet end position and carried out the pin pendulum in the time of needn't determining the starting position as 2~4 zigzag according to pin pendulum-type sample.In addition, under the inconsistent situation of beginning of end position that begins the eyelet style and pin pendulum-type sample, after eyelet is over, give the restriction of the speed between a pin.And stopping the eyelet style is 3 zigzag, and pin amplitude of oscillation degree is CW2, and intensive seam number of times is 4 times.Stop in the eyelet at this, move on on the termination eyelet style from pin pendulum-type sample, required intensive seam number of times+1 pin of a pin is intensive suture needle number just.
Second method below is described, customization is set as second kind of eyelet, and the pin amplitude of oscillation that narrows down in pin amplitude of oscillation degree (NW) degree is set the pin number, in the handling the needle in pin amplitude of oscillation degree (NW) pin is swung in the same direction.Set according to this customization, each is begun eyelet and stop eyelet can set the beginning close needle gage amplitude of intensive seam (CPs), beginning intensive seam close needle gage pin number (CNs), stop the close needle gage amplitude of intensive seam (CPe), stop intensive seam close needle gage pin number (CNe).Close needle gage * close needle gage pin number>when the pin amplitude of oscillation is spent, can't set.
When the eyelet style is 2 zigzag, pin amplitude of oscillation degree is deducted the divide a word with a hyphen at the end of a line pin amplitude of oscillation degree (N1) of close needle gage action pin pendulum amount as common pin pendulum and close needle gage pin pendulum.The pin amplitude of oscillation of dividing a word with a hyphen at the end of a line degree (N1)=pin amplitude of oscillation degree (NW)-Mi needle gage (CP *) * close needle gage pin number (CN *).When the eyelet style was 3 zigzag, if pin amplitude of oscillation degree deducted close needle gage action pin pendulum amount less than 1 pin pin amplitude of oscillation degree (NTs), just as dividing a word with a hyphen at the end of a line pin amplitude of oscillation degree (NTe).When being 3 zigzag, if pin amplitude of oscillation degree deducts close needle gage action pin pendulum amount greater than 1 pin pin amplitude of oscillation degree (NWs), just the pin amplitude of oscillation degree after the deduction 1 pin pin amplitude of oscillation degree part as the pin amplitude of oscillation degree (NI) of dividing a word with a hyphen at the end of a line, control successively that close needle gage is regulated, the pin of dividing a word with a hyphen at the end of a line pendulum, 1 pin pin put.4 zigzag too, when deducting remainder (NN) after the close needle gage amplitude and spending, removing the remainder of NN gained as the pin amplitude of oscillation degree (N1) of dividing a word with a hyphen at the end of a line, the pin number (NCn) of its quotient as 1 pin pin amplitude of oscillation degree with 1 pin pin amplitude of oscillation degree greater than the 1 pin pin amplitude of oscillation.Intensive suture needle number is to deduct the remaining pin number in [the close needle gage pin number+pin number of dividing a word with a hyphen at the end of a line+residue style pin number] back, and pin pendulum-type sample becomes the number of times of available this pin number.The style of implementing close needle gage also is calculated as a style.
Fig. 8 illustrates the beginning eyelet needle tracking of 3 styles for example.
[setting of eyelet needle tracking style]
Below the establishing method of beginning (termination) eyelet style is explained.
Be used to set the flow process of beginning eyelet style shown in Fig. 9.In step S1, whether configuration switch of decision operation dish 10 (SW) 41 and detailed configuration switch 59 are connected simultaneously.When connecting simultaneously, set LED59a lamp bright (step S2) in detail.In step S3, beginning eyelet switch 42 1 is connected, and the LED42a lamp is bright, shows eyelet style numbering among the n segment display n 64d of display 64.In display 48, the eyelet style is numbered at 1~3 o'clock, shows pin amplitude of oscillation degree (step S4).
In Figure 13, show style numbering and its eyelet style that display 64 shows.Style numbering [0] expression and the identical style of pin pendulum-type sample also are the styles identical with the amplitude of fluctuation of saw-tooth stitch.Style numbering [1]~[4] are respectively 2 zigzag, 3 zigzag, 4 zigzag, straight line needle tracking style.Style numbering [5]~[9] are the customization styles (original style) as aforementioned the third eyelet.At this moment, the n segment display n 64a of display 64 shows the style numbering, and n segment display n 64b shows that expression is [C] of customization style, and n segment display n 64c, 64d step display number (corresponding to number of steps and even pin number).
Configuration switch 41 1 is connected in the step S5 of Fig. 9, just is stored in (step S6) in the memory 26 with the corresponding data of its demonstration.When change style or the amplitude of oscillation, by thread count [+] [-] switch 63 change styles (step S7, S8) down, when style is numbered [1]~[3], with switch 46, the 47 change amplitudes of oscillation (step S9~S11).So, the style that has changed and the amplitude of oscillation are stored in (step S5, step S6) in the memory by configuration switch 41 is connected.
Above-mentioned is the setting of beginning eyelet style, when setting termination eyelet style, step S3 judges that whether stop eyelet switch 43 connects, and only stopping eyelet LED43a lamp bright in step S4 is different settings, and other sets all identical with the setting of beginning eyelet style.
Be used to set the handling process of the eyelet number of times (intensive seam number of times) that stops the eyelet style shown in Figure 10.When configuration switch 41 is connected (step S21), 64 flickers (step S22) of pin pendulum-type sample display.When eyelet switch 42,43 is connected (step S23), pin pendulum-type sample display lamp is bright, eyelet display led 42a, 43a glimmer (step S24).In step S25, the eyelet style that display 64 shows be numbered [0]~[4] time, can set the eyelet number of times, thereby when beginning eyelet in step S27, display 48a shows beginning eyelet number of times, and when stopping eyelet, display 48a show to stop the eyelet number of times, the eyelet style be numbered [0]~[4] in addition the time, display 48a, 48b show [P] (step S26) respectively.
When configuration switch 41 is connected among step S28, the S29, preserve each data presented.Eyelet LED42a, 43a flicker stops among the step S30, and display 48 shows the pin amplitude of oscillation (step S30).In addition, during change eyelet number of times, configuration switch 41 is disconnected in step S29, uses the corresponding switch 46 change beginning eyelet number of times with display 48a, uses with corresponding switch 47 changes of display 48b and stops eyelet number of times (step S31, S32).
The flow process that under aforementioned the third customization style (original style), begins the eyelet style and set its customization style shown in Figure 11.One operation customization style switch 57 and beginning eyelet switch 42 (step S41), beginning eyelet LED42a lamp bright (step S42); Configuration switch is disconnected (step S43), and the counter SW 63 of rolling off the production line is when connecting (step S44), and the n segment display n 64a of display 64 is with regard to displaying format customization numbering [5]~[9], and n segment display n 64b shows [C] (step S42).This show state is shown in the customization style table hurdle of Figure 13.In addition, one connects configuration switch 41 (step S43), and the last step display number of n segment display n 64c, the 64d of display 64 (pin number) [the reference table hurdle of Figure 13] shows needle downing position data (step S45) on display 48.
In step 46,48,52, each console switch of 54, monitor whether any switch is operated.In step S54, number of steps is increased or reduce and change by the operation counter SW 63 that rolls off the production line.The number of steps of its change is shown among n segment display n 64c, the 64d of display 64 (step S55).In addition, the pin data that fall in its number of steps can be set by operating and setting switch 46 in step S52, and it can be shown in (step S55) in the display 48.Corresponding with the Push And Release of trimming disable switch 45, the number of steps in setting as final step, in the n segment display n 48b of display 48, show [E] (step S49), by configuration switch 41 is connected, the data of needle downing position are stored in the memory 26 in each number of steps that sets so far.
Like this,, just can form the needle downing position data of every pin by setting the data of the needle downing position in number of steps and its number of steps, i.e. pin pendulum-type sample, this style can be used as and customizes style and be stored in the memory 26.
In addition, the step S61 of Figure 12 illustrates the flow process that is used to set the customization style that stops eyelet to S75, substantially the same with the step S41 of Figure 11 respectively to S55, in step S61, only stop the place of eyelet switch 43 in operation, the place bright with stop eyelet LED43a lamp in switch 62 is different with step S41, the step S42 of Figure 11.
If conclude the data input of above eyelet style, when the eyelet style is [0], be and the identical style of pin pendulum-type sample, pin amplitude of oscillation degree is also identical, and eyelet number of times (intensive seam number) carries out along the flow process of Figure 10.When the eyelet style is [1]~[3], be respectively 2 point~4 a zigzag style, setting begins eyelet and still stops eyelet, and pin amplitude of oscillation degree and eyelet number of times are set according to the flow process of Fig. 9 and Figure 10.When the eyelet style is [4],, only set the pin number owing to become the straight line needle tracking.When the eyelet style was [5]~[9], owing to be the customization style, the position data of whole pin part was along the flow process input of Figure 11 and Figure 12.An example of the needle tracking when the eyelet style is identical with pin pendulum-type sample is shown in Fig. 7 (B), and eyelet style and pin pendulum-type sample are not simultaneously shown in Fig. 7 (c) or not as shown in Figure 8.
[whole action]
Figure 14 illustrates the flow chart of eyelet action.In step S81, step on forward because of being judged as pedal, begin eyelet when connecting beginning eyelet switch 42 (step S82), so, set beginning eyelet style numbering with switch 63.Style is numbered the judgement of [0]~[9] and carries out in step S83 and S84, corresponding with style numbering separately, read beginning eyelet style from memory 26, make pin 3 synchronous according to the style of being read with the work feed effect of cloth-feeding device, move back and forth along the direction vertical simultaneously, thereby form and the corresponding needle tracking of each style with cloth feeding direction.At this moment, when the eyelet style is [0], pin is counted the pin number identical (step S85) of N and pin pendulum-type sample, and the eyelet style is that [1]~[4] hour hands are counted the pin number (step S86) that N is the eyelet style, and the eyelet style is that [5]~[9] hour hands are counted N sets style for customization pin number (step S87).Carry out speed restriction (step S88) with the N stitch, during the pin pendulum-type sample that briefly showed by step S100 of dividing a word with a hyphen at the end of a line is made.
After this pin pendulum-type sample is made and is over, be judged as and make pedal, connect when stopping eyelet switch 43 (step S92), during the step of dividing a word with a hyphen at the end of a line S93 makes to the termination eyelet style shown in the S98 to post legged (step S91).Equally, carry out the differentiation that style is numbered [0]~[9] at step S93 and S94, corresponding with style numbering separately, read termination eyelet style from memory 26, thereby stop eyelet.At this moment, when the eyelet style was [0], pin was counted the pin number identical (step S95) of M and pin pendulum-type sample, when the eyelet style is [1]~[4], pin is counted the pin number (step S96) that M is the eyelet style, and the eyelet style is that [5]~[9] hour hands are counted M sets style for customization pin number (step S97).Carry out speed restriction (step S98) with the M stitch, in the time can carrying out trimming (step S99), in step S101, carry out trimming, thereby make release.
[invention effect]
As discussed above, according to the present invention, for the eyelet style that the beginning or the termination of pin pendulum-type sample can be made defined simply, sense data can be carried out eyelet by the style of defined.At this moment, by the eyelet style being made and the different style of pin pendulum-type sample, can realize accurately eyelet for grey cloth, line.
Particularly, owing to can make beginning or the eyelet data that finish the pin pendulum position data of every pin, for example, under the situation that cloth or the easy run-bake-needle fault of line and grey cloth are slightly knitted, the several pin needle trackings by eyelet the time become close needle tracking, just can accurately carry out eyelet.
In addition, according to the present invention,, for example, when pin pendulum-type sample is 2 zigzag,, just can carry out the close and accurate eyelet of needle gage simply from the saw-tooth stitch style by eyelet being made or 4 zigzag at 3 because the eyelet style can be selected.At this moment, because the corresponding special switch of drafting style of setting and selected each style, the selection transfiguration of eyelet style is easy, and can directly select.
Have again, according to the present invention,, be other style perhaps owing to can select the eyelet style identical with pin pendulum-type sample, thereby, for example, when using general grey cloth, input is that former state has been utilized simple pin pendulum-type sample, and grey cloth is when slightly knitting, the eyelet data are made the needle downing position data of every pin, as customization style catalogue, just can carry out accurately eyelet to these.
In addition, though common stitch data is the XY 2-D data, but, according to the present invention, because the cloth feed amount (Y direction) of cloth feeding direction can be set dial by the tooth pitch of feed dog and set, so utilize needle downing position (directions X) data of needle swinging mechanism, just can import the needle tracking data simply efficiently.

Claims (7)

1. electronic saw-teeth like sewing machine, have: the pin that moves up and down with main shaft interlock by main revolution, make described pin along and the needle swinging mechanism swung of the cloth feeding direction direction of intersecting, make the electronic motor of described needle swinging mechanism, has on needle plate the cloth-feeding device of coming in and going out with the feed dog of work feed, set the making of the amount of sending into of making of described cloth-feeding device and send into variable setting apparatus, it is characterized in that, comprising:
Set the intensive seam of the intensive seam amount of sending into of described cloth-feeding device and send into variable setting apparatus;
The cloth amount of sending into of described cloth-feeding device is made the switching device shifter that the amount of sending into switches to the intensive seam amount of sending into of described setting from described;
Storage pin pendulum-type sample data and begin or stop the device of formed eyelet style data in order to eyelet at this pin pendulum-type sample; And
When making, pin pendulum-type sample data-driven needle swinging mechanism according to described storage, and by making the amount of sending into that variable setting apparatus is set cloth-feeding device of sending into, when eyelet, according to eyelet style data, the driving needle swinging mechanism, and make the switching device shifter action of switching the described intensive seam amount of sending into and set the control device of the intensive seam amount of sending into.
2. electronic saw-teeth like sewing machine according to claim 1 is characterized in that, described eyelet style data are as the fall position data of pin of the every pin of needle swinging mechanism.
3. electronic saw-teeth like sewing machine according to claim 1 is characterized in that, described eyelet style chooses from a plurality of eyelet styles.
4. electronic saw-teeth like sewing machine according to claim 3 is characterized in that, to selected each style be provided with each style describe the corresponding special switch of style.
5. according to each described electronic saw-teeth like sewing machine of claim 1~4, it is characterized in that, be provided with and make described eyelet style identical with pin pendulum-type sample or be the conversion equipment of another style.
6. according to each described electronic saw-teeth like sewing machine of claim 1~4, it is characterized in that, be provided with and make described eyelet style for beginning eyelet style or for stopping the conversion equipment of eyelet style.
7. according to the electronic saw-teeth like sewing machine of claim 2, it is characterized in that, comprising:
Can import the operation board of the described pin data that fall.
CNB001317423A 1999-09-02 2000-09-02 Electronic saw-teeth like sewing machine Expired - Fee Related CN1152986C (en)

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JP2000264752A JP2001137579A (en) 1999-09-02 2000-09-01 Electronic zigzag stitch sewing machine

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JP2001190875A (en) * 2000-01-07 2001-07-17 Juki Corp Electric sewing machine
KR100419891B1 (en) * 2001-11-27 2004-02-26 썬스타 산업봉제기계 주식회사 A method and an apparatus for inputing a user patterns in an electronic zigzag sewing machine
JP4362297B2 (en) * 2003-02-28 2009-11-11 Juki株式会社 Electronic staggered sewing machine
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JPS581954B2 (en) * 1977-12-12 1983-01-13 アイシン精機株式会社 Electronic sewing machine pattern signal generator
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DE3235121C2 (en) * 1982-09-22 1984-07-05 Dorina Nähmaschinen GmbH, 7500 Karlsruhe Sewing machine with an electronic control device
JPS5967990A (en) * 1982-10-08 1984-04-17 シンガ−日鋼株式会社 Control of sending and needle bar of pattern stitching sewi-ng machine
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CZ20003183A3 (en) 2002-03-13
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