CN115005396A - Processing apparatus before vegetables package processing is used - Google Patents
Processing apparatus before vegetables package processing is used Download PDFInfo
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- CN115005396A CN115005396A CN202210587721.1A CN202210587721A CN115005396A CN 115005396 A CN115005396 A CN 115005396A CN 202210587721 A CN202210587721 A CN 202210587721A CN 115005396 A CN115005396 A CN 115005396A
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- flood dragon
- crushing
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- vegetables
- water
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- 235000013311 vegetables Nutrition 0.000 title claims abstract description 150
- 238000012545 processing Methods 0.000 title claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 230000005540 biological transmission Effects 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000005507 spraying Methods 0.000 claims abstract description 28
- 235000011194 food seasoning agent Nutrition 0.000 claims abstract description 5
- 239000004278 EU approved seasoning Substances 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 75
- 238000007599 discharging Methods 0.000 claims description 25
- 238000003860 storage Methods 0.000 claims description 21
- 230000018044 dehydration Effects 0.000 claims description 18
- 238000006297 dehydration reaction Methods 0.000 claims description 18
- 238000007790 scraping Methods 0.000 claims description 15
- 238000001914 filtration Methods 0.000 claims description 10
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- 238000007781 pre-processing Methods 0.000 claims 5
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention provides a pretreatment device for processing vegetable bags, which comprises a processing mechanism, wherein a crushing component for crushing vegetables, a material spraying component for automatically and quantitatively adding seasonings to the crushed vegetables and a dewatering component for dewatering the crushed vegetables after seasoning addition are sequentially arranged from the axis to the outside of the processing mechanism, the processing mechanism is provided with a plurality of groups of feeding components which are sequentially arranged in the transmission direction of the processing mechanism along an automatic transmission mechanism and are used for placing different types of vegetables, and the problems that the conventional vegetable processing is realized by manually and sequentially crushing, washing, dewatering and other series of work of the cleaned vegetables, the crushed particles are uneven in size, the vegetables are easily injured during fatigue, the actual use requirements cannot be met, and dewatering is incomplete are solved.
Description
Technical Field
The invention relates to the technical field of vegetable processing equipment, in particular to a pretreatment device for processing vegetable bags.
Background
Vegetables are used as food indispensable in daily diet of people, nutrient substances and trace mineral substances rich in the vegetables play a critical role in the health of human bodies, the vegetables need to be processed to a certain extent when people want to eat safe and nutritional vegetables, and vegetable processing enterprises need to process and make the vegetables into dried vegetables after crushing, washing, dehydrating, drying and the like in the vegetable processing process and removing most of moisture in the vegetables. The original color and nutrient components of the vegetables are basically kept unchanged. Not only is easy to store and transport, but also can effectively regulate the light and vigorous season of vegetable production. When eaten, the vegetable can be recovered by only immersing the vegetable in clean water, and the original color, nutrition and flavor of the vegetable are kept. Compared with other fresh vegetables, the dehydrated vegetable has the characteristics of small volume, light weight, restoration in water, convenience in transportation and eating and the like. When eaten, the product is delicious and fresh in color, and the original nutritive value can be kept.
Chinese utility model patent CN201922324104.9 discloses a vegetable processing crushing device, which comprises a crushing box, wherein the top of the crushing box is fixedly connected with a vegetable inlet hopper, the crushing box is provided with a vegetable inlet, the vegetable inlet corresponds to the vegetable inlet hopper, the right side of the crushing box is provided with a first motor box and a second motor box, the first motor box and the second motor box are both provided with motors, the crushing box is internally provided with a first rotating shaft and a second rotating shaft, the left ends of the first rotating shaft and the second rotating shaft are respectively connected with the output end of the motor, and the right ends of the first rotating shaft and the second rotating shaft are respectively connected with the bearing of the crushing box, the utility model has simple structure and reasonable design, and can throw vegetables into the crushing box from the vegetable inlet hopper and the vegetable inlet, through first broken sword and the broken sword of second, better carry out the breakage to vegetables after the breakage can be derived through swash plate and guide frame.
However, in the prior art, the inventor finds that vegetables are generally shredded manually and then dehydrated in the current market, a large amount of manpower and material resources are wasted in the whole crushing process, the crushing efficiency is very low, the vegetable is easily damaged during fatigue, actual use requirements cannot be met, and the cleaned vegetables are crushed in a cutting mode by the existing vegetable processing method, so that particles with uniform sizes cannot be obtained.
Disclosure of Invention
Aiming at the defects of the prior art, the invention ensures that the crushing component crushes vegetables by arranging the processing mechanism under the transmission of the automatic transmission mechanism, compared with the traditional cutter crushing, the device can lead the vegetable particles to be more uniform in size and high in crushing speed, meanwhile, the processing mechanism of the transmission state is used for simultaneously completing the work of spraying, dehydrating and discharging, the automation degree is high, the existing vegetable dehydrating device has more extrusion and dehydration, when utilizing the extrusion dehydration, the easy extrusion is mashed vegetables, has solved through a preceding processing apparatus for vegetables package processing earlier that it is artifical earlier broken in a series of work such as collection usually, the effectual work efficiency who has increased whole device, and overall structure is simple, need not manual operation, has improved work efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: a pretreatment device for processing vegetable bags comprises a processing mechanism, wherein the processing mechanism is provided with a crushing component for crushing vegetables, a material spraying component for automatically and quantitatively adding additives to crushed vegetables output after crushing, and a dewatering component for dewatering the crushed vegetables after the additives are added, from the axis to the outside in sequence;
the processing mechanism is provided with a plurality of groups along the automatic transmission mechanism, and a plurality of groups of feeding assemblies used for placing different vegetables are sequentially arranged in the transmission direction of the processing mechanism.
Preferably, the automatic conveying mechanism comprises two groups of chain and sprocket conveying chains which are arranged on the rack and symmetrically, and a bearing plate is horizontally arranged between the two groups of chain and sprocket conveying chains.
Preferably, the crushing assembly comprises a crushing barrel which is mounted on the bearing plate through a first support, a frustum-shaped crushing knife is arranged in the crushing barrel, and the crushing knife is rotatably arranged on the first support through a first support shaft;
a plurality of groups of material separating plates are fixedly arranged on the inner wall of the crushing barrel above the slope surface of the crushing cutter, and a vegetable cutting area is formed between each material separating plate and the crushing cutter;
a blanking space is formed between the inner wall of the crushing cylinder and the bottom of the crushing cutter;
the vegetable crushing device is characterized in that a first driven wheel is arranged on the first supporting shaft, a first straight rack meshed with the first driven wheel is fixedly arranged on the rack, the crushing assembly carries out transmission between the two sets of feeding assemblies, and the first driven wheel rotates to drive the crushing knife to crush vegetables in the crushing barrel.
Preferably, the material spraying component comprises:
the spiral upper conveying piece is fixedly arranged on the bearing plate through a second support and is coaxially arranged with the crushing barrel, an outer barrel is rotatably arranged on the outer wall of the crushing barrel and is attached to the inner wall of the outer barrel, a stop plate is arranged on the output end of the spiral upper conveying piece, and a second driven wheel is externally arranged on the output end of the spiral upper conveying piece, is coaxially driven with the spiral dragon unit, is fixedly provided with a second straight rack meshed with the second driven wheel on the rack, the spraying component is in a transmission process between the two groups of feeding components, the second driven wheel rotates to convey vegetables crushed at the bottom of the outer barrel from bottom to top in order, and a plurality of groups of first water filtering holes are uniformly formed in the axial direction of the outer barrel;
the elastic piece comprises a spiral lifting plate and a guide track, the spiral lifting plate is arranged above the flood dragon unit through a first elastic unit in a matched mode, the guide track is arranged on the periphery of the outer side of the crushing barrel, a plurality of groups of lifting units are arranged on the spiral lifting plate, the lifting units transversely penetrate through the flood dragon unit, the end portions of the lifting units slide in the guide track in a matched mode, the spiral lifting plate is driven by the lifting units to be driven by the guide track to be shifted up and down along the vertical direction, and the height of the outer barrel is lower than that of the rotating barrel;
the flood dragon unit comprises a flood dragon unit, a spray head, a flood dragon, a material spraying part and a water spraying part, wherein the flood dragon unit is provided with a flood dragon, the flood dragon unit, the flood dragon is provided with a flood dragon, the flood dragon unit is provided with a flood dragon, the flood dragon is provided with the flood dragon unit is provided with the flood dragon, the flood dragon is provided with the flood dragon, the flood dragon is provided with the flood dragon unit is provided with the flood dragon, the flood dragon is provided with the flood dragon, the flood dragon unit is provided with the flood dragon, the flood dragon unit is provided with the flood dragon unit is provided with the flood dragon, the flood dragon is provided with the flood dragon unit is provided with the flood dragon, the flood dragon unit is provided with the flood dragon, the flood dragon.
Preferably, the dehydration component comprises a dehydration part for automatically dehydrating the vegetable pieces input by the spiral upper conveying part, a discharge part for automatically discharging the dehydrated vegetables and a collection part for automatically outputting the dehydrated water.
Preferably, the dewatering element comprises a filter cylinder which is rotatably arranged outside the outer cylinder and is coaxially arranged with the outer cylinder;
a third driven wheel coaxially driven with the filter cylinder is arranged outside the filter cylinder, a third straight rack meshed with the third driven wheel is fixedly arranged on the rack, and in the transmission process of the material spraying assembly between the two groups of feeding assemblies, the third driven wheel automatically rotates to throw out water containing broken vegetables in the filter cylinder and the water enters the collecting part to be collected.
Preferably, the discharging member includes:
the scraping unit comprises a second supporting shaft vertically penetrating through the bearing plate through a second elastic unit, and a scraping plate which is fixedly arranged at the lower end of the second supporting shaft in a round hollowed-out shape and is matched with a channel between the inner wall of the filter cylinder and the outer wall of the outer cylinder;
the corrugated rail is arranged on the rack and is used for driving the guide shaft on the scraping plate to move downwards to scrape materials;
the discharging unit comprises a left baffle and a right baffle which are arranged at the lower end of the processing mechanism in a sliding mode and are of arc semicircular structures, a sixth straight rack and a fifth straight rack which are respectively fixed on the left baffle and the right baffle, and a rotating gear which is rotatably connected to the water collecting barrel through a rotating shaft, a control rack is fixedly arranged on a second supporting shaft and is in meshing transmission with the rotating gear, and sealing rings are arranged at the contact parts of the left baffle and the outer barrel and the right baffle and the outer barrel;
the feed storage tank, the blown down tank sets up the aqua storage tank lower extreme just is used for carrying out the vegetables after will dehydrating and concentrates the collection work in a quantitative way.
Preferably, the collecting member comprises:
the outer wall of the water collecting cylinder is fixedly arranged on the bearing plate and is coaxially arranged with the filter cylinder, a drain pipe for draining water and a valve gear for controlling the drain pipe to drain water are arranged on one side of the water collecting cylinder, a plurality of groups of sixth straight racks for controlling the opening and closing of the draining work are fixedly arranged on the rack, and the lower end of the outer cylinder is communicated with the drain pipe;
the water storage tank is arranged at the lower end of the automatic conveying mechanism and is used for collecting water after vegetables are dehydrated.
Preferably, the bottom of the periphery of the filter cylinder is matched and rotatably arranged in a rotating groove of the water collecting cylinder.
Preferably, the feeding assembly is mounted on the frame and comprises a water tank for quantitatively injecting water into the crushing barrel and a discharging bin for quantitatively throwing vegetables into the crushing barrel.
The invention has the beneficial effects that:
(1) the invention leads the processing mechanism to put vegetables from the feeding component and lead in clean water through the water tank under the transmission of the automatic transmission mechanism, the crushing component crushes the vegetables under the continuous transmission, the continuous, rapid and uniform crushing work is carried out in the crushing process of the crushing component, the crushing degree is improved, simultaneously the vegetables are soaked in the crushing barrel and are stirred by the crushing knife, the cleaning and crushing effects are realized, the crushed vegetables are crushed by the material spraying component and are sprayed with the additive in the spiral ascending of the spiral conveying component, the additive can be effectively and uniformly sprayed on the crushed vegetables by matching the spray nozzle with the hose, the dehydration work after the additive is added is finished by the dehydration component, because each process is complex, the work of each process is required to be finished in sequence by manpower, the time and the manpower are wasted, and the crushing knife is easy to hurt people when the manpower is tired, the processing mechanism completes the work of cleaning, crushing, spraying, dehydrating and discharging simultaneously under the transmission of the automatic transmission mechanism, and the degree of automation is high;
(2) according to the invention, the spiral upper conveying piece is arranged to be matched with the elastic piece, the crushed vegetable pieces are sprayed with the additives during the spiral rising of the spiral upper conveying piece, so that the problem that the additives are added to the crushed vegetable pieces twice by manpower is avoided, and the lifting unit is arranged to be matched with the spiral lifting plate, so that when the material spraying piece sprays the materials into the spiral upper conveying piece, the possibility of spraying is uneven, and at the moment, the spiral lifting plate is driven to be shifted upwards and downwards in the sliding groove along the vertical direction by the driving of the guide rail, so that the spiral lifting plate is vibrated, and the additives can be uniformly mixed;
in conclusion, the automatic vegetable processing device has the advantages of simple structure, strong practicability, high automation degree and the like, and is particularly suitable for the technical field of vegetable processing equipment.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the mechanism of the automatic transfer mechanism of the present invention;
FIG. 3 is a schematic view of the crushing assembly of the present invention;
FIG. 4 is a schematic view of the spiral feeding element of the present invention;
FIG. 5 is a schematic structural view of the spring member of the present invention;
FIG. 6 is a schematic cross-sectional view of the spring of the present invention;
FIG. 7 is a schematic cross-sectional view of a material injection member according to the present invention;
FIG. 8 is a schematic view of the dewatering element of the present invention;
FIG. 9 is a schematic view of a discharge member of the present invention;
FIG. 10 is a schematic view of the collector of the present invention;
FIG. 11 is a schematic structural view of a feed assembly according to the present invention;
fig. 12 is a schematic view of the cross-sectional structure of the crushing unit of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 1, a pretreatment device for processing vegetable packets comprises a treatment mechanism 1, wherein the treatment mechanism 1 is provided with a crushing component 2 for crushing vegetables, a material spraying component 3 for automatically and quantitatively adding additives to crushed vegetables output after crushing, and a dehydration component 4 for dehydrating the crushed vegetables after the additives are added, in sequence from the axis to the outside;
the processing mechanism 1 is provided with a plurality of groups along the automatic transmission mechanism 101, and the plurality of groups are sequentially arranged in the transmission direction of the processing mechanism 1 and used for placing the feeding assemblies 5 of different types of vegetables.
In this implementation, through setting up 1 feeding component 5 of processing mechanism cooperation, utilize automatic transmission 101's transmission on the one hand under, make processing mechanism 1 drop into vegetables and let in the clear water through water tank 51 by feeding component 5, broken subassembly carries out crushing work to vegetables under continuing the transmission, continuously quick and even crushing work carries out in broken subassembly crushing process, improve broken degree, simultaneously the vegetables bubble is stirred by broken sword in broken section of thick bamboo 22, washing and crushing effect have been realized in the lump, on the other hand, utilize the vegetables bits of broken glass after spouting material subassembly 3 to carry out the work of spraying additive in defeated 31 spiral shell screwing up on the spiral, cooperation shower nozzle 393 can be effectual with the even spraying of additive on vegetables bits of broken glass through hose 392, will accomplish the dehydration after adding the additive through dehydration module 4.
Secondly, because each process is more complicated to need the manual work to accomplish the work of each process in proper order, wasted time and manpower, through processing mechanism 1 under automatic conveying mechanism 101's transmission now, accomplish washing, breakage, spout material, dehydration and ejection of compact work simultaneously, degree of automation is high, causes the injured condition to take place easily when the manual work is tired moreover.
Further, as shown in fig. 2, the automatic transmission mechanism 101 includes two sets of chain and sprocket transmission chains symmetrically disposed on the frame 102, and a receiving plate 103 is horizontally disposed between the two sets of chain and sprocket transmission chains.
Further, as shown in fig. 3, the crushing assembly 2 includes a crushing cylinder 22 mounted on the bearing plate 103 through a first bracket 21, a frustum-shaped crushing blade 23 is disposed in the crushing cylinder 22, and the crushing blade 23 is rotatably disposed on the first bracket 21 through a first support shaft 24;
a plurality of groups of material separating plates 25 are fixedly arranged on the inner wall of the crushing barrel 22 above the slope surface of the crushing cutter 23, and a vegetable cutting area is formed between the material separating plates 25 and the crushing cutter 23;
a blanking space is formed between the inner wall of the crushing barrel 22 and the bottom of the crushing knife 23;
the first support shaft 24 is provided with a first driven wheel 26, the frame 102 is fixedly provided with a first straight rack 27 meshed with the first driven wheel 26, and the first driven wheel 26 rotates to drive the crushing cutter 23 to crush vegetables in the crushing cylinder 22 in the transmission process of the crushing assembly 2 between the two groups of feeding assemblies 5.
In this implementation, through setting up broken sword 23, when the centrifugation rotates inside broken section of thick bamboo 22, vegetables roll along broken section of thick bamboo 22 inner wall, when the touching is to separating flitch 25, blocks vegetables, has increased the frictional force between broken sword 23 and the broken section of thick bamboo 22 for broken more thorough with vegetables of broken subassembly 2.
In detail, when vegetables are thrown into the crushing cylinder 22, the first support shaft 24 drives the crushing cutter 23 to rotate rapidly by means of the engagement between the first driven wheel 26 and the first straight rack 27, and at this time, the vegetables are blocked by the material separating plate 25 to form a crushing space with the crushing cutter 23, so that the crushing cutter 23 can crush the vegetables in the crushing cylinder 22.
It is worth to say that, a plurality of groups of blades are arranged on the frustum-shaped crushing knife 23, and the first supporting shaft 24 rotates around the axis in the crushing cylinder 22 to drive the crushing knife 23 to rotate, so that the plurality of groups of blades further crush vegetables, and the crushing efficiency is improved.
It should be noted that a blanking space is formed between the inner wall of the crushing cylinder 22 and the bottom of the crushing knife 23, so that the crushed vegetables can be discharged.
Further, as shown in fig. 4, fig. 5, fig. 6, and fig. 7, the material spraying assembly 3 includes:
the spiral upper conveying piece 31 is fixedly arranged on the bearing plate 103 through a second support 32, the outer barrel 33 is coaxially arranged with the crushing barrel 22, the flood dragon unit 34 is rotatably arranged on the outer wall of the crushing barrel 22 and attached to the inner wall of the outer barrel 33, the baffle plate 35 is arranged on the output end of the spiral upper conveying piece 31, and the second driven wheel 36 is externally arranged on the output end of the flood dragon unit 34 and is in coaxial transmission with the flood dragon unit, a second straight rack 37 meshed with the second driven wheel 36 is fixedly arranged on the rack 102, the spraying component 3 is in the transmission process between the two groups of feeding components 5, the second driven wheel 36 rotates to convey vegetables with the crushed bottom of the outer barrel 33 orderly from bottom to top, and a plurality of groups of first water filtering holes 30 are uniformly formed in the axial direction of the outer barrel 33;
the elastic member 38 comprises a spiral uplift plate 382 which is matched with the position above the flood dragon unit 34 through a first elastic unit 381, and a guide track 383 which is arranged on the periphery of the crushing cylinder 22, wherein a plurality of groups of uplift units 384 are arranged on the spiral uplift plate 382, the uplift units 384 transversely penetrate through the flood dragon unit 34, the end parts of the uplift units are matched and slide in the guide track 383, the spiral uplift plate 382 is driven by the guide track 383 to be poked up and down along the vertical direction through the uplift units 384, and the height of the outer cylinder 33 is lower than the height of the rotating cylinder;
and the spraying part 39 comprises a material storage box 391 arranged at the upper end of the flood dragon unit 34, a hose 392 with one end communicated with the material storage box 391 and the other end communicated with the flood dragon unit 34, and a spraying head 393 arranged at the output end of the hose 392.
In this embodiment, by arranging the spiral upper conveying part 31 to cooperate with the elastic part 38, the crushed vegetable pieces are sprayed with the additives during the spiral rising of the spiral upper conveying part 31 by using the material spraying part 39, the spiral upper conveying part 31 conveys the crushed vegetable pieces, the stroke of the crushed vegetable pieces is increased, the sufficient seasoning is facilitated, the process that the additives are added to the crushed vegetable pieces twice by manpower is saved, on the other hand, the lifting unit 384 is arranged to cooperate with the spiral lifting plate 382, when the material spraying part 39 sprays the materials into the spiral upper conveying part 31, the possibility of spraying is uneven, at the moment, the crushed vegetable pieces are driven by the guide rail 383 to be pushed up and down along the vertical direction in the sliding groove, so that the spiral lifting plate 382 vibrates, and the additives can be uniformly mixed.
In detail, under the driving of the automatic transmission mechanism 101, the second spur rack 37 engages with the second driven wheel 36, so as to drive the flood dragon unit 34 to rotate and ascend, in the ascending process, the additive is sprayed on the spiral ascending plate 382 through the storage box 391 in cooperation with the spray head 393 at the output end of the hose 392, and the additive on the vegetable pieces is mixed more uniformly under the action of the ascending unit 384 in cooperation with the first elastic unit 381 under the driving of the guide track 383 to make the ascending unit 384 fluctuate up and down.
It should be noted that, a plurality of groups of first water filtering holes 30 are uniformly formed in the axial direction of the outer cylinder 33, and are used for filtering water into the filter cylinder 411, and the flood dragon unit 34 is attached to the inner wall of the outer cylinder 33, so that the problem of vegetable breakage and blockage cannot be caused by the size of the first water filtering holes 30.
It is worth mentioning that the height of the outer cylinder 33 is lower than that of the rotary cylinder, and when the flood dragon unit 34 spirally ascends for conveying materials
The vegetable pieces are scraped into the filter cartridge 411 by a baffle plate 35 fixedly arranged on the output end of the spiral upper conveying element 31.
Further, as shown in fig. 8, the dehydration module 4 includes a dehydration unit 41 for automatically dehydrating the crushed vegetables inputted from the screw feeding unit 31, a discharging unit 42 for automatically discharging the dehydrated vegetables, and a collecting unit 43 for automatically discharging the dehydrated water.
In the present embodiment, the crushed vegetables are transferred into the dehydrating unit 41 by providing the screw upper transferring unit 31,
utilize the centrifugation mode of rotation to dewater, avoided pressing rotten and the broken problem of centrifugal process vegetables collision with vegetables, improved the dehydration yield, in the vegetables output to collecting 43 that will dewater in the piece 41 through play material 42 cooperation ejection of compact unit 427, need not artifical manually operation, can make things convenient for the practical personnel to effectively collect after vegetables are garrulous to accomplish to work efficiency has been improved.
Further, as shown in fig. 8, the dewatering element 41 includes a filter cartridge 411 rotatably disposed outside the outer tub 33 and coaxially disposed with the outer tub 33;
a third driven wheel 412 which is coaxially driven with the filter cartridge 411 is arranged outside the filter cartridge 411, a third straight rack 413 which is meshed with the third driven wheel 412 is fixedly arranged on the frame 102, and in the transmission process of the material spraying assembly 3 between the two groups of feeding assemblies 5, the third driven wheel 412 rotates to automatically throw out water on the vegetable pieces in the filter cartridge 411 and the water enters the collecting part 43 for collection.
In this embodiment, the filter cartridge 411 is provided to engage with the collecting member 43 and engage with the third driven pulley 412 via the third driven pulley 412, thereby performing the water-removing operation on the inner vegetable pieces.
In detail, the engagement between the third driven wheel 412 and the third driven wheel 412 enables the filter cartridge 411 to rotate to generate centrifugal force, so that the problem of vegetable crushing is avoided, the dehydration rate is improved, and the dehydrated vegetable phase is improved.
It should be noted that the size of the filtration pores on the filtration cartridge 411 is such that water can pass through the filtration pores, but vegetables cannot be broken, and the problem of pore blockage cannot occur.
Further, as shown in fig. 9, the discharging member 42 includes:
the scraping unit 421 comprises a second supporting shaft 423 vertically penetrating through the carrying plate 103 through a second elastic unit 422, and a scraping plate 424 which is fixedly arranged at the lower end of the second supporting shaft 423 in a circular hollow shape and is matched with a channel between the inner wall of the filter cartridge 411 and the outer wall of the outer cylinder 33;
a corrugated rail 425, wherein the corrugated rail 425 is installed on the frame 102 and is used for driving the guide shaft 426 on the scraper plate 424 to move downwards for scraping;
the discharging unit 427 comprises a left baffle 4271 and a right baffle 4272 which are arranged at the lower end of the processing mechanism in a sliding manner and are of arc semicircular structures, a sixth spur rack 4273 and a fifth spur rack 4274 which are respectively fixed on the left baffle 4271 and the right baffle 4272, a rotating gear 428 which is rotatably connected to the water collecting barrel 431 through a rotating shaft, a control rack 429 is fixedly arranged on the second supporting shaft 423 and is in meshing transmission with the rotating gear 428, and sealing rings are arranged at the contact parts of the left baffle 4271 and the right baffle 4272 and the outer barrel 33;
and the material storage tank 430 is arranged at the lower end of the water storage tank 435 and is used for quantitatively and intensively collecting the dehydrated vegetables.
In this embodiment, the scraping unit 421 is arranged to cooperate with the discharging unit 427, and the corrugated rail 425 is used for pushing and scraping the dehydrated vegetables in the channel into the storage tank 430 by the scraping unit 421 in the transmission process.
In detail, the second support shaft 423 vertically penetrating through the bearing plate 103 is driven by the corrugated track 425 to move downwards in the track for scraping, and when the control rack 429 is meshed with the rotating gear 428, the sixth spur rack 4273 is arranged to cooperate with the fifth spur rack 4274 to enable the two left baffles 4271 and the right baffles 4272 to move reversely, so as to drive the left baffles 4271 and the right baffles 4272 to open towards two sides for discharging into the storage chute 430.
Further, as shown in fig. 10, the collecting member 43 includes:
a water collecting cylinder 431, an outer wall of which is fixedly arranged on the bearing plate 103 and coaxially arranged with the filter cylinder 411, one side of which is provided with a drain pipe 432 for draining water and a valve gear 433 for controlling the drainage of the drain pipe 432, the frame 102 is fixedly provided with a plurality of groups of seventh straight racks 434 for controlling the opening and closing of the drainage work, and the lower end of the outer cylinder 33 is communicated with the drain pipe 432;
and a water storage tank 435, wherein the water storage tank 435 is arranged at the lower end of the automatic transmission mechanism 101 and is used for collecting water obtained after vegetables are dehydrated.
In this embodiment, the water collecting tank 431 is provided to be matched with the water discharging pipe 432, so that the water thrown out from the dehydrated vegetable pieces is discharged to the water storage tank 435.
In detail, the automatic transmission mechanism 101 is used to enable the valve gear 433 to engage with the forward seventh spur rack 434 during transmission to realize the water valve opening and draining operation, and when water in the water collection cylinder 431 is drained, the valve gear is engaged with the reverse seventh spur rack 434 to close the water valve draining operation.
It should be noted that the water in the filter cartridge 411 is always tightly attached to the inner wall by the centrifugal force, and the water-returning phenomenon does not occur.
It should be noted that the water storage tanks 435 are connected, and when the water storage tanks 435 are full, the water valves at the outer ends of the water storage tanks 435 are opened to drain water.
Example two
The same or corresponding components in this embodiment as those in the above embodiment are given the same reference numerals as those in the above embodiment, and only the points different from the above embodiment will be described below for the sake of convenience. This embodiment differs from the above embodiment in that:
further, as shown in fig. 6, the bottom of the outer periphery of the filter cartridge 411 is rotatably fitted in the rotating groove.
In this embodiment, the bottom of the outer periphery of the filter cartridge 411 and the inside of the rotary groove are made of a rubber seal material, and water in the water collecting cylinder 431 provided by the seal material does not flow back into the filter cartridge 411.
EXAMPLE III
The same or corresponding components in this embodiment as those in the above embodiment are given the same reference numerals as those in the above embodiment, and only the points different from the above embodiment will be described below for the sake of convenience. This embodiment differs from the above embodiment in that:
further, as shown in fig. 11, the feeding assembly 5 is mounted on a frame 102 and includes a water tank 51 for quantitatively feeding water into the crushing cylinder 22 and a discharging bin 52 for quantitatively dropping vegetables into the crushing cylinder 22.
In the embodiment, the discharge bin 52 is arranged to be matched with the water tank 51 to clean vegetables in the crushing cylinder 22, so that silt and residual liquid on the surfaces of the vegetables can be removed, the labor intensity of workers is low, and the efficiency is high; meanwhile, the crushed vegetables can be conveniently and timely output by using the water washing, and the vegetables are prevented from being adhered to the inner wall of the outer barrel 33.
And a plurality of groups of feeding assemblies 5 are arranged for placing different vegetables, such as carrots, cabbage and green vegetables, in the discharging bin 52 according to the ratio of 1:2:2, the smashed vegetable pieces are correspondingly collected, so that the vegetables can be conveniently and timely taken away manually, the group-type drying and disinfection work after equal proportion distribution is carried out, the secondary proportioning process is saved, and the working efficiency is improved.
The working steps are as follows:
firstly, vegetables of different types to be treated are put into the discharging bin 52 manually, under the transmission of the automatic transmission mechanism 101, the treatment mechanism 1 is enabled to put vegetables into the discharging bin from the feeding component 5 and clear water is introduced into the discharging bin through the water tank 51, the treatment mechanism 1 is enabled to carry out crushing work on the vegetables while continuing to transmit, the spiral upper conveying component 31 is matched with the elastic component 38 to finish the crushed vegetables to be sprayed with additives in the spiral rising of the spiral upper conveying component 31 through the material spraying component 39, the crushed vegetables are scraped into the filtering cylinder 411 through the material baffle 35 fixedly arranged on the output end of the spiral upper conveying component 31 to be crushed and dehydrated, then the water thrown out of the crushed dehydrated vegetables is output into the water storage tank 435 through the water collecting cylinder 431 and the water discharge pipe 432, finally, the scraping unit 421 is matched with the discharging unit 427, and the corrugated rail 425 is relied on the transmission process, so that the scraping unit 421 pushes the crushed vegetables in the channel down to be scraped into the material storage tank 430 to finish the discharging work .
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The pretreatment device for processing the vegetable bags is characterized by comprising a treatment mechanism, wherein the treatment mechanism is provided with a crushing component for crushing vegetables, a material spraying component for automatically and quantitatively adding seasonings to crushed vegetables and a dehydration component for dehydrating the crushed vegetables after seasoning addition in sequence from the axis to the outside;
the processing mechanism is provided with a plurality of groups along the automatic transmission mechanism, and a plurality of groups of feeding assemblies used for placing different vegetables are sequentially arranged in the transmission direction of the processing mechanism.
2. The pre-processing device for vegetable bag processing as claimed in claim 1, wherein the automatic transmission mechanism comprises two sets of chain and sprocket transmission chains symmetrically arranged on the frame, and a receiving plate horizontally arranged between the two sets of chain and sprocket transmission chains.
3. The pretreatment device for vegetable bale processing according to claim 2, wherein the crushing assembly comprises a crushing cylinder mounted on the receiving plate through a first bracket, a frustum-shaped crushing knife is arranged in the crushing cylinder, and the crushing knife is rotatably arranged on the first bracket through a first supporting shaft;
a plurality of groups of material separating plates are fixedly arranged above the slope surface of the crushing cutter on the inner wall of the crushing barrel, and a vegetable cutting area is formed between the material separating plates and the crushing cutter;
a blanking space is formed between the inner wall of the crushing barrel and the bottom of the crushing cutter;
a first driven wheel is arranged on the first supporting shaft, and a first straight rack meshed with the first driven wheel is fixedly arranged on the rack.
4. The pretreatment device for vegetable bale processing according to claim 3, wherein the material spraying assembly comprises:
the spiral upper conveying piece is fixedly arranged on the bearing plate through a second support and is coaxially arranged with the crushing barrel, a flood dragon unit is rotatably arranged on the outer wall of the crushing barrel and is attached to the inner wall of the outer barrel, a material baffle plate is arranged on the output end of the spiral upper conveying piece, a second driven wheel is externally arranged on the output end of the spiral upper conveying piece and is coaxially driven with the flood dragon unit, a second straight rack meshed with the second driven wheel is fixedly arranged on the rack, and a plurality of groups of first water filtering holes are uniformly formed in the outer barrel in the axial direction;
the elastic piece comprises a spiral lifting plate and a guide track, the spiral lifting plate is matched with the upper part of the flood dragon unit through a first elastic unit, the guide track is arranged around the outer side of the crushing barrel, a plurality of groups of lifting units are arranged on the spiral lifting plate, the lifting units transversely penetrate through the flood dragon unit, and the end parts of the lifting units slide in the guide track in a matching manner;
the flood dragon unit comprises a flood dragon unit, a spray head, a flood dragon, a material spraying part and a water spraying part, wherein the flood dragon unit is provided with a flood dragon, the flood dragon unit, the flood dragon is provided with a flood dragon, the flood dragon unit is provided with a flood dragon, the flood dragon is provided with the flood dragon unit is provided with the flood dragon, the flood dragon is provided with the flood dragon, the flood dragon is provided with the flood dragon unit is provided with the flood dragon, the flood dragon is provided with the flood dragon, the flood dragon unit is provided with the flood dragon, the flood dragon unit is provided with the flood dragon unit is provided with the flood dragon, the flood dragon is provided with the flood dragon unit is provided with the flood dragon, the flood dragon unit is provided with the flood dragon, the flood dragon.
5. The pre-processing apparatus for vegetable bag processing according to claim 4, wherein the dehydration unit includes a dehydration unit for performing an automatic dehydration operation on the crushed vegetables fed by the screw feeding unit, a discharge unit for automatically discharging the dehydrated vegetables, and a collection unit for automatically discharging the dehydrated water.
6. The pretreatment device for vegetable bag processing according to claim 4, wherein the dewatering member includes a filter cylinder rotatably provided outside the outer cylinder and coaxially provided with the outer cylinder;
a third driven wheel which is coaxially driven with the filter cylinder is arranged outside the filter cylinder, and a third spur rack which is meshed with the third driven wheel is fixedly arranged on the rack.
7. The pretreatment device for vegetable bale processing according to claim 6, wherein the discharge member comprises:
the scraping unit comprises a second supporting shaft vertically penetrating through the bearing plate through a second elastic unit, and a scraping plate which is fixedly arranged at the lower end of the second supporting shaft in a round hollowed-out shape and is matched with a channel between the inner wall of the filter cylinder and the outer wall of the outer cylinder;
the corrugated rail is arranged on the rack and is used for driving the guide shaft on the scraping plate to move downwards to scrape materials;
the discharging unit comprises a left baffle and a right baffle which are arranged at the lower end of the processing mechanism in a sliding mode and are of arc semicircular structures, a sixth straight rack and a fifth straight rack which are respectively fixed on the left baffle and the right baffle, and a rotating gear which is rotatably connected to the water collecting barrel through a rotating shaft, wherein the control rack is fixedly arranged on a second supporting shaft and is in meshing transmission with the rotating gear;
the feed storage tank, the blown down tank sets up the aqua storage tank lower extreme just is used for carrying out the vegetables after will dehydrating and concentrates the collection work in a quantitative way.
8. The pre-processing apparatus for vegetable bag processing as set forth in claim 7, wherein the collecting member includes:
the outer wall of the water collecting cylinder is fixedly arranged on the bearing plate and is coaxially arranged with the filter cylinder, a drain pipe for draining water and a valve gear for controlling the drain pipe to drain water are arranged on one side of the water collecting cylinder, and a plurality of groups of seventh straight racks for controlling the opening and closing of the draining work are fixedly arranged on the rack;
the water storage tank is arranged at the lower end of the automatic conveying mechanism and is used for collecting water after vegetables are dehydrated.
9. The pre-processing device for vegetable bag processing as claimed in claim 8, wherein the bottom of the outer periphery of the filter cartridge is rotatably disposed in a rotating groove of the water collecting cartridge.
10. The pre-processing apparatus as claimed in claim 7, wherein the feeding assembly is mounted on a frame and includes a water tank for injecting water into the crushing barrel and a discharge bin for discharging vegetables into the crushing barrel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210587721.1A CN115005396B (en) | 2022-05-27 | 2022-05-27 | Pretreatment device for vegetable packet processing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210587721.1A CN115005396B (en) | 2022-05-27 | 2022-05-27 | Pretreatment device for vegetable packet processing |
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| CN115005396B CN115005396B (en) | 2024-01-16 |
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| CN115005396B (en) | 2024-01-16 |
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