CN112918739A - Electronic components detects encapsulation all-in-one - Google Patents
Electronic components detects encapsulation all-in-one Download PDFInfo
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- CN112918739A CN112918739A CN202110085258.6A CN202110085258A CN112918739A CN 112918739 A CN112918739 A CN 112918739A CN 202110085258 A CN202110085258 A CN 202110085258A CN 112918739 A CN112918739 A CN 112918739A
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- electronic components
- guide wheel
- packaging
- detecting
- electronic component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/14—Feeding, e.g. conveying, single articles by agitators or vibrators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/26—Feeding, e.g. conveying, single articles by rotary conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Frangible Articles (AREA)
Abstract
The invention discloses an electronic component detecting and packaging all-in-one machine which comprises a workbench, a detecting mechanism, an electronic component conveying mechanism, a carrier tape feeding mechanism, a material loading mechanism, a cover tape feeding mechanism, a packaging mechanism and a material receiving assembly, wherein the detecting mechanism, the electronic component conveying mechanism, the carrier tape feeding mechanism, the material loading mechanism, the cover tape feeding mechanism, the packaging mechanism and the material receiving assembly are arranged on the workbench, the detecting mechanism is used for detecting electronic components, the electronic component conveying mechanism is used for linear feeding of the electronic components, the carrier tape transmission assembly and a first guide rail are used for conveying carrier tapes, the material loading mechanism is used for placing the electronic components on the carrier tapes, the cover tape feeding mechanism is used for conveying the cover tapes and covering the cover tapes on the carrier tapes, the packaging mechanism is used for packaging the electronic components between the. The electronic component detecting and packaging all-in-one machine provided by the invention reduces the number of devices and the floor area of the devices, and reduces the production cost of electronic components.
Description
Technical Field
The invention relates to the technical field of electronic component detection and packaging, in particular to an electronic component detection and packaging all-in-one machine.
Background
Along with the increasing of the quantity of electronic products, the quantity of electronic components is also increased continuously, in order to ensure the stable quality of the electronic components, after the electronic components are manufactured, the performance of each aspect of the electronic components needs to be detected, the electronic components after being detected OK are firstly placed on the carrier tape, and the cover tape is covered on the carrier tape, the electronic components are packaged between the carrier tape and the cover tape in a sealing way, the existing detection equipment for the electronic components and the packaging equipment for the electronic components using the carrier tape and the cover tape are usually arranged separately, so that the quantity of the equipment is increased, the occupied area of the equipment is also increased, and the production cost of the electronic components is improved.
Disclosure of Invention
The invention aims to provide an electronic component detecting and packaging all-in-one machine, which reduces the number of devices and the floor area of the devices and reduces the production cost of electronic components.
The invention discloses an electronic component detecting and packaging all-in-one machine, which adopts the technical scheme that:
an electronic component detects encapsulation all-in-one includes:
a work table;
the detection mechanism is arranged on the workbench and used for detecting the electronic components;
the electronic component conveying mechanism is positioned on one side of the detection mechanism, is arranged on the workbench and is used for linear feeding of electronic components;
the carrier tape feeding mechanism is arranged on the periphery of the workbench and comprises a carrier tape transmission component and a first guide rail, and the carrier tape transmission component and the first guide rail are used for conveying carrier tapes;
the material loading mechanism is positioned between the detection mechanism and the carrier tape feeding mechanism, is arranged on the workbench, and is used for placing the electronic components on the carrier tape;
the cover tape feeding mechanism is arranged at the periphery of the workbench, and part of structure of the cover tape feeding mechanism is positioned above the carrier tape feeding structure and used for conveying the cover tape and covering the cover tape on the carrier tape;
the packaging mechanism is positioned above the carrier tape feeding mechanism, is arranged on the workbench and is used for packaging the electronic components between the carrier tape and the cover tape;
and the material receiving assembly is arranged on the periphery of the workbench, is aligned with the first guide rail and is used for accommodating the packaged electronic components.
According to the preferable scheme, the detection mechanism comprises a detection instrument, a control box and a test assembly, the test assembly comprises a test installation seat, a test needle table is arranged on the side portion of the test installation seat, a test push-pull magnet is arranged on the test installation seat, a test needle lifting seat is arranged on a push-pull shaft of the test push-pull magnet, a test needle is fixedly arranged on the test needle lifting seat, the upper end of the test needle penetrates through the test needle table, the test needle is used for being in contact with an electrode of an electronic component, and the control box is electrically connected with the detection instrument.
As preferred scheme, electronic components transport mechanism is including dividing the material disc subassembly, divide the material disc subassembly to include material rotating electrical machines, the downside of material rotating electrical machines is connected with the encoder, the upper portion of material rotating electrical machines's pivot is provided with the material and bears the rotary disk, the material bears the rotary disk and is used for bearing and drive the motion of electronic components, the edge that the material bore the rotary disk evenly is provided with the material that is used for holding electronic components and bears the groove, follows the periphery that the material bore the rotary disk is equipped with separation module and polarity rotating assembly respectively, one side that the material bore the rotary disk was born to the material of keeping away from of separation module is equipped with the vibrations dish, separation module is located vibrations dish and material and bears between the rotary disk for keep apart two electronic components around, polarity rotating assembly is used for driving.
Preferably, the separation assembly comprises a bearing seat, a swing arm is arranged on a main shaft of the bearing seat, a separation execution seat is arranged on the swing arm, a separation push-pull electromagnet, a separation detection optical fiber and a separation needle are respectively arranged on the separation execution seat, the separation push-pull electromagnet is used for driving separation movement, and the separation detection optical fiber is used for detecting the position of the electronic component.
The polarity rotating assembly comprises a mounting plate, a supporting plate, a fixing seat, a driven wheel, a rotating sleeve and an ejector rod, wherein a motor is mounted on the mounting plate, a driving wheel is arranged on the motor, a rotating shaft is mounted on the fixing seat, two ends of the rotating shaft are respectively connected with the driven wheel and the rotating sleeve, the rotating sleeve is connected with the ejector rod, a locking sensor is fixedly arranged on the mounting plate and is in contact with the driving wheel, a fixing plate is arranged at one end of the supporting plate, a push-pull rod and a sliding block are arranged on the fixing plate, the push-pull rod is connected with one end of the sliding block, an adjusting block is movably connected to the other end of the sliding block, the adjusting block is positioned above the supporting plate, a positioning block is arranged on one side, close to the supporting plate, of the, and the vertical plate is provided with an electromagnet.
Preferably, the carrier tape transmission assembly comprises a first rotating shaft, a first guide wheel, a second guide wheel, a third guide wheel, a driving wheel and a first motor, the first rotating shaft, the first guide wheel and the second guide wheel are respectively installed on one side of the workbench, the third guide wheel, the first guide rail, the driving wheel and the first motor are respectively pressed on the workbench, the first motor is used for driving the driving wheel to rotate, and the driving wheel is used for driving the carrier tape to move along the first guide wheel, the second guide wheel, the third guide wheel and the first guide rail.
According to a preferable scheme, the material loading mechanism comprises a bottom plate, a first adjusting bolt of an adjusting seat is fixedly arranged on the bottom plate, a threaded end of the first adjusting bolt penetrates through the adjusting seat, an adjusting plate is connected to the threaded end of the first adjusting bolt, the adjusting plate is arranged on the filling bottom plate in a sliding mode, a push-pull electromagnet is arranged on the adjusting plate, a push-pull shaft is arranged on the push-pull electromagnet, and an implanting rod is connected to the push-pull shaft.
Preferably, the cover tape feeding mechanism includes a second rotating shaft, a fourth guide wheel, a fifth guide wheel, a sixth guide wheel and a pressing block, the second rotating shaft, the fourth guide wheel and the fifth guide wheel are respectively installed on the other side of the workbench, the sixth guide wheel and the pressing block are installed on the workbench, the sixth guide wheel is located right above the pressing block, the pressing block is located above the first guide rail, the pressing block is L-shaped, one end of the pressing block is close to the sixth guide wheel, the other end of the pressing block is parallel to the first guide rail, the fourth guide wheel, the fifth guide wheel and the sixth guide wheel are used for moving the cover tape, and the pressing block is used for covering the cover tape on the carrier tape.
According to the preferable scheme, the packaging mechanism comprises a sealing strip mounting vertical plate, an adjusting limiting plate and a second adjusting bolt are fixedly arranged on the upper portion of the sealing strip mounting vertical plate, a threaded end of the second adjusting bolt penetrates through the adjusting limiting plate, a threaded end of the second adjusting bolt is connected with a sealing knife lifting seat, a sealing knife mounting frame is fixedly arranged on the sealing knife lifting seat, a hot-pressing sealing block is arranged on the lower portion of the sealing knife mounting frame, and a heating pipe is arranged in the hot-pressing sealing block.
As preferred scheme, receive the material subassembly and include third pivot, second motor, second guide rail and cutting means, the second guide rail aligns with first guide rail, cutting means is located the top of second guide rail, the third pivot is used for receiving the installation of charging tray, the second motor is used for driving the rotation of third pivot, the second guide rail is with the removal of the electronic components after the encapsulation.
The electronic component detecting and packaging all-in-one machine disclosed by the invention has the beneficial effects that: electronic components passes through electronic components transport mechanism automatic conveying detection mechanism to automated inspection through detection mechanism, near detection mechanism is carried to the carrier band that carrier band feed mechanism will be used for packing electronic components, carry material mechanism and place the electronic components who has detected on the carrier band, cover area feed mechanism carries the top of carrier band with the cover area, and cover the area on the carrier band, packaging mechanism encapsulates electronic components between carrier band and cover area, receive the accomodating of electronic components that the material subassembly will encapsulate and accomplish. The feeding, detection, packaging and storage of the electronic components and the feeding of the carrier tape and the cover tape are automatically completed by one device, so that the production equipment of the electronic components is reduced; and the loading mechanism of the carrier band and the loading mechanism of the cover band are respectively positioned at two sides of the workbench, thereby reducing the area of the workbench surface, namely the occupied area of the workbench. Therefore, the production cost of the electronic components is reduced by reducing the number of the devices and the occupied area of the devices.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 2 is a schematic structural diagram of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 3 is an enlarged view of a portion a in fig. 1.
Fig. 4 is an enlarged view of a portion B in fig. 1.
Fig. 5 is an enlarged view of the portion C in fig. 1.
Fig. 6 is a schematic structural diagram of a material distribution disc assembly of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 7 is an enlarged view of a portion D in fig. 6.
Fig. 8 is a schematic structural diagram of a testing assembly of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 9 is a schematic structural diagram of a separating assembly of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 10 is a schematic structural diagram of a polarity rotation assembly of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 11 is a schematic view of a partial structure of a polarity rotation assembly of the all-in-one electronic component inspecting and packaging machine according to the invention.
Fig. 12 is a schematic structural view of a material loading mechanism of the electronic component detecting and packaging all-in-one machine of the invention.
Fig. 13 is a schematic structural diagram of a packaging mechanism of the electronic component detecting and packaging all-in-one machine of the invention.
Detailed Description
The invention will be further elucidated and described with reference to the embodiments and drawings of the specification:
referring to fig. 1 to 4, an electronic component detecting and packaging integrated machine includes a workbench 10, a detecting mechanism 20, an electronic component conveying mechanism 30, a carrier tape feeding mechanism 40, a carrier mechanism 50, a cover tape feeding mechanism 60, a packaging mechanism 70, and a material receiving assembly 80. The detection mechanism 20 and the electronic component conveying mechanism 30 are both installed on the workbench, the detection mechanism 20 is used for detecting the electronic components, the electronic component conveying mechanism 30 is located on one side of the detection mechanism 20, and the electronic components are conveyed among the detection units by the electronic component conveying mechanism 30; the carrier tape feeding mechanism 40 is installed at one side of the workbench 10 and close to the detection mechanism 20, the carrier tape feeding mechanism 40 comprises a carrier tape transmission component 41 and a first guide rail 42, and the carrier tape moves along the transmission component 41 and the first guide rail 42; the material loading mechanism 50 is arranged on the workbench and positioned between the detection mechanism 20 and the carrier tape feeding mechanism 40, and the material loading mechanism 50 places the detected electronic components on the carrier tape; a cover tape feeding mechanism 60 is installed at the other side of the workbench 10, and one end of the cover tape is located above the tape loading structure 40, and the cover tape moves along the tape loading structure 40 and covers the carrier tape; the packaging mechanism 70 is installed on the workbench 10 and located above the carrier tape feeding mechanism 40, and the packaging mechanism 70 packages the electronic components between the carrier tape and the cover tape; the receiving assembly 80 is installed at one end of the worktable 10 and close to the packaging mechanism 70, and the packaged electronic components are received by the receiving assembly 80.
The loading, detection, packaging and storage of the electronic components are automatically finished by the electronic component conveying mechanism 30, the detection mechanism 20, the loading mechanism 50, the packaging mechanism 70 and the material receiving assembly 80 respectively, and the loading of the carrier tape and the cover tape is automatically finished by the carrier tape loading mechanism 40 and the cover tape loading mechanism 60 respectively, so that the automatic detection and packaging of the electronic components are finished by one device, and the production equipment of the electronic components is reduced; and the carrier tape feeding mechanism 40 and the cover tape feeding mechanism 60 are respectively located at both sides of the workbench, thereby reducing the area of the workbench surface, i.e. the floor area of the workbench. Therefore, the production cost of the electronic components is reduced by reducing the number of the devices and the occupied area of the devices.
Referring to fig. 8, the detecting mechanism 20 includes a detecting instrument 21, a control box 22 and a testing assembly 23, the testing assembly 23 includes a testing mounting seat 231, a testing needle table 232 is disposed on a side portion of the testing mounting seat 231, a testing push-pull magnet 233 is disposed on the testing mounting seat 231, a push-pull shaft 234 is disposed on the testing push-pull magnet 233, a testing needle lifting seat 235 is disposed on the push-pull shaft 234, a testing needle 236 is fixedly disposed on the testing needle lifting seat 235, an upper end of the testing needle 236 penetrates through the testing needle table 232, the testing needle 236 contacts with an electrode of an electronic component, the control box 22 is electrically connected with the detecting instrument 21, and under the control of the control box 22, the detecting instrument 21 contacts with the electronic component through the testing assembly 23 and detects the electronic component.
A plurality of detecting instruments 21 can be set to detect different items of products, and a corresponding NG product detecting and removing mechanism is arranged behind each detecting instrument 21 and used for removing different NG products into corresponding NG defective product storage boxes.
The electronic component conveying mechanism 30 includes a material separating disc assembly 31, a separating assembly 32, and a polarity rotating assembly 33.
Referring to fig. 6 to 7, the material distribution disc assembly 31 includes a material rotating motor 311, an encoder 312 is connected to a lower side of the material rotating motor 311, a material bearing rotating disc 313 is disposed on an upper portion of a rotating shaft of the material rotating motor 311, the material bearing rotating disc 313 bears and drives the electronic component to move, and material bearing grooves 3131 for containing the electronic component are uniformly disposed on an edge of the material bearing rotating disc 313. The electronic components are placed in the material bearing groove 3131 and are conveyed among the non-working positions of the electronic components along with the rotation of the material bearing rotary disc 313.
Referring to fig. 1 to 5, the separating assembly 32 and the polarity rotating assembly 33 are respectively disposed along the periphery of the material bearing rotating disc 313, a vibration disc 34 is disposed on a side of the separating assembly 32 away from the material bearing rotating disc 313, the separating assembly 32 is located between the vibration disc 34 and the material bearing rotating disc 313, the separating assembly 32 isolates front and back of two electronic components moved out of the vibration disc 34, and the electronic components are clamped in the material bearing groove 3131, and the polarity rotating assembly 33 is used for driving the electronic components to rotate.
Referring to fig. 9, the separating assembly 32 includes a bearing seat 321, a swing arm 322 is disposed on a main shaft of the bearing seat 321, a separating executing seat 323 is disposed on the swing arm 322, a separating push-pull electromagnet 324, a separating detection optical fiber 325 and a separating pin 326 are respectively disposed on the separating executing seat 323, the separating push-pull electromagnet 324 drives the separating pin 326 to move, and the separating detection optical fiber 325 is used for detecting the position of the electronic component.
Referring to fig. 10 to 11, the polar rotating assembly 33 includes a mounting plate 3301, a supporting plate 3302, a fixing base 3303, a driven wheel 3304, a rotating sleeve 3305 and a top rod 3306, a motor 3307 is mounted on the mounting plate 3301, a driving wheel 3308 is disposed on the motor 3307, a rotating shaft 3309 is mounted on the fixing base 3303, two ends of the rotating shaft 3309 are respectively connected to the driven wheel 3304 and the rotating sleeve 3305, the driving wheel 3308 is connected to the driven wheel 3304 through a transmission belt 3310, the rotating sleeve 3305 is connected to the top rod 3306, a stop sensor 3311 is fixedly disposed on the mounting plate 3301, the stop sensor 3311 is in contact with the driving wheel 3308, a fixing plate 3312 is disposed at one end of the supporting plate 3302, a push-pull rod 3313 and a sliding block 3314 are disposed on the fixing plate 3312, the push-pull rod 3313 is connected to one end of the sliding block 3314, an adjusting block 3315 is movably connected to the other end of the sliding, the positioning block 3316 is located over the rotary sleeve 3305, the adjusting block 3315 is provided with a vertical plate 3317, and the vertical plate 3317 is provided with an electromagnet 3318.
When the rotary disk 313 on organism 10 is rotatory, can transmit electronic components to the ejector pin 3306 on the swivel mount 3305 in, the motor 3307 operation can make action wheel 3308 take place the rotation, action wheel 3308 makes from taking place the rotation from driving wheel 3304 through drive belt 3310, because link to each other from driving wheel 3304 and rotation axis 3309, make swivel mount 3305 take place the rotation through rotation axis 3309, and then can adjust electronic components's position in the ejector pin 3306, make the polarity point on the electronic components take place the rotation, degree of automation is high, can greatly reduced the manufacturing cost of enterprise, the effect to electronic components's encapsulation and detection has been improved.
Referring to fig. 1 to 4, the tape carrier assembly 41 includes a first rotating shaft 411, a first guide roller 412, a second guide roller 413, a third guide roller 414, a driving wheel 415, and a first motor, wherein the first rotating shaft 411, the first guide roller 412, and the second guide roller 413 are respectively installed at one side of the table 10, the third guide roller 414, the first guide rail 42, the driving wheel 415, and the first motor are respectively pressed on the table 10, and a circumferential surface of the driving wheel 415 is aligned with the first guide rail 42. The carrier tape mounting disc is mounted on the first rotating shaft 411, one end of the carrier tape is fixed on the carrier tape mounting disc, the other end of the carrier tape sequentially rounds the first guide wheel 412, the second guide wheel 413 and the third guide wheel 414 and then moves along the first guide rail 42 and then rounds the driving wheel 415, and the driving wheel 415 is driven by the first motor to pull the carrier tape to move around the first guide rail 42 of the first guide wheel 412, the second guide wheel 413 and the third guide wheel 414. By arranging the first rotating shaft 411, the first guide wheel 412 and the second guide wheel 413 to guide the carrier tape, the carrier tape is pulled to the first guide rail 42 and the driving wheel 415 on the table top of the table 10 from one side of the table 10, so that the area of the table top of the table 10 is saved, namely the floor area of the table 10 is reduced.
Referring to fig. 12, the loading mechanism 50 includes a bottom plate 51, an adjusting seat 52 and a first adjusting bolt 53 are fixedly disposed on the bottom plate 51, a threaded end of the first adjusting bolt 53 passes through the adjusting seat 52, a threaded end of the first adjusting bolt 53 is connected with an adjusting plate 54, the adjusting plate 54 is slidably disposed on the bottom plate 51, a push-pull electromagnet 55 is disposed on the adjusting plate 54, a push-pull shaft is disposed on the push-pull electromagnet 55, and an implantation rod 56 is connected to the push-pull shaft.
Referring to fig. 2 to 4, the cover tape feeding mechanism 60 includes a second rotating shaft 61, a fourth guide wheel 62, a fifth guide wheel 63, a sixth guide wheel 64, and a pressing block 65, the second rotating shaft 61, the fourth guide wheel 62, and the fifth guide wheel 63 are respectively installed on the other side of the workbench 10, the sixth guide wheel 64 and the pressing block 65 are installed on the table top of the workbench 10, the sixth guide wheel 64 is located right above the pressing block 65, the pressing block 65 is located above the first guide rail 41, the pressing block 65 is L-shaped, one end of the pressing block 65 is close to the sixth guide wheel 64, and the other end is parallel to the first guide rail 41. The cover tape mounting disc is mounted on the rotating shaft 61, one end of the cover tape is fixed on the cover tape mounting disc, the other end of the cover tape sequentially rounds the fourth guide wheel 62, the fifth guide wheel 63 and the sixth guide wheel 64 and then is positioned between the pressing blocks 65 and the first guide rails 41, and the pressing blocks 65 cover the cover tape on the carrier tape.
Referring to fig. 13, the sealing mechanism 70 includes a sealing tape mounting vertical plate 71, an adjusting limit plate 72 and a second adjusting bolt 73 are fixedly disposed on the upper portion of the sealing tape mounting vertical plate 71, a threaded end of the second adjusting bolt 73 passes through the adjusting limit plate 72, a threaded end of the second adjusting bolt 73 is connected to a sealing knife lifting seat 74, a sealing knife mounting frame 75 is fixedly disposed on the sealing knife lifting seat 74, a hot-pressing sealing block 76 is disposed on the lower portion of the sealing knife mounting frame 75, and a heating tube is disposed in the hot-pressing sealing block 76. The heat pipe heats the carrier tape and the cover tape, and the carrier tape and the cover tape are attached together by the hot press sealing block 76. A plurality of electronic components are individually encapsulated by a carrier tape and a cover tape.
Referring to fig. 5, the receiving assembly 80 includes a third rotating shaft 81, a second motor, a second guide rail 82 and a cutting component 83, the second guide rail 82 is aligned with the first guide rail 41 and the driving wheel 415, the cutting component 83 is located above the second guide rail 82, the receiving tray is mounted on the third rotating shaft 81, one end of the carrier tape and the cover tape with the electronic components packaged therein is fixed on the receiving tray, the receiving tray is driven by the second motor to move the carrier tape and the cover tape with the electronic components packaged therein around the driving wheel 415 and then move on the second guide rail 82, when the tray tape is fully stored, the cutting component 83 automatically cuts the carrier tape and the cover tape, and fixes one end of the carrier tape and the cover tape with the electronic components packaged therein on the next empty tray tape.
In summary, the detection mechanism 20, the electronic component conveying mechanism 30, the material loading mechanism 50 and the packaging mechanism 70 are arranged on the table top of the workbench 10, and the carrier tape feeding mechanism 40, the cover tape feeding mechanism 60 and the material receiving assembly 80 are arranged on the periphery of the workbench 10, so that the automatic conveying, detection and packaging of the electronic components, the automatic conveying of the carrier tape and the cover tape, and the covering of the cover tape on the carrier tape are realized, the sealing of the electronic components are realized, the number of devices is reduced, the occupied area of the devices is reduced, and the production cost of the electronic components is reduced.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. An electronic component detects encapsulation all-in-one, its characterized in that includes:
a work table;
the detection mechanism is arranged on the workbench and used for detecting the electronic components;
the electronic component conveying mechanism is positioned on one side of the detection mechanism, is arranged on the workbench and is used for linear feeding of electronic components;
the carrier tape feeding mechanism is arranged on the periphery of the workbench and comprises a carrier tape transmission component and a first guide rail, and the carrier tape transmission component and the first guide rail are used for conveying carrier tapes;
the material loading mechanism is positioned between the detection mechanism and the carrier tape feeding mechanism, is arranged on the workbench, and is used for placing the electronic components on the carrier tape;
the cover tape feeding mechanism is arranged at the periphery of the workbench, and part of structure of the cover tape feeding mechanism is positioned above the carrier tape feeding structure and used for conveying the cover tape and covering the cover tape on the carrier tape;
the packaging mechanism is positioned above the carrier tape feeding mechanism, is arranged on the workbench and is used for packaging the electronic components between the carrier tape and the cover tape;
and the material receiving assembly is arranged on the periphery of the workbench, is aligned with the first guide rail and is used for accommodating the packaged electronic components.
2. The all-in-one machine for detecting and packaging electronic components as claimed in claim 1, wherein the detecting mechanism comprises a detecting instrument, a control box and a testing component, the testing component comprises a testing installation seat, a testing needle table is arranged on the side portion of the testing installation seat, a testing push-pull magnet is arranged on the testing installation seat, a testing needle lifting seat is arranged on a push-pull shaft of the testing push-pull magnet, a testing needle is fixedly arranged on the testing needle lifting seat, the upper end of the testing needle penetrates through the testing needle table, the testing needle is used for contacting with an electrode of the electronic component, and the control box is electrically connected with the detecting instrument.
3. The all-in-one machine for detecting and packaging electronic components as claimed in claim 1, wherein the electronic component conveying mechanism comprises a material distribution disc assembly, the material distribution disc assembly comprises a material rotating motor, an encoder is connected to the lower side of the material rotating motor, a material bearing rotating disc is arranged on the upper portion of a rotating shaft of the material rotating motor, the material bearing rotating disc is used for bearing and driving the electronic components to move, material bearing grooves for containing the electronic components are uniformly arranged on the edge of the material bearing rotating disc, a separating assembly and a polar rotating assembly are respectively arranged along the periphery of the material bearing rotating disc, a vibrating disc is arranged on one side of the separating assembly away from the material bearing rotating disc, the separating assembly is positioned between the vibrating disc and the material bearing rotating disc and used for isolating the front and rear electronic components, the polarity rotating assembly is used for driving the electronic component to rotate.
4. The all-in-one machine for detecting and packaging electronic components as claimed in claim 3, wherein the separating assembly comprises a bearing seat, a swing arm is arranged on a main shaft of the bearing seat, a separating executing seat is arranged on the swing arm, a separating push-pull electromagnet, a separating detection optical fiber and a separating needle are respectively arranged on the separating executing seat, the separating push-pull electromagnet is used for driving the separating movement, and the separating detection optical fiber is used for detecting the position of the electronic component.
5. The electronic component detecting and packaging integrated machine according to claim 3, wherein the polarity rotating assembly comprises a mounting plate, a supporting plate, a fixed seat, a driven wheel, a rotating sleeve and a top rod, the mounting plate is provided with a motor, the motor is provided with a driving wheel, the fixed seat is provided with a rotating shaft, two ends of the rotating shaft are connected with the driven wheel and the rotating sleeve, the rotating sleeve is connected with the top rod, the mounting plate is fixedly provided with a stop sensor, the stop sensor is in contact with the driving wheel, one end of the supporting plate is provided with a fixed plate, the fixed plate is provided with a push-pull rod and a sliding block, the push-pull rod is connected with one end of the sliding block, the other end of the sliding block is movably connected with an adjusting block, the adjusting block is located above the supporting plate, one side of the adjusting block, which, the adjusting block is provided with a vertical plate, and the vertical plate is provided with an electromagnet.
6. The integrated machine for detecting and packaging electronic components of claim 1, wherein the carrier tape transmission assembly comprises a first rotating shaft, a first guide wheel, a second guide wheel, a third guide wheel, a driving wheel and a first motor, the first rotating shaft, the first guide wheel and the second guide wheel are respectively installed on one side of the workbench, the third guide wheel, the first guide rail, the driving wheel and the first motor are respectively pressed on the workbench, the first motor is used for driving the driving wheel to rotate, and the driving wheel is used for drawing the carrier tape to move along the first guide wheel, the second guide wheel, the third guide wheel and the first guide rail.
7. The integrated electronic component detecting and packaging machine according to claim 1, wherein the material loading mechanism comprises a bottom plate, a first adjusting bolt of an adjusting seat is fixedly arranged on the bottom plate, a threaded end of the first adjusting bolt penetrates through the adjusting seat, an adjusting plate is connected to the threaded end of the first adjusting bolt, the adjusting plate is slidably arranged on the loading bottom plate, a push-pull electromagnet is arranged on the adjusting plate, the push-pull electromagnet is provided with a push-pull shaft, and an implantation rod is connected to the push-pull shaft.
8. An electronic component detecting and packaging all-in-one machine as claimed in claim 6, wherein the cover tape feeding mechanism comprises a second rotating shaft, a fourth guide wheel, a fifth guide wheel, a sixth guide wheel and a pressing block, the second rotating shaft, the fourth guide wheel and the fifth guide wheel are respectively installed on the other side of the workbench, the sixth guide wheel and the pressing block are installed on the workbench, the sixth guide wheel is located right above the pressing block, the pressing block is located above the first guide rail, the pressing block is in an L shape, one end of the pressing block is close to the sixth guide wheel, the other end of the pressing block is parallel to the first guide rail, the fourth guide wheel, the fifth guide wheel and the sixth guide wheel are used for moving the cover tape, and the pressing block is used for covering the cover tape on the carrier tape.
9. The electronic component detecting and packaging all-in-one machine as claimed in claim 1, wherein the packaging mechanism comprises a sealing tape mounting vertical plate, an adjusting limiting plate and a second adjusting bolt are fixedly arranged on the upper portion of the sealing tape mounting vertical plate, a threaded end of the second adjusting bolt penetrates through the adjusting limiting plate, a threaded end of the second adjusting bolt is connected with a sealing knife lifting seat, a sealing knife mounting frame is fixedly arranged on the sealing knife lifting seat, a hot-pressing sealing block is arranged on the lower portion of the sealing knife mounting frame, and a heating tube is arranged in the hot-pressing sealing block.
10. The electronic component detecting and packaging all-in-one machine as claimed in claim 1, wherein the material receiving assembly comprises a third rotating shaft, a second motor, a second guide rail and a cutting component, the second guide rail is aligned with the first guide rail, the cutting component is located above the second guide rail, the third rotating shaft is used for installing a material receiving disc, the second motor is used for driving the third rotating shaft to rotate, and the second guide rail is used for moving the packaged electronic component.
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CN202110085258.6A CN112918739A (en) | 2021-01-21 | 2021-01-21 | Electronic components detects encapsulation all-in-one |
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CN202110085258.6A CN112918739A (en) | 2021-01-21 | 2021-01-21 | Electronic components detects encapsulation all-in-one |
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Cited By (1)
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CN115196111A (en) * | 2022-07-26 | 2022-10-18 | 深圳市良机自动化设备有限公司 | Multi-pad electronic component testing taping equipment |
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CN109969461A (en) * | 2019-04-19 | 2019-07-05 | 无锡昌鼎电子有限公司 | A kind of integrated machine equipment for automated production electronic component |
CN111589728A (en) * | 2020-06-24 | 2020-08-28 | 金动力智能科技(深圳)有限公司 | Intelligent test assembly of 5G network subassembly |
CN111871844A (en) * | 2020-08-25 | 2020-11-03 | 金动力智能科技(深圳)有限公司 | Full-automatic direction identification and automatic correction mechanism |
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CN107716339A (en) * | 2017-09-15 | 2018-02-23 | 金动力智能科技(深圳)有限公司 | A kind of little particle disc-type surveys at a high speed chartered plane |
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