CN115172525B - Automatic framing machine of photovoltaic module - Google Patents
Automatic framing machine of photovoltaic module Download PDFInfo
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- CN115172525B CN115172525B CN202210858577.0A CN202210858577A CN115172525B CN 115172525 B CN115172525 B CN 115172525B CN 202210858577 A CN202210858577 A CN 202210858577A CN 115172525 B CN115172525 B CN 115172525B
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- frame
- lifting
- photovoltaic module
- sliding
- driving
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- 238000009432 framing Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to an automatic framing machine for a photovoltaic module, which belongs to the technical field of photovoltaic modules and comprises a rack, a positioning frame, a push plate, a lifting frame, a conveying mechanism, a supporting frame and a framing; the frame is provided with a lifting groove; the lifting frame is arranged in the lifting groove in a sliding way; the frame is provided with a second telescopic cylinder for driving the lifting frame to move; the positioning frame is of an L-shaped structure, is arranged on the frame in a sliding manner, and is provided with a first telescopic cylinder for driving the frame to move; the two pushing plates are arranged and are both arranged on the rack in a sliding way; the frame is provided with a pushing mechanism for driving the push plate to horizontally move; the conveying mechanism is arranged on the lifting frame in a sliding way; the support frame is arranged on the rack, and the upper mounting frame is arranged on the rack in a sliding manner; the frame is provided with a third telescopic cylinder for driving the mounting frame to move. The invention can position the photovoltaic module, ensure that the photovoltaic module is positioned at the correct position and facilitate automatic framing.
Description
Technical Field
The invention relates to the technical field of photovoltaic modules, in particular to an automatic framing machine for a photovoltaic module.
Background
The single solar cell cannot be directly used as a power supply. Several single batteries must be connected in series, parallel and tightly packaged into an assembly to be used as a power supply. Photovoltaic modules (also called solar panels) are the core part of and the most important part of a solar power system. The solar energy is converted into electric energy, and the electric energy is sent to a storage battery for storage or the load is pushed to work.
The automatic framing machine in the photovoltaic module packaging equipment is important process equipment in the production process of the photovoltaic module, and the framing quality directly determines the quality of a finished photovoltaic module product. Most of the existing framing equipment in the market is complex in structure and complex in action, and in the framing process, the photovoltaic module needs to be kept to be positioned, so that automatic framing operation can be correctly performed, gaps exist between the frame and the photovoltaic module, and the use is prevented from being influenced.
Disclosure of Invention
The invention aims to solve the problems in the background technology, and provides an automatic photovoltaic module framing machine which can position a photovoltaic module, ensure that the photovoltaic module is positioned at a correct position and is convenient for automatic framing.
The technical scheme of the invention is as follows: an automatic framing machine for a photovoltaic module comprises a rack, a positioning frame, a push plate, a lifting frame, a conveying mechanism, a supporting frame and a framing;
the frame is provided with a lifting groove; the lifting frame is arranged in the lifting groove in a sliding way; the frame is provided with a second telescopic cylinder for driving the lifting frame to move; the positioning frame is of an L-shaped structure, is arranged on the frame in a sliding manner, and is provided with a first telescopic cylinder for driving the frame to move; the two pushing plates are arranged and are both arranged on the rack in a sliding way; the frame is provided with a pushing mechanism for driving the push plate to horizontally move; the conveying mechanism is arranged on the lifting frame in a sliding way; the support frame is arranged on the rack, and the upper mounting frame is arranged on the rack in a sliding manner; the frame is provided with a third telescopic cylinder for driving the mounting frame to move.
Preferably, the frame is provided with a sliding groove; the push plate is arranged in the sliding groove in a sliding way; the pushing mechanism comprises a driving motor, a screw rod, a sliding block and a guide rail; the driving motor and the guide rail are arranged on the frame; the output end of the driving motor is connected with the screw rod; the sliding block is arranged on the guide rail in a sliding way; the sliding block is in threaded connection with the screw rod; the push plate is arranged on the sliding block in a sliding way; the sliding block is provided with a lifting mechanism for driving the push plate to move along the vertical direction.
Preferably, the lifting mechanism comprises a mounting frame and a fourth telescopic cylinder; the mounting frame is arranged at the lower end of the sliding block, and the fourth telescopic cylinder is arranged on the mounting frame; the output end of the fourth telescopic cylinder is connected with the push plate.
Preferably, the rack is provided with a supporting plate; four telescopic cylinders are arranged on the mounting frame, the third telescopic cylinder and the supporting plate; the four support plates are respectively arranged on four sides of the frame; the four third telescopic cylinders are respectively arranged on the four supporting plates; the mounting frame is arranged on the supporting plate in a sliding way.
Preferably, the conveying mechanism comprises a conveying wheel, a conveying belt and a driving assembly; the conveying wheels and the conveying belt are both provided with two conveying wheels; the two conveying wheels are both rotatably arranged on the lifting frame; the two conveying belts are respectively arranged at two ends of the conveying wheel; the driving component is arranged on the lifting frame, and the output end of the driving component is connected with the conveying wheel.
Preferably, the lower end of the lifting frame is provided with a sliding rod; the sliding rod is connected with the frame in a sliding way.
Preferably, the locating rack is provided with a trigger switch; the trigger switch is provided with two.
Compared with the prior art, the invention has the following beneficial technical effects:
according to the invention, when the conveying mechanism receives the photovoltaic module, the lifting frame is driven by the second telescopic cylinder to move upwards, the conveying mechanism is driven by the lifting frame to move upwards, the conveying mechanism can move to the conveying module, the photovoltaic module which is not subjected to framing is received, after the photovoltaic module is received, the lifting frame is driven by the second telescopic cylinder to move downwards, the conveying mechanism is driven by the lifting frame to move downwards, the photovoltaic module is enabled to fall on the supporting frame, the supporting frame supports the photovoltaic module, the push plate is driven by the trigger switch to extend out of the sliding groove, the push plate is driven by the push mechanism to move towards the direction of the supporting frame, the push plate is enabled to be contacted with the photovoltaic module, the photovoltaic module is driven by the trigger switch to move, the photovoltaic module is enabled to be contacted with the positioning frame, the trigger switch is triggered, the photovoltaic module is positioned, after the positioning is finished, the first telescopic cylinder drives the positioning frame to move downwards, the push plate is retracted into the sliding groove, the push plate is driven by the push plate to move towards the direction far away from the supporting frame, the push plate is enabled to reset, the next round of processing is waited, the photovoltaic module is enabled to be placed on the framing, the frame is enabled to move towards the direction of the supporting frame, the photovoltaic module is enabled to be in contact with the photovoltaic module, and the position of the photovoltaic module is enabled to be completely and the photovoltaic module is reliably positioned, and the position of the photovoltaic module is always prevented from being positioned by the position; after framing is accomplished, the second telescopic cylinder drives the crane and upwards moves, and the crane drives conveying mechanism upwards to move, and conveying mechanism drives photovoltaic module upwards to move, carries photovoltaic module to conveying module in through conveying mechanism, carries out follow-up processing.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a cross-sectional view of an exploded construction of an embodiment of the present invention;
fig. 3 is a schematic view of a partial enlarged structure at a in fig. 2.
Reference numerals: 1. a frame; 101. a lifting groove; 102. a sliding groove; 2. a positioning frame; 201. a first telescopic cylinder; 3. a push plate; 4. a pushing mechanism; 401. a driving motor; 402. a screw rod; 403. a sliding block; 404. a guide rail; 5. a lifting frame; 501. a second telescopic cylinder; 6. a conveying mechanism; 601. a conveying wheel; 602. a conveyor belt; 603. a drive assembly; 7. a support frame; 8. installing a frame; 9. a third telescopic cylinder; 10. a support plate; 11. a mounting frame; 12. a fourth telescopic cylinder; 13. the switch is triggered.
Detailed Description
Example 1
As shown in fig. 1-3, the automatic framing machine for the photovoltaic module provided by the invention comprises a rack 1, a positioning frame 2, a push plate 3, a lifting frame 5, a conveying mechanism 6, a supporting frame 7 and a framing 8;
the frame 1 is provided with a lifting groove 101; the lifting frame 5 is arranged in the lifting groove 101 in a sliding way; the frame 1 is provided with a second telescopic cylinder 501 for driving the lifting frame 5 to move; the positioning frame 2 is of an L-shaped structure, the positioning frame 2 is arranged on the frame 1 in a sliding manner, and a first telescopic cylinder 201 for driving the frame 1 to move is arranged on the frame 1; two pushing plates 3 are arranged, and the two pushing plates 3 are both arranged on the frame 1 in a sliding way; the frame 1 is provided with a pushing mechanism 4 for driving the push plate 3 to horizontally move; the conveying mechanism 6 is arranged on the lifting frame 5 in a sliding way; the supporting frame 7 is arranged on the stand 1, and the mounting frame 8 is arranged on the stand 1 in a sliding manner; the machine frame 1 is provided with a third telescopic cylinder 9 for driving the mounting frame 8 to move.
The lifting mechanism comprises a mounting frame 11 and a fourth telescopic cylinder 12; the mounting frame 11 is arranged at the lower end of the sliding block 403, and the fourth telescopic cylinder 12 is arranged on the mounting frame 11; the output end of the fourth telescopic cylinder 12 is connected with the push plate 3.
The frame 1 is provided with a supporting plate 10; four mounting frames 8, the third telescopic cylinders 9 and the supporting plates 10 are all arranged; four support plates 10 are respectively arranged on four sides of the frame 1; four third telescopic cylinders 9 are respectively arranged on four support plates 10; the mounting frame 8 is arranged on the supporting plate 10 in a sliding manner; the backup pad 10 can support the flexible jar 9 of third, and the flexible jar 9 of third drives dress frame 8 and removes, and dress frame 8 drives the photovoltaic module frame and removes for the photovoltaic module frame presses on the photovoltaic module, accomplishes photovoltaic module dress frame operation.
A sliding rod is arranged at the lower end of the lifting frame 5; the sliding rod is connected with the frame 1 in a sliding way; the sliding rod can support and guide the lifting frame 5, so that the lifting frame 5 moves more stably.
The locating rack 2 is provided with a trigger switch 13; the trigger switch 13 is provided with two; the trigger switch 13 can be used for judging whether the photovoltaic module is in contact with the positioning frame 2.
In this embodiment, when the conveying mechanism 6 receives the photovoltaic module, the second telescopic cylinder 501 drives the lifting frame 5 to move upwards, the lifting frame 5 drives the conveying mechanism 6 to move upwards, the conveying mechanism 6 can move to the conveying module to receive the photovoltaic module which is not framed, after the photovoltaic module is received, the second telescopic cylinder 501 drives the lifting frame 5 to move downwards, the lifting frame 5 drives the conveying mechanism 6 to move downwards, the conveying mechanism 6 drives the photovoltaic module to move downwards, so that the photovoltaic module falls on the supporting frame 7, the supporting frame 7 supports the photovoltaic module, the trigger switch 13 drives the push plate 3 to extend out of the sliding groove 102, the pushing mechanism 4 drives the push plate 3 to move towards the direction of the supporting frame 7, so that the push plate 3 contacts with the photovoltaic module, the photovoltaic module is pushed to move, the photovoltaic module contacts with the positioning frame 2, and triggers the trigger switch 13, after the positioning of the photovoltaic module is completed, the first telescopic cylinder 201 drives the positioning frame 2 to move downwards, the fourth telescopic cylinder 12 drives the push plate 3 into the sliding groove 102, the push plate 3 moves towards the direction away from the supporting frame 7, so that the push plate 3 moves towards the direction away from the supporting frame 7, the automatic push plate 3 is reset wheel 3, the frame 8 is always kept back to be completely retracted from the frame 8, and the frame 8 is completely positioned on the frame 8, and the frame 8 is completely and the frame is completely positioned; after framing is completed, the second telescopic cylinder 501 drives the lifting frame 5 to move upwards, the lifting frame 5 drives the conveying mechanism 6 to move upwards, the conveying mechanism 6 drives the photovoltaic module to move upwards, and the photovoltaic module is conveyed into the conveying module through the conveying mechanism 6 for subsequent processing.
Example two
As shown in fig. 1-3, in the automatic frame loader for a photovoltaic module according to the present invention, compared with the first embodiment, the sliding groove 102 is provided on the frame 1; the push plate 3 is arranged in the sliding groove 102 in a sliding way; the pushing mechanism 4 comprises a driving motor 401, a screw 402, a sliding block 403 and a guide rail 404; the driving motor 401 and the guide rail 404 are arranged on the frame 1; the output end of the driving motor 401 is connected with a screw rod 402; the sliding block 403 is slidably disposed on the guide rail 404; the sliding block 403 is in threaded connection with the screw rod 402; the push plate 3 is arranged on the sliding block 403 in a sliding way; the slide block 403 is provided with a lifting mechanism for driving the push plate 3 to move in the vertical direction.
In this embodiment, after the photovoltaic module is placed on the support frame 7, the fourth telescopic cylinder 12 drives the push plate 3 to move upwards, so that the push plate 3 protrudes out of the sliding groove 102, the driving motor 401 is started again, the driving motor 401 drives the screw rod 402 to rotate, the screw rod 402 drives the sliding block 403 to move, the guide rail 404 supports and guides the sliding block 403, the sliding block 403 drives the push plate 3 to move, so that the push plate 3 contacts with the photovoltaic module, the photovoltaic module is pushed to move, the photovoltaic module is pressed on the positioning frame 2, the photovoltaic module is positioned, after positioning is completed, the fourth telescopic cylinder 12 drives the push plate 3 to move downwards, the driving motor 401 drives the sliding block 403 to move towards a direction far away from the support frame 7, so that the push plate 3 moves to an initial point, and the next round of processing is waited.
Example III
As shown in fig. 1-3, in the present embodiment, compared with the first embodiment or the second embodiment, the conveying mechanism 6 includes a conveying wheel 601, a conveying belt 602 and a driving component 603; two conveying wheels 601 and two conveying belts 602 are arranged; both conveying wheels 601 are rotatably arranged on the lifting frame 5; two conveyor belts 602 are respectively arranged at two ends of the conveyor wheel 601; the driving assembly 603 is arranged on the lifting frame 5, and the output end of the driving assembly 603 is connected with the conveying wheel 601.
In this embodiment, the driving component 603 drives the conveying wheel 601 to rotate, the conveying wheel 601 drives the conveying belt 602 to move, the conveying belt 602 conveys the photovoltaic component, and the unprocessed photovoltaic component is received onto the conveying mechanism 6 or the processed photovoltaic component is conveyed onto the conveying component.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (6)
1. The automatic framing machine for the photovoltaic module is characterized by comprising a rack (1), a positioning frame (2), a push plate (3), a lifting frame (5), a conveying mechanism (6), a supporting frame (7) and a framing (8);
a lifting groove (101) is arranged on the frame (1); the lifting frame (5) is arranged in the lifting groove (101) in a sliding way; a second telescopic cylinder (501) for driving the lifting frame (5) to move is arranged on the frame (1); the positioning frame (2) is of an L-shaped structure, the positioning frame (2) is arranged on the frame (1) in a sliding mode, and a first telescopic cylinder (201) for driving the frame (1) to move is arranged on the frame (1); two pushing plates (3) are arranged, and the two pushing plates (3) are arranged on the frame (1) in a sliding way; a pushing mechanism (4) for driving the push plate (3) to horizontally move is arranged on the frame (1); the conveying mechanism (6) is arranged on the lifting frame (5) in a sliding way; the supporting frame (7) is arranged on the frame (1), and the upper mounting frame (8) is arranged on the frame (1) in a sliding way; a third telescopic cylinder (9) for driving the mounting frame (8) to move is arranged on the frame (1); a sliding groove (102) is arranged on the frame (1); the push plate (3) is arranged in the sliding groove (102) in a sliding way; the pushing mechanism (4) comprises a driving motor (401), a screw rod (402), a sliding block (403) and a guide rail (404); the driving motor (401) and the guide rail (404) are arranged on the frame (1); the output end of the driving motor (401) is connected with a screw rod (402); the sliding block (403) is arranged on the guide rail (404) in a sliding way; the sliding block (403) is in threaded connection with the screw rod (402); the push plate (3) is arranged on the sliding block (403) in a sliding way; the sliding block (403) is provided with a lifting mechanism for driving the push plate (3) to move along the vertical direction.
2. The automatic framing machine for photovoltaic modules according to claim 1, characterized in that the lifting mechanism comprises a mounting frame (11) and a fourth telescopic cylinder (12); the mounting frame (11) is arranged at the lower end of the sliding block (403), and the fourth telescopic cylinder (12) is arranged on the mounting frame (11); the output end of the fourth telescopic cylinder (12) is connected with the push plate (3).
3. The automatic framing machine for the photovoltaic module according to claim 1, wherein a supporting plate (10) is arranged on the frame (1); four mounting frames (8), a third telescopic cylinder (9) and a supporting plate (10) are arranged; four support plates (10) are respectively arranged on four sides of the frame (1); the four third telescopic cylinders (9) are respectively arranged on the four support plates (10); the mounting frame (8) is arranged on the supporting plate (10) in a sliding way.
4. The automatic framing machine for photovoltaic modules according to claim 1, characterized in that the conveying mechanism (6) comprises a conveying wheel (601), a conveying belt (602) and a driving assembly (603); two conveying wheels (601) and two conveying belts (602) are arranged; the two conveying wheels (601) are both rotatably arranged on the lifting frame (5); two conveying belts (602) are respectively arranged at two ends of the conveying wheel (601); the driving component (603) is arranged on the lifting frame (5), and the output end of the driving component (603) is connected with the conveying wheel (601).
5. The automatic framing machine for the photovoltaic module according to claim 1, wherein a sliding rod is arranged at the lower end of the lifting frame (5); the sliding rod is connected with the frame (1) in a sliding way.
6. The automatic framing machine for the photovoltaic module according to claim 1 is characterized in that a trigger switch (13) is arranged on the positioning frame (2); the trigger switch (13) is provided with two.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210858577.0A CN115172525B (en) | 2022-07-21 | 2022-07-21 | Automatic framing machine of photovoltaic module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210858577.0A CN115172525B (en) | 2022-07-21 | 2022-07-21 | Automatic framing machine of photovoltaic module |
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Publication Number | Publication Date |
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CN115172525A CN115172525A (en) | 2022-10-11 |
CN115172525B true CN115172525B (en) | 2023-07-25 |
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CN202210858577.0A Active CN115172525B (en) | 2022-07-21 | 2022-07-21 | Automatic framing machine of photovoltaic module |
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Citations (8)
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WO2015116911A1 (en) * | 2014-01-30 | 2015-08-06 | Sunedison Llc | Solar module with integrated collapsible rack assembly |
CN108461576A (en) * | 2018-03-12 | 2018-08-28 | 温州捷高科技有限公司 | A kind of solar photovoltaic assembly automation laying apparatus |
JP2019018172A (en) * | 2017-07-20 | 2019-02-07 | 株式会社キンキ | Solar cell module dismantling apparatus |
KR102008968B1 (en) * | 2019-03-20 | 2019-08-08 | (주)다인그룹이엔씨 | Photovoltaic modules for apartment house roof installation |
CN111816734A (en) * | 2020-09-01 | 2020-10-23 | 朱立卫 | Photovoltaic cell board equipment is with dress frame machine |
CN216435846U (en) * | 2021-09-27 | 2022-05-03 | 营口金辰机械股份有限公司 | Automatic framing machine of photovoltaic module |
WO2022116518A1 (en) * | 2020-12-03 | 2022-06-09 | 安徽大恒能源科技有限公司 | Full-screen photovoltaic module frame and assembly process therefor |
CN216929953U (en) * | 2021-12-30 | 2022-07-08 | 齐河双百数码影像设备有限公司 | Positioning mechanism and group frame machine of photovoltaic module group frame |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101954904B1 (en) * | 2018-10-15 | 2019-03-06 | 남종규 | Double layer solar installation structure |
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2022
- 2022-07-21 CN CN202210858577.0A patent/CN115172525B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015116911A1 (en) * | 2014-01-30 | 2015-08-06 | Sunedison Llc | Solar module with integrated collapsible rack assembly |
JP2019018172A (en) * | 2017-07-20 | 2019-02-07 | 株式会社キンキ | Solar cell module dismantling apparatus |
CN108461576A (en) * | 2018-03-12 | 2018-08-28 | 温州捷高科技有限公司 | A kind of solar photovoltaic assembly automation laying apparatus |
KR102008968B1 (en) * | 2019-03-20 | 2019-08-08 | (주)다인그룹이엔씨 | Photovoltaic modules for apartment house roof installation |
CN111816734A (en) * | 2020-09-01 | 2020-10-23 | 朱立卫 | Photovoltaic cell board equipment is with dress frame machine |
WO2022116518A1 (en) * | 2020-12-03 | 2022-06-09 | 安徽大恒能源科技有限公司 | Full-screen photovoltaic module frame and assembly process therefor |
CN216435846U (en) * | 2021-09-27 | 2022-05-03 | 营口金辰机械股份有限公司 | Automatic framing machine of photovoltaic module |
CN216929953U (en) * | 2021-12-30 | 2022-07-08 | 齐河双百数码影像设备有限公司 | Positioning mechanism and group frame machine of photovoltaic module group frame |
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