CN115043223A - Automatic detection pile-disassembling system for refractory brick production - Google Patents
Automatic detection pile-disassembling system for refractory brick production Download PDFInfo
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- CN115043223A CN115043223A CN202210779328.2A CN202210779328A CN115043223A CN 115043223 A CN115043223 A CN 115043223A CN 202210779328 A CN202210779328 A CN 202210779328A CN 115043223 A CN115043223 A CN 115043223A
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- 239000011449 brick Substances 0.000 title claims abstract description 123
- 238000001514 detection method Methods 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 153
- 238000002372 labelling Methods 0.000 claims abstract description 16
- 238000007493 shaping process Methods 0.000 claims abstract description 16
- 238000012163 sequencing technique Methods 0.000 claims abstract description 9
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims description 34
- 230000002457 bidirectional effect Effects 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000523 sample Substances 0.000 claims description 10
- 230000002950 deficient Effects 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 14
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G60/00—Simultaneously or alternatively stacking and de-stacking of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/02—Devices for moving articles, e.g. containers, past labelling station
- B65C9/04—Devices for moving articles, e.g. containers, past labelling station having means for rotating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
The invention discloses an automatic detection and unstacking system for refractory brick production, which is characterized in that the position of a brick on a unstacking station is identified through a visual identification mechanism, position information is sent to a main control system, the main control system controls a unstacking robot to unstack and place the brick on a brick placing station, the brick is turned over for 90 degrees through a first turning mechanism, then an automatic flaw detection mechanism automatically detects the brick, the qualified brick is turned over for 90 degrees through a second turning mechanism again, then a shaping mechanism carries out positioning and shaping, a labeling machine carries out labeling operation, then a rotary station supports the brick to be rotated to rotate, so that the brick is in a staggered arrangement mode with a large head facing outwards and a small head facing outwards at a product sequencing station, and finally the brick is conveyed to a grabbing station of a stacking robot, the stacking robot grabs and stacks at the stacking station, thereby realizing the automatic unstacking, the stacking and the stacking of the bricks, The automatic stacking machine has the advantages of detecting and stacking processes, being high in automation degree, more suitable for market demands, simple in operation and capable of greatly improving working efficiency.
Description
Technical Field
The invention relates to the technical field of refractory brick production, in particular to an automatic detection and pile-dismantling system for refractory brick production.
Background
The refractory brick is called fire brick for short, is made of refractory material fired by refractory clay or other refractory raw materials, is light yellow or brown, is mainly used for building smelting furnaces and can resist higher temperature. In the production of the refractory brick, it is necessary to mix the raw materials according to the purpose, mix and stir the mixed materials, and then mold the mixture. When the refractory brick is formed, the raw materials are usually pressed into a specific shape through a press machine so as to be convenient for subsequent sintering forming, and the subsequent procedures of unstacking, detecting, stacking, film-covering packaging and the like are also carried out after the sintering forming.
For the procedures of unstacking and stacking, in the prior art, bricks are generally manually unstacked from a tray, then are detected, and are stacked on the tray for transferring, and the staggered arrangement and matching of the large heads and the small heads are also required during stacking, so that the seamless stacking is realized, the space can be reduced, the transportation cost is saved, the stacked bricks cannot collapse, a large amount of manpower is consumed in the whole process of manual unstacking and stacking, the time is wasted, and the processing efficiency is low;
meanwhile, in the detection process, most of the conventional production enterprises adopt a method that workers knock the refractory bricks by using a hammer, whether the interior of the brick body has damage or not is judged by sound generated by knocking, the detection result completely depends on the experience of the workers, the error is very large, and the flaw detection is carried out by adopting an ultrasonic flaw detector in part, but the flaw detection mode is to carry out press-down flaw detection on the refractory bricks, and the damage to the refractory bricks are easily caused if the press-down force is not well controlled;
therefore, an automatic detecting and stacking system for refractory brick production is needed.
Disclosure of Invention
In order to solve the technical problems, the invention provides an automatic detection and pile-removing system for refractory brick production.
An automatic detection pile removing system for refractory brick production comprises an automatic identification pile removing mechanism, an automatic conveying line and an automatic pile mechanism;
the automatic identification unstacking mechanism comprises an unstacking station, an unstacking robot and a visual identification mechanism;
the automatic conveying line comprises a conveying belt, and a brick placing station of the unstacking robot, a first turnover mechanism, an automatic flaw detection mechanism, a second turnover mechanism, a shaping mechanism, a labeling machine, a rotating station, a product sequencing station and a grabbing station of the stacking robot are sequentially arranged on the conveying belt according to the conveying direction of refractory bricks;
the automatic stacking mechanism comprises a stacking robot and a stacking station.
Preferably, the automatic flaw detection mechanism comprises an ultrasonic flaw detector, the ultrasonic flaw detector comprises a probe which is arranged oppositely, the probe is arranged on the bidirectional clamping mechanism, the automatic flaw detection mechanism further comprises a flaw detection lifting mechanism and a defective product rejection mechanism, the flaw detection lifting mechanism is used for supporting the brick to the upper portion of the conveying belt for flaw detection, and the defective product rejection mechanism is located between the second turnover mechanism and the flaw detection lifting mechanism.
Preferably, the bidirectional clamping mechanism is positioned above the conveyer belt and comprises a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are arranged on the bidirectional clamping driving mechanism, the probes are arranged on the first clamping plate and the second clamping plate, the bidirectional clamping driving mechanism comprises a first push rod fixed with the first clamping plate and a second push rod fixed with the second clamping plate, one opposite side of the first push rod and the second push rod is provided with a transmission gear, the transmission gear on the first push rod and the transmission gear on the second push rod are both meshed with a gear shaft, the first push rod and the second push rod are in transmission fit through the gear shaft for clamping or loosening, the first push rod and the second push rod are both connected to the bidirectional clamping base in a sliding manner, the first push rod is positioned below the second push rod, and two ends of the gear shaft are rotatably connected to the bidirectional clamping base, one end, far away from the first clamping plate, of the first push rod is in transitional connection with the bidirectional clamping base through a reset spring, one end, far away from the second clamping plate, of the second push rod is rotatably connected with a roller, a third telescopic cylinder is fixed at one end, close to the roller, of the bidirectional clamping base, and a pushing plate is fixed at the movable end of the third telescopic cylinder and used for pushing the second push rod to advance;
the flaw detection lifting mechanism is positioned below the conveying belt and comprises a flaw detection lifting driving mechanism and a lifting plate fixed on the flaw detection lifting driving mechanism, limiting strips are fixed at the edges of two sides of the lifting plate, and the limiting strips are bent outwards from bottom to top;
the unqualified product removing mechanism comprises a removing rod, and the removing rod is fixed at the movable end of the fourth telescopic cylinder.
Preferably, the shaping mechanism comprises a reference plate and a pushing mechanism matched with the reference plate, the reference plate is arranged on the servo screw rod and used for adjusting the reference position of the reference plate, and the pushing mechanism comprises a telescopic cylinder and a flexible pushing head fixed on the telescopic end of the telescopic cylinder.
Preferably, the rotating station comprises a rotating assembly and a top brick assembly, and the top brick assembly is positioned above the rotating assembly and is used for being matched with the rotating assembly;
the rotating assembly comprises a lifting driving mechanism and a rotating mechanism arranged on the lifting driving mechanism, the rotating mechanism comprises a supporting plate and a rotating driving mechanism arranged below the supporting plate, the rotating driving mechanism comprises a rotating rack, a second telescopic cylinder is arranged on the rotating rack, a rack is fixed at the movable end of the second telescopic cylinder, the rack is connected to the rotating rack in a sliding manner, a gear matched with the rack is meshed with the rack, the gear is fixed below the supporting plate, and the supporting plate is rotationally connected to the rotating rack through a bearing;
the top brick assembly comprises a top brick frame and a buffer part arranged on the top brick frame.
Preferably, the product sequencing station presents staggered spaces for the bricks.
Preferably, the first turnover mechanism comprises a rotating rod and a turnover piece fixed on the rotating rod, one end of the rotating rod is fixed at the output end of the rotating drive motor, and the turnover piece is in a cross shape.
Preferably, the second turnover mechanism and the first turnover mechanism have the same structure.
Preferably, the visual recognition mechanism is a 3D camera, and the 3D camera is slidably disposed on the frame.
The invention has the beneficial effects that:
(1) the invention discloses an automatic detection unstacking and stacking system for refractory brick production, which comprises an automatic identification unstacking mechanism, an automatic conveying line and an automatic stacking mechanism, wherein the visual identification mechanism is used for identifying the positions of bricks on an unstacking station to meet different unstacking working conditions, the position information is sent to a main control system, the main control system is used for controlling an unstacking robot to unstack the bricks and placing the bricks on a brick placing station, the bricks are conveyed to a first turnover mechanism to be turned over for 90 degrees, then an automatic flaw detection mechanism is used for carrying out full-automatic detection, qualified bricks are continuously conveyed forwards and are turned over for 90 degrees again when passing through a second turnover mechanism, then a shaping mechanism is used for positioning and shaping, one is that the surfaces of the bricks are relatively parallel to a labeling head of a labeling machine, so that the success rate is high, and the bricks tend to have an inclined state when being turned over in front, the two also more reliable when making the brick sort in order, the labeller pastes the mark operation, rotatory station will need rotatory brick to hold up and carry out 180 rotations on the horizontal plane after that, make the brick present big head outwards, little head outwards's staggered arrangement mode at product sequencing station, carry to pile up neatly robot at last and snatch the station, pile up neatly robot snatchs, and pile up neatly in the pile up neatly station, thereby realized automatic unstacking, detection and pile up neatly process, degree of automation is high, and easy operation greatly improves work efficiency, time saving and labor saving.
(2) The automatic detection and pile-detaching system for refractory brick production comprises an automatic flaw detection mechanism, is used for realizing automatic detection, avoids inaccuracy of traditional manual detection, reduces labor cost investment, and realizes clamping work under the action of the resetting resilience force of the resetting spring 36 through the bidirectional clamping mechanism, so that the automatic flaw detection mechanism is suitable for refractory bricks with different thicknesses, achieves the purpose of not damaging the refractory bricks due to small clamping force, ensures the finished product rate of the refractory bricks, and solves the technical problem that the brick body is easily damaged due to the pressing mode of the existing automatic flaw detection mechanism.
(3) The automatic detection and pile-removing system for producing the refractory bricks, provided by the invention, comprises a rotating station and a top brick assembly, and is used for realizing the rotation of 180-degree positions of brick bodies, so that the bricks present a space with large heads facing outwards and small heads facing outwards in a staggered manner, and preparation is made for subsequent pile-up.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of an automatic detecting and de-stacking system for refractory brick production according to the present invention;
FIG. 2 is a schematic structural diagram of an automatic identification unstacking mechanism of the present invention;
FIG. 3 is a schematic diagram of the automatic palletizing mechanism of the present invention;
FIG. 4 is a schematic structural view of a first turnover mechanism of the present invention;
FIG. 5 is a schematic view of the rotary assembly of the present invention;
FIG. 6 is a schematic view of the construction of the ceiling tile assembly of the present invention;
FIG. 7 is a schematic view of the reforming mechanism of the present invention;
FIG. 8 is a schematic structural diagram of an automatic flaw detection mechanism of the present invention;
fig. 9 is a schematic view of the two-way gripping mechanism of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The utility model provides a firebrick production is with automated inspection pile breaking system, is including automatic identification mechanism 1, automatic conveyor line 2 and the automatic pile up neatly mechanism 3 of breaking a jam.
Specifically, the automatic identification unstacking mechanism 1 comprises an unstacking station 11, an unstacking robot 12 and a visual identification mechanism 13;
the unstacking station 11 is used for placing wooden supports to be unstacked, and the number of the unstacking station 11 is two, so that continuous non-stop operation of the unstacking robot 12 is realized;
Specifically, the automatic conveying line 2 comprises a conveying belt, a unstacking robot brick placing station 21, a first turnover mechanism 22, an automatic flaw detection mechanism, a second turnover mechanism 24, a shaping mechanism 25, a labeling machine 26, a rotating station 27, a product sequencing station 28 and a palletizing robot grabbing station 29 are sequentially arranged on the conveying belt according to the conveying direction of refractory bricks, the unstacking robot 12 places the sucked bricks on the unstacking robot brick placing station 21, the bricks are turned over by 90 degrees through conveying to the first turnover mechanism 22, then the automatic flaw detection mechanism automatically detects whether the bricks are qualified or not, the qualified bricks are continuously conveyed forwards, the bricks are turned over by 90 degrees again when passing through the second turnover mechanism 24, then the shaping mechanism 25 performs positioning and shaping, the labeling machine 26 performs labeling operation, then the rotating station 27 supports the bricks to be rotated to perform 180 degrees rotation on the horizontal plane, the bricks are arranged in a staggered arrangement mode with large heads facing outwards and small heads facing outwards at the product sequencing station 28, and finally when the bricks are conveyed to the palletizing robot grabbing station 29, the palletizing robot 31 grabs and palletizes the bricks at the palletizing station 32, so that automatic unstacking, detecting and palletizing processes are realized, the operation is simple, the working efficiency is greatly improved, time and labor are saved, and the automation degree is high.
Specifically, the automatic flaw detection mechanism comprises an ultrasonic flaw detector which is conventional equipment in the field and is not described in detail, the ultrasonic flaw detector comprises probes arranged oppositely, the probes are arranged on the bidirectional clamping mechanism 3, the automatic flaw detection mechanism further comprises a flaw detection lifting mechanism 4 and a defective product removing mechanism, the flaw detection lifting mechanism 4 is used for supporting the bricks above the conveying belt for flaw detection, and the defective product removing mechanism is located between the second turnover mechanism 24 and the flaw detection lifting mechanism 4 and used for pushing the unqualified bricks out of the conveying belt;
the bidirectional clamping mechanism 3 is located above the conveyor belt and comprises a first clamping plate 31 and a second clamping plate 32, the first clamping plate 31 and the second clamping plate 32 are arranged on the bidirectional clamping driving mechanism, the probes are arranged on the first clamping plate 31 and the second clamping plate 32, the bidirectional clamping driving mechanism comprises a first push rod 33 fixed with the first clamping plate 31 and a second push rod 34 fixed with the second clamping plate 32, one side of the first push rod 33 opposite to the second push rod 34 is provided with a transmission gear, the transmission gear on the first push rod 33 and the transmission gear on the second push rod 34 are both meshed with a gear shaft 35, the first push rod 33 and the second push rod 34 are in transmission fit through the gear shaft 35 to realize clamping or loosening, the first push rod 33 and the second push rod 34 are both connected to the bidirectional clamping base in a sliding manner, and the first push rod 33 is located below the second push rod 34, the two ends of the gear shaft 35 are rotatably connected to the bidirectional clamping base, one end of the first push rod 33, which is far away from the first clamping plate 31, is in transitional connection with the bidirectional clamping base through a return spring 36, one end of the second push rod 34, which is far away from the second clamping plate 32, is rotatably connected with a roller, one end, which is close to the roller, of the bidirectional clamping base is fixedly provided with a third telescopic cylinder 37, the movable end of the third telescopic cylinder 37 is fixedly provided with a push plate 38, the push plate 38 is used for pushing the second push rod 34 to advance, the bidirectional clamping driving mechanism realizes clamping work under the action of return spring force of the return spring 36, so that the bidirectional clamping driving mechanism is suitable for refractory bricks with different thicknesses, and meanwhile, the clamping force is small, the purpose of not damaging the refractory bricks is achieved, and the yield of the refractory bricks is ensured;
the flaw detection lifting mechanism 4 is positioned below the conveyor belt and comprises a flaw detection lifting driving mechanism and a lifting plate 41 fixed on the flaw detection lifting driving mechanism, limiting strips 42 are fixed at the edges of two sides of the lifting plate 41, and the limiting strips 42 are bent outwards from bottom to top, so that refractory bricks are more easily supported in the lifting process of the lifting plate 41, and the phenomenon of toppling is avoided;
the unqualified product removing mechanism comprises a removing rod, the removing rod is fixed at the movable end of the fourth telescopic cylinder and is positioned on one side of the conveying belt, and unqualified refractory bricks are pushed out by the extension of the fourth telescopic cylinder;
in the specific operation process, the third telescopic cylinder 37 is extended in the initial state, the second push rod 34 is pushed to move forwards by the push plate 38, the gear shaft 35 is driven to rotate in the process that the second push rod 34 moves forwards, so that the gear shaft 35 drives the first push rod 33 to move in the direction opposite to that of the second push rod 34, the distance between the first clamping plate 31 and the second clamping plate 32 is gradually increased, when the firebrick moves to the automatic flaw detection mechanism, the flaw detection lifting mechanism 4 lifts the firebrick from the conveyor belt, then the third telescopic cylinder 37 contracts, the second push rod 34 is not subjected to the action of external force, the resetting resilience of the resetting spring 36 is realized, the first push rod 33 is pushed to move, the gear shaft 35 is driven to rotate reversely while the first push rod 33 moves, the second push rod 34 is driven to retreat, so that the first clamping plate 31 and the second clamping plate 32 move towards each other to clamp the firebrick, thereby the probe carries out quality control with the surface contact of nai firebrick, and qualified nai firebrick continues to move on the conveyer belt, and unqualified nai firebrick then is rejected the mechanism by the defective work and proposes to realized the automated inspection process of nai firebrick, solved traditional manual detection's error nature.
Specifically, the shaping mechanism 25 comprises a reference plate 251 and a pushing mechanism 252 matched with the reference plate 251, the reference plate 251 is arranged on a servo screw rod and used for adjusting the reference position of the reference plate 251 so as to adapt to bricks with different lengths, the pushing mechanism 252 comprises a telescopic cylinder and a flexible pushing head fixed on the telescopic end of the telescopic cylinder, and the bricks are pushed to the reference plate 251 through the flexible pushing head so as to realize positioning and shaping, on one hand, the shaping mechanism 25 is arranged to prepare for a subsequent labeling process, and for the brick surface to be relatively parallel to the labeling head of the labeling machine, the labeling success rate is high, because the bricks are turned over in front, the bricks are bound to be in an inclined state, on the other hand, the subsequent refractory bricks are prepared for sequencing, so that the arrangement position of the bricks is more reliable, and the stacking process is more facilitated.
Specifically, the rotating station 27 includes a rotating assembly and a ceiling tile assembly 277, the ceiling tile assembly is located above the rotating assembly and is used for being matched with the rotating assembly;
the rotating assembly comprises a lifting driving mechanism 271 and a rotating mechanism 272 arranged on the lifting driving mechanism 271,
the lifting driving mechanism 271 is an air cylinder, when the position of the brick needs to be rotated, the lifting driving mechanism 271 extends to push the brick out of the conveying belt and towards the brick ejecting assembly 277;
the rotating mechanism 272 comprises a supporting plate 273 and a rotating driving mechanism arranged below the supporting plate 273, the rotating driving mechanism comprises a rotating frame, a second telescopic cylinder 274 is arranged on the rotating frame, a rack 275 is fixed at the movable end of the second telescopic cylinder 274, the rack 275 is connected to the rotating frame in a sliding mode, a gear 276 matched with the rack 275 is meshed with the rack 275, the gear 276 is fixed below the supporting plate 273, the supporting plate 273 is connected to the rotating frame through a bearing in a rotating mode, the rack 275 is driven to move through the extension or contraction of the second telescopic cylinder 274, and the rack 275 drives the gear 276 to rotate, so that the rotation of the supporting plate 273 is finally achieved;
the top brick assembly 277 includes a top brick frame to locate the buffer 278 on the top brick frame, the buffer 278 is used to tightly push the brick to prevent the brick from sliding out in the rotating process.
Specifically, the product sorting station 28 is a space where bricks are staggered with large heads facing outwards and small heads facing outwards.
Specifically, the first turnover mechanism 22 includes a rotary rod and a turnover sheet fixed on the rotary rod, one end of the rotary rod is fixed at the output end of the rotary driving motor, the turnover sheet is cross-shaped, and the rotary rod is driven by the rotary driving motor to rotate, so that the turnover sheet drives the brick to turn over, and the structure of the second turnover mechanism 24 is consistent with that of the first turnover mechanism 22, and therefore, the description is omitted.
Specifically, the labeling machine 26 is a conventional device in the art, and therefore, will not be described in detail.
Specifically, the automatic stacking mechanism 3 includes a stacking robot 31 and stacking stations 32, the stacking robot 31 is a conventional device in the field, and therefore, redundant description is omitted, the stacking stations 32 are roller conveyors, and are used for placing wooden supports to be stacked, and can be used in cooperation with RGV trolleys to convey stacked wooden supports to the RGV trolleys, and meanwhile, the RGV trolleys convey empty wooden supports to be stacked to the stacking stations 32, and preferably, the two stacking stations 32 are used for realizing continuous work of the stacking robot 31, and improving work efficiency.
The specific operation process comprises the following steps: the visual recognition mechanism 13 recognizes the position of the bricks on the unstacking station to meet different unstacking conditions, the position information is sent to the main control system, the unstacking robot 11 is controlled by the main control system to unstack and place the bricks on the brick placing station 21, the bricks are conveyed to the first turnover mechanism 22 to turn over for 90 degrees, then the automatic flaw detection mechanism carries out automatic detection, the qualified bricks are continuously conveyed forwards, the bricks are turned over for 90 degrees again when passing through the second turnover mechanism 24, then the shaping mechanism 25 carries out positioning shaping, the labeling machine 26 carries out labeling operation, then the rotary station 27 supports the bricks needing to rotate for 180 degrees on the horizontal plane, so that the bricks are in a staggered arrangement mode with large heads facing outwards and small heads facing outwards at the product sequencing station, and finally conveyed to the palletizing robot grabbing station 32, and the palletizing robot 31 grabs, and pile up neatly in the pile up neatly station to realized automatic unstacking, detection and pile up neatly process, easy operation improves work efficiency greatly, labour saving and time saving.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a pile up neatly system is torn open with automated inspection to resistant firebrick production which characterized in that: comprises an automatic identification unstacking mechanism (1), an automatic conveying line (2) and an automatic stacking mechanism (3);
the automatic identification unstacking mechanism (1) comprises an unstacking station (11), an unstacking robot (12) and a visual identification mechanism (13);
the automatic conveying line (2) comprises a conveying belt, and a unstacking robot brick placing station (21), a first turnover mechanism (22), an automatic flaw detection mechanism, a second turnover mechanism (24), a shaping mechanism (25), a labeling machine (26), a rotating station (27), a product sorting station (28) and a stacking robot grabbing station (29) are sequentially arranged on the conveying belt according to the conveying direction of refractory bricks;
the automatic stacking mechanism (3) comprises a stacking robot (31) and a stacking station (32).
2. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the automatic flaw detection mechanism comprises an ultrasonic flaw detector, the ultrasonic flaw detector comprises a probe which is arranged relatively, the probe is arranged on a bidirectional clamping mechanism (3), the automatic flaw detection mechanism further comprises a flaw detection lifting mechanism (4) and a defective product rejection mechanism, the flaw detection lifting mechanism (4) is used for supporting bricks to the upper portion of a conveying belt to perform flaw detection, and the defective product rejection mechanism is located between a second turnover mechanism (24) and the flaw detection lifting mechanism (4).
3. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the bidirectional clamping mechanism (3) is located above the conveying belt and comprises a first clamping plate (31) and a second clamping plate (32), the first clamping plate (31) and the second clamping plate (32) are arranged on the bidirectional clamping driving mechanism, the probe is arranged on the first clamping plate (31) and the second clamping plate (32), the bidirectional clamping driving mechanism comprises a first push rod (33) fixed with the first clamping plate (31) and a second push rod (34) fixed with the second clamping plate (32), transmission teeth are arranged on one opposite sides of the first push rod (33) and the second push rod (34), the transmission teeth on the first push rod (33) and the transmission teeth on the second push rod (34) are both meshed with a gear shaft (35), and the first push rod (33) and the second push rod (34) are in transmission fit through the gear shaft (35) for realizing or loosening, the first push rod (33) and the second push rod (34) are connected to the bidirectional clamping base in a sliding mode, the first push rod (33) is located below the second push rod (34), two ends of the gear shaft (35) are connected to the bidirectional clamping base in a rotating mode, one end, far away from the first clamping plate (31), of the first push rod (33) is connected with the bidirectional clamping base in a transition mode through a reset spring (36), one end, far away from the second clamping plate (32), of the second push rod (34) is connected with a roller in a rotating mode, one end, close to the roller, of the bidirectional clamping base is fixedly provided with a third telescopic cylinder (37), a pushing plate (38) is fixedly arranged at the movable end of the third telescopic cylinder (37), and the pushing plate (38) is used for pushing the second push rod (34) to move forwards;
the flaw detection lifting mechanism (4) is positioned below the conveying belt and comprises a flaw detection lifting driving mechanism and a lifting plate (41) fixed on the flaw detection lifting driving mechanism, limiting strips (42) are fixed at the edges of two sides of the lifting plate (41), and the limiting strips (42) are bent outwards from bottom to top;
the unqualified product removing mechanism comprises a removing rod, and the removing rod is fixed at the movable end of the fourth telescopic cylinder.
4. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the shaping mechanism (25) comprises a reference plate (251) and a pushing mechanism (252) matched with the reference plate (251), the reference plate (251) is arranged on the servo screw rod and used for adjusting the reference position of the reference plate (251), and the pushing mechanism (252) comprises a telescopic cylinder and a flexible pushing head fixed on the telescopic end of the telescopic cylinder.
5. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the rotating station (27) comprises a rotating assembly and a top brick assembly (277), and the top brick assembly is positioned above the rotating assembly and is used for being matched with the rotating assembly;
the rotating assembly comprises a lifting driving mechanism (271) and a rotating mechanism (272) arranged on the lifting driving mechanism (271), the rotating mechanism (272) comprises a supporting plate (273) and a rotating driving mechanism arranged below the supporting plate (273), the rotating driving mechanism comprises a rotating rack, a second telescopic cylinder (274) is arranged on the rotating rack, a rack (275) is fixed at the movable end of the second telescopic cylinder (274), the rack (275) is connected to the rotating rack in a sliding manner, a gear (276) matched with the rack (275) is meshed on the rack (275), the gear (276) is fixed below the supporting plate (273), and the supporting plate (273) is rotatably connected to the rotating rack through a bearing;
the top brick assembly (277) comprises a top brick frame and a buffer part (278) arranged on the top brick frame.
6. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the product sequencing station (28) presents staggered spaces for the bricks.
7. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the first turnover mechanism (22) comprises a rotary rod and a turnover piece fixed on the rotary rod, one end of the rotary rod is fixed at the output end of the rotary driving motor, and the turnover piece is in a cross shape.
8. The automatic detecting and unstacking and stacking system for producing refractory bricks, as recited in claim 7, wherein: the second turnover mechanism (24) and the first turnover mechanism (22) are consistent in structure.
9. The automatic detecting and de-stacking system for refractory brick production as claimed in claim 1, wherein: the vision recognition mechanism (13) is a 3D camera, and the 3D camera is arranged on the rack in a sliding mode.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210779328.2A CN115043223A (en) | 2022-07-04 | 2022-07-04 | Automatic detection pile-disassembling system for refractory brick production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210779328.2A CN115043223A (en) | 2022-07-04 | 2022-07-04 | Automatic detection pile-disassembling system for refractory brick production |
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| CN202210779328.2A Pending CN115043223A (en) | 2022-07-04 | 2022-07-04 | Automatic detection pile-disassembling system for refractory brick production |
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