CN115024613A - Production process of 3E environment-friendly plant fiber mattress - Google Patents
Production process of 3E environment-friendly plant fiber mattress Download PDFInfo
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- CN115024613A CN115024613A CN202210465605.2A CN202210465605A CN115024613A CN 115024613 A CN115024613 A CN 115024613A CN 202210465605 A CN202210465605 A CN 202210465605A CN 115024613 A CN115024613 A CN 115024613A
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- fiber
- fibers
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- plant fiber
- production process
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- 239000000835 fiber Substances 0.000 title claims abstract description 191
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 241000196324 Embryophyta Species 0.000 claims abstract description 72
- 238000002844 melting Methods 0.000 claims abstract description 34
- 239000002657 fibrous material Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 244000060011 Cocos nucifera Species 0.000 claims abstract description 10
- 235000013162 Cocos nucifera Nutrition 0.000 claims abstract description 10
- 230000008018 melting Effects 0.000 claims abstract description 10
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims abstract description 6
- 229920000098 polyolefin Polymers 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 240000000491 Corchorus aestuans Species 0.000 claims description 4
- 235000011777 Corchorus aestuans Nutrition 0.000 claims description 4
- 235000010862 Corchorus capsularis Nutrition 0.000 claims description 4
- 244000082204 Phyllostachys viridis Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 244000198134 Agave sisalana Species 0.000 claims description 3
- 240000006240 Linum usitatissimum Species 0.000 claims description 3
- 235000004431 Linum usitatissimum Nutrition 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920006221 acetate fiber Polymers 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims description 2
- 238000009423 ventilation Methods 0.000 abstract description 6
- 241000238631 Hexapoda Species 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 244000043261 Hevea brasiliensis Species 0.000 abstract description 2
- 229920003052 natural elastomer Polymers 0.000 abstract description 2
- 229920001194 natural rubber Polymers 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 239000011162 core material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 240000003133 Elaeis guineensis Species 0.000 description 1
- 235000001950 Elaeis guineensis Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a production process of a 3E environment-friendly plant fiber mattress, which is characterized by comprising the following steps: a. preparing a natural plant fiber material, carrying out desugarization treatment on the natural plant fiber material and drying to obtain cellosilk; b. crushing the fibers to obtain short staple fibers; c. melting the low-heat-melting fibers, uniformly stirring the melted low-heat-melting fibers and the short fibers to prepare a mixed fiber rope, and then cooling the mixed fiber rope; d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress. The process is characterized in that low-heat-melting fibers are adopted to replace natural rubber to enhance the strength of plant fibers, and a unique weaving structure is utilized to provide a ventilation effect, so that the functions of insect prevention and peculiar smell removal are provided for the traditional palm fiber mattress, the original toughness is ensured, and the problems of poor ventilation property and durability of the traditional 3E coconut fiber mattress are solved. The plant fiber mattress produced by the production process is more environment-friendly.
Description
Technical Field
The invention relates to the field of production of plant fiber mattresses, in particular to a production process of a 3E environment-friendly plant fiber mattress.
Background
The plant fiber mattress is prepared from plant fiber materials such as palm fiber, oil palm, hemp, bamboo fiber, coconut fiber and the like. Chinese patent 90100464.2 discloses a method for producing a plant fiber mattress, which comprises curling plant fiber filaments, blowing the crimped plant fiber filaments into a three-dimensional distribution by air flow, spraying glue to bond the nodes between palm fibers to obtain plant fiber elastic sheets, and stacking the elastic sheets to obtain the mattress. The existing production process adopts the technical scheme that an elastic sheet slightly wider than the width of a mattress is produced firstly, then the elastic sheet is stacked in the forward direction along the production line to form a mattress core material, and the mattress core material is subjected to hot pressing, vulcanization and edge trimming. However, the mattress produced by the prior art has the following defects: in a humid area, the mattress can generate peculiar smell and insects along with the change of weather, and the sensory quality of the mattress is influenced;
meanwhile, in the production process of the existing 3E coconut fiber mattress, the corresponding mattress is mainly obtained by hot-press molding after the coconut fiber and the low-heat-melting fiber are melted at high temperature, but the mattress produced by the process has the following defects: the air permeability and the durability of the mattress are poor, and the use feeling of consumers is influenced.
Disclosure of Invention
The invention aims to provide a production process of a 3E environment-friendly plant fiber mattress. Is not easy to generate insects and peculiar smell, and has the characteristics of ventilation and durability.
The technical scheme of the invention is as follows: a production process of a 3E environment-friendly plant fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, carrying out desugarization treatment on the natural plant fiber material and drying to obtain cellosilk;
b. crushing the fibers to obtain short staple fibers;
c. melting the low-heat-melting fibers, uniformly stirring the melted low-heat-melting fibers and the short fibers to prepare a mixed fiber rope, and then cooling the mixed fiber rope;
d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress.
In the production process of the 3E environment-friendly plant fiber mattress, the drying temperature in the step a is 80-105 ℃, and the drying time is 30-45 min.
In the production process of the 3E environment-friendly plant fiber mattress, the melting in the step c is 180-190 ℃, and the cooling adopts circulating water cooling or air cooling.
In the production process of the 3E environment-friendly plant fiber mattress, the low-heat-melting fibers are polyester fibers, polyolefin fibers, polyamide fibers or acetate fibers.
According to the production process of the 3E environment-friendly plant fiber mattress, the low-heat-melting fibers are polyolefin fibers.
According to the production process of the 3E environment-friendly plant fiber mattress, the diameter of the mixed fiber rope is 5-20 mm.
In the production process of the 3E environment-friendly plant fiber mattress, the natural plant fiber material is 1 of or a combination of several of mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber and/or bamboo fiber.
According to the production process of the 3E environment-friendly plant fiber mattress, the woven fabric is a plain weave, the cross-shaped holes are formed between the warps and the wefts, and the area of the cross-shaped holes is 1-2 mm 2.
In the production process of the 3E environment-friendly plant fiber mattress, the length of the short staple fibers in the step b is 10-30 cm.
In the production process of the 3E environment-friendly plant fiber mattress, the mass ratio of the molten low-heat-melting fibers to the short staple fibers in the step b is 4-5: 5-6.
The invention has the beneficial effects that: the invention aims to solve the problem that plant fibers absorb water and are affected with damp, the plant fibers are beaten into short fiber yarns and then mixed with low-heat-melting fibers to form a mixed fiber rope, the low-heat-melting fibers in the mixed fiber rope can reduce the contact of the plant fibers with the outside and prevent peculiar smell and insects caused by damp, on the other hand, the strength of the mixed fiber rope can be improved by utilizing the low-heat-melting fibers, and the use of the plant fibers not only keeps the advantages of nature and environmental protection of the plant fibers, but also is easier to be drawn into yarns due to the existence of the plant short fiber yarns in the mixed material in a molten state, thereby preparing the mixed fiber rope. Tests prove that the mass ratio of the molten low-heat-melting fiber to the short staple fiber is 4-5:5-6, and the prepared mixed fiber rope has proper thickness and strength. Then the mixed fiber ropes are woven into a mattress, and the mattress is fully distributed with the holes shaped like Chinese character 'jing' and has good ventilation effect. The process is characterized in that low-heat-melting fibers are adopted to replace natural rubber to enhance the strength of plant fibers, a unique woven structure is utilized to provide a ventilation effect, the functions of insect prevention and peculiar smell removal are provided for the traditional palm mattress, the original toughness is ensured, and the problems of poor ventilation property and poor durability of the traditional 3E coconut palm mattress are solved. The plant fiber mattress produced by the production process is more environment-friendly.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention.
Example 1. A production process of a 3E environment-friendly plant fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, carrying out desugarization treatment on the natural plant fiber material and drying to obtain cellosilk;
b. crushing the fibers to obtain short staple fibers;
c. melting the low-heat-melting fibers, uniformly stirring the melted low-heat-melting fibers and the short fibers to prepare a mixed fiber rope, and then cooling the mixed fiber rope;
d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress.
The drying temperature in the step a is 80-105 ℃, and the drying time is 30-45 min;
preferably, the melting in the step c is 180-190 ℃, and the cooling is performed by circulating water cooling or air cooling.
The low-heat-melting fiber is polyester fiber, polyolefin fiber, polyamide fiber or acetate fiber. Name request review
More preferably, the low heat fusion fibers are polyolefin fibers.
The diameter of the mixed fiber rope is 5-20 mm, and the strength of the rope is more appropriate.
The natural plant fiber material is 1 of or the combination of several of the palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber and/or bamboo fiber.
The weave is a plain weaveA well-shaped pore is formed between the warp and the weft, and the area of the well-shaped pore is 1-2 mm 2 。
The length of the short staple fiber in the step b is 10-30 cm.
And in the step b, the mass ratio of the molten low-heat-melting fibers to the short staple fibers is 4-5: 5-6.
Example 2. A production process of a 3E environment-friendly plant fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, mixing the natural plant fiber material with a palm fiber and a jute fiber, performing desugarization treatment on the natural plant fiber material, and drying to obtain a fiber filament; the drying temperature is 90 deg.C, and the drying time is 40 min.
b. Crushing the fiber to obtain short fiber with length of 14-22 cm;
c. melting polyolefin fibers at 185 ℃, uniformly stirring the melted polyolefin fibers and short fibers, wherein the mass ratio of the low-heat-melting fibers to the short fibers is 4:6, preparing a mixed fiber rope with the diameter of 10mm, and then cooling the mixed fiber rope by adopting circulating water;
d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress. Woven into a plain weave, and a # -shaped pore is formed between the warp and the weft, and the area of the # -shaped pore is 1-2 mm 2 。
Example 3. A production process of a 3E environment-friendly plant fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, selecting coconut fibers as the natural plant fiber material, carrying out desugarization treatment on the natural plant fiber material, and drying to obtain cellosilk; the drying temperature is 95 deg.C, and the drying time is 35 min.
b. Crushing the fiber to obtain short fiber with the length of about 18 cm;
c. melting polyolefin fibers at 185 ℃, uniformly stirring the melted polyolefin fibers and short fibers, wherein the mass ratio of the low-heat-melting fibers to the short fibers is 4.5:5.5, preparing a mixed fiber rope with the diameter of 7mm, and then cooling the mixed fiber rope by adopting circulating water;
d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress. Woven as plain weave, warp and weftWell-shaped pores are formed between the wires, and the area of the well-shaped pores is 1.5mm 2 。
Example 4. A production process of a 3E environment-friendly plant fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, selecting coconut fibers as the natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain a fiber filament; the drying temperature is 85 deg.C, and the drying time is 38 min.
b. Crushing the fiber to obtain short fiber with the length of about 20 cm;
c. melting polyolefin fibers at 185 ℃, uniformly stirring the melted polyolefin fibers and short fibers, wherein the mass ratio of the low-heat-melting fibers to the short fibers is 4.5:5.5, preparing a mixed fiber rope with the diameter of 5mm, and then cooling the mixed fiber rope by adopting circulating water;
d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress. Woven into plain weave, forming a # -shaped pore between the warp and the weft, the area of the # -shaped pore is 1mm 2 。
Claims (10)
1. The production process of the 3E environment-friendly plant fiber mattress is characterized by comprising the following steps:
a. preparing a natural plant fiber material, carrying out desugarization treatment on the natural plant fiber material and drying to obtain cellosilk;
b. crushing the fibers to obtain short staple fibers;
c. melting the low-heat-melting fibers, uniformly stirring the melted low-heat-melting fibers and the short fibers to prepare a mixed fiber rope, and then cooling the mixed fiber rope;
d. and weaving the mixed fiber ropes into sheets to obtain the 3E environment-friendly plant fiber mattress.
2. The production process of the 3E environment-friendly plant fiber mattress according to claim 1, wherein the drying temperature in the step a is 80-105 ℃, and the drying time is 30-45 min.
3. The production process of the 3E environment-friendly plant fiber mattress according to claim 1, wherein the melting in the step c is 180-190 ℃, and the cooling is performed by circulating water cooling or air cooling.
4. The process for producing a woven environment-friendly plant fiber mattress according to claim 1, wherein the low heat-fusible fiber is a polyester fiber, a polyolefin fiber, a polyamide fiber or an acetate fiber.
5. The production process of the woven environment-friendly plant fiber mattress according to claim 1, wherein the low-heat-fusion fibers are polyolefin fibers.
6. The production process of the woven environment-friendly plant fiber mattress according to claim 1, wherein the diameter of the mixed fiber rope is 5-20 mm.
7. The process for producing a woven environment-friendly plant fiber mattress according to claim 1, wherein the natural plant fiber material is 1 of or a combination of several of the palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber and/or bamboo fiber.
8. The production process of the woven environment-friendly plant fiber mattress according to claim 1, wherein the weave is a plain weave, groined-shaped pores are formed between warps and wefts, and the area of the groined-shaped pores is 1-2 mm 2 。
9. The process for producing a woven environmental plant fiber mattress according to claim 1, wherein the length of the short fiber yarn in step b is 10-30 cm.
10. The production process of the woven environment-friendly plant fiber mattress as claimed in claim 1, wherein the mass ratio of the melted low-heat-melting fibers to the short staple fibers in step b is 4-5: 5-6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210465605.2A CN115024613B (en) | 2022-04-29 | 2022-04-29 | Production process of 3E environment-friendly plant fiber mattress |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210465605.2A CN115024613B (en) | 2022-04-29 | 2022-04-29 | Production process of 3E environment-friendly plant fiber mattress |
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| CN115024613A true CN115024613A (en) | 2022-09-09 |
| CN115024613B CN115024613B (en) | 2024-01-23 |
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2022
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