CN217618909U - Three-part type photovoltaic junction box assembling device - Google Patents
Three-part type photovoltaic junction box assembling device Download PDFInfo
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- CN217618909U CN217618909U CN202220475593.7U CN202220475593U CN217618909U CN 217618909 U CN217618909 U CN 217618909U CN 202220475593 U CN202220475593 U CN 202220475593U CN 217618909 U CN217618909 U CN 217618909U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model discloses a components of a whole that can function independently formula photovoltaic terminal box assembly device, including the machine mesa, be equipped with the annular carousel of circle on the machine mesa, the carousel is connected with the cam wheel splitter who installs on the machine mesa, is equipped with four product fixing bases that even interval set up along its circumferencial direction on the carousel, is equipped with first material loading station, second material loading station, riveting station and the unloading station that even interval set up along the circumferencial direction at carousel edge on the machine mesa in proper order. The utility model has the advantages that: the automatic feeding, riveting and blanking of the conducting strip and the plastic shell are realized, the synchronous assembly of the anode junction box, the cathode junction box and the intermediate junction box of the three-split photovoltaic junction box is realized, the assembly speed is high, the assembly process can be saved, the assembly time and labor are saved, the assembly efficiency is high, and the cost is low; meanwhile, the transmission structure of the cam divider driving turntable is adopted, the structure is ingenious, and the occupied space is small.
Description
Technical Field
The utility model relates to a terminal box equipment technical field specifically is a components of a whole that can function independently formula photovoltaic terminal box assembly device.
Background
The photovoltaic junction box is a connecting device between a solar cell array formed by solar cell modules and the solar charging control device, and is mainly used for connecting and protecting the solar cell modules, connecting electric power generated by the solar cells with an external circuit and conducting current generated by the photovoltaic modules. The conventional three-part photovoltaic junction box comprises an anode junction box, a cathode junction box and an intermediate junction box (as shown in fig. 9) which are separately arranged, and a single junction box comprises a conducting strip 8 (as shown in fig. 7) and a plastic shell 9 (as shown in fig. 8). The conductive plate 8 is generally fixed in the plastic housing 9 by riveting. The existing assembling device of the three-split photovoltaic junction box is mostly a single junction box assembling device, only one junction box is assembled at each time, and a complete three-split photovoltaic junction box needs to be assembled for three times, so that the anode junction box, the cathode junction box and the intermediate junction box can be assembled, the assembling process is multiple, and the assembling efficiency is low.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a components of a whole that can function independently formula photovoltaic terminal box assembly device to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a trisection type photovoltaic junction box assembling device comprises a machine table board, wherein a circular turntable is arranged on the machine table board, the turntable is connected with a cam divider arranged on the machine table board, four product fixing seats are uniformly arranged on the turntable at intervals along the circumferential direction of the turntable, and a first feeding station, a second feeding station, a riveting station and a blanking station are sequentially arranged on the machine table board at intervals along the circumferential direction of the edge of the turntable; the riveting station comprises a riveting seat, a supporting block is arranged on the riveting seat, the supporting block is located below the rotary table, a riveting plate is arranged above the supporting block, the riveting plate is located above the rotary table, a vertically arranged pressing rod is connected above the middle of the riveting plate, the pressing rod is rotatably connected with a connecting rod, the end, far away from the pressing rod, of the connecting rod is rotatably connected with a third lifting cylinder, the middle of the connecting rod is rotatably connected with a supporting rod, and the third lifting cylinder and the supporting rod are vertically fixed on the riveting seat.
Further preferably, the first feeding station comprises a first horizontal cylinder which is horizontally erected, a piston rod of the first horizontal cylinder is connected with a first vertically-arranged lifting cylinder, and six vacuum suction heads which are arranged in a rectangular array are arranged below the first lifting cylinder.
Preferably, three adjusting seats are arranged below the vacuum suction head, a first stepping motor is vertically arranged below each adjusting seat, and the three first stepping motors are connected with limit switches.
Further preferably, the second material loading station contains a second horizontal cylinder erected horizontally, the piston rod end of the second horizontal cylinder is connected with a second lifting cylinder arranged vertically, three first clamping jaw cylinders arranged side by side are connected to the lower portion of the second lifting cylinder, and a material loading seat is arranged below the first clamping jaw cylinders.
Further preferably, the unloading station contains the support, install the second step motor that the level set up on the support, the conveyer belt that the level set up is connected with to the output of second step motor, be connected with the fourth lift cylinder of vertical setting on the conveyer belt, the below of fourth lift cylinder is equipped with three second clamping jaw cylinder that sets up side by side.
Preferably, a circular central fixing disc is arranged in the middle of the rotary disc and mounted on the table top, and three photoelectric sensors are arranged on the central fixing disc in positions corresponding to the first feeding station and the second feeding station.
Further preferably, the side of depression bar is equipped with the linear guide of vertical setting, linear guide installs on riveting the seat.
Further preferably, the product fixing seat is provided with three product clamping grooves which are arranged side by side.
Has the advantages that: the utility model discloses a three-part photovoltaic junction box assembly device, realize the material loading of conducting strip through first material loading station, realize the material loading of plastic casing through the second material loading station, realize that conducting strip and plastic casing are riveted and assembled in an organic whole through the riveting station, realize taking off the product after the completion of assembling from the carousel through the unloading station; the synchronous assembly of the anode junction box, the cathode junction box and the intermediate junction box of the three-split photovoltaic junction box is realized, the assembly speed is high, the assembly process can be saved, the assembly time and labor are saved, the assembly efficiency is high, and the cost is low; meanwhile, the transmission structure of the cam divider driving turntable is adopted, the structure is ingenious, and the occupied space is small.
Drawings
Fig. 1 is a schematic axial view of a three-part photovoltaic junction box assembly device disclosed in the present invention;
fig. 2 is a schematic top view of the three-part photovoltaic junction box assembly device disclosed in the present invention;
fig. 3 is a schematic structural view of a first feeding station disclosed by the present invention;
fig. 4 is a schematic structural view of a second feeding station disclosed by the present invention;
fig. 5 is a schematic structural view of the riveting station disclosed by the present invention;
fig. 6 is a schematic structural view of the blanking station disclosed by the present invention;
fig. 7 is a schematic structural diagram of the conductive sheet disclosed in the present invention;
fig. 8 is a schematic structural diagram of a plastic housing of the anode, cathode and intermediate junction box disclosed in the present invention;
fig. 9 is a schematic structural diagram of the junction box after the conductive sheet and the plastic housing are assembled according to the present invention.
Reference numerals are as follows: 1-machine table board, 2-rotary table, 21-product fixing seat, 3-central fixing disk, 31-photoelectric sensor, 4-first feeding station, 41-first horizontal cylinder, 42-first lifting cylinder, 43-vacuum sucker, 44-adjusting seat, 45-first stepping motor, 46-limit switch, 5-second feeding station, 51-second horizontal cylinder, 52-second lifting cylinder, 53-first clamping jaw cylinder, 54-feeding seat, 6-riveting station, 61-riveting seat, 62-supporting block, 63-riveting plate, 64-pressing rod, 65-connecting rod, 66-third lifting cylinder, 67-supporting rod, 68-linear guide rail, 7-blanking station, 71-bracket, 72-second stepping motor, 73-conveyor belt, 74-fourth lifting cylinder, 75-second clamping jaw, 8-conductive sheet and 9-plastic shell.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1-6, a three-part photovoltaic junction box assembling device comprises a machine table board 1, wherein a circular turntable 2 is arranged on the machine table board 1, the turntable 2 is connected with a cam divider arranged on the machine table board 1, four product fixing seats 21 are arranged on the turntable 2 along the circumferential direction of the turntable 2 at uniform intervals, and a first feeding station 4, a second feeding station 5, a riveting station 6 and a blanking station 7 are sequentially arranged on the machine table board 1 along the circumferential direction of the edge of the turntable 2 at uniform intervals. The first feeding station 4 is used for feeding the conducting strip 8, the second feeding station 5 is used for feeding the plastic shell 9, the riveting station 6 is used for riveting and assembling the conducting strip 8 and the plastic shell 9 into a whole, and the blanking station 7 is used for taking down the assembled product (namely the three-part of the three-part photovoltaic junction box) from the turntable 2; the rotary table 2 is driven to rotate through the cam divider, accurate angle rotation is achieved, the cam divider drives the rotary table 2 to pause every 90 degrees, the product fixing seat 21 on the rotary table can be replaced with each other from the first feeding station 4, the second feeding station 5, the riveting station 6 and the blanking station 7, the conducting plate 8 fed by the first feeding station 4 is moved to the position of the second feeding station 5, feeding of the plastic shell 9 of the second feeding station 5 is waited, then the product fixing seat 21 fed (the conducting plate 8 and the plastic shell 9) is moved to the riveting station 6, after riveting of the riveting station 6 is completed, namely after the conducting plate 8 and the plastic shell 9 are assembled, the rotary table 2 moves the product subjected to riveting to the blanking station 7, and product blanking is achieved through the blanking station 7. The three-split photovoltaic junction box assembling device realizes the synchronous assembly of the anode junction box, the cathode junction box and the intermediate junction box of the three-split photovoltaic junction box, and realizes the placement of the cathode junction box and the intermediate junction box through three product clamping grooves which are arranged side by side and are arranged on the product fixing seat 21; the assembling speed is high, assembling procedures can be saved, assembling time and labor are saved, assembling efficiency is high, and cost is low. Meanwhile, the cam divider is adopted to drive the transmission structure of the turntable 2, and the structure is ingenious.
In the application, the riveting station 6 comprises a riveting seat 61, a supporting block 62 is arranged on the riveting seat 61, and the supporting block 62 is positioned below the turntable 2 and used for supporting the turntable 2 during riveting operation; and a riveting plate 63 is arranged above the supporting block 62, and the riveting plate 63 is positioned above the turntable 2 and used for riveting the conducting strip 8 and the plastic shell 9 on the product fixing seat 21 transferred to the station. Riveting plate 63's centre top is connected with the depression bar 64 of vertical setting, and depression bar 64 rotates and is connected with connecting rod 65, and the depression bar 64 end of keeping away from of connecting rod 65 rotates and is connected with third lift cylinder 66, and the centre of connecting rod 65 rotates and is connected with bracing piece 67, and third lift cylinder 66 and the equal vertical riveting seat 61 of being fixed in of bracing piece 67. Wherein, depression bar 64, connecting rod 65, bracing piece 67 form the crank connecting rod structure, use bracing piece 67 to rotate as the fulcrum through third lift cylinder 66 drive connecting rod 65, realize that the link of connecting rod 65 and depression bar 64 realizes rising or reducing, drive depression bar 64 and rise or reduce, and then realize riveting board 63 and rise or reduce, and then realize conducting strip 8 on the product fixing base 21 and the riveting of plastic casing 9. The product draw-in groove on the product fixing base 21 in this application adopts conducting strip 8 and plastic casing 9's profile modeling structure, guarantees the quality of conducting strip 8 and plastic casing 9 product after the riveting.
In this application, first material loading station 4 contains the first horizontal cylinder 41 of horizontal erection, and the piston rod of first horizontal cylinder 41 is connected with the first lift cylinder 42 of vertical setting, and the below of first lift cylinder 42 is equipped with the vacuum suction head 43 that six rectangle arrays were arranged. The first horizontal cylinder 41 is used for driving the first lifting cylinder 42 to move back and forth, so that the conducting strip 8 is conveyed to the product fixing seat 21 of the turntable 2; the first lifting cylinder 42 is used for driving the vacuum suction head 43 to move up and down, and the vacuum suction head 43 realizes the suction on the conducting strip 8. In this application there are six vacuum cups 43, which allow the simultaneous handling of three conducting strips 8. Three adjusting seats 44 are arranged below the vacuum suction head 43, and the three adjusting seats 44 are used for temporarily placing the conducting strips 8, so that the placing direction of the conducting strips 8 can be conveniently adjusted; the below of three adjustment seat 44 all is connected with the first step motor 45 of a vertical setting, three first step motor 45 all is connected with limit switch 46, drive adjustment seat 44 through first step motor 45 and rotate, limit switch 46 is used for restricting the turned angle of first step motor 45, make its rotatory 90 degrees back stop promptly, the realization is to the adjustment of the direction of placing of conducting strip 8 on adjustment seat 44, it is accurate to guarantee that the direction of placing when three conducting strip 8 carries on the product fixing base 21 on carousel 2.
In this application, second material loading station 5 contains the horizontal cylinder 51 of horizontally-arranged frame, and the tailpiece of the piston rod of second horizontal cylinder 51 is connected with the second lift cylinder 52 of vertical setting, and the below of second lift cylinder 52 is connected with three first clamping jaw cylinder 53 that set up side by side, and the below of first clamping jaw cylinder 53 is equipped with material loading seat 54. The second lifting cylinder 52 is driven to move left and right through the second horizontal cylinder 51, so that the plastic shell 9 on the feeding seat 54 is conveyed to the product fixing seat 21 of the turntable 2; the first clamping jaw air cylinder 53 is driven to lift through the second lifting air cylinder 52, so that the first clamping jaw air cylinder 53 can conveniently grasp the plastic shell 9; the feeding seat 54 is used for temporarily placing the plastic shell 9.
In this application, unloading station 7 contains support 71, installs the second step motor 72 that the level set up on support 71, and the conveyer belt 73 that the level set up is connected to the output of second step motor 72, is connected with the fourth lift cylinder 74 of vertical setting on the conveyer belt 73, and the below of fourth lift cylinder 74 is equipped with three second clamping jaw cylinder 75 that set up side by side. The conveyor belt 73 is driven to rotate by the second stepping motor 72, the fourth lifting cylinder 74 is driven to move left and right, and the product which is riveted on the product fixing seat 21 on the rotary table 2 is conveyed to the next station; the fourth lifting cylinder 74 is used for driving the second clamping jaw cylinder 75 to move up and down, so that the second clamping jaw cylinder 75 can conveniently catch a product after riveting is completed.
In this application, the centre of carousel 2 is equipped with circular shape central fixed disk 3 of installing on quick-witted mesa 1, and the position that corresponds first material loading station 4 and second material loading station 5 on the central fixed disk 3 all is equipped with three photoelectric sensor 31. The central fixed disk 3 is arranged in the middle of the circular turntable 2 and does not rotate along with the rotation of the turntable 2, and the photoelectric sensor 31 on the central fixed disk is used for detecting whether the first feeding station 4 and the second feeding station 5 are accurately fed or not, so that the three-part photovoltaic junction box assembling device can continuously, accurately and quickly operate.
In this application, the side of depression bar 64 is equipped with the linear guide 68 of vertical setting, and linear guide 68 installs on riveting seat 61, through linear guide 68's setting, guarantees that depression bar 64's lift is stable, can remain vertical lift throughout, guarantees the accuracy of riveting operation, improves the riveting quality. The design of being connected in waist type hole is adopted with connecting rod 65 link of depression bar 64 in this application, and the design of being connected in waist type hole is adopted with third lift cylinder 66 link of connecting rod 65, guarantees the vertical lift of the piston rod of third lift cylinder 66 and depression bar 64.
In this application, this three-part formula photovoltaic terminal box assembly device's work flow does:
1. the first feeding station 4 acts, the first horizontal cylinder 41 is matched with the first lifting cylinder 42, the vacuum suction head 43 is driven to adsorb three conducting strips 8 and convey the conducting strips to the adjusting seat 44, the adjusting seat 44 is driven to rotate through the first stepping motor 45, the conducting strips 8 which are placed in the incorrect direction are adjusted to be correct, then the vacuum suction head 43 adsorbs the three conducting strips 8 to be fed and the three conducting strips 8 which are adjusted to be correct at the same time, then the three conducting strips 8 which are adjusted to be correct are conveyed to the product fixing seat 21 on the turntable 2, and the three conducting strips 8 to be fed are conveyed to the adjusting seat 44 synchronously;
2. the turntable 2 acts and rotates 90 degrees under the driving of the cam divider, so that the product fixing seat 21 provided with the conducting strip 8 rotates to the position of the second feeding station 5;
3. the second feeding station 5 acts, the second horizontal cylinder 51 is matched with the second lifting cylinder 52, the first clamping jaw cylinder 53 is driven to convey the plastic shell 9 placed on the feeding seat 54 to the product fixing seat 21 on which the conducting strip 8 is placed, and the plastic shell 9 is positioned on the conducting strip 8 at the moment;
4. the turntable 2 acts to rotate the product fixing seat 21 provided with the conducting strip 8 and the plastic shell 9 to the position of the riveting station 6;
5. the riveting station 6 acts, the third lifting cylinder 66 acts to drive the end of the connecting rod 65 far away from the pressure rod 64 to ascend, the end of the connecting rod 65 far away from the third lifting cylinder 66 descends through the support rod 67 to drive the pressure rod 64 to descend, and then the riveting plate 63 is driven to descend, so that the plastic shell 9 and the conducting strip 8 on the product fixing seat 21 are assembled together in a pressing mode, and riveting operation is completed;
6. the turntable 2 acts to rotate the product fixing seat 21 with the riveted product to the position of the blanking station 7;
7. the blanking station 7 acts, the second stepping motor 72 drives the conveyor belt 73 to rotate, the fourth lifting cylinder 74 is driven to move, and the riveted product is conveyed to the next station by matching with the second clamping jaw cylinder 75, so that the assembly operation of the anode junction box, the cathode junction box and the intermediate junction box of the three-part photovoltaic junction box is completed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the protection scope of the present invention.
Claims (8)
1. The utility model provides a components of a whole that can function independently formula photovoltaic terminal box assembly device, includes quick-witted mesa (1), its characterized in that: the machine table board (1) is provided with a circular turntable (2), the turntable (2) is connected with a cam divider arranged on the machine table board (1), the turntable (2) is provided with four product fixing seats (21) arranged at uniform intervals along the circumferential direction of the turntable, and the machine table board (1) is sequentially provided with a first feeding station (4), a second feeding station (5), a riveting station (6) and a blanking station (7) arranged at uniform intervals along the circumferential direction of the edge of the turntable (2); riveting station (6) contain riveting seat (61), be equipped with supporting shoe (62) on riveting seat (61), supporting shoe (62) are located the below of carousel (2), the top of supporting shoe (62) is equipped with riveting board (63), riveting board (63) are located the top of carousel (2), the centre top of riveting board (63) is connected with depression bar (64) of vertical setting, depression bar (64) rotate to be connected with connecting rod (65), the depression bar (64) end rotation of keeping away from of connecting rod (65) is connected with third lift cylinder (66), the centre of connecting rod (65) is rotated and is connected with bracing piece (67), third lift cylinder (66) and bracing piece (67) are all vertically fixed in on riveting seat (61).
2. The three-part photovoltaic junction box assembly device according to claim 1, wherein: first material loading station (4) contain horizontally-arranged first horizontal cylinder (41), the piston rod of first horizontal cylinder (41) is connected with first lift cylinder (42) of vertical setting, the below of first lift cylinder (42) is equipped with vacuum suction head (43) that six rectangle arrays were arranged.
3. The assembly device of the three-part photovoltaic junction box according to claim 2, wherein: the vacuum sucker (43) is provided with three adjusting seats (44) below, the three adjusting seats (44) are all connected with a first stepping motor (45) vertically arranged below, and the three first stepping motors (45) are all connected with limit switches (46).
4. The three-part photovoltaic junction box assembly device according to claim 1, wherein: second material loading station (5) contain horizontal second horizontal cylinder (51) of erectting, the tailpiece of the piston rod of second horizontal cylinder (51) is connected with second lift cylinder (52) of vertical setting, the below of second lift cylinder (52) is connected with three first clamping jaw cylinder (53) that set up side by side, the below of first clamping jaw cylinder (53) is equipped with material loading seat (54).
5. The three-part photovoltaic junction box assembly device according to claim 1, wherein: unloading station (7) contain support (71), install second step motor (72) that the level set up on support (71), conveyer belt (73) that the level set up are connected with to the output of second step motor (72), be connected with fourth lift cylinder (74) of vertical setting on conveyer belt (73), the below of fourth lift cylinder (74) is equipped with three second clamping jaw cylinder (75) that set up side by side.
6. The three-part photovoltaic junction box assembly device according to claim 1, wherein: the middle of carousel (2) is equipped with circular shape central fixed disk (3) of installing on quick-witted mesa (1), the position that corresponds first material loading station (4) and second material loading station (5) on central fixed disk (3) all is equipped with three photoelectric sensor (31).
7. The three-part photovoltaic junction box assembly device according to claim 1, wherein: the side of the pressure lever (64) is provided with a linear guide rail (68) which is vertically arranged, and the linear guide rail (68) is arranged on the riveting seat (61).
8. The three-part photovoltaic junction box assembly device according to claim 1, wherein: and three product clamping grooves which are arranged side by side are formed in the product fixing seat (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220475593.7U CN217618909U (en) | 2022-03-07 | 2022-03-07 | Three-part type photovoltaic junction box assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220475593.7U CN217618909U (en) | 2022-03-07 | 2022-03-07 | Three-part type photovoltaic junction box assembling device |
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| Publication Number | Publication Date |
|---|---|
| CN217618909U true CN217618909U (en) | 2022-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220475593.7U Active CN217618909U (en) | 2022-03-07 | 2022-03-07 | Three-part type photovoltaic junction box assembling device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116544306A (en) * | 2023-05-11 | 2023-08-04 | 江苏泽润新能科技股份有限公司 | Production device and production and installation process of solar module junction box |
-
2022
- 2022-03-07 CN CN202220475593.7U patent/CN217618909U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116544306A (en) * | 2023-05-11 | 2023-08-04 | 江苏泽润新能科技股份有限公司 | Production device and production and installation process of solar module junction box |
| CN116544306B (en) * | 2023-05-11 | 2023-09-22 | 江苏泽润新能科技股份有限公司 | Production device and production and installation process of solar module junction box |
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