CN115283294A - Automatic cutting and cleaning equipment for API detection and processing technology thereof - Google Patents
Automatic cutting and cleaning equipment for API detection and processing technology thereof Download PDFInfo
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- CN115283294A CN115283294A CN202210999166.3A CN202210999166A CN115283294A CN 115283294 A CN115283294 A CN 115283294A CN 202210999166 A CN202210999166 A CN 202210999166A CN 115283294 A CN115283294 A CN 115283294A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 238000004140 cleaning Methods 0.000 title claims abstract description 51
- 238000012545 processing Methods 0.000 title claims abstract description 22
- 238000005516 engineering process Methods 0.000 title claims description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 108
- 239000011521 glass Substances 0.000 claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 claims abstract description 50
- 230000032258 transport Effects 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000007664 blowing Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 16
- 230000000903 blocking effect Effects 0.000 claims abstract description 10
- 239000006260 foam Substances 0.000 claims description 50
- 239000000463 material Substances 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 14
- 239000008186 active pharmaceutical agent Substances 0.000 claims description 11
- 238000011179 visual inspection Methods 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 230000001427 coherent effect Effects 0.000 abstract 1
- 229920000742 Cotton Polymers 0.000 description 15
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000019005 Digitaria californica Nutrition 0.000 description 1
- 241001115843 Digitaria californica Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 230000007723 transport mechanism Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention is suitable for the technical field of automatic production, and provides automatic cutting and cleaning equipment for API detection, which comprises a card plug feeding mechanism, wherein a plurality of products are placed into a card plug, and are used for feeding full card plugs and discharging empty card plugs; the cutting feed mechanism is connected with the blocking plug feed mechanism and is used for moving each product out of the blocking plug and carrying out cutting processing; the cleaning mechanism is used for conveying the cut products from the cutting and feeding mechanism to the cleaning mechanism and sequentially passes through the hair wheel assembly, the water washing assembly and the air blowing assembly on the cleaning mechanism; the ground rail mechanism is used for carrying out positioning detection and code scanning record information on the cleaned glass; the ground rail mechanism transports the detected glass which is good to the OK production line and transports the detected glass to the NG production line; the blanking mechanism is connected with the OK production line and used for blanking and collecting good glass; the product processing is coherent and the working efficiency is high.
Description
Technical Field
The invention belongs to the technical field of automatic production, and particularly relates to automatic cutting and cleaning equipment for API detection and a processing technology thereof.
Background
In the modern industrial automation production process, there are many professional equipment like AP detection class, general check out test set need cooperate a plurality of mechanism combination to accomplish the operation, from the material loading of product to the unloading end, the product needs carry out different step processing on different processing equipment, and the transportation of product is generally accomplished by the manual work, and the manual work can increase the risk of product damage in the in-process of transportation, in case the product takes place to damage in the transportation, then need begin to process again from the beginning, waste time and energy, further increase manufacturing cost.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides automatic cutting and cleaning equipment for API detection and a processing technology thereof.
The invention is realized in the following way: an API-detected automatic cutting and cleaning device comprising:
the card plug feeding mechanism is used for feeding a plurality of products into a card plug, and the card plug feeding mechanism is used for feeding full card plugs and discharging empty card plugs;
the cutting and feeding mechanism is connected with the clamping plug feeding mechanism and is used for moving each product out of the clamping plug and carrying out cutting processing according to a preset size;
the cleaning mechanism is used for conveying the cut products from the cutting and feeding mechanism to the cleaning mechanism and sequentially passes through a hair wheel assembly, a water washing assembly and an air blowing assembly on the cleaning mechanism;
the ground rail mechanism is used for carrying out positioning detection and code scanning record information on the cleaned glass;
and the re-judgment assembly line comprises an OK production line and an NG production line, and the ground rail mechanism transports the glass which is detected to be a non-defective product to the OK production line and transports the defective product to the NG production line.
And the blanking mechanism is connected with the OK production line and used for blanking and collecting the good glass.
Furthermore, the blocking plug feeding mechanism comprises a feeding overturning assembly, a blocking plug guiding assembly and an empty blocking plug discharging assembly which are sequentially arranged; the feeding overturning assembly comprises a rotating plate driven by a rotating shaft to rotate, a supporting plate is arranged at one end of the rotating plate, and the rotating plate and the supporting plate are mutually combined and used for placing a plurality of full clamping plugs of products to be processed; the blocking guide assembly comprises a first conveyor belt arranged behind the rotating plate, and the cutting and feeding mechanism is arranged behind the first conveyor belt; the empty jam discharging assembly comprises a second conveyor belt arranged on one side of the second conveyor belt, a movable jam moving assembly is arranged between the first conveyor belt and the second conveyor belt, and jams are conveyed to the second conveyor belt from the first conveyor belt.
Further, an API-detecting automatic cutting and cleaning device according to claim 1, wherein: the cutting and feeding mechanism comprises a material taking arm, the material taking arm is used for taking out a product to be processed from Man Kasai on the first conveyor belt, a positioning platform is arranged on one side of the material taking arm, a positioning camera and a detection camera are arranged on one side of the positioning platform, after the positioning camera takes a picture of the position of the product on the positioning platform, the positioning platform is driven to move to a corresponding position of the detection camera through an X-axis driving slide rail, a Y-axis driving slide rail and a Q-axis rotating motor at the same time to carry out performance detection, a blanking arm is further arranged on one side of the positioning platform, the blanking arm transports the benign product after positioning detection to a cutting machine, and the product after cutting is moved to the cleaning mechanism through a product moving component on the cutting machine; and an NG product moving assembly is further arranged on the other side of the positioning platform and used for moving the NG products after positioning detection.
Further, roller wheel conveying devices are arranged on the bristle wheel assemblies, the water washing assembly and the air blowing assembly, glass sequentially passes through the bristle wheel assemblies, the water washing assembly and the air blowing assembly through the roller wheel conveying devices, a plurality of Mao Lunzu consisting of upper brushes and lower brushes are further arranged on the bristle wheel assemblies, the glass passes through the space between the upper brushes and the lower brushes, and first water spray heads facing the glass direction are arranged above the upper brushes and below the lower brushes;
the water washing assembly comprises a plurality of second water spray heads which are arranged above and below the Mao Lunzu;
the air blowing assembly comprises a plurality of air knives arranged above and below the Mao Lunzu.
Further, an API-detecting automatic cutting and cleaning device according to claim 1, wherein: the ground rail mechanism comprises a mechanical arm and a code scanning positioning assembly, a rotatable first suction nozzle assembly is arranged on an output shaft of the mechanical arm, the first suction nozzle assembly comprises an installation block, the installation block is connected with the output shaft of the mechanical arm, installation plates are fixed to the upper end and the lower end of the installation block, and a plurality of suction nozzles for adsorbing products are arranged on each installation plate;
sweep a yard locating component including the location and detect the camera and sweep a yard rifle, the arm transports the product respectively to the location camera carries out position location and performance detection and transports to sweep a yard rifle the corresponding position and carry out information recording.
Furthermore, a plurality of manual visual inspection stations are arranged along the running direction of the OK production line and the running direction of the NG production line.
Furthermore, the blanking mechanism comprises a material tray conveying assembly, a glass conveying assembly, a foam feeding assembly and a foam conveying assembly; the tray conveying assembly comprises a third conveying belt for conveying empty trays, a fourth conveying belt for conveying full trays is arranged on the side of the third conveying belt, and a conveying mechanism for conveying the trays on the third conveying belt to the fourth conveying belt is arranged between the third conveying belt and the fourth conveying belt;
the glass conveying assembly comprises a movable second sucker assembly, and the second sucker assembly is used for conveying products to the empty tray on the third conveyor belt;
the foam feeding assembly comprises a sliding plate for placing foam, a top plate capable of penetrating through the sliding plate is arranged below the sliding plate, the sliding plate moves to the position above the top plate, the top plate pushes up the foam on the sliding plate, a movable third sucker assembly is arranged above the top plate, a foam positioning assembly is arranged on one side of the third sucker assembly, and the third sucker assembly is used for transporting the foam from the top plate to the foam positioning assembly;
the foam transportation assembly comprises a movable fourth sucker assembly, and the fourth sucker assembly is used for transporting foam to an empty tray on the third conveyor belt from the foam positioning mechanism.
Furthermore, a plurality of through holes are formed in the sliding plate along the length direction of the sliding plate, a plurality of strip-shaped top blocks matched with the through holes are arranged on the surface of the top plate, the top plate drives the top blocks to penetrate through the through holes, and the height of each top block is larger than the thickness of the sliding plate.
Furthermore, the foam positioning assembly comprises a positioning plate, a plurality of adjusting grooves are uniformly formed in the positioning plate along the periphery of the positioning plate, a plurality of positioning columns penetrating through each adjusting groove are arranged below the positioning plate, and the positioning columns are driven by cylinders to move towards the middle point of the positioning plate.
The invention also discloses an API detection automatic cutting processing technology for processing products by using the API detection automatic cutting cleaning equipment, which comprises the following steps:
s01, placing a product to be processed into a clamping plug, placing a full clamping plug into a feeding overturning assembly in a clamping plug feeding mechanism, and overturning the full clamping plug by 90 degrees by the feeding overturning assembly to enter a clamping plug guide assembly;
s02, taking out a product from a card plug by a material taking arm and placing the product on a positioning platform, after a positioning camera positions the product, simultaneously compensating the position on the positioning platform by an X-axis driving slide rail, a Y-axis driving slide rail and a Q-axis rotating motor, moving the product to a corresponding position of a detection camera, dividing the product into an OK product and an NG product by the detection camera according to the performance detection result of the product, if the product is the OK product, transporting the OK product to a cutting machine by a blanking arm for processing, and if the product is the NG product, moving the NG product to an NG production line on the other side by an NG product moving assembly;
s03, after all the products in the jam are moved away by the material taking arm, the jam moving assembly transports the whole jam to an empty jam discharging assembly, and the empty jam is collected;
s04, after the OK product is cut, the OK product is moved to a cleaning mechanism by a product moving assembly, and the OK product is cleaned in all directions after sequentially passing through a hair wheel assembly, a water cleaning assembly and an air blowing assembly;
s05, moving the cleaned product to a positioning camera by the mechanical arm for position positioning and performance detection, and continuing to speak the product to move to a corresponding position of the code scanning gun for information recording after the detection is finished;
s06, respectively transporting the products to an OK production line or an NG production line by the mechanical arm according to the detection result, manually and again carrying out visual inspection on the products on the OK production line or the NG production line, directly collecting the NG products manually, and moving the OK products to a blanking mechanism along the OK production line;
s07, the second sucking disc subassembly in the unloading mechanism is with OK product from OK production line updraft ventilator, and simultaneously, the manual work is placed empty tray on the third conveyer belt, and simultaneously, the manual work is placed the bubble cotton on the slide, the slide is with the position of bubble cotton removal to the roof, the cotton rebound of roof drive bubble, third sucking disc subassembly is with the bubble cotton transportation to bubble cotton locating component carry out the position location, fourth sucking disc subassembly is with the bubble cotton transportation of accomplishing the location to empty tray in, second sucking disc subassembly is with OK product placement in the tray that has the bubble cotton afterwards, a bubble cotton has all been placed between per two blocks of glass in the tray, when the tray was filled up to the product, transport mechanism will fill up the tray and transport to the fourth conveyer belt, collect the unloading to OK product.
According to the automatic cutting and cleaning equipment for API detection and the processing technology thereof, the clamping and feeding mechanism, the cutting and feeding mechanism, the cleaning mechanism, the ground rail mechanism, the re-judging assembly line and the discharging mechanism are matched with each other, the operations of feeding, cutting, detecting, cleaning and discharging are carried out on raw material product glass, manual intervention such as product transfer is not needed in the middle, continuous processing of products is uninterrupted, and the working efficiency is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention.
Fig. 1 is a schematic diagram of a framework provided by the present invention.
Fig. 2 is a schematic structural view of the jam feeding mechanism in the present invention.
Fig. 3 is a schematic structural view of the cutting and feeding mechanism in the invention.
Fig. 4 is a schematic view of the structure of the cleaning mechanism of the present invention.
Fig. 5 is a schematic structural diagram of the ground rail mechanism in the invention.
Fig. 6 is a schematic view of the structure of the sorting line according to the present invention.
Fig. 7 is a schematic structural view of the blanking mechanism in the present invention.
Fig. 8 is a schematic structural view of the foam feeding assembly in the present invention.
Fig. 9 is a schematic structural view of the foam positioning assembly of the present invention.
The reference numbers indicate: 1. a blocking and feeding mechanism; 11. a feeding overturning assembly; 111. a rotating shaft; 112. a rotating plate; 113. a support plate; 12. a jam guide assembly; 121. a first conveyor belt; 13. an empty blocking plug discharging component; 131. a second conveyor belt; 2. cutting the feeding mechanism; 21. a material taking arm; 22. positioning the platform; 221. the X-axis drives the slide rail; 222. the Y-axis drives the slide rail; 223. a Q-axis rotating motor; 23. positioning a camera; 24. detecting a camera; 25. a blanking arm; 26. a product moving assembly; 3. a cleaning mechanism; 31. a bristle wheel assembly; 32. a water washing component; 33. an air-blowing assembly; 4. a ground rail mechanism; 41. a mechanical arm; 411. mounting blocks; 412. mounting a plate; 413. a suction nozzle; 42. positioning the detection assembly; 43. a code scanning gun; 5. a re-judgment pipeline; 51. an OK production line; 52. an NG production line; 6. a blanking mechanism; 61. a tray transport assembly; 611. a third conveyor belt; 612. a fourth conveyor belt; 613. a carrying mechanism; 62. a glass transport assembly; 621. a second chuck assembly; 63. a foam feeding assembly; 631. a slide plate; 6311. a through hole; 632. a top plate; 6321. a top block; 633. a third chuck assembly; 64. a foam transport assembly; 641. a fourth chuck assembly; 65. a foam positioning assembly; 651. positioning a plate; 652. an adjustment groove; 653. and a positioning column.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-9, an API detecting automatic cutting and cleaning apparatus according to the present invention includes:
the device comprises a card plug feeding mechanism 1, a plurality of products to be processed are placed into the card plug, the card plug is Man Kasai at the moment, and the card plug feeding mechanism 1 is used for feeding full card plugs and discharging empty card plugs; specifically, the jam feeding mechanism 1 comprises a feeding overturning assembly 11, a jam guiding assembly 12 and an empty jam discharging assembly 13 which are sequentially arranged; the feeding overturning assembly 11 comprises a rotating plate 112 driven by a rotating shaft 111 to rotate, a supporting plate 113 is arranged at one end of the rotating plate 112, the rotating plate 112 and the supporting plate 113 are mutually combined and used for placing full jam, and a Man Ka plug can complete 90-degree rotation under the driving of the rotating shaft 111 and reaches the position of the jam guiding assembly 12.
The jam guide assembly 12 includes a first conveyor belt 121 disposed behind the rotating plate 112, and when a full jam rotates by 90 °, the full jam reaches the first conveyor belt 121, and the full jam is driven by the first conveyor belt 121 to move to a designated position.
The empty jam discharging assembly 13 includes a second conveyor belt 131 disposed on one side of the second conveyor belt 131, and a movable jam moving assembly is disposed between the first conveyor belt 121 and the second conveyor belt 131 to transport the jam from the first conveyor belt 121 to the second conveyor belt 131.
The cutting and feeding mechanism 2 is connected with the jam feeding mechanism 1, the cutting and feeding mechanism 2 is specifically arranged behind the first conveyor belt 121, a full jam is driven by the first conveyor belt 121 to move to a position corresponding to the cutting and feeding mechanism 2, and the cutting and feeding mechanism 2 is used for moving each product out of a jam and cutting each product according to a preset size; specifically, cutting feed mechanism 2 includes material taking arm 21, material taking arm 21 is used for will treating the processing product follow take out in Man Kasai on first conveyer belt 121, and the full card stopper makes the product glass of the inside be the level after rotatory 90 and places, more does benefit to material taking arm 21 takes the operation, treats that the product in the card stopper is all by material taking arm 21 takes the back, and the card stopper is empty card stopper this moment, and empty card stopper is in move to second conveyer belt 131 from first conveyer belt 121 under the drive of card stopper removal subassembly, carry out the unloading of empty card stopper.
One side of the material taking arm 21 is provided with a positioning platform 22, one side of the positioning platform 22 is provided with a positioning camera 23 and a detection camera 24, after the positioning camera 23 takes a picture of the position of a product on the positioning platform 22, the positioning platform 22 is driven by an X-axis driving slide rail 221, a Y-axis driving slide rail 222 and a Q-axis rotating motor 223 to move to the corresponding position of the detection camera 24 for performance detection, one side of the positioning platform 22 is further provided with a blanking arm 25, and the blanking arm 25 transports the benign product after positioning detection to a cutting machine (not shown in the figure), which is the prior art and is not elaborated in detail in this embodiment. The cut product is moved to the cleaning mechanism 3 by a product moving assembly 26 on the cutting machine; locating platform 22's opposite side still is equipped with NG product and removes subassembly 26 for the NG product after the removal location detects, NG product specifically is removed to the manual production line on one side, carries out the primary screening to NG product.
The cleaning mechanism 3 is used for conveying the cut product from the cutting and feeding mechanism 2 to the cleaning mechanism 3, a large amount of impurities are attached to the product processed by the cutting machine, and the cut product glass sequentially passes through a blank wheel assembly 31, a water washing assembly 32 and an air blowing assembly 33 on the cleaning mechanism 3 to be cleaned; specifically, all be equipped with the gyro wheel conveyer on the hair wheel subassembly 31, the washing subassembly 32 and the air-blowing subassembly 33, glass passes through the gyro wheel conveyer pass through in proper order the hair wheel subassembly 31, the washing subassembly 32 with the air-blowing subassembly 33 guarantees the steady movement of product glass. Still be equipped with a plurality of Mao Lunzu that constitute by last brush and lower brush on the hair pulley subassembly 31, glass follows go up the brush with pass through between the brush down, the top of going up the brush with the below of brush all is equipped with the first water shower nozzle towards the glass direction down, and the cleaning solution is spouted simultaneously to glass's surface and back to first water shower nozzle simultaneously, passes through go up the brush with lower brush comes to carry out preliminary cleaning to glass, can clear away most attached to the impurity on the glass surface.
The water washing assembly 32 comprises a plurality of second water nozzles arranged above and below Mao Lunzu, and when the glass moves to Mao Lunzu in the water washing assembly 32, the second water nozzles spray water to the surface and the back of the glass respectively so as to remove cleaning liquid and cleaned impurities.
The air blowing assembly 33 comprises a plurality of air knives arranged above and below Mao Lunzu, and when glass moves to Mao Lunzu in the air blowing assembly 33, the air knives respectively send drying air to the surface and the back of the glass, so that the purpose of drying the glass is achieved, and the omnibearing drying and tidiness of the glass are guaranteed.
The ground rail mechanism 4 is used for carrying out positioning detection and code scanning recording information on the cleaned glass; the ground rail mechanism 4 includes arm 41 and sweeps a yard locating component, be equipped with rotatable first sucking disc subassembly on the output shaft of arm 41, first sucking disc subassembly is including installation piece 411, installation piece 411 with the output shaft of arm 41 is connected, the upper end and the lower extreme of installation piece 411 all are fixed with mounting panel 412, each be equipped with a plurality of suction nozzles 413 that are used for adsorbing the product on the mounting panel 412, promptly the arm 41 can absorb two product glass simultaneously, one end the mounting panel 412 passes through behind the suction nozzle 413 absorption a glass, whole the installation piece 411 is rotatory 180, the other end the mounting panel 412 passes through another piece of glass is absorbed to the suction nozzle 413.
The code scanning positioning assembly comprises a positioning detection camera 24 and a code scanning gun 43, and the mechanical arm 41 transports products to the positioning camera 23 respectively for position positioning and performance detection and transports the products to the corresponding position of the code scanning gun 43 for information recording.
And the re-judgment assembly line 5 comprises an OK production line 51 and an NG production line 52, the ground rail mechanism 4 conveys the glass which is detected to be a good product to the OK production line 51, conveys the defective product to the NG production line 52, and re-screens the NG products. Along the traffic direction of line 51 is produced to the OK with all be equipped with a plurality of artifical visual inspection stations on the traffic direction of line 52 is produced to the NG, guarantee product on the line 51 is the OK product, simultaneously, also can avoid the OK product to fall into extremely on the line 52 is produced to the NG, guarantee the yields.
And the blanking mechanism 6 is connected with the OK production line 51 and is used for blanking and collecting the good glass, namely OK products. Specifically, the blanking mechanism 6 comprises a material tray conveying assembly 61, a glass conveying assembly 62, a foam feeding assembly 63 and a foam conveying assembly 64; the tray conveying assembly 61 comprises a third conveying belt 611 for conveying empty trays, a fourth conveying belt 612 for conveying full trays is arranged on the side of the third conveying belt 611, and a conveying mechanism 613 for conveying the trays on the third conveying belt 611 to the fourth conveying belt 612 is arranged between the third conveying belt 611 and the fourth conveying belt 612; the glass transport assembly 62 includes a second removable suction cup assembly 621, the second suction cup assembly 621 being used to transport products into empty trays on the third conveyor 611.
The cotton material loading subassembly 63 of bubble is including being used for placing the cotton slide 631 of bubble, the below of slide 631 is equipped with and can passes the roof 632 of slide 631, slide 631 moves extremely the top of roof 632, roof 632 will the cotton top of bubble on the slide 631 is specific, set up a plurality of through-holes 6311 that set up along its length direction on the slide 631, the surface of roof 632 is equipped with a plurality of adaptations each the bar kicking block 6321 of through-hole 6311, the roof 632 drives a plurality of kicking block 6321 passes through-hole 6311, the height of kicking block 6321 is greater than the thickness of slide 631 guarantees after kicking block 6321 upwards moves ejecting bubble cotton, slide 631 can smoothly move back to initial position. The top of roof 632 is equipped with mobilizable third sucking disc subassembly 633, third sucking disc subassembly 633 one side is equipped with bubble cotton locating component 65, third sucking disc subassembly 633 is used for with the bubble cotton from roof 632 transports on the bubble cotton locating component 65, specifically, bubble cotton locating component 65 includes locating plate 651, locating plate 651 evenly is equipped with a plurality of adjustment tanks 652 along its week, the below of locating plate 651 is equipped with a plurality of reference columns 653 that pass each adjustment tank 652, a plurality of reference column 653 by the cylinder drive to the mid point position of locating plate 651 moves.
The foam transport assembly 64 comprises a movable fourth suction cup assembly 641, and the fourth suction cup assembly 641 is used for transporting the foam from the foam positioning mechanism to the empty tray on the third conveyor belt 611.
The invention also discloses an API detection automatic cutting processing technology for processing products by using the API detection automatic cutting cleaning equipment, and the processing flow comprises the following steps:
s01, putting a product to be processed into the clamping plug, putting the full clamping plug into a feeding overturning assembly 11 in the clamping plug feeding mechanism 1, and overturning the full clamping plug by 90 degrees through the feeding overturning assembly 11 and then entering a clamping plug guiding assembly 12;
s02, taking out a product from a card plug by the material taking arm 21, placing the product on the positioning platform 22, positioning the product by the positioning camera 23, compensating the position on the positioning platform 22 by the X-axis driving slide rail 221, the Y-axis driving slide rail 222 and the Q-axis rotating motor 223 at the same time, moving the product to a corresponding position of the detection camera 24, dividing the product into an OK product and an NG product by the detection camera 24 according to the performance detection result of the product, if the product is the OK product, transporting the OK product to a cutting machine by the blanking arm 25 for processing, and if the product is the NG product, moving the NG product to an NG production line on the other side by the NG product moving component 26;
s03, after all the products in the jam are removed by the material taking arm 21, the jam moving assembly transports the whole jam to the empty jam discharging assembly 13, and the empty jam is collected;
s04, after the OK product is cut, the OK product is moved to the cleaning mechanism 3 by the product moving assembly 26, and the OK product is cleaned in all directions after sequentially passing through the hair wheel assembly 31, the water washing assembly 32 and the air blowing assembly 33;
s05, the mechanical arm 41 moves the cleaned product to the positioning camera 23 for position positioning and performance detection, and after the detection is finished, the product is continuously taught to move to the corresponding position of the code scanning gun 43 for information recording;
s06, the mechanical arm 41 respectively transports the products to an OK production line 51 or an NG production line 52 according to the detection result, manual visual inspection is carried out on the products on the OK production line 51 or the NG production line 52, the NG products are directly collected manually, and the OK products are moved to the blanking mechanism 6 along the OK production line 51;
s07, the OK product is sucked up from the OK production line 51 by the second sucker component 621 in the blanking mechanism 6, meanwhile, an empty tray is manually placed on the third conveying belt 611, meanwhile, foam is manually placed on the sliding plate 631, the sliding plate 631 moves the foam to the position of the top plate 632, the top plate 632 drives the foam to move upwards, the foam is conveyed to the foam positioning component 65 by the third sucker component 633 to be positioned, the positioned foam is conveyed to the empty tray by the fourth sucker component 641, and then the OK product is placed on the tray with the foam by the second sucker component 621, so that one piece of foam is placed between every two pieces of glass in the tray, when the tray is filled with the product, the full tray is conveyed to the fourth conveying belt 612 by the conveying mechanism 613, and the OK product is collected and blanked.
The block feeding mechanism 1, the cutting feeding mechanism 2, the cleaning mechanism 3, the ground rail mechanism 4, the re-judging assembly line 5 and the discharging mechanism 6 are mutually matched to perform operations such as feeding, cutting, detecting, cleaning and discharging on raw material product glass, and each mechanism is connected in a seamless mode, so that continuous processing of the product glass can be met, the operation is uninterrupted, and the working efficiency is greatly improved.
The present invention is not limited to the above preferred embodiments, and any modification, equivalent replacement or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic cutout cleaning equipment that API detected which characterized in that: 1. the method comprises the following steps: the card plug feeding mechanism (1) is used for feeding a plurality of products into a card plug, and the card plug feeding mechanism (1) is used for feeding full card plugs and discharging empty card plugs; the cutting and feeding mechanism (2), the cutting and feeding mechanism (2) is connected with the blocking and feeding mechanism (1) and is used for removing each product from the blocking and carrying out cutting according to a preset size; the cleaning mechanism (3) is used for conveying the cut products from the cutting and feeding mechanism (2) to the cleaning mechanism (3) and sequentially passing through a hair wheel assembly (31), a water washing assembly (32) and an air blowing assembly (33) on the cleaning mechanism (3); the ground rail mechanism (4) is used for carrying out positioning detection and code scanning record information on the cleaned glass; the re-judging assembly line (5) comprises an OK production line (51) and an NG production line (52), the ground rail mechanism (4) transports the detected glass which is good products to the OK production line (51), and transports the defective products to the NG production line (52); and the blanking mechanism (6), the blanking mechanism (6) is connected with the OK production line (51) and used for blanking and collecting non-defective glass.
2. The API-detected automatic cutting and cleaning device according to claim 1, wherein: the clamping plug feeding mechanism (1) comprises a feeding overturning assembly (11), a clamping plug guide assembly (12) and an empty clamping plug discharging assembly (13) which are arranged in sequence; the feeding overturning assembly (11) comprises a rotating plate (112) driven by a rotating shaft (111) to rotate, a supporting plate (113) is arranged at one end of the rotating plate (112), and the rotating plate (112) and the supporting plate (113) are mutually combined and used for placing a plurality of full clamping plugs of products to be processed; the jam guide assembly (12) comprises a first conveying belt (121) arranged behind the rotating plate (112), and the cutting and feeding mechanism (2) is arranged behind the first conveying belt (121); the empty jam discharging assembly (13) comprises a second conveyor belt (131) arranged on one side of the second conveyor belt (131), a movable jam moving assembly is arranged between the first conveyor belt (121) and the second conveyor belt (131), and jams are conveyed to the second conveyor belt (131) from the first conveyor belt (121).
3. The API-detected automatic cutting and cleaning device according to claim 1, wherein: the cutting and feeding mechanism (2) comprises a material taking arm (21), the material taking arm (21) is used for taking out a product to be processed from Man Kasai on the first conveyor belt (121), a positioning platform (22) is arranged on one side of the material taking arm (21), a positioning camera (23) and a detection camera (24) are arranged on one side of the positioning platform (22), after the positioning camera (23) takes a picture of the position of the product on the positioning platform (22), the positioning platform (22) is driven to move to a corresponding position of the detection camera (24) through an X-axis driving slide rail (221), a Y-axis driving slide rail (222) and a Q-axis driving motor (223) at the same time for performance detection, a blanking arm (25) is further arranged on one side of the positioning platform (22), the blanking arm (25) transports the benign product after positioning detection to a cutting machine, and the cut product is moved to the cleaning mechanism (3) through a product moving assembly (26) on the cutting machine; and an NG product moving assembly (26) is further arranged on the other side of the positioning platform (22) and is used for moving the NG products after positioning detection.
4. The API-detected automatic cutting and cleaning device according to claim 1, wherein: roller conveying devices are arranged on the bristle wheel assembly (31), the water washing assembly (32) and the air blowing assembly (33), glass sequentially passes through the bristle wheel assembly (31), the water washing assembly (32) and the air blowing assembly (33) through the roller conveying devices, a plurality of Mao Lunzu consisting of upper brushes and lower brushes are further arranged on the bristle wheel assembly (31), the glass passes between the upper brushes and the lower brushes, and first water nozzles facing the glass direction are arranged above the upper brushes and below the lower brushes;
the water washing assembly (32) comprises a plurality of second water spray heads which are arranged above and below the Mao Lunzu;
the air blowing assembly (33) comprises a plurality of air knives arranged above and below the Mao Lunzu.
5. The API-detected automatic cutting and cleaning device according to claim 1, wherein: the ground rail mechanism (4) comprises a mechanical arm (41) and a code scanning positioning assembly, a rotatable first suction cup assembly is arranged on an output shaft of the mechanical arm (41), the first suction cup assembly comprises an installation block (411), the installation block (411) is connected with the output shaft of the mechanical arm (41), installation plates (412) are fixed to the upper end and the lower end of the installation block (411), and a plurality of suction nozzles (413) for adsorbing products are arranged on each installation plate (412);
sweep a yard locating component and include location detection camera (24) and sweep a yard rifle (43), arm (41) transport the product respectively to location camera (23) carry out position location and performance detection and transport to sweep the corresponding position of yard rifle (43) and carry out information recording.
6. The API-detected automatic cutting and cleaning device according to claim 1, wherein: and a plurality of manual visual inspection stations are arranged along the running direction of the OK production line (51) and the running direction of the NG production line (52).
7. The API-detected automatic cutting and cleaning device according to claim 1, wherein: the blanking mechanism (6) comprises a material tray conveying assembly (61), a glass conveying assembly (62), a foam feeding assembly (63) and a foam conveying assembly (64); the tray conveying assembly (61) comprises a third conveying belt (611) for conveying empty trays, a fourth conveying belt (612) for conveying full trays is arranged on the side of the third conveying belt (611), and a conveying mechanism (613) for conveying the trays on the third conveying belt (611) to the fourth conveying belt (612) is arranged between the third conveying belt (611) and the fourth conveying belt (612);
the glass transport assembly (62) comprises a movable second suction cup assembly (621), the second suction cup assembly (621) being used for transporting products into empty trays on the third conveyor (611);
the foam feeding assembly (63) comprises a sliding plate (631) for placing foam, a top plate (632) capable of penetrating through the sliding plate (631) is arranged below the sliding plate (631), the sliding plate (631) moves above the top plate (632), the top plate (632) pushes up the foam on the sliding plate (631), a movable third suction disc assembly (633) is arranged above the top plate (632), a foam positioning assembly (65) is arranged on one side of the third suction disc assembly (633), and the third suction disc assembly (633) is used for transporting the foam from the top plate (632) to the foam positioning assembly (65);
the foam transportation assembly (64) comprises a movable fourth sucker assembly (641), and the fourth sucker assembly (641) is used for transporting foam from the foam positioning mechanism to an empty tray on the third conveyor belt (611).
8. The API-detected automatic cutting and cleaning device according to claim 7, characterized in that: set up a plurality of through-holes (6311) that set up along its length direction on slide (631), the surface of roof (632) is equipped with a plurality of adaptations each strip kicking block (6321) of through-hole (6311), roof (632) drive is a plurality of kicking block (6321) passes through-hole (6311), the height of kicking block (6321) is greater than the thickness of slide (631).
9. The API-detected automatic cutting and cleaning device according to claim 7, characterized in that: the foam positioning assembly (65) comprises a positioning plate (651), a plurality of adjusting grooves (652) are uniformly formed in the positioning plate (651) along the periphery of the positioning plate, a plurality of positioning columns (653) penetrating through each adjusting groove (652) are arranged below the positioning plate (651), and the positioning columns (653) are driven by an air cylinder to move towards the midpoint of the positioning plate (651).
10. The processing technology for automatic cutting of API detection is characterized by comprising the following steps: product processing using an API-tested automatic cutting and cleaning device according to any of claims 1-9, comprising the following steps:
s01, putting a product to be processed into a clamping plug, putting a full clamping plug into a feeding overturning component (11) in a clamping plug feeding mechanism (1), and overturning the full clamping plug by 90 degrees by the feeding overturning component (11) and then feeding the full clamping plug into a clamping plug guide component (12);
s02, taking out a product from a card plug by a material taking arm (21) and placing the product on a positioning platform (22), after a positioning camera (23) positions the product, an X-axis driving slide rail (221), a Y-axis driving slide rail (222) and a Q-axis rotating motor (223) compensate the position on the positioning platform (22) at the same time, and move to the corresponding position of a detection camera (24), the detection camera (24) divides the product into an OK product and an NG product according to the performance detection result of the product, if the product is the OK product, a blanking arm (25) transports the OK product to a cutting machine for processing, and if the product is the NG product, an NG product moving assembly (26) moves the NG product to an NG production line on the other side;
s03, after all the products in the jam are removed by the material taking arm (21), the jam moving assembly transports the whole jam to an empty jam discharging assembly (13) and collects the empty jam;
s04, after the OK product is cut, the OK product is moved to a cleaning mechanism (3) by a product moving assembly (26), and the OK product is cleaned in all directions after sequentially passing through a hair wheel assembly (31), a water cleaning assembly (32) and an air blowing assembly (33);
s05, moving the cleaned product to a positioning camera (23) by a mechanical arm (41) for position positioning and performance detection, and continuing to speak the product to move to a corresponding position of a code scanning gun (43) for information recording after the detection is finished;
s06, the mechanical arm (41) respectively transports the products to an OK production line (51) or an NG production line (52) according to the detection result, manual visual inspection is carried out on the products on the OK production line (51) or the NG production line (52) again, the NG products are directly collected manually, and the OK products are moved to the blanking mechanism (6) along the OK production line (51);
s07, a second sucker component (621) in the blanking mechanism (6) sucks up OK products from an OK production line (51), meanwhile, an empty tray is manually placed on a third conveying belt (611), meanwhile, foam is manually placed on a sliding plate (631), the sliding plate (631) moves the foam to the position of a top plate (632), the top plate (632) drives the foam to move upwards, the third sucker component (633) conveys the foam to a foam positioning component (65) for position positioning, the fourth sucker component (641) conveys the foam subjected to positioning to the empty tray, then the second sucker component (621) places the OK products on the tray with the foam, one piece of foam is placed between every two pieces of glass in the tray, when the products are filled with the tray, the carrying mechanism (613) carries the full tray to the fourth conveying belt (612), and the OK products are collected and blanked.
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| CN202210999166.3A CN115283294B (en) | 2022-08-19 | 2022-08-19 | Automatic cutting and cleaning equipment for API detection and processing technology thereof |
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| CN115971837A (en) * | 2022-12-13 | 2023-04-18 | 深圳市华卓实业有限公司 | Full-automatic lid assembling machine |
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| CN115283294B (en) | 2023-08-08 |
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