CN115029837B - Production process of woven environment-friendly plant fiber mattress - Google Patents

Production process of woven environment-friendly plant fiber mattress Download PDF

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Publication number
CN115029837B
CN115029837B CN202210465619.4A CN202210465619A CN115029837B CN 115029837 B CN115029837 B CN 115029837B CN 202210465619 A CN202210465619 A CN 202210465619A CN 115029837 B CN115029837 B CN 115029837B
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fiber
plant fiber
mattress
environment
woven
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CN115029837A (en
Inventor
张丽影
向勇
周洁
周孝菊
甘劲
安成
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Nature Tech Co Ltd
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Nature Tech Co Ltd
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
    • D03D15/62—Cords or ropes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/04—Linen
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/06—Jute
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/10—Bamboo
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2503/00—Domestic or personal
    • D10B2503/06—Bed linen
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a production process of a woven environment-friendly vegetable fiber mattress, which is characterized by comprising the following steps: a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber; b. making the fiber into ropes; c. the low-heat-melting fiber is evenly coated on the surface of the rope after being melted, and the composite rope is obtained after cooling; d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress. The technology is characterized in that the low-heat-melting fiber is adopted to replace natural rubber, so that the strength of the plant fiber is enhanced, and the special structure is utilized to provide ventilation effect, so that the functions of insect prevention and peculiar smell removal are provided for the traditional palm mattress, the original toughness is ensured, and meanwhile, the problem that the ventilation property and durability of the traditional 3E palm mattress are poor is solved. The plant fiber mattress produced by the production process is more environment-friendly.

Description

Production process of woven environment-friendly plant fiber mattress
Technical Field
The invention relates to the field of plant fiber mattress production, in particular to a production process of a woven environment-friendly plant fiber mattress.
Background
The plant fiber mattress is made of plant fiber materials such as mountain palm, oil palm, hemp, bamboo fiber, coconut fiber, etc. Chinese patent 90100464.2 discloses a production method of a plant fiber mattress, plant fiber yarns are curled, then blown into three-dimensional distribution by air flow, then glue is sprayed, nodes among palm fibers are bonded to obtain plant fiber elastic sheets, and then the elastic sheets are stacked to obtain the mattress. The existing production process adopts the technical scheme that elastic sheets with the width slightly wider than that of a mattress are firstly produced, then the elastic sheets are stacked in the forward direction along the direction of a production line to form mattress core materials, and the mattress core materials are subjected to hot pressing, vulcanization and edge trimming. However, mattresses produced by existing processes suffer from the following disadvantages: in a wet area, peculiar smell and insect pests can appear on the mattress along with the change of weather, and the sensory quality of the mattress is affected;
meanwhile, the existing 3E coconut palm mattress is mainly manufactured by hot press molding after melting the coconut fibers and the low-temperature hot melt fibers at high temperature in the production process, but the mattress manufactured by the process has the following defects: the mattress has poor air permeability and durability, and affects the use feeling of consumers.
Disclosure of Invention
The invention aims to provide a production process of a woven environment-friendly plant fiber mattress. Is not easy to generate insects and peculiar smell, and has the characteristics of ventilation and durability.
The technical scheme of the invention is as follows: the production process of the woven environment-friendly vegetable fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber;
b. making the fiber into ropes;
c. the low-heat-melting fiber is evenly coated on the surface of the rope after being melted, and the composite rope is obtained after cooling;
d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress.
In the production process of the woven environment-friendly plant fiber mattress, the drying temperature in the step a is 80-105 ℃ and the drying time is 30-45 min;
in the production process of the woven environment-friendly plant fiber mattress, the melting temperature in the step c is 175-180 ℃, and the cooling adopts circulating water cooling or air cooling.
According to the production process of the woven environment-friendly plant fiber mattress, the low-heat-melting fibers are made of polyester fiber materials.
The production process of the woven environment-friendly plant fiber mattress comprises the step of preparing the low-heat-melting fiber which is polyester fiber, polyolefin fiber, polyamide fiber or acetate fiber.
According to the production process of the woven environment-friendly plant fiber mattress, the low-heat-melting fibers are polyolefin fibers.
According to the production process of the woven environment-friendly plant fiber mattress, the diameter of the rope is 3-13 mm, and the thickness of the low-heat-melting fiber coating is 3-5 mm.
The production process of the woven environment-friendly plant fiber mattress comprises the step of preparing a natural plant fiber material from 1 of mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber or/and bamboo fiber or a combination of a plurality of the mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber and/or bamboo fiber.
According to the production process of the woven environment-friendly plant fiber mattress, the woven environment-friendly plant fiber mattress is in a plain weave structure, the warp and the weft form the well-shaped pores, and the area of the well-shaped pores is 1-2 mm 2 。
The invention has the beneficial effects that: the invention aims to solve the problem that plant fibers absorb water and wet, the plant fibers are made into the rope, and then the low-heat-melting fibers are coated on the surface of the rope to obtain the composite rope, so that on one hand, the contact between the plant fibers and the outside can be reduced, peculiar smell and insect growth are not easy to be caused by the wetting, on the other hand, the strength of the plant fiber rope can be improved by utilizing the low-heat-melting fibers, and then the composite rope is woven into a mattress, and the mattress is covered with the cross-shaped holes, so that the ventilation effect is good. The technology is characterized in that the low-heat-melting fiber is adopted to replace natural rubber, so that the strength of the plant fiber is enhanced, and the special structure is utilized to provide ventilation effect, so that the functions of insect prevention and peculiar smell removal are provided for the traditional palm mattress, the original toughness is ensured, and meanwhile, the problem that the ventilation property and durability of the traditional 3E palm mattress are poor is solved. The plant fiber mattress produced by the production process is more environment-friendly.
Detailed Description
The invention is further illustrated by the following examples, which are not intended to be limiting.
Example 1. The production process of the woven environment-friendly vegetable fiber mattress comprises the following steps:
a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber;
b. making the fiber into ropes;
c. the low-heat-melting fiber is evenly coated on the surface of the rope after being melted, and the composite rope is obtained after cooling;
d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress.
The drying temperature in the step a is 80-105 ℃ and the drying time is 30-45 min;
and c, melting at 175-180 ℃ in the step, wherein the cooling adopts circulating water cooling or air cooling.
The low-heat-melting fiber is polyester fiber, polyolefin fiber, polyamide fiber or acetate fiber.
More preferably, the low heat fusible fibers are polyolefin fibers.
The diameter of the rope is 3-13 mm, the thickness of the low-heat-melting fiber coating is 3-5 mm, the plant fiber can be fully wrapped, and good tensile force is provided.
The natural plant fiber material is 1 of mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber or/and bamboo fiber or a combination of several of the mountain palm fiber, jute fiber, coir fiber, sisal fiber, flax fiber and flax fiber.
The weaving is plain weave, a well-shaped pore is formed between the warp and the weft, and the area of the well-shaped pore is 1-2 mm 2 。
Example 2. The production process of the woven environment-friendly vegetable fiber mattress comprises the following steps:
a. preparing natural plant fiber material, optionally selecting mountain palm fiber, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber, wherein the drying temperature is 95deg.C, and the drying time is 35min;
b. making the fiber into ropes;
c. uniformly coating the low-heat-melting fibers on the surface of the rope after melting, and cooling to obtain a composite rope, wherein the diameter of the rope is 8mm, the coating thickness of the low-heat-melting fibers is 4mm, and the low-heat-melting fibers are polyamide fibers;
d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress. Woven flatThe pattern structure, the well-shaped pore is formed between the warp and the weft, the area of the well-shaped pore is 1.5mm 2 。
Example 3. The production process of the woven environment-friendly vegetable fiber mattress comprises the following steps:
a. preparing natural plant fiber materials, optionally mixing sisal and flax fiber, performing desugarization treatment on the natural plant fiber materials, and drying to obtain fiber, wherein the drying temperature is 85 ℃ and the drying time is 40min;
b. making the fiber into ropes;
c. uniformly coating the low-heat-melting fibers on the surface of the rope after melting, and cooling to obtain a composite rope, wherein the diameter of the rope is 5mm, the coating thickness of the low-heat-melting fibers is 3mm, and the low-heat-melting fibers are acetate fibers;
d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress. Weaving into plain weave, forming a well-shaped pore between the warp and the weft, wherein the area of the well-shaped pore is 1mm 2 。
Example 4. The production process of the woven environment-friendly vegetable fiber mattress comprises the following steps:
a. preparing natural plant fiber material, optionally selecting bamboo fiber, performing desugarization treatment on the natural plant fiber material, and drying to obtain fiber, wherein the drying temperature is 100deg.C, and the drying time is 35min;
b. making the fiber into ropes;
c. uniformly coating the low-heat-melting fibers on the surface of the rope after melting, and cooling to obtain a composite rope, wherein the diameter of the rope is 10mm, the coating thickness of the low-heat-melting fibers is 4mm, and the low-heat-melting fibers are polyester fibers;
d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress. Weaving into plain weave, forming a well-shaped pore between the warp and the weft, wherein the area of the well-shaped pore is 2mm 2 。

Claims (8)

1. The production process of the woven environment-friendly plant fiber mattress is characterized by comprising the following steps of:
a. preparing a natural plant fiber material, performing desugaring treatment on the natural plant fiber material, and drying to obtain fiber;
b. making the fiber into ropes;
c. the low-heat-melting fiber is evenly coated on the surface of the rope after being melted, and the composite rope is obtained after cooling;
d. weaving the composite rope into a sheet to obtain the environment-friendly plant fiber mattress.
2. The process for producing the woven environment-friendly plant fiber mattress according to claim 1, wherein the drying temperature in the step a is 80-105 ℃ and the drying time is 30-45 min.
3. The process for producing the woven environment-friendly plant fiber mattress according to claim 1, wherein the melting in the step c is 175-180 ℃, and the cooling adopts circulating water cooling or air cooling.
4. The process for producing a woven green plant fiber mattress according to claim 1, wherein the low heat-fusible fiber is a polyester fiber, a polyolefin fiber, a polyamide fiber or an acetate fiber.
5. The process for producing a woven green plant fiber mattress according to claim 1, wherein the low heat-fusible fiber is a polyolefin fiber.
6. The process for producing the woven environment-friendly plant fiber mattress according to claim 1, wherein the diameter of the rope is 3-13 mm, and the thickness of the low-heat-melting fiber coating is 3-5 mm.
7. The process for producing a woven green plant fiber mattress according to claim 1, wherein the natural plant fiber material is 1 of mountain palm fiber, jute fiber, coconut fiber, sisal fiber, flax fiber, or/and bamboo fiber, or a combination of several thereof.
8. According to claim 1The production process of the woven environment-friendly vegetable fiber mattress is characterized in that the weaving is plain weave, a well-shaped pore is formed between warp and weft, and the area of the well-shaped pore is 1-2 mm 2 。
CN202210465619.4A 2022-04-29 2022-04-29 Production process of woven environment-friendly plant fiber mattress Active CN115029837B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2899609Y (en) * 2006-04-11 2007-05-16 高云龙 Flax pigtail rope braided mattress
CN101856182A (en) * 2009-04-08 2010-10-13 南方汇通股份有限公司 Method for manufacturing vegetable fiber mattress
CN103255657A (en) * 2013-06-01 2013-08-21 山东爱地高分子材料有限公司 Fiber rope with surface coated with polymer and preparation method of fiber rope
CN103361991A (en) * 2013-07-08 2013-10-23 吴江龙纺纺织有限公司 Manufacturing technology of pilling prevention cloth
CN211608878U (en) * 2019-11-04 2020-10-02 厦门鑫鹭宝工贸有限公司 Mountain palm does not have gluey spine protection mattress

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2899609Y (en) * 2006-04-11 2007-05-16 高云龙 Flax pigtail rope braided mattress
CN101856182A (en) * 2009-04-08 2010-10-13 南方汇通股份有限公司 Method for manufacturing vegetable fiber mattress
CN103255657A (en) * 2013-06-01 2013-08-21 山东爱地高分子材料有限公司 Fiber rope with surface coated with polymer and preparation method of fiber rope
CN103361991A (en) * 2013-07-08 2013-10-23 吴江龙纺纺织有限公司 Manufacturing technology of pilling prevention cloth
CN211608878U (en) * 2019-11-04 2020-10-02 厦门鑫鹭宝工贸有限公司 Mountain palm does not have gluey spine protection mattress

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
尉霞.《产业用纺织品设计与生产》.东华大学出版社,2009,120. *

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