CN115172525A - Automatic framing machine of photovoltaic module - Google Patents

Automatic framing machine of photovoltaic module Download PDF

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Publication number
CN115172525A
CN115172525A CN202210858577.0A CN202210858577A CN115172525A CN 115172525 A CN115172525 A CN 115172525A CN 202210858577 A CN202210858577 A CN 202210858577A CN 115172525 A CN115172525 A CN 115172525A
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CN
China
Prior art keywords
frame
rack
lifting
sliding
driving
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Granted
Application number
CN202210858577.0A
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Chinese (zh)
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CN115172525B (en
Inventor
吴志强
罗发
冯爽
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Jiangsu Ruijing Solar Energy Technology Co ltd
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Jiangsu Ruijing Solar Energy Technology Co ltd
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Priority to CN202210858577.0A priority Critical patent/CN115172525B/en
Publication of CN115172525A publication Critical patent/CN115172525A/en
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Publication of CN115172525B publication Critical patent/CN115172525B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention relates to an automatic framing machine for a photovoltaic assembly, which belongs to the technical field of photovoltaic assemblies and comprises a rack, a positioning frame, a push plate, a lifting frame, a conveying mechanism, a supporting frame and a framing frame; a lifting groove is arranged on the frame; the lifting frame is arranged in the lifting groove in a sliding manner; the rack is provided with a second telescopic cylinder for driving the lifting frame to move; the positioning frame is of an L-shaped structure, is arranged on the rack in a sliding manner, and is provided with a first telescopic cylinder for driving the rack to move; two push plates are arranged and are arranged on the rack in a sliding manner; the rack is provided with a pushing mechanism for driving the push plate to move horizontally; the conveying mechanism is arranged on the lifting frame in a sliding manner; the supporting frame is arranged on the rack, and the frame is arranged on the rack in a sliding manner; and a third telescopic cylinder for driving the frame to move is arranged on the rack. The invention can position the photovoltaic module, ensure that the photovoltaic module is in a correct position and facilitate automatic framing.

Description

Automatic framing machine of photovoltaic module
Technical Field
The invention relates to the technical field of photovoltaic modules, in particular to an automatic framing machine for a photovoltaic module.
Background
The single solar cell can not be directly used as a power supply. Several cells must be connected in series, parallel and tightly packaged into an assembly as a power supply. The photovoltaic module (also called solar panel) is a core part in a solar power generation system and is also the most important part in the solar power generation system. The solar energy is converted into electric energy and then is transmitted to a storage battery for storage or the load is pushed to work.
An automatic framing machine in photovoltaic module packaging equipment is important process equipment in the production process of photovoltaic modules, and the framing quality directly determines the quality of finished photovoltaic modules. The existing framing equipment in the market is complex in structure and complex in action, and needs to be kept to position the photovoltaic assembly in the framing process, so that the photovoltaic assembly can be correctly and automatically framed, and the use is prevented from being influenced by the gap between the frame and the photovoltaic assembly.
Disclosure of Invention
The invention aims to provide a photovoltaic module automatic framing machine which can position a photovoltaic module, ensure that the photovoltaic module is in a correct position and facilitate automatic framing, aiming at the problems in the background art.
The technical scheme of the invention is as follows: an automatic framing machine for photovoltaic modules comprises a rack, a positioning frame, a push plate, a lifting frame, a conveying mechanism, a supporting frame and a framing frame;
a lifting groove is arranged on the frame; the lifting frame is arranged in the lifting groove in a sliding manner; the rack is provided with a second telescopic cylinder for driving the lifting frame to move; the positioning frame is of an L-shaped structure, is arranged on the rack in a sliding manner, and is provided with a first telescopic cylinder for driving the rack to move; two push plates are arranged and are arranged on the rack in a sliding manner; the rack is provided with a pushing mechanism for driving the push plate to move horizontally; the conveying mechanism is arranged on the lifting frame in a sliding manner; the supporting frame is arranged on the rack, and the frame is arranged on the rack in a sliding manner; and a third telescopic cylinder for driving the mounting frame to move is arranged on the rack.
Preferably, the frame is provided with a sliding groove; the push plate is arranged in the sliding groove in a sliding manner; the pushing mechanism comprises a driving motor, a screw rod, a sliding block and a guide rail; the driving motor and the guide rail are both arranged on the frame; the output end of the driving motor is connected with the screw rod; the sliding block is arranged on the guide rail in a sliding manner; the sliding block is in threaded connection with the screw rod; the push plate is arranged on the sliding block in a sliding manner; and the sliding block is provided with a lifting mechanism for driving the push plate to move along the vertical direction.
Preferably, the lifting mechanism comprises a mounting frame and a fourth telescopic cylinder; the mounting frame is arranged at the lower end of the sliding block, and the fourth telescopic cylinder is arranged on the mounting frame; the output end of the fourth telescopic cylinder is connected with the push plate.
Preferably, a support plate is arranged on the frame; the frame, the third telescopic cylinder and the support plate are all provided with four; the four supporting plates are respectively arranged on the four sides of the rack; the four third telescopic cylinders are respectively arranged on the four supporting plates; the frame is arranged on the supporting plate in a sliding mode.
Preferably, the conveying mechanism comprises a conveying wheel, a conveying belt and a driving assembly; two conveying wheels and two conveying belts are arranged; the two conveying wheels are rotatably arranged on the lifting frame; the two conveying belts are respectively arranged at the two ends of the conveying wheel; the drive assembly is arranged on the lifting frame, and the output end of the drive assembly is connected with the conveying wheel.
Preferably, the lower end of the lifting frame is provided with a sliding rod; the sliding rod is connected with the frame in a sliding way.
Preferably, a trigger switch is arranged on the positioning frame; the trigger switch is provided with two.
Compared with the prior art, the invention has the following beneficial technical effects:
according to the invention, when a conveying mechanism receives a photovoltaic assembly, a second telescopic cylinder drives a lifting frame to move upwards, the lifting frame drives the conveying mechanism to move upwards, the conveying mechanism can move to the conveying assembly to receive the photovoltaic assembly which is not framed, after the photovoltaic assembly is received, the second telescopic cylinder drives the lifting frame to move downwards, the lifting frame drives the conveying mechanism to move downwards, the conveying mechanism drives the photovoltaic assembly to move downwards, the photovoltaic assembly falls on a support frame, the support frame supports the photovoltaic assembly, a trigger switch drives a push plate to extend out of a sliding groove, a pushing mechanism drives the push plate to move towards the direction of the support frame, the push plate is in contact with the photovoltaic assembly, the photovoltaic assembly is pushed to move, the photovoltaic assembly is in contact with a positioning frame, the trigger switch is triggered, positioning of the photovoltaic assembly is completed, after the positioning is completed, the first telescopic cylinder drives the positioning frame to move downwards, a fourth telescopic cylinder drives the push plate to retract into the sliding groove, the pushing mechanism drives the push plate to move towards the direction far away from the support frame, the push plate is reset, processing of a next round is waited, the frame is placed on the framing after glue is coated, the framing is driven by a third telescopic cylinder, the framing is driven to move, the framing is driven, automatic framing operation is completed, and the problem that the framing and the frame is not in a correct framing position of the positioning frame is always prevented; after the framing is finished, the second telescopic cylinder drives the lifting frame to move upwards, the lifting frame drives the conveying mechanism to move upwards, the conveying mechanism drives the photovoltaic assembly to move upwards, and the photovoltaic assembly is conveyed into the conveying assembly through the conveying mechanism to be subsequently processed.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a cross-sectional view of an exploded structure of an embodiment of the present invention;
fig. 3 is a partially enlarged structural diagram of a portion a in fig. 2.
Reference numerals are as follows: 1. a frame; 101. a lifting groove; 102. a sliding groove; 2. a positioning frame; 201. a first telescoping cylinder; 3. pushing the plate; 4. a pushing mechanism; 401. a drive motor; 402. a screw rod; 403. a slider; 404. a guide rail; 5. a lifting frame; 501. a second telescoping cylinder; 6. a conveying mechanism; 601. a delivery wheel; 602. a conveyor belt; 603. a drive assembly; 7. a support frame; 8. installing a frame; 9. a third telescopic cylinder; 10. a support plate; 11. a mounting frame; 12. a fourth telescopic cylinder; 13. the switch is triggered.
Detailed Description
Example one
As shown in fig. 1-3, the automatic framing machine for photovoltaic modules provided by the invention comprises a frame 1, a positioning frame 2, a push plate 3, a lifting frame 5, a conveying mechanism 6, a support frame 7 and a framing frame 8;
a lifting groove 101 is arranged on the frame 1; the lifting frame 5 is arranged in the lifting groove 101 in a sliding manner; the rack 1 is provided with a second telescopic cylinder 501 for driving the lifting frame 5 to move; the positioning frame 2 is of an L-shaped structure, the positioning frame 2 is arranged on the rack 1 in a sliding mode, and the rack 1 is provided with a first telescopic cylinder 201 for driving the rack 1 to move; two push plates 3 are arranged, and the two push plates 3 are arranged on the rack 1 in a sliding manner; a pushing mechanism 4 for driving the push plate 3 to move horizontally is arranged on the frame 1; the conveying mechanism 6 is arranged on the lifting frame 5 in a sliding manner; the supporting frame 7 is arranged on the frame 1, and the frame 8 is arranged on the frame 1 in a sliding manner; the frame 1 is provided with a third telescopic cylinder 9 for driving the mounting frame 8 to move.
The lifting mechanism comprises a mounting frame 11 and a fourth telescopic cylinder 12; the mounting rack 11 is arranged at the lower end of the sliding block 403, and the fourth telescopic cylinder 12 is arranged on the mounting rack 11; the output end of the fourth telescopic cylinder 12 is connected with the push plate 3.
A support plate 10 is arranged on the frame 1; four installing frames 8, four third telescopic cylinders 9 and four supporting plates 10 are arranged; the four supporting plates 10 are respectively arranged on the four sides of the frame 1; the four third telescopic cylinders 9 are respectively arranged on the four supporting plates 10; the frame 8 is arranged on the support plate 10 in a sliding way; the supporting plate 10 can support the third telescopic cylinder 9, the third telescopic cylinder 9 drives the framing frame 8 to move, and the framing frame 8 drives the photovoltaic assembly frame to move, so that the photovoltaic assembly frame is pressed on the photovoltaic assembly to complete framing operation of the photovoltaic assembly.
The lower end of the lifting frame 5 is provided with a sliding rod; the sliding rod is connected with the frame 1 in a sliding way; the slide bar can support and lead crane 5 for crane 5 moves more steadily.
The positioning frame 2 is provided with a trigger switch 13; two trigger switches 13 are provided; whether the photovoltaic module is in contact with the positioning frame 2 or not can be judged through the trigger switch 13.
In the embodiment, when the conveying mechanism 6 receives a photovoltaic module, the second telescopic cylinder 501 drives the lifting frame 5 to move upwards, the lifting frame 5 drives the conveying mechanism 6 to move upwards, the conveying mechanism 6 can move to the conveying assembly to receive the photovoltaic module which is not framed, after the photovoltaic module is received, the second telescopic cylinder 501 drives the lifting frame 5 to move downwards, the lifting frame 5 drives the conveying mechanism 6 to move downwards, the conveying mechanism 6 drives the photovoltaic module to move downwards, so that the photovoltaic module falls on the supporting frame 7, the supporting frame 7 supports the photovoltaic module, the trigger switch 13 drives the push plate 3 to extend out of the sliding groove 102, the pushing mechanism 4 drives the push plate 3 to move towards the supporting frame 7, so that the push plate 3 is in contact with the photovoltaic module to push the photovoltaic module to move, the photovoltaic module is contacted with the positioning frame 2, the trigger switch 13 is triggered, the positioning of the photovoltaic module is completed, after the positioning is completed, the first telescopic cylinder 201 drives the positioning frame 2 to move downwards, the fourth telescopic cylinder 12 drives the push plate 3 to be retracted into the sliding groove 102, the pushing mechanism 4 drives the push plate 3 to move towards the direction away from the support frame 7, the push plate 3 is reset, the next round of processing is waited, the frame is placed on the frame mounting 8 after being coated with glue, the frame mounting 8 is driven to move by the third telescopic cylinder 9, the frame mounting 8 drives the frame to be contacted with the photovoltaic module, the automatic framing operation is completed, the photovoltaic module can be always located at the correct position through the positioning frame 2 and the push plate 3, and the problem that framing is not firm is prevented; after the framing is finished, the second telescopic cylinder 501 drives the lifting frame 5 to move upwards, the lifting frame 5 drives the conveying mechanism 6 to move upwards, the conveying mechanism 6 drives the photovoltaic module to move upwards, and the photovoltaic module is conveyed into the conveying mechanism through the conveying mechanism 6 for subsequent processing.
Example two
As shown in fig. 1-3, compared with the first embodiment, in the automatic photovoltaic module framing machine provided by the present invention, a sliding groove 102 is disposed on the rack 1 in the first embodiment; the push plate 3 is arranged in the sliding groove 102 in a sliding manner; the pushing mechanism 4 comprises a driving motor 401, a screw rod 402, a sliding block 403 and a guide rail 404; the driving motor 401 and the guide rail 404 are both arranged on the frame 1; the output end of the driving motor 401 is connected with the screw rod 402; the sliding block 403 is slidably arranged on the guide rail 404; the sliding block 403 is in threaded connection with the screw rod 402; the push plate 3 is arranged on the sliding block 403 in a sliding manner; the sliding block 403 is provided with a lifting mechanism for driving the push plate 3 to move along the vertical direction.
In this embodiment, after the photovoltaic module is placed on the supporting frame 7, the fourth telescopic cylinder 12 drives the push plate 3 to move upwards, so that the push plate 3 protrudes out of the sliding groove 102, the driving motor 401 is started again, the driving motor 401 drives the lead screw 402 to rotate, the lead screw 402 drives the sliding block 403 to move, the guide rail 404 supports and guides the sliding block 403, the sliding block 403 drives the push plate 3 to move, so that the push plate 3 contacts with the photovoltaic module, the photovoltaic module is pushed to move, the photovoltaic module is pressed onto the positioning frame 2 to be positioned, after the positioning is completed, the fourth telescopic cylinder 12 drives the push plate 3 to move downwards, the driving motor 401 drives the sliding block 403 to move towards a direction away from the supporting frame 7, so that the push plate 3 moves to an initial point, and waits for the next round of processing.
EXAMPLE III
As shown in fig. 1-3, compared to the first embodiment or the second embodiment, the automatic framing machine for photovoltaic modules according to the present invention includes a conveying mechanism 6 in this embodiment, which includes a conveying wheel 601, a conveying belt 602, and a driving assembly 603; two conveying wheels 601 and two conveying belts 602 are arranged; the two conveying wheels 601 are rotatably arranged on the lifting frame 5; the two conveyer belts 602 are respectively arranged at two ends of the conveyer wheel 601; the driving assembly 603 is arranged on the lifting frame 5, and the output end of the driving assembly 603 is connected with the conveying wheel 601.
In this embodiment, the driving component 603 drives the conveying wheel 601 to rotate, the conveying wheel 601 drives the conveying belt 602 to move, the conveying belt 602 conveys the photovoltaic component, and the unprocessed photovoltaic component is received on the conveying mechanism 6, or the processed photovoltaic component is conveyed on the conveying component.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.

Claims (7)

1. An automatic framing machine for photovoltaic modules is characterized by comprising a rack (1), a positioning frame (2), a push plate (3), a lifting frame (5), a conveying mechanism (6), a supporting frame (7) and a framing frame (8);
a lifting groove (101) is arranged on the frame (1); the lifting frame (5) is arranged in the lifting groove (101) in a sliding manner; a second telescopic cylinder (501) for driving the lifting frame (5) to move is arranged on the rack (1); the positioning frame (2) is of an L-shaped structure, the positioning frame (2) is arranged on the rack (1) in a sliding mode, and a first telescopic cylinder (201) used for driving the rack (1) to move is arranged on the rack (1); two push plates (3) are arranged, and the two push plates (3) are arranged on the rack (1) in a sliding manner; a pushing mechanism (4) for driving the push plate (3) to move horizontally is arranged on the rack (1); the conveying mechanism (6) is arranged on the lifting frame (5) in a sliding manner; the supporting frame (7) is arranged on the rack (1), and the upper frame (8) is arranged on the rack (1) in a sliding manner; the rack (1) is provided with a third telescopic cylinder (9) for driving the frame (8) to move.
2. The automatic framing machine of a photovoltaic module according to claim 1, characterized in that the frame (1) is provided with a sliding groove (102); the push plate (3) is arranged in the sliding groove (102) in a sliding manner; the pushing mechanism (4) comprises a driving motor (401), a screw rod (402), a sliding block (403) and a guide rail (404); the driving motor (401) and the guide rail (404) are both arranged on the frame (1); the output end of the driving motor (401) is connected with the screw rod (402); the sliding block (403) is arranged on the guide rail (404) in a sliding manner; the sliding block (403) is in threaded connection with the screw rod (402); the push plate (3) is arranged on the sliding block (403) in a sliding manner; the sliding block (403) is provided with a lifting mechanism for driving the push plate (3) to move along the vertical direction.
3. The automatic framing machine of a photovoltaic module according to claim 2, characterized in that the lifting mechanism comprises a mounting frame (11) and a fourth telescopic cylinder (12); the mounting frame (11) is arranged at the lower end of the sliding block (403), and the fourth telescopic cylinder (12) is arranged on the mounting frame (11); the output end of the fourth telescopic cylinder (12) is connected with the push plate (3).
4. The automatic framing machine of a photovoltaic module according to claim 1, characterized in that the frame (1) is provided with a support plate (10); four installing frames (8), four third telescopic cylinders (9) and four supporting plates (10) are arranged; the four supporting plates (10) are respectively arranged on the four sides of the frame (1); the four third telescopic cylinders (9) are respectively arranged on the four supporting plates (10); the frame (8) is arranged on the supporting plate (10) in a sliding way.
5. The automatic framing machine for photovoltaic modules according to claim 1, characterized in that the conveying mechanism (6) comprises a conveying wheel (601), a conveying belt (602) and a driving assembly (603); two conveying wheels (601) and two conveying belts (602) are arranged; the two conveying wheels (601) are rotatably arranged on the lifting frame (5); the two conveying belts (602) are respectively arranged at two ends of the conveying wheel (601); the driving assembly (603) is arranged on the lifting frame (5), and the output end of the driving assembly (603) is connected with the conveying wheel (601).
6. The automatic framing machine of a photovoltaic module according to claim 1, characterized in that the lower end of the crane (5) is provided with a sliding rod; the sliding rod is connected with the frame (1) in a sliding way.
7. The automatic framing machine of a photovoltaic module according to claim 1, characterized in that the locating rack (2) is provided with a trigger switch (13); two trigger switches (13) are provided.
CN202210858577.0A 2022-07-21 2022-07-21 Automatic framing machine of photovoltaic module Active CN115172525B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210858577.0A CN115172525B (en) 2022-07-21 2022-07-21 Automatic framing machine of photovoltaic module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210858577.0A CN115172525B (en) 2022-07-21 2022-07-21 Automatic framing machine of photovoltaic module

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CN115172525A true CN115172525A (en) 2022-10-11
CN115172525B CN115172525B (en) 2023-07-25

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015116911A1 (en) * 2014-01-30 2015-08-06 Sunedison Llc Solar module with integrated collapsible rack assembly
CN108461576A (en) * 2018-03-12 2018-08-28 温州捷高科技有限公司 A kind of solar photovoltaic assembly automation laying apparatus
JP2019018172A (en) * 2017-07-20 2019-02-07 株式会社キンキ Solar cell module dismantling apparatus
KR102008968B1 (en) * 2019-03-20 2019-08-08 (주)다인그룹이엔씨 Photovoltaic modules for apartment house roof installation
US20200119685A1 (en) * 2018-10-15 2020-04-16 Jong Kyu NAM Multilayer solar module installation structure
CN111816734A (en) * 2020-09-01 2020-10-23 朱立卫 Photovoltaic cell board equipment is with dress frame machine
CN216435846U (en) * 2021-09-27 2022-05-03 营口金辰机械股份有限公司 Automatic framing machine of photovoltaic module
WO2022116518A1 (en) * 2020-12-03 2022-06-09 安徽大恒能源科技有限公司 Full-screen photovoltaic module frame and assembly process therefor
CN216929953U (en) * 2021-12-30 2022-07-08 齐河双百数码影像设备有限公司 Positioning mechanism and group frame machine of photovoltaic module group frame

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015116911A1 (en) * 2014-01-30 2015-08-06 Sunedison Llc Solar module with integrated collapsible rack assembly
JP2019018172A (en) * 2017-07-20 2019-02-07 株式会社キンキ Solar cell module dismantling apparatus
CN108461576A (en) * 2018-03-12 2018-08-28 温州捷高科技有限公司 A kind of solar photovoltaic assembly automation laying apparatus
US20200119685A1 (en) * 2018-10-15 2020-04-16 Jong Kyu NAM Multilayer solar module installation structure
KR102008968B1 (en) * 2019-03-20 2019-08-08 (주)다인그룹이엔씨 Photovoltaic modules for apartment house roof installation
CN111816734A (en) * 2020-09-01 2020-10-23 朱立卫 Photovoltaic cell board equipment is with dress frame machine
WO2022116518A1 (en) * 2020-12-03 2022-06-09 安徽大恒能源科技有限公司 Full-screen photovoltaic module frame and assembly process therefor
CN216435846U (en) * 2021-09-27 2022-05-03 营口金辰机械股份有限公司 Automatic framing machine of photovoltaic module
CN216929953U (en) * 2021-12-30 2022-07-08 齐河双百数码影像设备有限公司 Positioning mechanism and group frame machine of photovoltaic module group frame

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