CN107604513B - Woven label with stable structure and weaving method thereof - Google Patents
Woven label with stable structure and weaving method thereof Download PDFInfo
- Publication number
- CN107604513B CN107604513B CN201711070664.5A CN201711070664A CN107604513B CN 107604513 B CN107604513 B CN 107604513B CN 201711070664 A CN201711070664 A CN 201711070664A CN 107604513 B CN107604513 B CN 107604513B
- Authority
- CN
- China
- Prior art keywords
- woven label
- layer
- hot
- weft
- hot melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The woven label sequentially comprises a surface layer, a hot melt yarn layer and a bottom layer from top to bottom, wherein the hot melt yarns on the hot melt yarn layer are respectively covered and wrapped from the front side and the back side by the weft yarns on the surface layer and the bottom layer, and the hot melt yarns on the hot melt yarn layer are interwoven at intervals along the warp direction. The woven label has the advantages of stable structure, difficult deformation and good stiffness. The woven label can reduce the auxiliary processes such as ironing, sizing, brushing and the like for strengthening the stable structure of the woven label, reduce the production cost, save energy and protect environment.
Description
Technical Field
The invention belongs to the technical field of textile and clothing accessories, and particularly relates to a woven label with a stable structure and a weaving method thereof.
background
The woven label is a warp-weft interwoven fabric, is formed by interweaving 1 system of warp yarns and a plurality of systems of weft yarns, and is a multi-weft jacquard fabric. The woven label has the warp relatively fixed and is generally black or white, and the woven label mainly expresses contents by flexible application of weft yarns.
The woven label is fine in yarn, soft in texture, unstable in structure and easy to deform particularly from oblique stretching. Therefore, the woven label has stable structure and strengthened stiffness through processes of brushing glue, ironing or sizing and the like.
However, the production method with the additional process has the disadvantages of long production time, high cost and unstable quality.
Disclosure of Invention
Based on the above, in order to overcome the defects of the prior art, the invention provides a woven label with stable structure and a weaving method thereof.
In order to realize the purpose of the invention, the invention adopts the following technical scheme:
the utility model provides a stable in structure's mark of weaving, weave mark by last surface course, hot melt yarn layer, the bottom of including in proper order under to, the woof of surface course and bottom will the hot melt yarn on hot melt yarn layer covers the parcel from positive and negative respectively, the hot melt yarn on hot melt yarn layer interweaves along warp direction interval.
in some embodiments, the titer of the hot melt yarns in the hot melt yarn layer is 50D-100D, and the melting point of the hot melt yarns is 100-130 ℃.
In some of these embodiments, the heat fusible yarns of the heat fusible yarn layer have a denier of 75D and a melting point of 110 ℃.
In some embodiments, the interval value of the hot melt yarns interwoven along the warp direction is 0-4.
In some embodiments, the interval value of the hot melt yarns interwoven along the warp direction is 1-3.
In some of these embodiments, the heat fusible yarns are interlaced at warp direction intervals having a spacing value of 3.
The invention also provides a weaving method of the woven label with the stable structure, which comprises the following steps:
(1) And designing the woven label writing: the edition of the woven label pattern is finished in the woven label pattern writing software, and the organization control law is as follows: the hot melt yarn layer is a novel structure which enables the hot melt yarns to be interlaced at intervals along the warp direction; the woven label surface layer is a weft surface tissue, and the weft floating length of the woven label surface layer is larger than that of the tissue used by the hot melt yarn layer; the woven label bottom layer is a warp surface tissue, and the weft floating length of the reverse tissue of the woven label bottom layer is larger than that of the reverse tissue of the tissue used by the hot melt yarn layer;
(2) Weaving: after the design of the woven label writing is finished, manufacturing an electronic pattern plate, weaving and splitting by using a woven label machine, wherein the heat setting temperature of a woven label machine table is 130-150 ℃;
(3) And forming: and (4) according to the preset contour shape, shearing and folding or laser cutting to form the woven label individual.
In some embodiments, the titer of the hot melt yarns in the hot melt yarn layer is 50D-100D, and the melting point of the hot melt yarns is 100-130 ℃.
In some embodiments, the interval value of the novel weave of the hot melt yarn layer interweaving along the warp direction interval is 0-4.
In some embodiments, the woven label machine heat setting temperature is 135-145 ℃.
Compared with the prior art, the invention has the following beneficial effects:
1. According to the woven label, the hot-melt yarns are covered and wrapped from the front side and the back side through the weft yarns of the woven label surface layer and the woven label bottom layer, and the woven label is stable in structure, not prone to deformation and good in stiffness by means of the bonding effect of the molten hot-melt yarns; the woven label is not exposed, so that the appearance and the machine production of the woven label are not influenced;
2. The weaving method of the woven label with the stable structure reduces the processing procedures of glue brushing, ironing, pulp passing and the like for enhancing the stability of the woven label, reduces the production cost, saves energy, protects the environment, has controllable quality and is suitable for large-scale industrial production.
Drawings
FIG. 1 is a schematic view of a woven label face layer with 8 weft face structures of 5 flyings in example 1 of the present invention;
Fig. 2 is a novel structure of a woven label hot melt yarn layer in example 1 of the present invention, the structure is made based on 8 woven label surface layers with 5 flying weft surface structures, and the interval value of the interval interweaving along the warp direction is 1;
FIG. 3 is a schematic view of a woven label of example 1 of the present invention having 8 bottom layers of 5 flyable warp-faced structure;
FIG. 4 is a schematic view showing the distribution of weaving color shuttles in example 1 of the present invention;
FIG. 5 is a cross-sectional view of a weft-weaving pattern including hot-melt yarns according to example 1 of the present invention, wherein 1 is a surface weft yarn, 2 is a hot-melt yarn, 3 is a bottom weft yarn, and 4 is a warp yarn;
FIG. 6 is a cross-sectional view of a weft interlacing structure in example 1 of the present invention without the inclusion of heat-fusible yarns, wherein 1 is a top weft yarn, 3 is a bottom weft yarn, and 4 is a warp yarn;
FIG. 7 is a weft surface structure of 5 woven label surface layers and 2 flyers in example 2 of the present invention;
Fig. 8 is a novel structure of a woven label hot melt yarn layer in example 2 of the present invention, which is made based on 5 woven label surface layers with 2 flying weft surface structures, and the interval value of the interval interweaving along the warp direction is 3;
FIG. 9 is a schematic view of the warp-faced structure of 5 bottom layers and 2 flys of woven labels in example 2 of the present invention;
FIG. 10 is a schematic view showing the distribution of weaving color shuttles in example 2 of the present invention;
FIG. 11 is a cross-sectional view of a weft-weaving pattern including hot-melt yarns according to example 2 of the present invention, wherein 1 is a surface weft yarn, 2 is a hot-melt yarn, 3 is a bottom weft yarn, and 4 is a warp yarn;
FIG. 12 is a cross-sectional view of a weft interlacing structure in example 2 of the present invention without including heat-fusible yarns, wherein 1 is a top weft yarn, 3 is a bottom weft yarn, and 4 is a warp yarn.
Detailed Description
The invention is further described below with reference to the drawings and specific examples, which are not described for prior art.
Specific examples of the present invention are given below, but the examples are only for the purpose of further elaborating the present invention and do not limit the claims of the present invention.
example 1 the surface layer weave was 8 pieces of 5-flying weft surface weave and the interval value of the interweaving of the hot melt yarn layer was 1
the woven label in the embodiment has the following technological parameters: woven labels have warp density of 146 pieces/inch and weft density of 146 pieces/inch; woven label warp is 75D black, and woven label weft is: the 1 st colour shuttle is woven mark surface layer __ dacron yarn 100D black, and the 2 nd colour shuttle is woven mark hot melt yarn layer __ dacron hot melt yarn 100D, and fusing point 110 ℃, the 3 rd colour shuttle is woven mark bottom layer __ dacron yarn 100D black.
the weaving method of the woven label in the embodiment specifically comprises the following steps:
(1) the woven label pattern writing design comprises the steps that firstly, a woven label surface layer is determined to be 8 pieces of 5 flying weft surface tissues (figure 1), a woven label bottom layer is 8 pieces of 5 flying warp surface tissues (figure 3), and then a novel tissue of the woven label hot-melt yarn layer is manufactured, the novel tissue is based on the 8 pieces of 5 flying weft surface tissues of the woven label surface layer, the interval value of the interval interweaving along the warp direction is 1, a novel tissue (figure 2) with the R j being 8 and the R w being 8 is formed, then the edition of the woven label pattern is completed in woven label pattern writing software, finally, the tissue setting of the pattern is completed, the tissue control rule is that the hot-melt yarn layer is the novel tissue (figure 2) enabling the hot-melt yarn to be interweaved along the warp direction, the woven label surface layer is 8 pieces of 5 flying weft surface tissues (figure 1), the weft floats longer than the weft float length of the hot-melt yarn layer (figure 5), the woven label bottom layer is 8 pieces of 5 flying warp surface tissues (figure 3), and the weft float longer than the weft float length of the weft float structure of the anti-float pattern of the anti-melt yarn (figure 5).
(2) weaving: after the design of the woven label is finished, manufacturing an electronic pattern plate (as shown in figure 4), and weaving and splitting by using a woven label machine; the heat setting temperature of the woven label machine is 140 ℃; after the polyester hot-melt yarns are subjected to heat setting by a machine, the polyester hot-melt yarns are fused to bond the adjacent warp yarns and weft yarns, so that the woven label has a stable structure.
(3) and forming: and (4) according to the preset contour shape, shearing and folding or laser cutting to form the woven label individual.
The embodiment weaves and obtains stable in structure's mark of weaving, non-deformable, and the stiffness is good.
Example 2 the surface layer weave was 5 pieces of 2-flying weft surface weave and the interval value of the interweaving of the hot melt yarn layer was 3
the woven label in the embodiment has the following technological parameters: woven labels have warp density of 146 pieces/inch and weft density of 146 pieces/inch; woven label warp is 75D white, and woven label woof is: the 1 st colour shuttle is for weaving mark surface layer __ dacron yarn 75D white, and the 2 nd colour shuttle is for weaving mark hot melt yarn layer __ dacron hot melt yarn 75D, and melting point 110 ℃, the 3 rd colour shuttle is for weaving mark bottom layer __ dacron yarn 75D white.
The weaving method of the woven label in the embodiment specifically comprises the following steps:
(1) the woven label pattern writing design comprises the steps that firstly, a woven label surface layer is determined to be 5 pieces of 2 flying weft surface tissues (figure 7), a woven label bottom layer is 5 pieces of 2 flying warp surface tissues (figure 9), and then a novel tissue of the woven label hot-melt yarn layer is manufactured, the novel tissue is based on the woven label surface layer 5 pieces of 2 flying weft surface tissues, the interval value of the interval interweaving along the warp direction is 3, a novel tissue (figure 8) with the R j being 5 and the R w being 15 is formed, then the edition of the woven label pattern is completed in woven label pattern writing software, finally, the tissue setting of the pattern is completed, the tissue control rule is that the hot-melt yarn layer is the novel tissue (figure 8) enabling the hot-melt yarn to be interweaved along the warp direction, the woven label surface layer is 5 pieces of 2 flying weft surface tissues (figure 7), the weft floats and floats longer than the weft floats longer floats as shown in figure 11, the woven label bottom layer is 5 pieces of 2 flying warp surface tissues (figure 9), and the weft floats longer than the weft surface tissues as shown in the hot-melt pattern long as shown in the anti-float pattern.
(2) Weaving: after the design of the woven label is finished, manufacturing an electronic pattern plate (as shown in figure 10), and weaving and splitting by using a woven label machine; the heat setting temperature of the woven label machine is 135-145 ℃; after the polyester hot-melt yarns are subjected to heat setting by a machine, the polyester hot-melt yarns are fused to bond the adjacent warp yarns and weft yarns, so that the woven label has a stable structure.
(3) And forming: and (4) according to the preset contour shape, shearing and folding or laser cutting to form the woven label individual.
The embodiment weaves and obtains stable in structure's mark of weaving, non-deformable, and the stiffness is good.
Comparative example
the woven label in the comparative example has the same technological parameters and preparation method as those of the example 1, except that only the woven label surface layer and the bottom layer are interwoven by the hot melt yarns without the hot melt yarn layer, and the woven label structure is shown in figure 6.
The woven label is a warp-weft interwoven fabric, and is stretched along the warp direction or the weft direction of the woven label, so that the change is small. While stretching along the oblique direction has certain elasticity, which leads to unstable woven label structure and deformation phenomenon. In order to avoid the phenomenon, the woven label of the comparative example is subjected to processes of brushing glue, ironing, sizing and the like to enhance the stability of the woven label.
The woven labels of example 1, the woven labels of comparative example and the woven labels of this comparative example were subjected to oblique tensile test on the products with back surface ironing (FTF520- -PCC plain- -0.2 mm thick). The test samples are cut into squares with the side length perpendicular to the warp and weft of 160mm, and the two force points of the test are positioned on the diagonal line and are 200mm apart. The diagonal tensile test data is as follows:
As can be seen from the comparison test, the woven label has stable structure and is not easy to deform. The adjacent warp and weft yarns of bonding after the hot melt yarn melts not only makes and weaves mark stable in structure, has still strengthened and has weaved mark stiffness.
the technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A woven label with a stable structure is characterized by sequentially comprising a surface layer, a hot-melt yarn layer and a bottom layer from top to bottom, wherein the hot-melt yarns on the hot-melt yarn layer are respectively covered and wrapped from the front side and the back side by the weft yarns on the surface layer and the bottom layer, the hot-melt yarns on the hot-melt yarn layer are interwoven along the warp direction at intervals, the surface layer of the woven label is a weft surface tissue, and the weft floating length of the woven label is larger than that of a tissue used by the hot-melt yarn layer; the woven label bottom layer is a warp surface tissue, the weft floating length of a reverse tissue of the woven label bottom layer is larger than that of a reverse tissue of a tissue used by the hot melt yarn layer, the titer of the hot melt yarn layer is 50D-100D, and the melting point of the hot melt yarn is 100-130 ℃.
2. a structurally stable woven label according to claim 1 wherein said layer of heat fusible yarns has a denier of 75D and a melting point of 110 ℃.
3. The structurally stable woven label according to claim 1, wherein the interval value of the hot melt yarns interwoven along the warp direction at intervals is 0-4.
4. The woven label with stable structure according to claim 3, wherein the interval value of the hot-melt yarns interwoven along the warp direction at intervals is 1-3.
5. A structurally stable woven label according to claim 4 wherein said heat fusible yarns are interlaced at warp intervals having a spacing value of 3.
6. A method of weaving a structurally stable woven label according to any one of claims 1 to 5 comprising the steps of:
(1) And designing the woven label writing: the edition of the woven label pattern is finished in the woven label pattern writing software, and the organization control law is as follows: the hot melt yarn layer is a novel structure which enables the hot melt yarns to be interlaced at intervals along the warp direction; the woven label surface layer is a weft surface tissue, and the weft floating length of the woven label surface layer is larger than that of the tissue used by the hot melt yarn layer; the woven label bottom layer is a warp surface tissue, and the weft floating length of the reverse tissue of the woven label bottom layer is larger than that of the reverse tissue of the tissue used by the hot melt yarn layer;
(2) weaving: after the design of the woven label writing is finished, manufacturing an electronic pattern plate, weaving and splitting by using a woven label machine, wherein the heat setting temperature of a woven label machine table is 130-150 ℃;
(3) And forming: and (4) according to the preset contour shape, shearing and folding or laser cutting to form the woven label individual.
7. a woven label with a stable structure according to claim 6, wherein the woven label has a heat setting temperature of 135-145 ℃.
8. the weaving method of the structurally stable woven label according to claim 6, wherein the interval value of the novel structure of the hot melt yarn layer interwoven along the warp direction at intervals is 0-4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711070664.5A CN107604513B (en) | 2017-11-03 | 2017-11-03 | Woven label with stable structure and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711070664.5A CN107604513B (en) | 2017-11-03 | 2017-11-03 | Woven label with stable structure and weaving method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107604513A CN107604513A (en) | 2018-01-19 |
| CN107604513B true CN107604513B (en) | 2019-12-10 |
Family
ID=61084934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711070664.5A Active CN107604513B (en) | 2017-11-03 | 2017-11-03 | Woven label with stable structure and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107604513B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114044261B (en) * | 2021-12-02 | 2023-07-25 | 广东康派环创科技有限公司 | Degradable environment-friendly shopping bag and manufacturing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101057028A (en) * | 2004-11-11 | 2007-10-17 | 阿尔巴尼国际公司 | Forming fabrics |
| CN106319718A (en) * | 2016-08-19 | 2017-01-11 | 广东溢达纺织有限公司 | Fringe woven label and weaving method thereof |
| CN205943326U (en) * | 2016-05-17 | 2017-02-08 | 石狮市星港塑胶包装有限公司 | Mark cloth mark is knitted to dress |
| CN106393839A (en) * | 2016-09-07 | 2017-02-15 | 广东溢达纺织有限公司 | Multi-color shuttle woven label badge and making method thereof |
| CN106757680A (en) * | 2016-11-22 | 2017-05-31 | 广东溢达纺织有限公司 | With the imitative woven label and its method for weaving filled out and embroider effect |
-
2017
- 2017-11-03 CN CN201711070664.5A patent/CN107604513B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101057028A (en) * | 2004-11-11 | 2007-10-17 | 阿尔巴尼国际公司 | Forming fabrics |
| CN205943326U (en) * | 2016-05-17 | 2017-02-08 | 石狮市星港塑胶包装有限公司 | Mark cloth mark is knitted to dress |
| CN106319718A (en) * | 2016-08-19 | 2017-01-11 | 广东溢达纺织有限公司 | Fringe woven label and weaving method thereof |
| CN106393839A (en) * | 2016-09-07 | 2017-02-15 | 广东溢达纺织有限公司 | Multi-color shuttle woven label badge and making method thereof |
| CN106757680A (en) * | 2016-11-22 | 2017-05-31 | 广东溢达纺织有限公司 | With the imitative woven label and its method for weaving filled out and embroider effect |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107604513A (en) | 2018-01-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JPS59192793A (en) | Fabric for molding | |
| AR006007A1 (en) | ROLLED FABRIC COVER FOR THE PROTECTION OF LONG SUBSTRATES | |
| CN203855749U (en) | Single-layer double-sided velvet fabric | |
| CN105624888A (en) | Stretch-proof and shrinkage-resistant braid and processing method thereof | |
| CN210657315U (en) | Elastic fabric | |
| CN107604513B (en) | Woven label with stable structure and weaving method thereof | |
| CN215289123U (en) | Novel woven fabric | |
| CN101255629A (en) | Weaving process for silk velvet fabric and silk velvet fabric with two-sided pattern | |
| CN108330592A (en) | A kind of method for weaving of big jacquard weave embroidery fabric | |
| CA2597531A1 (en) | Belt-shaped woven structure and method of producing the same | |
| CN109680385B (en) | One-step forming fabric and production method thereof | |
| CN205258752U (en) | Silk jacquard weave song dynasty brocade fabric with function of self adhereing | |
| CN109763233A (en) | The method for weaving of the fabric tissue of imitative knitted structure | |
| CN112301497B (en) | Method for producing warp and weft non-interwoven through-hole gauze | |
| CN103820912A (en) | Production method of environment-friendly fabric | |
| CN106958069B (en) | A kind of electronic jacquard fabric of imitative weaving done in fine silks and gold thread by the tapestry method effect | |
| JP6190762B2 (en) | Fusion fabric and weaving method | |
| KR101756056B1 (en) | Fabric weaving method for Form a vent hole | |
| CN205741421U (en) | A kind of ripple glaze novelty fabric | |
| CN220284333U (en) | Skein-free pore-forming structure of woven fabric | |
| CN215751170U (en) | Anti-scratch oxford | |
| CN109537135A (en) | A kind of part rockets the design method and textile processes of fabric | |
| CN209323084U (en) | A kind of fancy yarn tasselled wool spinning jacquard fabric | |
| CN108286204A (en) | A kind of weaving of three warps flat filament drying net | |
| CN107587239A (en) | With flocking and the jacquard fabric of embroidery effect |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230208 Address after: No. 38, Mingli Road, Hecheng Street, Gaoming District, Foshan City, Guangdong Province, 528500 (residence application) Patentee after: Guangdong Kangpai Huanchuang Technology Co.,Ltd. Address before: 528500 Guangdong city of Foshan province river export processing zone Patentee before: Guangdong Esquel Textile Co.,Ltd. |
|
| TR01 | Transfer of patent right |