CN115043042B - Full-automatic multi-azimuth visual detection and packaging integrated equipment - Google Patents
Full-automatic multi-azimuth visual detection and packaging integrated equipment Download PDFInfo
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- CN115043042B CN115043042B CN202210636543.7A CN202210636543A CN115043042B CN 115043042 B CN115043042 B CN 115043042B CN 202210636543 A CN202210636543 A CN 202210636543A CN 115043042 B CN115043042 B CN 115043042B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
- B65B7/164—Securing by heat-sealing
Abstract
The invention discloses full-automatic multi-azimuth visual inspection and packaging integrated equipment, which comprises a chip feeding mechanism, a first suction conveying mechanism, a first conveying mechanism for sequentially conveying chips to a visual inspection station and a feeding station of a rotary suction conveying mechanism, a visual inspection mechanism for inspecting whether the surfaces of the chips have flaws, a rotary suction conveying mechanism for sucking the chips and driving the chips to sequentially move to a height measuring station, a defective product blanking station and a good product blanking station, a height measuring mechanism, a second conveying mechanism for conveying the defective product chips to the feeding station of a second suction conveying mechanism, a defective product tray moving driving mechanism and a material belt packaging mechanism. The invention can realize automatic surface detection, automatic height detection, automatic defective product rejection and automatic charging belt packaging operation of chips, replaces manual operation, greatly improves production efficiency and can meet the large-scale production requirements of enterprises.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to full-automatic multi-azimuth visual detection and packaging integrated equipment.
Background
In a chip production line, whether the surface of a chip has flaws or not needs to be detected after the chip is manufactured, the height of the chip is measured, defective chips are removed and the defective chips are packaged and loaded with the material, however, the above working procedures of the existing production line are all operated by hands, the operation of hands is troublesome and time-consuming, the production efficiency is greatly reduced, and the production is not facilitated, so that the full-automatic multi-azimuth visual detection and packaging integrated device capable of automatically detecting whether the surface of the chip has flaws or not, automatically measuring the height of the chip, automatically removing the defective chips and automatically packaging the defective chips and loading the material is necessary.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides full-automatic multi-azimuth visual detection and packaging integrated equipment.
In order to achieve the above object, the present invention provides a full-automatic multi-azimuth vision inspection and packaging integrated apparatus, comprising a chip feeding mechanism for feeding chips to be inspected, a first suction and transport mechanism for sucking the chips and transporting the chips onto a first transport mechanism, a first transport mechanism for sequentially transporting the chips to a vision inspection station and an upper feed station of a rotary suction and transport mechanism, a vision inspection mechanism for inspecting whether the surface of the chips has defects, a rotary suction and transport mechanism for sucking the chips and driving the chips to sequentially move to a height measuring station, a defective lower feed station and a defective lower feed station, a second transport mechanism for measuring the height of the chips and transporting the defective chips to an upper feed station of a second suction and transport mechanism, a second suction and transport mechanism for sucking the defective chips and transporting the defective chips onto a defective feed tray, a defective feed tray movement drive mechanism for placing the defective feed tray and a carrier encapsulation mechanism, the chip feeding mechanism being located on the upper feed station of the first suction and transport mechanism, the first suction and transport mechanism being located on the upper feed station, the first suction and transport mechanism being located on the lower feed station of the first suction and transport mechanism, the second suction and transport mechanism being located on the lower feed station, the lower feed mechanism being located on the lower feed station than the first suction and transport mechanism, the first suction and transport mechanism being located on the upper feed station, and the lower feed station being located on the lower feed station side of the first suction and lower suction transport mechanism, and the first suction and lower suction transport mechanism being located on the upper feed conveyor, the other end of the second transfer mechanism is located at a suction station of the second suction conveying mechanism, the defective product tray moving driving mechanism is located at a discharge station of the second suction conveying mechanism, and a feeding part of the material belt packaging mechanism is located below the defective product discharge station of the rotary suction transfer mechanism.
As a preferred embodiment, the chip feeding mechanism comprises a first linear module, a first lifting cylinder, a lifting supporting plate, a first tray limiting frame, a first translation cylinder, a first bracket, a translation supporting block, a second tray limiting frame and a material supporting clamping block, wherein the first linear module is horizontally arranged, the first tray limiting frame is provided with four and respectively vertically arranged on two sides of one end of the first linear module in a pair, the cross section shape of the upper end of the first tray limiting frame is L-shaped, the first lifting cylinder is upwards arranged on the translation part of the first linear module, the lifting supporting plate is arranged on the output shaft of the first lifting cylinder and driven to lift by the first lifting cylinder, the first bracket is provided with two and respectively symmetrically arranged on two sides of one end of the first linear module, the first translation cylinder is provided with two and respectively horizontally arranged on the top of the corresponding first bracket, the two translation supporting blocks are arranged on the output shafts of the corresponding first translation air cylinders respectively, the translation supporting blocks are respectively positioned between the two first material disc limiting frames on the same side, the first translation air cylinders can respectively drive the translation supporting blocks to translate respectively, so that the two translation supporting blocks are mutually close to or far away from each other, the two second material disc limiting frames are respectively longitudinally arranged on two sides of the other end of the first linear module, two material disc limiting portions with symmetrical cross section shapes in L shapes are longitudinally arranged on the top of the middle plate body of the second material disc limiting frame, two connecting blocks are arranged on the top of the middle plate body of the second material disc limiting frame, the connecting blocks are respectively positioned between the corresponding two material disc limiting portions, the two material supporting clamping blocks are provided with two L shapes, the material supporting clamping blocks can be respectively arranged between the two corresponding connecting blocks in an up-down overturning manner and are positioned on the top surface of the middle plate body of the corresponding second material tray limiting frame.
As the preferred embodiment, first material handling mechanism that absorbs includes second support, second sharp module, first suction nozzle, first translation frame and second lift cylinder, second sharp module horizontal installation is at the top of second support, first translation frame is installed at the translation position of second sharp module, first suction nozzle is equipped with a plurality of and respectively vertically and install on first translation frame with liftable, first suction nozzle arranges along the length direction of perpendicular to second sharp module and arranges, the second lift cylinder is equipped with a plurality of and installs respectively on first translation frame, the output shaft of second lift cylinder is connected and can drive respective first suction nozzle oscilaltion respectively with respective corresponding first suction nozzle.
As a preferred embodiment, the first transfer mechanism includes a first translational conveying device, a second translational conveying device and a suction conveying device for conveying chips conveyed by the first translational conveying device onto the second translational conveying device, the first translational conveying device is located at a blanking station of the first suction conveying mechanism, the second translational conveying device is located at a feeding station of the rotary suction conveying mechanism and is parallel to the first translational conveying device, and the suction conveying device is located at one ends of the first translational conveying device and the second translational conveying device.
As a preferred embodiment, the first translation conveying device and the second translation conveying device both comprise a third linear module and a first translation conveying device, the third linear module is horizontally arranged on the fourth bracket, the first translation conveying device is arranged at the translation part of the third linear module, and a plurality of first chip accommodating grooves are concavely arranged at the top of the first translation conveying device;
the suction material handling device comprises a third support, a fifth linear module, a second translation frame, a second suction nozzle and a third lifting cylinder, wherein the fifth linear module is horizontally arranged at the top of the third support and is vertical to the third linear module, the second translation frame is arranged at the translation part of the fifth linear module, the second suction nozzle is provided with a plurality of second suction nozzles which are respectively longitudinally and liftably arranged on the second translation frame, the second suction nozzles are arranged along the length direction vertical to the fifth linear module, the third lifting cylinder is provided with a plurality of third lifting cylinders which are respectively arranged on the second translation frame, and the output shafts of the third lifting cylinders are respectively connected with the respective corresponding second suction nozzles and can drive the respective second suction nozzles to lift.
As a preferred embodiment, the visual detection mechanism comprises a detection CCD lens and a sixth bracket, wherein the detection CCD lens is installed at the upper end of the sixth bracket downward;
The height measurement mechanism comprises a height measurement CCD lens and a seventh bracket, and the height measurement CCD lens is arranged on the seventh bracket.
As the preferred embodiment, rotary type material absorbing and transferring mechanism includes first rotating electrical machines, rotating turret, third suction nozzle and takes the rotatory decollator of Z axle, the bottom center of rotating turret is connected with the output part of rotatory decollator, first rotating electrical machines is installed on rotatory decollator, the output shaft of first rotating electrical machines is connected with the input part of rotatory decollator, the third suction nozzle is equipped with four and evenly wears to locate the rotating turret edge respectively, the third suction nozzle is vertically downward to be arranged.
As a preferred embodiment, the second transfer mechanism includes a sixth linear module and a second flat transfer device, the sixth linear module is horizontally mounted on the eighth support, the second flat transfer device is mounted on a translation part of the sixth linear module, and a plurality of second chip accommodating grooves are concavely formed in the top of the second flat transfer device;
the defective material tray moving driving mechanism comprises a material tray placing plate and a seventh linear module, the seventh linear module is horizontally arranged on the ninth bracket, and the material tray placing plate is arranged at the translation part of the seventh linear module;
The second material handling mechanism that absorbs includes tenth support, eighth sharp module, third translation frame, fourth suction nozzle and fourth lift cylinder, eighth sharp module horizontal installation is at the top of tenth support, eighth sharp module is mutually perpendicular with seventh sharp module, the translation position at eighth sharp module is installed to the third translation frame, the fourth suction nozzle is equipped with a plurality of and vertically and liftably installs on the third translation frame respectively, the fourth suction nozzle is arranged along the length direction of perpendicular to eighth sharp module, the fourth lift cylinder is equipped with a plurality of and installs respectively on the third translation frame, the output shaft of fourth lift cylinder is connected with the fourth suction nozzle that corresponds respectively and can drive respective fourth suction nozzle and go up and down.
As a preferred embodiment, the material tape packaging mechanism comprises an eleventh bracket, a carrier tape guide rail, a carrier tape driving wheel, a second rotating motor, a synchronous belt, a synchronous wheel, carrier tape clamping wheels, a hot melt packaging device, a material tape coiling disk, a third rotating motor and a sealing film material tape mounting disk, wherein the carrier tape guide rail is transversely arranged on the eleventh bracket, a carrier tape guide groove extending along the length direction of the carrier tape guide rail is concavely arranged at the top of the carrier tape guide rail, a cover plate covered above the carrier tape guide groove is arranged at the top of the carrier tape guide rail, a blanking hole which is arranged below a good product downloading station of the rotary material absorbing and transferring mechanism is penetrated on the cover plate, the carrier tape driving wheel is provided with two blanking holes and is rotatably arranged on the eleventh bracket through a rotating shaft, the carrier tape driving wheels are respectively arranged at two ends of the carrier tape guide rail, the surface of the carrier tape driving wheel is provided with a plurality of positioning inserting blocks which are annularly distributed and are inserted into the positioning holes of the carrier tape, the second rotating motor is arranged on the eleventh bracket and is connected with one of the carrier tape guide groove, the top of the carrier tape guide rail is provided with a cover plate which is covered on the carrier tape clamping blocks, the carrier tape clamping blocks are respectively arranged at the sides of the carrier tape clamping wheels corresponding to the two sides of the carrier tape clamping wheels, the carrier tape clamping wheels are respectively arranged at the sides of the carrier tape clamping wheels are arranged at the sides of the side of the carrier tape clamping wheels, the sealing film clamping wheels are respectively, the carrier tape clamping wheels are arranged at the sides of the side of the carrier tape clamping wheels and the carrier tape clamping wheels are correspondingly arranged at one end of the side of the carrier tape, and the carrier tape clamping wheels are respectively close to the carrier tape clamping groove, and the carrier tape clamping wheels are arranged at one end, the material tape winding disc is arranged on the twelfth bracket and is positioned at the discharge end of the carrier tape guide rail, the third rotating motor is arranged on the twelfth bracket and is in transmission connection with the material tape winding disc, the film sealing material tape mounting disc is arranged on the thirteenth bracket and is positioned on one side of the hot melting sealing device, and the thirteenth bracket is provided with a plurality of film sealing guide rods which are sequentially arranged along the moving path of the film sealing material tape.
As a preferred embodiment, the hot melting sealing device comprises a fifth lifting cylinder, a heating block and a fixed pressing block, wherein the fixed pressing block is arranged at the discharge end of the carrier tape guide rail, the fifth lifting cylinder is downwards arranged on a thirteenth bracket, the heating block is arranged on an output shaft of the fifth lifting cylinder and is positioned above the fixed pressing block, and two convex strips with positions corresponding to the positions of two side edges of the carrier tape are convexly arranged on the bottom surface of the heating block;
the twelfth support is provided with a pressing device which is positioned on the side edge of the material belt winding disc and used for pressing and fastening the sealing film and the carrier belt, the pressing device comprises an upper pressing block, a lower pressing block, a sixth lifting cylinder and a mounting plate, the upper end of the mounting plate is provided with a through hole through which the material belt passes, the upper pressing block is fixedly arranged at the upper end of the mounting plate and positioned above the moving path of the material belt, the sixth lifting cylinder is upwards arranged on the mounting plate, and the lower pressing block is positioned below the upper pressing block and is connected with an output shaft of the sixth lifting cylinder.
Compared with the prior art, the invention has the beneficial effects that:
the automatic surface detection device is simple and novel in structure and reasonable in design, can realize automatic surface detection, automatic height detection, automatic defective product rejection and automatic charging belt packaging operation of chips, is high in automation degree, replaces manual operation, greatly improves production efficiency, and can meet the large-scale production requirements of enterprises.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is a schematic diagram of a second embodiment of the present invention;
FIG. 3 is a schematic diagram III of a structure provided by an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a chip feeding mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a second tray limiting frame according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a first suction conveying mechanism according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a visual inspection mechanism, a first transfer mechanism, a height measurement mechanism, a second transfer mechanism, a second suction and conveying mechanism and a defective tray movement driving mechanism according to an embodiment of the present invention;
fig. 8 is a schematic structural view of a rotary suction and transfer mechanism according to an embodiment of the present invention;
FIG. 9 is an enlarged schematic view of the height finding mechanism part provided by the embodiment of the invention;
fig. 10 is a schematic structural diagram of a tape packaging mechanism according to an embodiment of the present invention;
FIG. 11 is a top view of a tape packaging mechanism provided by an embodiment of the present invention;
FIG. 12 is an enlarged schematic view of one of the belt drive wheel portions provided in accordance with an embodiment of the present invention;
FIG. 13 is an enlarged schematic view of a portion of a hot melt seal device provided in an embodiment of the present invention;
FIG. 14 is an enlarged view of the structure of a heating block portion provided by an embodiment of the present invention;
fig. 15 is an enlarged schematic view of a portion of a compression device according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 15, an embodiment of the present invention provides a full-automatic multi-azimuth visual inspection and packaging integrated device, which includes a base 130, a chip feeding mechanism 1 for feeding chips to be inspected, a first suction and conveying mechanism 2 for sucking the chips and conveying the chips to the first conveying mechanism 3, a first conveying mechanism 3 for sequentially conveying the chips to a visual inspection station and a feeding station of a rotary suction and conveying mechanism 5, a visual inspection mechanism 4 for inspecting whether the surface of the chips has flaws, a rotary suction and conveying mechanism 5 for sucking the chips and driving the chips to sequentially move to a height measuring station, a defective discharging station and a defective discharging station, a height measuring mechanism 6 for measuring the height of the chips, a second suction and conveying mechanism 7 for conveying the defective chips to the feeding station of a second suction and conveying mechanism 8, a defective tray moving driving mechanism 10 for placing the defective tray 9 and driving the defective tray 9 to move, and a tape packaging mechanism 11 for describing the respective working principle of the following parts.
As shown in fig. 4 and 5, the chip feeding mechanism 1 may include a first linear module 12, a first lifting cylinder 13, a lifting supporting plate 14, a first tray limiting frame 15, a first translation cylinder 16, a first bracket 17, a translation supporting block 18, a second tray limiting frame 19 and a material supporting block 20, where the first linear module 12 is horizontally arranged, the first tray limiting frame 15 is provided with four and two longitudinal supports respectively arranged at two sides of one end of the first linear module 12, the cross section of the upper end of the first tray limiting frame 15 is L-shaped, the first lifting cylinder 13 is installed upwards on the translation part of the first linear module 12, the lifting supporting plate 14 is installed on the output shaft of the first lifting cylinder 13 and driven to lift by the first lifting cylinder 13, the first bracket 17 is provided with two and respectively symmetrically arranged at two sides of one end of the first linear module 12, the first translation supporting block 16 is provided with two and respectively horizontally arranged at the top of the first bracket 17, the translation supporting block 18 is provided with two and L-shaped, the translation block 18 is respectively installed on the corresponding first supporting block 16 of the output shaft respectively, and the two translation blocks 18 can be respectively located between two translation blocks 18 and can be respectively translated between two sides of the first supporting blocks 16, so that the translation blocks are respectively located close to each other translation block 18.
The second tray limiting frame 19 is provided with two and respectively vertically arranged on two sides of the other end of the first linear module 12, two tray limiting parts 191 with mutually symmetrical cross-sectional shapes and L-shaped are vertically arranged on the top of the middle plate body of the second tray limiting frame 19, two connecting blocks 192 are arranged on the top of the middle plate body of the second tray limiting frame 19, the connecting blocks 192 are respectively located between the two corresponding tray limiting parts 191, two supporting material clamping blocks 20 are respectively provided and are L-shaped, and the supporting material clamping blocks 20 are respectively installed between the two corresponding connecting blocks 192 in an up-down overturning manner and located on the top surface of the middle plate body of the second tray limiting frame 19.
As shown in fig. 6, the first suction and conveying mechanism 2 may include a second support 21, a second linear module 22, a first suction nozzle 23, a first translation frame 24 and a second lifting cylinder 25, where the second linear module 22 is horizontally mounted on the top of the second support 21, the first translation frame 24 is mounted on a translation portion of the second linear module 22, the first suction nozzle 23 is provided with a plurality of first suction nozzles and is respectively longitudinally and liftably mounted on the first translation frame 24, the first suction nozzles 23 are arranged along a length direction perpendicular to the second linear module 22, the second lifting cylinder 25 is provided with a plurality of second lifting cylinders and is respectively mounted on the first translation frame 24, and output shafts of the second lifting cylinders 25 are respectively connected with the respective corresponding first suction nozzles 23 and can drive the respective first suction nozzles 23 to lift up and down.
The first transfer mechanism 3 is located between the blanking station of the first suction conveying mechanism 2 and the feeding station of the rotary suction transfer mechanism 5.
As shown in fig. 2 and 7, the first transfer mechanism 3 may include a first translational conveying device 31, a second translational conveying device 32, and a suction conveying device 33 for conveying chips conveyed by the first translational conveying device 31 onto the second translational conveying device 32, where the first translational conveying device 31 is located at a blanking station of the first suction conveying mechanism 2, the second translational conveying device 32 is located at a feeding station of the rotary suction conveying mechanism 5 and parallel to the first translational conveying device 31, and the suction conveying device 33 is located at one end of the first translational conveying device 31 and one end of the second translational conveying device 32.
In a specific implementation, the first translation conveying device 31 and the second translation conveying device 32 may include a third linear module 311 and a first translation carrier 312, where the third linear module 311 is horizontally installed on the fourth support 313, the first translation carrier 312 is installed at a translation portion of the third linear module 311, and a plurality of first chip accommodating slots 314 are concavely formed in a top portion of the first translation carrier 312.
Specifically, the suction and conveying device 33 includes a third bracket 331, a fifth linear module 332, a second translation frame 333, a second suction nozzle 334 and a third lifting cylinder 335, where the fifth linear module 332 is horizontally installed on top of the third bracket 331 and is perpendicular to the third linear module 311, the second translation frame 333 is installed at a translation portion of the fifth linear module 332, the second suction nozzle 334 is provided with a plurality of second suction nozzles and is respectively longitudinally and liftably installed on the second translation frame 333, the second suction nozzles 334 are arranged along a length direction perpendicular to the fifth linear module 332, the third lifting cylinder 335 is provided with a plurality of third lifting cylinders and is respectively installed on the second translation frame 333, and output shafts of the third lifting cylinders 335 are respectively connected with the second suction nozzles 334 corresponding to each other and can drive the second suction nozzles 334 to lift.
The visual inspection mechanism 4 is located above one end of the first translational conveyor 31.
Preferably, the visual inspection mechanism 4 may include an inspection CCD lens 41 and a sixth bracket 42, the inspection CCD lens 41 being installed downward at an upper end of the sixth bracket 42;
the first transfer mechanism 3, the height measuring mechanism 6, the second transfer mechanism 7 and the material tape packaging mechanism 11 are sequentially arranged along the rotation feeding direction of the rotation type material sucking transfer mechanism 5 with the rotation type material sucking transfer mechanism 5 as a center.
As shown in fig. 8, the rotary suction and transfer mechanism 5 may include a first rotary motor 51, a rotary frame 52, a third suction nozzle 53 and a rotary divider 54 with a Z axis, wherein the bottom center of the rotary frame 52 is connected with an output portion of the rotary divider 54, the first rotary motor 51 is mounted on the rotary divider 54, an output shaft of the first rotary motor 51 is connected with an input portion of the rotary divider 54, the third suction nozzle 53 is provided with four and uniformly penetrates through an edge of the rotary frame 52, and the third suction nozzle 53 is disposed longitudinally downward.
The height measuring mechanism 6 is positioned below the height measuring station of the rotary material sucking and transferring mechanism 5.
As shown in fig. 9, the height measurement mechanism 6 may include a height measurement CCD lens 61 and a seventh mount 62, the height measurement CCD lens 61 being mounted on the seventh mount 62.
One end of the second transfer mechanism 7 is positioned below the defective product blanking station of the rotary suction transfer mechanism 5.
As shown in fig. 7, the second transfer mechanism 7 may include a sixth linear module 71 and a second flat transfer device 72, where the sixth linear module 71 is horizontally mounted on the eighth bracket 73, the second flat transfer device 72 is mounted on a translation portion of the sixth linear module 71, and a plurality of second chip accommodating grooves 74 are concavely formed on top of the second flat transfer device 72.
The second material sucking and conveying mechanism 8 is located at the side edge of the second conveying mechanism 7, the other end of the second conveying mechanism 7 is located at a material sucking station of the second material sucking and conveying mechanism 8, and the defective material tray moving driving mechanism 10 is located at a material discharging station of the second material sucking and conveying mechanism 8.
As shown in fig. 7, the second suction and conveying mechanism 8 may include a tenth bracket 81, an eighth linear module 82, a third translation frame 83, a fourth suction nozzle 84 and a fourth lifting cylinder 85, where the eighth linear module 82 is horizontally installed at the top of the tenth bracket 81, the eighth linear module 82 is perpendicular to the seventh linear module 102, the third translation frame 83 is installed at a translation portion of the eighth linear module 82, the fourth suction nozzle 84 is provided with a plurality of fourth suction nozzles and is respectively longitudinally and liftably installed on the third translation frame 83, the fourth suction nozzle 84 is arranged along a length direction perpendicular to the eighth linear module 82, the fourth lifting cylinder 85 is provided with a plurality of fourth lifting cylinders and is respectively installed on the third translation frame 83, and an output shaft of the fourth lifting cylinder 85 is respectively connected with the respective fourth suction nozzle 84 and can drive the respective fourth suction nozzle 84 to lift.
As shown in fig. 7, the defective tray moving driving mechanism 10 may include a tray placing plate 101 and a seventh linear module 102, the seventh linear module 102 being horizontally mounted on a ninth bracket 103, the tray placing plate 101 being mounted at a translation portion of the seventh linear module 102.
The feeding part of the material belt packaging mechanism 11 is positioned below the good product blanking station of the rotary material sucking and conveying mechanism 5.
In this embodiment, the tape packaging mechanism 11 may include an eleventh bracket 111, a carrier tape guide rail 112, a carrier tape driving wheel 113, a second rotating motor 114, a synchronous belt 115, a synchronous wheel, a carrier tape clamping wheel 117, a hot melt sealing device 118, a tape winding disc 119, a third rotating motor 120 and a film sealing tape mounting disc 121, the carrier tape guide rail 112 is transversely mounted on the eleventh bracket 111, a carrier tape guide groove extending along the length direction of the carrier tape guide rail 112 is concavely arranged at the top of the carrier tape guide rail 112, a cover plate 122 covering the carrier tape guide groove is arranged at the top of the carrier tape guide rail 112, a blanking hole 123 below a good product blanking station of the rotary suction and transfer mechanism 5 is penetratingly arranged on the cover plate 122, the carrier tape driving wheel 113 is provided with two and rotatably mounted on the eleventh bracket 111 through a rotating shaft 124 respectively, the carrier tape driving wheel 113 is respectively positioned at two ends of the carrier tape guide rail 112, the surface of the carrier belt driving wheel 113 is provided with a plurality of positioning inserting blocks 1131 which are annularly distributed and are used for being inserted into positioning holes of the carrier belt, the second rotating motor 114 is arranged on the eleventh bracket 111 and is in transmission connection with one rotating shaft 124, two synchronous wheels are respectively arranged on the corresponding rotating shafts 124, the two synchronous wheels are synchronously connected through the synchronous belt 115, the carrier belt clamping wheels 117 are respectively arranged on the eleventh bracket 111, the carrier belt clamping wheels 117 are respectively positioned at the side edges of the corresponding carrier belt driving wheel 113, the carrier belt clamping wheels 117 are concavely provided with a clearance groove 1171 used for avoiding the positioning inserting blocks 1131, the top of the carrier belt guide rail 112 is provided with a film pressing block 125 which is positioned above the discharge end of the carrier belt guide groove and is used for pressing the sealing film on the carrier belt, one end of the film pressing block 125 close to the cover plate 122 is provided with a sealing film entering groove 1251 for the sealing film entering the carrier belt guide groove, the hot-melt sealing device 118 is located between the discharge end of the carrier tape guide rail 112 and the carrier tape driving wheel 113, the tape winding disc 119 is mounted on the twelfth bracket 126 and located at the discharge end of the carrier tape guide rail 112, the third rotating motor 120 is mounted on the twelfth bracket 126 and is in transmission connection with the tape winding disc 119, the film sealing tape mounting disc 121 is mounted on the thirteenth bracket 127 and located at one side of the hot-melt sealing device 118, and the thirteenth bracket 127 is provided with a plurality of film sealing guide rods 128 sequentially arranged along the moving path of the film sealing tape.
Preferably, the hot-melting sealing device 118 may include a fifth lifting cylinder 1181, a heating block 1182 and a fixed pressing block 1183, wherein the fixed pressing block 1183 is installed at the discharge end of the carrier tape guide rail 112, the fifth lifting cylinder 1181 is installed on the thirteenth support 127 downward, the heating block 1182 is installed on the output shaft of the fifth lifting cylinder 1181 and located above the fixed pressing block 1183, and two raised strips 1184 with positions corresponding to the positions of two side edges of the carrier tape are convexly arranged on the bottom surface of the heating block 1182.
As shown in fig. 15, in order to make the connection between the sealing film and the carrier tape more stable, a pressing device 129 for pressing and fastening the sealing film and the carrier tape on the side edge of the carrier tape winding disc 119 may be provided on the twelfth support 126, the pressing device 129 includes an upper pressing block 1291, a lower pressing block 1292, a sixth lifting cylinder 1293 and a mounting plate 1294, a through hole 1295 through which the feeding tape passes is provided at the upper end of the mounting plate 1294, the upper pressing block 1291 is fixedly installed at the upper end of the mounting plate 1294 and located above the moving path of the carrier tape, the sixth lifting cylinder 1293 is installed on the mounting plate 1294 upward, and the lower pressing block 1292 is located below the upper pressing block 1291 and connected with the output shaft of the sixth lifting cylinder 1293.
The device comprises a carrier belt, a carrier belt driving wheel, a carrier belt clamping wheel, a carrier belt guide rail, a hot melting sealing device, a carrier belt driving wheel, a carrier belt clamping wheel, a pressing device, a heating block, a fixing pressing block, a motor, a winding device and a rolling device.
The working principle of the invention is as follows:
during operation, the workman is in advance with the charging tray range upon range of placing of full chip on the lift layer board and be located between four first charging tray limiting frames, then first lift cylinder drives the charging tray and descends, first translation cylinder drives translation tray translation, make two translation tray mutual nears and insert between penultimate layer charging tray and the penultimate layer charging tray, translation tray holds penultimate layer charging tray, afterwards first lift cylinder continues to drive the lift layer board and descends, make penultimate layer charging tray and the separation of penultimate layer charging tray, afterwards first linear module drives the charging tray translation and reaches first material loading station of inhaling material handling mechanism, first material handling mechanism carries the chip in proper order to first translation conveyor on the first translation carrier, wherein, after all chips on one charging tray are carried completely, first linear module drives empty charging tray and moves to between two second charging tray limiting frames, first lift cylinder drives empty charging tray and rises, two material supporting blocks can be by the charging tray top to make the upper bracket upwards, make the two top surfaces of the two supporting trays upwards overturned, and the top surface of the two supporting trays can stop the top surface of the two supporting trays upwards overturned, and the top surface of the two supporting trays is located at the empty carrier top surface of the carrier is located at the top surface of the empty carrier and the most is reset, then the top surface is located at the empty carrier top surface of the carrier is stacked.
After the chips are placed on the first translation conveying device, the first translation conveying device drives the chips to move to a visual detection station, whether the surfaces of the chips are defective or not is detected by the CCD lens, then the first translation conveying device conveys the chips to the feeding position of the suction conveying device, the suction conveying device conveys the chips to the first translation conveying device of the second translation conveying device, the second translation conveying device conveys the chips to the feeding station of the rotary suction conveying mechanism, the rotary suction conveying mechanism sucks the chips and sequentially conveys the chips to a height measuring station, a defective product blanking station (namely the feeding station of the second conveying mechanism) and a good product blanking station (namely the feeding station of the material tape packaging mechanism), when the chips pass through the height measuring station, the defective chips are conveyed to the defective product blanking station, the defective chips are enabled to fall onto the second translation conveying device of the second conveying mechanism, the second suction conveying mechanism conveys the defective chips to the feeding station of the second suction conveying mechanism, the defective products are enabled to fall onto the feeding station of the second suction conveying mechanism, the defective products are enabled to fall into the packaging tape, and then the good products are enabled to fall into the packaging tape.
In conclusion, the automatic surface detection device has the advantages of simple and novel structure and reasonable design, can realize automatic surface detection, automatic height detection, automatic defective product rejection and automatic loading belt packaging operation of chips, has high degree of automation, replaces manual operation, greatly improves the production efficiency, and can meet the large-scale production requirements of enterprises.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.
Claims (9)
1. Full-automatic diversified visual detection and integrative equipment of packing, its characterized in that: the chip feeding mechanism (1) for feeding chips to be detected is included, a first suction conveying mechanism (2) for sucking the chips and conveying the chips to a first conveying mechanism (3), a first conveying mechanism (3) for conveying the chips to a visual inspection station and a feeding station of a rotary suction conveying mechanism (5), a visual inspection mechanism (4) for detecting whether the surface of the chips has defects, a rotary suction conveying mechanism (5) for sucking the chips and driving the chips to sequentially move to a height measuring station, a defective product blanking station and a defective product blanking station, a height measuring mechanism (6) for measuring the height of the chips, a second conveying mechanism (7) for conveying the defective product chips to a feeding station of a second suction conveying mechanism (8), a second suction conveying mechanism (8) for sucking the defective product chips and conveying the defective product chips to a defective product blanking tray (9), a defective product tray moving driving mechanism (10) for placing the defective product tray (9) and driving the defective product tray (9) to move, and a packaging belt mechanism (11) are arranged between the first suction conveying mechanism (1) and the first suction conveying mechanism (3) and the first suction conveying mechanism (8) at the first suction conveying mechanism (3), the first suction conveying mechanism (3) is arranged at the first suction conveying mechanism (3), the first conveying mechanism (3), the height measuring mechanism (6), the second conveying mechanism (7) and the material belt packaging mechanism (11) are sequentially arranged along the rotary feeding direction of the rotary type material sucking conveying mechanism (5) by taking the rotary type material sucking conveying mechanism (5) as a center, the height measuring mechanism (6) is positioned below the height measuring station of the rotary type material sucking conveying mechanism (5), one end of the second conveying mechanism (7) is positioned below the defective product blanking station of the rotary type material sucking conveying mechanism (5), the other end of the second conveying mechanism (7) is positioned at the material sucking station of the second material sucking conveying mechanism (8), the defective product tray moving driving mechanism (10) is positioned at the blanking station of the second material sucking conveying mechanism (8), and the material feeding position of the material belt packaging mechanism (11) is positioned below the defective product blanking station of the rotary type material sucking conveying mechanism (5);
The chip feeding mechanism (1) comprises a first linear module (12), a first lifting cylinder (13), a lifting supporting plate (14), a first tray limiting frame (15), a first translation cylinder (16), a first bracket (17), a translation supporting block (18), a second tray limiting frame (19) and a material supporting clamping block (20), wherein the first linear module (12) is horizontally arranged, the first tray limiting frame (15) is provided with four supporting blocks which are vertically arranged at two sides of one end of the first linear module (12) respectively, the cross section shape of the upper end of the first tray limiting frame (15) is L-shaped, the first lifting cylinder (13) is upwards arranged at the translation part of the first linear module (12), the lifting supporting plate (14) is arranged on the output shaft of the first lifting cylinder (13) and driven to lift by the first lifting cylinder (13), the first bracket (17) is provided with two supporting blocks which are symmetrically arranged at two sides of one end of the first linear module (12), the first translation cylinder (16) is provided with two supporting blocks which are respectively arranged at two sides of the corresponding horizontal brackets (18) and are respectively arranged at the two sides of the upper end of the first tray limiting frame (18) respectively, the first translation cylinder (16) can drive each translation supporting block (18) translation respectively, thereby make two translation supporting blocks (18) be close to each other or keep away from, second charging tray spacing (19) are equipped with two and respectively indulge the other end both sides of standing in first straight line module (12), the middle part plate body top of second charging tray spacing (19) is indulged and is standing and be provided with two mutually symmetrical cross section shape charging tray spacing portion (191) that are L type, the top of the middle part plate body of second charging tray spacing (19) is equipped with two connecting blocks (192), connecting blocks (192) are located respectively between two charging tray spacing portions (191) that correspond respectively, support material fixture block (20) are equipped with two and are L type, support material fixture block (20) respectively can install respectively between two connecting blocks (192) that correspond from top to bottom and be located the top surface of the middle part plate body of each second charging tray spacing (19) that corresponds.
2. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 1, wherein: the first suction conveying mechanism (2) comprises a second support (21), a second linear module (22), a first suction nozzle (23), a first translation frame (24) and a second lifting cylinder (25), wherein the second linear module (22) is horizontally arranged at the top of the second support (21), the first translation frame (24) is arranged at the translation part of the second linear module (22), the first suction nozzle (23) is provided with a plurality of first suction nozzles (23) which are respectively longitudinally arranged on the first translation frame (24) in a lifting manner, the first suction nozzles (23) are arranged along the length direction perpendicular to the second linear module (22), the second lifting cylinders (25) are provided with a plurality of second lifting cylinders which are respectively arranged on the first translation frame (24), and the output shafts of the second lifting cylinders (25) are respectively connected with the corresponding first suction nozzles (23) and can drive the corresponding first suction nozzles (23) to lift up and down.
3. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 1, wherein: the first transfer mechanism (3) comprises a first translation conveying device (31), a second translation conveying device (32) and a suction conveying device (33) for conveying chips conveyed by the first translation conveying device (31) to the second translation conveying device (32), the first translation conveying device (31) is located at a blanking station of the first suction conveying mechanism (2), the second translation conveying device (32) is located at a feeding station of the rotary suction conveying mechanism (5) and parallel to the first translation conveying device (31), and the suction conveying device (33) is located at one ends of the first translation conveying device (31) and the second translation conveying device (32).
4. A fully automated multi-azimuth visual inspection and packaging integrated device according to claim 3, wherein: the first translation conveying device (31) and the second translation conveying device (32) comprise a third linear module (311) and a first translation conveying device (312), the third linear module (311) is horizontally arranged on a fourth bracket (313), the first translation conveying device (312) is arranged at the translation part of the third linear module (311), and a plurality of first chip accommodating grooves (314) are concavely formed in the top of the first translation conveying device (312);
the material absorbing and transporting device (33) comprises a third support (331), a fifth linear module (332), a second translation frame (333), a second suction nozzle (334) and a third lifting cylinder (335), wherein the fifth linear module (332) is horizontally arranged at the top of the third support (331) and is perpendicular to the third linear module (311), the second translation frame (333) is arranged at the translation part of the fifth linear module (332), the second suction nozzle (334) is provided with a plurality of second suction nozzles (334) which are respectively longitudinally and liftably arranged on the second translation frame (333), the second suction nozzles (334) are arranged along the length direction perpendicular to the fifth linear module (332), the third lifting cylinder (335) is provided with a plurality of suction nozzles which are respectively arranged on the second translation frame (333), and the output shafts of the third lifting cylinders (335) are respectively connected with the corresponding second suction nozzles (334) and can drive the second suction nozzles (334) to lift.
5. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 1, wherein: the visual detection mechanism (4) comprises a detection CCD lens (41) and a sixth bracket (42), and the detection CCD lens (41) is downwards arranged at the upper end of the sixth bracket (42);
the height measurement mechanism (6) comprises a height measurement CCD lens (61) and a seventh bracket (62), and the height measurement CCD lens (61) is arranged on the seventh bracket (62).
6. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 1, wherein: the rotary type suction transfer mechanism (5) comprises a first rotary motor (51), a rotating frame (52), a third suction nozzle (53) and a rotary divider (54) with a Z axis, wherein the bottom center of the rotating frame (52) is connected with the output part of the rotary divider (54), the first rotary motor (51) is arranged on the rotary divider (54), the output shaft of the first rotary motor (51) is connected with the input part of the rotary divider (54), the third suction nozzle (53) is provided with four suction nozzles and respectively and uniformly penetrates through the edge of the rotating frame (52), and the third suction nozzle (53) is longitudinally downwards arranged.
7. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 1, wherein: the second transfer mechanism (7) comprises a sixth linear module (71) and a second flat transfer device (72), the sixth linear module (71) is horizontally arranged on an eighth bracket (73), the second flat transfer device (72) is arranged at the translation part of the sixth linear module (71), and a plurality of second chip accommodating grooves (74) are concavely formed in the top of the second flat transfer device (72);
the defective material tray moving driving mechanism (10) comprises a tray placing plate (101) and a seventh linear module (102), wherein the seventh linear module (102) is horizontally arranged on a ninth bracket (103), and the tray placing plate (101) is arranged at the translation part of the seventh linear module (102);
the second material handling mechanism (8) comprises a tenth bracket (81), an eighth linear module (82), a third translation frame (83), a fourth suction nozzle (84) and a fourth lifting cylinder (85), wherein the eighth linear module (82) is horizontally arranged at the top of the tenth bracket (81), the eighth linear module (82) is perpendicular to the seventh linear module (102), the third translation frame (83) is arranged at the translation part of the eighth linear module (82), the fourth suction nozzle (84) is provided with a plurality of suction nozzles and is respectively longitudinally and liftably arranged on the third translation frame (83), the fourth suction nozzle (84) is arranged along the length direction perpendicular to the eighth linear module (82), the fourth lifting cylinder (85) is provided with a plurality of suction nozzles and is respectively arranged on the third translation frame (83), and the output shaft of the fourth lifting cylinder (85) is respectively connected with the fourth suction nozzle (84) corresponding to each other and can drive the fourth suction nozzle (84) to lift each.
8. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 1, wherein: the material belt packaging mechanism (11) comprises an eleventh bracket (111), a carrier belt guide rail (112), a carrier belt driving wheel (113), a second rotating motor (114), a synchronous belt (115), a synchronous wheel, a carrier belt clamping wheel (117), a hot melting sealing device (118), a material belt winding disc (119), a third rotating motor (120) and a sealing film material belt mounting disc (121), wherein the carrier belt guide rail (112) is transversely arranged on the eleventh bracket (111), a carrier belt guide groove extending along the length direction of the top of the carrier belt guide rail (112) is concavely arranged at the top of the carrier belt guide rail (112), a cover plate (122) covering the carrier belt guide groove is arranged at the top of the carrier belt guide rail (112), the cover plate (122) is penetrated with a blanking hole (123) below a good product blanking station of the rotary suction and transfer mechanism (5), the carrier belt driving wheels (113) are provided with two and are respectively rotatably arranged on the eleventh bracket (111) through rotating shafts (124), the carrier belt driving wheels (113) are respectively positioned at two ends of the carrier belt guide rail (112), the surface of the carrier belt driving wheels (113) is provided with a plurality of positioning inserting blocks (1131) which are annularly distributed and are used for being inserted into positioning holes of a carrier belt, the second rotating motor (114) is arranged on the eleventh bracket (111) and is in transmission connection with one rotating shaft (124), the synchronous wheels are provided with two synchronous connection through synchronous belts (115), the carrier belt clamping wheels (117) are respectively arranged on the eleventh bracket (111), the carrier belt clamping wheels (117) are respectively arranged on the sides of the carrier belt driving wheels (113) corresponding to each other, the carrier belt clamping wheels (117) are concavely provided with empty avoidance grooves (1171) for avoiding positioning inserting blocks (1131), the top of the carrier belt guide rail (112) is provided with film pressing blocks (125) which are arranged above the discharge ends of the carrier belt guide grooves and are used for pressing sealing films on the carrier belt, one end of each film pressing block (125) close to a cover plate (122) is provided with a sealing film entering groove (1251) for feeding sealing films into the carrier belt guide groove, the hot melt sealing device (118) is arranged between the discharge ends of the carrier belt guide rail (112) and the carrier belt driving wheels (113), the carrier belt rolling disc (119) is arranged on the twelfth bracket (126) and is arranged on the twelfth bracket (121) and is arranged on the thirteenth bracket (121), and the thirteenth bracket (127) is provided with a plurality of film sealing guide rods (128) which are sequentially arranged along the moving path of the film sealing material belt.
9. The fully automated multi-azimuth visual inspection and packaging integrated device of claim 8, wherein: the hot melting sealing device (118) comprises a fifth lifting cylinder (1181), a heating block (1182) and a fixed pressing block (1183), wherein the fixed pressing block (1183) is arranged at the discharge end of the carrier tape guide rail (112), the fifth lifting cylinder (1181) is downwards arranged on a thirteenth bracket (127), the heating block (1182) is arranged on an output shaft of the fifth lifting cylinder (1181) and is positioned above the fixed pressing block (1183), and two convex strips (1184) with positions corresponding to positions of two side edges of the carrier tape are convexly arranged on the bottom surface of the heating block (1182);
the twelfth support (126) is provided with a pressing device (129) which is positioned on the side edge of the material belt winding disc (119) and used for pressing and fastening the sealing film and the carrier belt, the pressing device (129) comprises an upper pressing block (1291), a lower pressing block (1292), a sixth lifting cylinder (1293) and a mounting plate (1294), the upper end of the mounting plate (1294) is provided with a through hole (1295) for a material belt to pass through, the upper pressing block (1291) is fixedly arranged at the upper end of the mounting plate (1294) and is positioned above the moving path of the material belt, the sixth lifting cylinder (1293) is upwards arranged on the mounting plate (1294), and the lower pressing block (1292) is positioned below the upper pressing block (1291) and is connected with the output shaft of the sixth lifting cylinder (1293).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116481426A (en) * | 2023-04-07 | 2023-07-25 | 深圳市汇奥德技术有限公司 | Machining deviation detection system based on workpiece hub |
| CN116475094B (en) * | 2023-06-21 | 2023-08-29 | 翊腾电子科技（昆山）有限公司 | Automatic change metalwork detects machine |
| CN116730005B (en) * | 2023-07-10 | 2024-01-23 | 芯朋半导体科技(如东)有限公司 | Matrix type huge amount detection mechanism |
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