CN115231321A - Automatic dye weighing, material melting and conveying system - Google Patents
Automatic dye weighing, material melting and conveying system Download PDFInfo
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- CN115231321A CN115231321A CN202211034047.0A CN202211034047A CN115231321A CN 115231321 A CN115231321 A CN 115231321A CN 202211034047 A CN202211034047 A CN 202211034047A CN 115231321 A CN115231321 A CN 115231321A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/50—Pneumatic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/06—Gas pressure systems operating without fluidisation of the materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/40—Feeding or discharging devices
- B65G53/48—Screws or like rotary conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/52—Adaptations of pipes or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention relates to an automatic dye weighing, material melting and conveying system which comprises a material storage module, a weighing module, a material carrying barrel conveying module, a material melting, transferring and conveying module, a material melting waiting module, an empty material barrel conveying module, a material barrel drying module and a material conveying and distributing module; one end of the material loading barrel conveying module is connected with the material storage module, and the other end of the material loading barrel conveying module is connected with the left end of the material melting, transferring and conveying module; the material melting module is positioned at the rear side of the material melting, transferring and conveying module; the material melting module comprises a plurality of drying material cylinders; the material melting waiting module is positioned at the front side of the material melting transferring and conveying module; the material melting waiting module comprises a placing frame, and a material barrel loaded with dye is temporarily stored on the placing frame for waiting for melting; one end of the empty material barrel conveying module is connected with the left end of the material melting, transferring and conveying module, and the other end of the empty material barrel conveying module is connected with the material storage module; the invention ensures the accuracy of the dye, ensures more efficient operation and reduces the labor intensity of workers.
Description
Technical Field
The invention belongs to the technical field of printing and dyeing equipment, and particularly relates to an automatic dye weighing, material melting and conveying system.
Background
In the printing and dyeing textile industry, a number of steps are required before the dye is put into the dye vat, such as weighing, transporting and dissolving the dye. In a traditional transportation weighing system, a plurality of dyes need to be put into a material melting device, so that a plurality of conveyed charging barrels need to be arranged for conveying the dyes during weighing and transportation, however, the number of the types of the dyes is large, if one dye corresponds to one charging barrel, the material melting conveying system is large and complex, and meanwhile, the transfer routes of the charging barrels are staggered, so that the whole system is complex in design and is very easy to have the problem of disordered operation; in addition, in some conveying systems, the charging basket for conveying the dye returns along the original path after the charging basket for conveying the dye is arranged in the dye conveying value material melting mechanism, and the conveying of the charging basket for containing the dye and the conveying of the empty charging basket cannot be simultaneously operated in the mode, so that the whole dye conveying efficiency is influenced; in addition, because the dyestuff kind is more, deposit the storage box of dyestuff several of arranging at interval usually, because the bottom of storage box need be to the storage bucket blowing, the unable emission of piling up of storage box for whole material conveying system that changes sets up the dispersion and does not concentrate, influences management and control and conveying efficiency to entire system.
Disclosure of Invention
The invention aims to provide a dye automatic weighing, material dissolving and conveying system, which aims to solve the problems of complex overall structure and low conveying efficiency of the traditional material dissolving and conveying system.
In order to achieve the purpose, the invention adopts the following technical scheme:
the automatic dye weighing, material dissolving and conveying system comprises a material storage module, a weighing module, a material carrying barrel conveying module, a material dissolving, transferring and conveying module, a material dissolving waiting module, an empty material barrel conveying module, a material barrel drying module and a material conveying and distributing module;
the weighing module comprises a weighing vehicle, and the weighing vehicle is arranged between the two storage boxes in a sliding manner;
one end of the material carrying barrel conveying module is connected with the material storage module, and the other end of the material carrying barrel conveying module is connected with the left end of the material melting, transferring and conveying module;
the material melting, transferring and conveying module comprises a transfer trolley which is arranged in a left-right sliding mode;
the material melting module is positioned at the rear side of the material melting, transferring and conveying module; the material dissolving module comprises a plurality of material drying cylinders;
the material melting waiting module is positioned at the front side of the material melting transferring and conveying module; the material melting waiting module comprises a placing frame, and a material barrel loaded with dye is temporarily stored on the placing frame for waiting for melting;
one end of the empty material barrel conveying module is connected with the left end of the material melting, transferring and conveying module, and the other end of the empty material barrel conveying module is connected with the material storage module;
the charging basket drying module is arranged on the empty charging basket conveying module;
the material conveying distribution module is connected with the material melting cylinder pipeline; the material conveying distribution module is used for distributing materials in the material melting tank to dye vats of all workshops.
Preferably, the storage module comprises a storage rack, two groups of the storage rack are arranged corresponding to the two groups of the storage boxes and are respectively marked as a front storage rack and a rear storage rack, and the plurality of the storage boxes are respectively arranged on the front storage rack and the rear storage rack at intervals;
a material barrel transfer area for transferring material barrels is reserved on the right side of the front storage frame; carry the storage bucket and carry the module with empty storage bucket carries the module all with storage bucket transshipment district interconnect.
Preferably, the weighing module further comprises two first slide rails arranged at intervals from front to back, and the length direction of the first slide rails is consistent with the left-right direction; the weighing vehicle is arranged on the two first sliding rails in a sliding manner;
a first rack is arranged between the two groups of first sliding rails; a first power gear meshed with the first rack is arranged on the weighing vehicle;
the weighing car is provided with a sliding seat in a front-back sliding manner; the sliding seat is rotatably provided with a first clamping arm group used for clamping the charging barrel.
Preferably, the material melting, transferring and conveying module comprises a transfer trolley, a base, a second slide rail and a third slide rail; the two second slide rails are arranged at intervals from front to back, and the length direction of the second slide rails is consistent with the left-right direction; a second rack is arranged between the two second sliding rails; the base is arranged on the second sliding rail in a sliding mode, and a second power gear meshed with the second rack is arranged on the base;
the third sliding rail is vertically arranged on the base, a third rack is arranged on the base, the transfer trolley is arranged on the third sliding rail in a vertically sliding mode, and a third power gear meshed with the third rack is arranged on the transfer trolley;
and a second clamping arm group is rotatably arranged on the transfer trolley.
Further preferably, the rear end that carries storage bucket to carry the module is connected the storage bucket is transported the district, and the front end links up change the material and transport the left end of carrying the module, just it is located to carry the front end that the module was carried to the storage bucket change the material and transport the rear side of carrying the module.
Preferably, the rear end of the empty material barrel conveying module is connected with the material barrel transfer area, the front end of the empty material barrel conveying module is connected with the left end of the material melting, transferring and conveying module, and the front end of the empty material barrel conveying module is positioned on the front side of the material melting, transferring and conveying module;
the rear end of the empty material barrel conveying module is positioned on the left side of the rear end of the material loading barrel conveying module.
Further preferably, the carrying barrel conveying module and the empty barrel conveying module adopt a power roller mode to realize conveying of the barrels.
Further preferably, the storage box is fed in a negative pressure conveying mode.
Preferably, the material conveying and distributing module comprises a material mixing head and a plurality of material receiving pipes; the batching head is arranged in a front-back sliding manner and is connected with an outlet of the material melting cylinder through a hose; one end of the batching head is provided with a discharge port, the discharge port is positioned above an inlet of the material receiving pipe, and an outlet of the material receiving pipe is connected with the dye vat.
Further preferably, a gas-powder separator is arranged in the storage box.
The invention has the beneficial effects that:
according to the invention, the material carrying barrel conveying module used for conveying the material carrying barrel and the empty material barrel conveying module used for returning the empty material barrel are arranged, the two modules operate independently without mutual influence, the material barrels can realize circulation no matter how many dyes are arranged, and the simplicity of the whole conveying system is influenced without arranging a plurality of material barrels; the empty charging basket conveying module is provided with a charging basket drying module which is used for cleaning and drying the charging basket, so that the pollution of the dye participating in the charging basket to the next dye transfer is avoided, and the accuracy of the dye is ensured; in addition, the storage module is provided with a front storage frame and a rear storage frame in opposite directions, a plurality of storage boxes are arranged in opposite directions, and the weighing module is arranged between the front storage frame and the rear storage frame, so that the weighing module can bear the dye in any storage box in one motion stroke when bearing the dye, and the whole conveying system is more compact in arrangement and more efficient in operation.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1;
FIG. 3 is an enlarged view of a portion B of FIG. 1;
FIG. 4 is an enlarged view of a portion of FIG. 1 at C;
FIG. 5 is an enlarged partial schematic view (side view) of the transfer vehicle of the present invention in position;
FIG. 6 is a schematic view of the magazine of the present invention;
fig. 7 is a schematic view of the arrangement of a plurality of receiving pipes in the feeding and distributing module of the present invention.
Names corresponding to the marks in the figure:
1. the device comprises a material storage module, 10, a material barrel transferring area, 11, a material storage box, 110, a gas-powder separator, 111, a spiral conveying pump, 12, a first sliding rail, 13, a first rack, 14, a weighing vehicle, 15, a sliding seat, 2, a weighing module, 3, a material carrying barrel conveying module, 4, a material melting transferring and conveying module, 40, a transfer vehicle, 41, a second clamping arm group, 42, a second sliding rail, 43, a second rack, 5, a material melting module, 50, a material melting cylinder, 6, a material melting waiting module, 60, a placing frame, 7, a material carrying conveying module, 8, a material barrel drying module, 9, a material conveying distribution module, 90 and a material receiving pipe.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below.
The embodiment of the invention comprises the following steps:
as shown in fig. 1, dyestuff automatic weighing changes material conveying system, including storage module 1, the module 2 of weighing, carry the storage bucket and carry module 3, change the material and transport module 4, change the material module 5, change the material and wait for module 6, empty storage bucket and carry module, storage bucket stoving module 8 and defeated material distribution module 9.
As shown in fig. 2 and fig. 6, a plurality of storage boxes 11 are arranged in the storage module 1, two sets of storage boxes 11 are arranged in opposite directions, the weighing module 2 is located between the two sets of storage boxes 11, the weighing module 2 includes a weighing vehicle 14, the weighing vehicle 14 slides left and right between the two sets of storage boxes 11, under the control of a control instruction, a certain storage box 11 is designated to be weighed below, weighing is stopped after a designated weighing amount is reached, and a bucket carrying a material is conveyed to the carrying bucket conveying module 3. Carry the storage module 1 to carry module 3 one end of storage bucket, the other end is connected and is changed the material and transport the left end of carrying module 4, carries the storage bucket to carry module 3 to be used for carrying the storage bucket that is equipped with the material to changing the material and transport on carrying module 4.
As shown in fig. 3-5, the melting material transferring and conveying module 4 comprises a transfer trolley 40, and the transfer trolley 40 is arranged in a left-right sliding manner; the transfer trolley 40 is used for transferring the material barrel loaded with the material by the material barrel carrying conveying module 3 to the material melting waiting module 6 to wait for melting the material, and simultaneously conveying the empty material barrel with the poured material to the empty material barrel conveying module, because the material melting process needs a certain time, the material melting waiting module 6 can prepare the material needing melting in advance, and in the gap waiting for melting the material, the transfer trolley 40 can not influence the normal conveying of the loaded material when conveying the empty material barrel, especially when the material carrying conveying module 7 specially used for conveying the material barrel loaded with the material and the empty material barrel conveying module specially used for conveying the material barrel not loaded with the material are arranged, the material conveying process and the material barrel recovery process can be ensured not to influence each other, the production efficiency is improved, and in addition, an installation position is provided for a cleaning device used for cleaning the empty material barrel. Avoid setting up the transport that influences the storage bucket of carrying the material on same transport module.
As shown in fig. 1, the material melting module 5 is located at the rear side of the material melting, transferring and conveying module 4; the material melting module 5 comprises a drying material cylinder 50, the transfer trolley 40 conveys the materials in the material melting waiting module 6 to the material melting cylinder 50 for melting, and the materials are directly conveyed to the material conveying distribution module 9 through a pipeline after melting so as to convey the materials to different dye vats. The material melting cylinder 50 is a conventional one, and the detailed structure thereof is not further described in this embodiment.
The material melting waiting module 6 is positioned at the front side of the material melting transferring and conveying module 4; the material melting waiting module 6 comprises a placing frame 60, the charging bucket loaded with the dye is temporarily stored on the placing frame 60 to wait for melting, and the taking and the placing of the charging bucket loaded with the dye on the placing frame 60 are realized by a rotating vehicle.
One end of the empty material barrel conveying module is connected with the left end of the material melting, transferring and conveying module 4, and the other end of the empty material barrel conveying module is connected with the material storage module 1; the empty charging bucket conveying module is used for conveying empty charging buckets poured with dyes back to the storage module 1, so that the circulating sharing of the charging buckets is realized, and the problems that the whole conveying system is complicated and runs disorderly due to the fact that a plurality of charging buckets are arranged are avoided.
The storage bucket drying module 8 is arranged on the empty storage bucket conveying module, and in the embodiment, because the storage bucket is recycled, in order to avoid the influence of residual dye in the storage bucket on the next dye transportation, the storage bucket drying module 8 is specially arranged for cleaning and drying the storage bucket.
The material conveying and distributing module 9 is connected with the material melting cylinder 50 through a pipeline; the material conveying and distributing module 9 is used for distributing the materials in the material melting cylinder 50 to dye vats of each workshop.
Specifically, the storage module 1 includes a storage rack, two storage racks are provided corresponding to the two storage boxes 11, and are respectively marked as a front storage rack and a rear storage rack, and the storage boxes 11 are respectively provided on the front storage rack and the rear storage rack at left and right intervals; the preposed storage rack and the postposed storage rack are connected together, and a gap for setting the weighing module 2 is reserved between the preposed storage rack and the postposed storage rack. The right side of the preposed storage rack is reserved with a material barrel transfer area 10 for material barrel transfer, and the material barrel transfer area 10 is substantially the abdication of the material carrying barrel conveying module 3 and the empty material barrel conveying module so as to ensure that the material barrels can not be interfered by the preposed storage rack when entering and exiting.
As shown in fig. 2, the weighing module 2 further includes two first slide rails 12, the first slide rails 12 are spaced front and back, and the length direction of the first slide rails 12 is the same as the left and right direction; the weighing vehicle 14 is arranged on the two first slide rails 12 in a sliding manner; a first rack 13 is arranged between the two groups of first sliding rails 12; a first power gear meshed with the first rack 13 is arranged on the weighing vehicle 14; a sliding seat 15 is arranged on the weighing vehicle 14 in a sliding manner back and forth; the sliding seat 15 is rotatably provided with a first clamping arm set for clamping the charging basket. The left-right movement of the weighing vehicle 14 is realized by the first slide rail 12, the first rack 13 and the first power gear together, the first slide rail 12 is used for supporting a slide hole of the weighing vehicle 14, and the first rack 13 and the first power gear are used for driving the weighing vehicle 14 to move; the right side of the weighing vehicle 14 is provided with a sliding seat 15 in a front-back sliding manner, and the front-back movement of the sliding seat 15 is realized in the same manner as the left-right movement of the weighing vehicle 14; the right-hand member at sliding seat 15 rotates and is equipped with first centre gripping armset, and first centre gripping armset includes two first centre gripping arms, and two first centre gripping arms can realize the centre gripping to the storage bucket under the effect of cylinder. Because the weighing vehicle 14 is located between the front storage rack and the rear storage rack, when the first clamping arm set can rotate, the clamped material barrel can be smoothly butted with the dye on the front storage rack or the rear storage rack.
Be equipped with weighing sensor on the weighing car 14, the unloading in-process, the material volume in the storage bucket can be weighed immediately, and the principle of weighing car 14 is prior art, no longer detailed description in this embodiment.
As shown in fig. 3-5, the melting material transferring and conveying module 4 includes a transfer trolley 40, a base, a second slide rail 42, and a third slide rail; two second slide rails 42 are arranged at intervals in the front-back direction, and the length direction of the second slide rails 42 is consistent with the left-right direction; a second rack 43 is arranged between the two second slide rails 42; the base is arranged on the second slide rail 42 in a sliding manner, and a second power gear meshed with the second rack 43 is arranged on the base; the third slide rail is vertically arranged on the base, a third rack is arranged on the base, the transfer trolley 40 is arranged on the third slide rail in a vertically sliding manner, and a third power gear meshed with the third rack is arranged on the transfer trolley 40; the transfer trolley 40 is provided with a second clamping arm group 41 in a rotating way. The movement of the transfer trolley 40 is realized in the same way as the movement of the weighing trolley 14, and because the height positions of the loading bucket conveying module 3, the empty bucket conveying module, the material melting transferring and conveying module 4, the material melting module 5 and the sliding waiting module are not uniform, a third slide rail, a third rack and a third power gear are specially arranged, so that the transfer trolley 40 can move up and down.
The rear end of the material carrying barrel conveying module 3 is connected with the material barrel transfer area 10, the front end of the material carrying barrel conveying module 3 is connected with the left end of the material melting, transferring and conveying module 4, and the front end of the material carrying barrel conveying module 3 is positioned at the rear side of the material melting, transferring and conveying module 4; the rear end of the empty material barrel conveying module is connected with the material barrel transfer area 10, the front end of the empty material barrel conveying module is connected with the left end of the material melting, transferring and conveying module 4, and the front end of the empty material barrel conveying module is positioned on the front side of the material melting, transferring and conveying module 4; the rear end of the empty material barrel conveying module is positioned on the left side of the rear end of the material loading barrel conveying module 3.
In this embodiment, carry the storage bucket and carry module 3 and empty storage bucket and carry the module and all adopt the mode realization storage bucket of power roller's transport.
The storage box 11 is charged by negative pressure delivery, and an air-powder separator 110 is further disposed in the storage box 11 for removing air during dye delivery. The bottom of the storage box 11 is fed by a screw pump 111.
The material conveying and distributing module 9 comprises a material distributing head and a plurality of material receiving pipes 90; the dispensing head is arranged on the rack in a front-back sliding mode through a gear rack combination and a sliding rail, and the dispensing head moves in the left-right direction through a cylinder combination; the linear motion modes of the gear rack combination, the slide rail and the air cylinder combination are common, and the structures of the gear rack combination, the slide rail and the air cylinder combination are not repeated in the embodiment; a plurality of receiving pipes 90 are uniformly arranged in a row-column manner in the horizontal direction, as shown in fig. 7, fig. 7 is a top view, and the inlets of the receiving pipes 90 are positions where a plurality of circular rings are concentrically sleeved in the figure; the inlet of the batching head is connected with the outlet of the material melting cylinder 50 through a hose; the export of batching head is located the top that a plurality of evenly arranged connects material pipe 90 inlet, and when batching head moved in front and back left and right sides direction, can will change the material after the material and carry into different material pipe 90 that connects, the export that connects the material pipe and dye vat one-to-one to carry the material in the dye vat.
In this embodiment, the blanking of dye, the weighing of the weighing vehicle 14, the conveying module 3 of the loading bucket, the conveying module of the empty bucket, the conveying module 4 of the material transfer, the material changing module 5 and the material conveying distribution module 9 are all controlled by preset instructions, and the execution of the actions is orderly performed under the control of related PLC programs.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.
Claims (10)
1. Dyestuff automatic weighing material conveying system which characterized in that: the automatic material storage and distribution device comprises a material storage module, a weighing module, a material carrying barrel conveying module, a material dissolving transferring and conveying module, a material dissolving waiting module, an empty material barrel conveying module, a material barrel drying module and a material conveying distribution module;
the storage module is internally provided with a plurality of storage boxes, the storage boxes are oppositely arranged in two groups, the weighing module is positioned between the two groups of storage boxes, the weighing module comprises a weighing vehicle, and the weighing vehicle is arranged between the two groups of storage boxes in a sliding manner;
one end of the material loading barrel conveying module is connected with the material storage module, and the other end of the material loading barrel conveying module is connected with the left end of the material melting, transferring and conveying module;
the material melting, transferring and conveying module comprises a transfer trolley which is arranged in a left-right sliding mode;
the material melting module is positioned at the rear side of the material melting, transferring and conveying module; the material dissolving module comprises a plurality of material drying cylinders;
the material melting waiting module is positioned at the front side of the material melting transferring and conveying module; the material melting waiting module comprises a placing frame, and a material barrel loaded with dye is temporarily stored on the placing frame for waiting for melting;
one end of the empty material barrel conveying module is connected with the left end of the material melting, transferring and conveying module, and the other end of the empty material barrel conveying module is connected with the material storage module;
the charging basket drying module is arranged on the empty charging basket conveying module;
the material conveying distribution module is connected with the material melting cylinder pipeline; the material conveying distribution module is used for distributing materials in the material melting tank to dye vats of all workshops.
2. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: the storage module comprises a storage rack, two groups of storage racks are arranged corresponding to the two groups of storage boxes and are respectively marked as a front storage rack and a rear storage rack, and the plurality of storage boxes are respectively arranged on the front storage rack and the rear storage rack at intervals;
a material barrel transfer area for transferring material barrels is reserved on the right side of the front storage frame; carry the storage bucket and carry the module with empty storage bucket carries the module all with storage bucket transshipment district interconnect.
3. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: the weighing module further comprises two first sliding rails which are arranged at intervals in the front-back direction, and the length direction of the first sliding rails is consistent with the left-right direction; the weighing vehicle is arranged on the two first sliding rails in a sliding manner;
a first rack is arranged between the two groups of first sliding rails; a first power gear meshed with the first rack is arranged on the weighing vehicle;
the weighing car is provided with a sliding seat in a front-back sliding manner; the sliding seat is rotatably provided with a first clamping arm group used for clamping the charging barrel.
4. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: the material melting, transferring and conveying module comprises a transfer trolley, a base, a second slide rail and a third slide rail; the two second slide rails are arranged at intervals from front to back, and the length direction of the second slide rails is consistent with the left-right direction; a second rack is arranged between the two second sliding rails; the base is arranged on the second sliding rail in a sliding mode, and a second power gear meshed with the second rack is arranged on the base;
the third sliding rail is vertically arranged on the base, a third rack is arranged on the base, the transfer trolley is arranged on the third sliding rail in a vertical sliding mode, and a third power gear meshed with the third rack is arranged on the transfer trolley;
and a second clamping arm group is rotatably arranged on the transfer trolley.
5. The automatic dye weighing, chemical weighing and conveying system of claim 2, wherein: carry the storage bucket to carry the rear end of module and connect the storage bucket is transported the district, and the front end links up change the material and transport the left end of carrying the module, just carry the front end that the storage bucket carried the module to be located change the material and transport the rear side of carrying the module.
6. The automatic dye weighing, chemical weighing and conveying system of claim 2, wherein: the rear end of the empty charging basket conveying module is connected with the charging basket transferring area, the front end of the empty charging basket conveying module is connected with the left end of the material melting transferring and conveying module, and the front end of the empty charging basket conveying module is positioned on the front side of the material melting transferring and conveying module; the rear end of the empty material barrel conveying module is positioned on the left side of the rear end of the material loading barrel conveying module.
7. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: the material carrying barrel conveying module and the empty material barrel conveying module adopt a power roller mode to realize conveying of the material barrels.
8. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: the storage box is fed in raw material through the mode of negative pressure transport.
9. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: the material conveying and distributing module comprises a material mixing head and a plurality of material receiving pipes; the batching head is arranged in a front-back sliding manner and is connected with an outlet of the material melting cylinder through a hose; one end of the batching head is provided with a discharge port, the discharge port is positioned above an inlet of the material receiving pipe, and an outlet of the material receiving pipe is connected with the dye vat.
10. The automatic dye weighing, chemical weighing and conveying system of claim 1, wherein: and a gas-powder separator is arranged in the storage box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211034047.0A CN115231321A (en) | 2022-08-26 | 2022-08-26 | Automatic dye weighing, material melting and conveying system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211034047.0A CN115231321A (en) | 2022-08-26 | 2022-08-26 | Automatic dye weighing, material melting and conveying system |
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| Publication Number | Publication Date |
|---|---|
| CN115231321A true CN115231321A (en) | 2022-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211034047.0A Pending CN115231321A (en) | 2022-08-26 | 2022-08-26 | Automatic dye weighing, material melting and conveying system |
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| Country | Link |
|---|---|
| CN (1) | CN115231321A (en) |
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