CN115005396B - Pretreatment device for vegetable packet processing - Google Patents

Pretreatment device for vegetable packet processing Download PDF

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Publication number
CN115005396B
CN115005396B CN202210587721.1A CN202210587721A CN115005396B CN 115005396 B CN115005396 B CN 115005396B CN 202210587721 A CN202210587721 A CN 202210587721A CN 115005396 B CN115005396 B CN 115005396B
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CN
China
Prior art keywords
crushing
vegetables
cylinder
water
groups
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CN202210587721.1A
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Chinese (zh)
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CN115005396A (en
Inventor
陈东雷
孙涛
耿兰兰
张春雷
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Linquan Yucheng Machinery Co ltd
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Linquan Yucheng Machinery Co ltd
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Priority to CN202210587721.1A priority Critical patent/CN115005396B/en
Publication of CN115005396A publication Critical patent/CN115005396A/en
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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/10—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged above container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00—Disintegrating plant with or without drying of the material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The utility model provides a pretreatment device for vegetable bag processing, which comprises a treatment mechanism, wherein the treatment mechanism is sequentially provided with a crushing assembly for crushing vegetables, a spraying assembly for automatically and quantitatively adding seasonings to crushed vegetables and outputting crushed vegetables, and a dehydration assembly for dehydrating the crushed vegetables after the seasonings are added from the axis to the outside, and the treatment mechanism is provided with a plurality of groups of feeding assemblies which are sequentially provided with a plurality of groups in the transmission direction of the treatment mechanism along an automatic transmission mechanism and are used for placing different vegetables.

Description

Pretreatment device for vegetable packet processing
Technical Field
The utility model relates to the technical field of vegetable processing equipment, in particular to a pretreatment device for vegetable packet processing.
Background
Vegetables are indispensable food in people's daily diet, and nutrient substances and trace minerals which are rich in the vegetables play a key role in human health, and when the vegetables are required to be eaten, certain processing treatment is needed to be carried out on the vegetables, and vegetable processing enterprises often need to carry out processing and manufacturing such as crushing, washing, dehydration, drying and the like on the vegetables in the processing process of the vegetables, so that the dried vegetables are produced after most of moisture in the vegetables is removed. The original color and nutrition of the vegetables are basically kept unchanged. Is easy to store and transport, and can effectively regulate the light and vigorous seasons of vegetable production. When eaten, the vegetable can be restored by immersing the vegetable in clear water, and the original color, nutrition and flavor of the vegetable are maintained. Compared with other fresh vegetables, the dehydrated vegetables have the characteristics of small volume, light weight, recovery after entering water, convenient transportation and eating and the like. The food is delicious and fresh in color, and can maintain the original nutritive value.
The utility model discloses a crushing device for vegetable processing, which comprises a crushing box, wherein the top of the crushing box is fixedly connected with a vegetable inlet, the crushing box is provided with a vegetable inlet, the vegetable inlet corresponds to the vegetable inlet, the right side of the crushing box is provided with a first motor box and a second motor box, motors are arranged in the first motor box and the second motor box, a first rotating shaft and a second rotating shaft are arranged in the crushing box, the left ends of the first rotating shaft and the second rotating shaft are respectively connected with the output end of the motors, and the right ends of the first rotating shaft and the second rotating shaft are respectively connected with a bearing of the crushing box.
However, in the prior art, the inventor finds that the crushing of vegetables in the market at present generally comprises the steps of manually cutting up the vegetables and then dehydrating the vegetables, so that a large amount of manpower and material resources are wasted in the whole crushing process, the crushing efficiency is very low, the condition of injuries easily caused during fatigue occurs, the actual use requirement cannot be met, and the problem that the cleaned vegetables cannot be crushed in a cutting manner by the existing vegetable processing method, so that particles with uniform sizes can not be obtained.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, the crushing assembly is used for crushing vegetables under the transmission of the automatic transmission mechanism by arranging the processing mechanism, and continuous crushing work is carried out in the crushing process of the crushing assembly.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the pretreatment device for vegetable bag processing comprises a treatment mechanism, wherein the treatment mechanism is provided with a crushing assembly for crushing vegetables, a spraying assembly for automatically and quantitatively adding additives to crushed vegetables output after crushing and a dehydration assembly for dehydrating the crushed vegetables after the additives are added from the axis to the outside in sequence;
the processing mechanism is provided with a plurality of groups along the automatic transmission mechanism, and a plurality of groups of feeding components for placing different kinds of vegetables are sequentially arranged in the transmission direction of the processing mechanism.
Preferably, the automatic transmission mechanism comprises two groups of chain sprocket transmission chains which are symmetrically arranged on the frame, and a bearing plate is horizontally arranged between the two groups of chain sprocket transmission chains.
Preferably, the crushing assembly comprises a crushing cylinder installed on the bearing plate through a first support, wherein a frustum-shaped crushing knife is arranged in the crushing cylinder and is rotatably arranged on the first support through a first support shaft;
a plurality of groups of material separating plates are fixedly arranged above the slope surface of the crushing cutter and on the inner wall of the crushing cylinder, and vegetable cutting areas are formed between the material separating plates and the crushing cutters;
a blanking space is formed between the inner wall of the crushing cylinder and the bottom of the crushing knife;
the first driven wheel is arranged on the first supporting shaft, a first straight rack meshed with the first driven wheel is fixedly arranged on the frame, and the crushing assembly is used for driving the crushing cutter to crush vegetables in the crushing cylinder by rotation of the first driven wheel in the transmission process between the two groups of feeding assemblies.
Preferably, the spraying assembly comprises:
the spiral upper conveying piece is fixedly arranged on the bearing plate through a second bracket, is coaxially arranged with the crushing cylinder, is rotatably arranged on the outer wall of the crushing cylinder and is attached to the inner wall of the outer cylinder, is provided with a baffle plate at the output end of the spiral upper conveying piece, is externally arranged on a second driven wheel coaxially driven by the baffle plate, is fixedly provided with a second straight rack meshed with the second driven wheel, and is used for orderly conveying crushed vegetables at the bottom of the outer cylinder from bottom to top by rotation of the second driven wheel in the transmission process between two groups of feeding components, and a plurality of groups of first water filtering holes are uniformly formed in the axial direction of the outer cylinder;
the elastic component comprises a spiral lifting plate and a guide rail, wherein the spiral lifting plate is arranged above the dragon unit in a matched mode through a first elastic unit, the guide rail is arranged around the outer periphery of the crushing cylinder, a plurality of groups of lifting units are arranged on the spiral lifting plate, the lifting units transversely penetrate through the dragon unit, the ends of the lifting units are matched and slide in the guide rail, the spiral lifting plate is driven by the lifting units to stir downwards along the vertical direction, and the height of the outer cylinder is lower than that of the rotary cylinder;
spout the material piece, spout the material piece including install hold the magazine of flood dragon unit upper end, one end with hold the magazine intercommunication and the other end with the hose of flood dragon unit intercommunication and set up the shower nozzle of hose output.
Preferably, the dewatering assembly comprises a dewatering part for automatically dewatering crushed vegetables input by the spiral upper conveying part, a discharging part for automatically discharging dewatered vegetables and a collecting part for automatically outputting dewatered water.
Preferably, the dewatering element comprises a filter cylinder which is rotatably arranged outside the outer cylinder and coaxially arranged with the outer cylinder;
the filter cylinder is externally provided with a third driven wheel which is coaxially driven by the filter cylinder, a third straight rack which is meshed with the third driven wheel is fixedly arranged on the frame, and the third driven wheel rotates to automatically throw out the crushed water in the filter cylinder into the collecting piece for collection in the transmission process of the spraying component between the two groups of feeding components.
Preferably, the discharging member includes:
the scraping unit comprises a second supporting shaft vertically penetrating through the bearing plate through a second elastic unit, and a scraping plate fixedly arranged at the lower end of the second supporting shaft in a round hollowed-out shape and matched with a channel between the inner wall of the filter cylinder and the outer wall of the outer cylinder;
the corrugated rail is arranged on the frame and used for driving a guide shaft on the scraping plate to move downwards to perform scraping work;
the discharging unit comprises a left baffle plate and a right baffle plate which are arranged at the lower end of the processing mechanism in an arc semicircular structure in a sliding manner, a sixth straight rack bar and a fifth straight rack bar which are respectively fixed on the left baffle plate and the right baffle plate, and a rotating gear which is rotationally connected to the water collecting cylinder through a rotating shaft, wherein the control rack is fixedly arranged on a second supporting shaft and is meshed with the rotating gear for transmission, and a sealing ring is arranged at the contact part of the left baffle plate and the right baffle plate with the outer cylinder;
the storage tank, the blown down tank sets up the aqua storage tank lower extreme and is used for carrying out the ration with the vegetables after the dehydration and gathers the work intensively.
Preferably, the collecting member includes:
the outer wall of the water collecting cylinder is fixedly arranged on the bearing plate and coaxially arranged with the filter cylinder, a drain pipe for draining water and a valve gear for controlling the drain pipe to drain water are arranged on one side of the water collecting cylinder, a plurality of groups of sixth straight racks for controlling the drain water to be opened and closed respectively are fixedly arranged on the rack, and the lower end of the outer cylinder is communicated with the drain pipe;
the water storage tank is arranged at the lower end of the automatic conveying mechanism and is used for collecting water after vegetables are dehydrated.
Preferably, the bottom of the periphery of the filter cylinder is arranged in the rotating groove of the water collecting cylinder in a matched rotating way.
Preferably, the feeding assembly is mounted on the frame and includes a water tank for quantitatively injecting water into the crushing cylinder and a discharge bin for quantitatively throwing vegetables into the crushing cylinder.
The utility model has the beneficial effects that:
(1) According to the utility model, vegetables are thrown into the processing mechanism through the feeding component and fresh water is introduced through the water tank under the transmission of the automatic transmission mechanism, the crushing component is used for crushing the vegetables under the continuous transmission, continuous and rapid crushing work is carried out in the crushing process of the crushing component, the crushing degree is improved, meanwhile, vegetable bubbles are stirred in the crushing cylinder by the crushing knife, the cleaning and crushing effects are realized, the crushed vegetables are sprayed with the additive during the spiral ascending of the spiral conveying piece through the spraying component, the additive can be effectively and uniformly sprayed on the crushed vegetables through the hose and the spray head, and the dewatering work after the additive is added is completed through the dewatering component, so that the work of each procedure is more complicated, time and labor are wasted, the conditions of crushing hurt people are easily caused during the manual fatigue, and the cleaning, crushing, the spraying, the dewatering and the discharging work are simultaneously completed under the transmission of the automatic transmission mechanism through the processing mechanism, and the automation degree is high;
(2) According to the utility model, the spiral upper conveying part is matched with the elastic part, the crushed vegetables are sprayed with the additive during the spiral rising of the spiral upper conveying part by utilizing the spraying part, so that the situation that the additive is required to be added to the vegetables manually for the second time is avoided, and the additive can be uniformly mixed by arranging the lifting unit and the spiral upper lifting plate, when the spraying part sprays the materials into the spiral upper conveying part, the spraying is possibly uneven, and the spiral upper lifting plate is stirred upwards and downwards in the sliding groove along the vertical direction under the driving of the guide rail at the moment so as to vibrate;
in conclusion, the utility model has the advantages of simple structure, strong practicability, high automation degree and the like, and is particularly suitable for the technical field of vegetable processing equipment.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of an automatic transfer mechanism according to the present utility model;
FIG. 3 is a schematic view of a crushing assembly according to the present utility model;
FIG. 4 is a schematic view of the structure of the spiral upper conveying element of the present utility model;
FIG. 5 is a schematic view of a spring structure according to the present utility model;
FIG. 6 is a schematic cross-sectional view of a spring according to the present utility model;
FIG. 7 is a schematic cross-sectional view of a spray member according to the present utility model;
FIG. 8 is a schematic diagram of a dewatering element according to the present utility model;
FIG. 9 is a schematic view of the structure of the discharging member of the present utility model;
FIG. 10 is a schematic view of the structure of the collecting member of the present utility model;
FIG. 11 is a schematic view of the feed assembly of the present utility model;
fig. 12 is a schematic view showing a sectional structure of the crushing assembly according to the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Example 1
As shown in fig. 1, the pretreatment device for vegetable packet processing comprises a processing mechanism 1, wherein the processing mechanism 1 is provided with a crushing assembly 2 for crushing vegetables, a spraying assembly 3 for automatically and quantitatively adding additives to crushed vegetables and outputting crushed vegetables, and a dehydration assembly 4 for dehydrating the crushed vegetables after the additives are added from the axis to the outside in sequence;
the processing mechanism 1 is provided with a plurality of groups along the automatic transmission mechanism 101, and a plurality of groups of feeding components 5 for placing different kinds of vegetables are sequentially arranged in the transmission direction of the processing mechanism 1.
In this implementation, through setting up processing mechanism cooperation 1 feeding subassembly 5, on the one hand, utilize under the transmission of automatic transport mechanism 101, make processing mechanism 1 throw into vegetables and pass through water tank 51 by feeding subassembly 5, carry out crushing work to vegetables at the crushing subassembly under the continuous transmission, carry out continuous quick and even crushing work in crushing subassembly crushing in-process, improve crushing degree, vegetable bubbles are stirred by the crushing sword in crushing section of thick bamboo 22 simultaneously, cleaning and crushing effect have been realized together, on the other hand, utilize spray material subassembly 3 to spray the additive work with the garrulous spiral of conveying piece 31 rising in spiral, can effectually spray the additive on the garrulous vegetables, will accomplish the dehydration work after adding the additive through the dehydration subassembly 4 with the shower nozzle 393.
Secondly, because each process is more complicated to need the manual work to accomplish the work of each process in proper order, waste time and manpower, accomplish simultaneously and wash, breakage, spout material, dehydration and ejection of compact work through processing agency 1 under the transmission of automatic transmission mechanism 101 now, degree of automation is high, causes the condition emergence of injury easily when artifical tired moreover.
Further, as shown in fig. 2, the automatic transmission mechanism 101 includes two sets of chain sprocket transmission chains symmetrically disposed on the frame 102, and a bearing plate 103 is horizontally disposed between the two sets of chain sprocket transmission chains.
Further, as shown in fig. 3, the crushing assembly 2 includes a crushing cylinder 22 mounted on the receiving plate 103 via a first bracket 21, a frustum-shaped crushing blade 23 is disposed in the crushing cylinder 22, and the crushing blade 23 is rotatably disposed on the first bracket 21 via a first support shaft 24;
a plurality of groups of material separating plates 25 which are fixedly arranged on the inner wall of the crushing cylinder 22 above the slope of the crushing knife 23, and vegetable cutting areas are formed between the material separating plates 25 and the crushing knife 23;
a blanking space is formed between the inner wall of the crushing cylinder 22 and the bottom of the crushing knife 23;
the first supporting shaft 24 is provided with a first driven wheel 26, the frame 102 is fixedly provided with a first straight rack 27 meshed with the first driven wheel 26, and the first driven wheel 26 rotates to drive the crushing knife 23 to crush vegetables in the crushing cylinder 22 in the transmission process of the crushing assembly 2 between the two groups of feeding assemblies 5.
In this embodiment, by providing the crushing blade 23, vegetables roll along the inner wall of the crushing cylinder 22 when centrifugally rotated inside the crushing cylinder 22, and when touching the material separating plate 25, the vegetables are blocked, and the friction between the crushing blade 23 and the crushing cylinder 22 is increased, so that the crushing assembly 2 crushes the vegetables more thoroughly.
In detail, when vegetables are put into the crushing cylinder 22, the first supporting shaft 24 drives the crushing cutter 23 to rotate rapidly by meshing the first driven wheel 26 with the first straight rack 27, and at this time, the vegetables are blocked by the material separating plate 25 to form a crushing space with the crushing cutter 23, so that the crushing cutter 23 crushes the vegetables in the crushing cylinder 22.
It should be noted that, the frustum-shaped crushing knife 23 is provided with a plurality of groups of blades, and the first supporting shaft 24 axially rotates in the crushing cylinder 22 to drive the crushing knife 23 to rotate, so that the plurality of groups of blades further crush vegetables, and the crushing efficiency is improved.
The crushed vegetables are discharged by forming a discharging space between the inner wall of the crushing cylinder 22 and the bottom of the crushing knife 23.
Further, as shown in fig. 4, 5, 6 and 7, the spray assembly 3 includes:
the spiral upper conveying piece 31, the spiral upper conveying piece 31 is fixedly arranged on the bearing plate 103 through a second bracket 32, is coaxially arranged with the crushing cylinder 22, is rotatably arranged on the outer wall of the crushing cylinder 22 and is attached to the inner wall of the outer cylinder 33, is provided with a baffle 35 at the output end of the spiral upper conveying piece 31, is externally arranged on a second driven wheel 36 coaxially driven with the screw upper conveying piece 34, is fixedly arranged on a frame 102, is meshed with the second driven wheel 36, is meshed with a second straight rack 37, and is sequentially conveyed from bottom to top by the rotation of the second driven wheel 36 in the process of driving between two groups of feeding assemblies 5, and is axially and uniformly provided with a plurality of groups of first water filtering holes 30;
the flicking piece 38, the flicking piece 38 includes a spiral lifting plate 382 which is matched with the upper part of the dragon unit 34 through a first elastic unit 381 and a guide track 383 which is arranged around the outside of the crushing cylinder 22, the spiral lifting plate 382 is provided with a plurality of groups of lifting units 384, the lifting units 384 transversely penetrate through the dragon unit 34 and the end parts of the lifting units 384 are matched and slide in the guide track 383, the spiral lifting plate 382 is driven by the guide track 383 to dial up and down along the vertical direction through the lifting units 384, and the height of the outer cylinder 33 is lower than the height of the rotary cylinder;
spout material 39, spout material 39 is including installing the storage box 391 of flood dragon unit 34 upper end, one end with hold the flexible pipe 392 that the storage box 391 communicates and the other end with flood dragon unit 34 communicates and set up the shower nozzle 393 of hose 392 output.
In this embodiment, through setting up spiral and go up the piece 31 and cooperate with the bullet piece 38, utilize spouting material piece 39 to accomplish the garrulous vegetables of post-crushing and spray the additive work in spiral and go up the piece 31 spiral and rise, spiral goes up the piece 31 and carries the garrulous vegetables, the stroke journey that has increased the garrulous vegetables, be convenient for its abundant condiment, the manual work has been saved simultaneously still needs the secondary to carry out the process of adding the additive to the garrulous vegetables, on the other hand through setting up lift unit 384 cooperation spiral and go up lift plate 382, when spouting material piece 39 to the spiral in the piece 31, the possible inhomogeneous of spraying, utilize the drive of guide rail 383 to follow vertical side down to stir in the sliding tray at this moment, make spiral lift plate 382 vibrate, can be with additive evenly mixing.
In detail, under the transmission of the automatic transmission mechanism 101, the second straight rack 37 engages with the second driven wheel 36, so as to drive the dragon unit 34 to rise in a rotating way, the additive is sprayed on the spiral lifting plate 382 through the storage box 391 and the spray head 393 at the output end of the hose 392, and the additive on the crushed vegetables is mixed more uniformly under the action of the up-and-down fluctuation of the lifting unit 384 through the lifting unit 384 and the first elastic unit 381 under the driving of the guide track 383.
It should be noted that, the outer cylinder 33 is axially and uniformly provided with a plurality of groups of first water filtering holes 30 for filtering water into the filter cylinder 411, and the dragon unit 34 is attached to the inner wall of the outer cylinder 33, so that the size of the first water filtering holes 30 does not cause the problem of blockage caused by vegetable crushing.
It should be noted that the height of the outer cylinder 33 is lower than that of the rotary cylinder, and when the screw of the screw conveyor unit 34 is raised to convey materials
The crushed vegetables are scraped into the filter cartridge 411 by a baffle 35 fixedly arranged on the output end of the spiral upper conveying member 31.
Further, as shown in fig. 8, the dewatering module 4 includes a dewatering part 41 for automatically dewatering crushed vegetables inputted from the spiral upper conveying part 31, a discharging part 42 for automatically discharging dewatered vegetables, and a collecting part 43 for automatically discharging dewatered water.
In this embodiment, the crushed vegetables are transferred into the dehydrating unit 41 by providing the spiral upper conveying unit 31,
utilize centrifugal rotation mode to dewater, avoided pressing the broken problem of vegetables with centrifugal process vegetables collision, improved dehydration yield, in the vegetables that will dewater in 41 is exported to collecting member 43 through discharging member 42 cooperation discharging unit 427, need not manual operation, can make things convenient for the practicality personnel to carry out effective collection after the garrulous completion of vegetables to work efficiency has been improved.
Further, as shown in fig. 8, the dewatering element 41 includes a filter cartridge 411 rotatably disposed outside the outer tub 33 and coaxially disposed with the outer tub 33;
the filter cartridge 411 is externally provided with a third driven wheel 412 which is coaxially driven by the filter cartridge 411, a third straight rack 413 which is meshed with the third driven wheel 412 is fixedly arranged on the frame 102, and the third driven wheel 412 rotates to automatically throw water on the vegetables in the filter cartridge 411 out into the collecting piece 43 for collection in the process of driving between the two groups of feeding components 5 by the material spraying component 3.
In this embodiment, the filter cartridge 411 is matched with the collector 43 to be meshed with the third driven wheel 412 through the third driven wheel 412, so that the water dehydration work on the inner vegetable pieces is completed.
In detail, the third driven wheel 412 and the third driven wheel 412 are engaged to make the filter cartridge 411 rotate to generate centrifugal force, so that the problem of vegetable crushing is avoided, the dehydration rate is improved, and the dehydrated quality of vegetables is improved.
It should be noted that, the size of the filter holes on the filter cartridge 411 can be used for water passing but the vegetables are not crushed, so that the problem of hole blockage can not occur.
Further, as shown in fig. 9, the outfeed member 42 includes:
the scraping unit 421 includes a second supporting shaft 423 vertically penetrating through the bearing plate 103 via a second elastic unit 422, and a scraping plate 424 fixedly disposed at the lower end of the second supporting shaft 423 in a circular hollow shape and matched with a channel between the inner wall of the filter cartridge 411 and the outer wall of the outer cylinder 33;
a corrugated rail 425, wherein the corrugated rail 425 is installed on the frame 102 and used for driving a guide shaft 426 on a scraping plate 424 to move downwards to perform scraping work;
the discharging unit 427 comprises a left baffle 4271 and a right baffle 4272 which are arranged at the lower end of the processing mechanism in a sliding way and are of arc semicircular structures, a sixth straight rack 4273 and a fifth straight rack 4274 which are respectively fixed on the left baffle 4271 and the right baffle 4272, a rotating gear 428 which is rotationally connected to the water collecting cylinder 431 through a rotating shaft, a control rack 429 which is fixedly arranged on the second supporting shaft 423 and is in meshed transmission with the rotating gear 428, and a sealing ring is arranged at the contact part of the left baffle 4271 and the right baffle 4272 and the outer cylinder 33;
the storage tank 430, the blown down tank sets up the aqua storage tank 435 lower extreme and is used for carrying out the concentrated collection work of ration with the vegetables after the dehydration.
In this embodiment, the scraping unit 421 is matched with the discharging unit 427, and the corrugated rail 425 is relied on in the transmission process, so that the scraping unit 421 pushes down the dehydrated vegetables in the channel to the storage tank 430.
In detail, the second supporting shaft 423 vertically penetrating through the receiving plate 103 is driven by the corrugated rail 425 to move downward in the rail to perform scraping operation, and when the control rack 429 is meshed with the rotating gear 428, the sixth straight rack 4273 is arranged to cooperate with the fifth straight rack 4274 to make the two left baffle plates 4271 and the right baffle plates 4272 move reversely, so that the left baffle plates 4271 and the right baffle plates 4272 are driven to open to two sides to perform discharging operation into the storage tank 430.
Further, as shown in fig. 10, the collecting member 43 includes:
the water collecting cylinder 431, the outer wall of the water collecting cylinder 431 is fixedly arranged on the bearing plate 103 and is coaxially arranged with the filter cylinder 411, one side of the water collecting cylinder is provided with a drain pipe 432 for draining water and a valve gear 433 for controlling the drain pipe 432 to drain water, the frame 102 is fixedly provided with a plurality of groups of seventh straight racks 434 for controlling the drain water to be opened and closed respectively, and the lower end of the outer cylinder 33 is communicated with the drain pipe 432;
the water storage tank 435, the water storage tank 435 is arranged at the lower end of the automatic transmission mechanism 101 and is used for collecting the dehydrated water of vegetables.
In this embodiment, the water from the dehydrated vegetables is discharged to the water storage tank 435 by providing the water collecting tube 431 and the water discharging tube 432.
In detail, the automatic transmission mechanism 101 is utilized to enable the valve gear 433 to engage with the forward seventh straight rack 434 during the transmission process so as to realize the water valve opening and draining operation, and the reverse seventh straight rack 434 is engaged to close the water valve draining operation when the water in the water collecting cylinder 431 is drained.
It should be noted that the water in the filter cartridge 411 is always tightly attached to the inner wall by the centrifugal force, and the water reflection phenomenon does not occur.
It should be noted that, the water storage tanks 435 are all connected, and when the water storage tank 435 is full, the water valve at the outer end of the water storage tank 435 is opened to drain water.
Example two
In this embodiment, the same or corresponding parts as those in the above embodiment are given the same reference numerals as those in the above embodiment, and only the points of distinction from the above embodiment will be described below for the sake of brevity. This embodiment differs from the above embodiment in that:
further, as shown in fig. 6, the bottom of the outer circumference of the filter cartridge 411 is provided in a rotating groove in which it is matched to rotate.
In this embodiment, the bottom of the outer periphery of the filter cartridge 411 and the inside of the rotary groove are made of rubber sealing materials, and the water in the water collecting cylinder 431 is not flowed back into the filter cartridge 411 by the sealing materials.
Example III
In this embodiment, the same or corresponding parts as those in the above embodiment are given the same reference numerals as those in the above embodiment, and only the points of distinction from the above embodiment will be described below for the sake of brevity. This embodiment differs from the above embodiment in that:
further, as shown in fig. 11, the feeding assembly 5 is mounted on a frame 102 and includes a water tank 51 for quantitatively injecting water into the crushing cylinder 22 and a discharging bin 52 for quantitatively feeding vegetables into the crushing cylinder 22.
In the implementation, the sediment and residual liquid on the surfaces of the vegetables can be removed by arranging the discharging bin 52 and matching with the water tank 51 to clean the vegetables in the crushing cylinder 22, so that the labor intensity of workers is low and the efficiency is high; and meanwhile, the crushed vegetables are conveniently and timely output by flushing of water, so that the vegetables are prevented from adhering to the inner wall of the outer barrel 33.
And, set up a plurality of groups of feeding components 5 and be used for placing different vegetables, like carrot, cabbage, green vegetable according to 1:2:2's proportion and place in ejection of compact storehouse 52, the garrulous collection that corresponds of vegetables after smashing is convenient for artifical in time take away, carry out the ganged stoving after the equal proportion distribution, disinfection work, save the process of secondary ratio, improve work efficiency.
The working steps are as follows:
firstly, vegetables to be processed of different types are manually put into the discharge bin 52, vegetables are put into the processing mechanism 1 through the feeding component 5 and clear water is introduced through the water tank 51 under the transmission of the automatic transmission mechanism 101, the processing mechanism 1 is continuously transmitted to simultaneously crush the vegetables through the crushing component, the spiral upper conveying member 31 is matched with the elastic member 38 to finish the additive spraying operation of crushed vegetables in the spiral upper conveying member 31 by utilizing the elastic member 39, the vegetables are scraped into the filter cylinder 411 through the baffle plate 35 fixedly arranged at the output end of the spiral upper conveying member 31 to be dehydrated, the water from the dehydrated vegetables is output into the water storage tank 435 by utilizing the water collecting cylinder 431 and the drain pipe 432, the dehydrated vegetables are pushed down to be scraped into the material storage tank 430 by utilizing the scraping unit 421 and the discharging unit 427 in the transmission process by utilizing the corrugated rail 425, and the discharging operation of the vegetables in the channel is finished by utilizing the scraping unit 421.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (5)

1. The pretreatment device for vegetable bag processing is characterized by comprising a treatment mechanism, wherein the treatment mechanism is provided with a crushing assembly for crushing vegetables, a spraying assembly for automatically and quantitatively adding seasonings to crushed vegetables and outputting the crushed vegetables and a dehydration assembly for dehydrating the crushed vegetables after the seasonings are added from the axis outwards in sequence;
the processing mechanism is provided with a plurality of groups along the automatic transmission mechanism, and a plurality of groups of feeding components for placing different kinds of vegetables are sequentially arranged in the transmission direction of the processing mechanism;
the automatic transmission mechanism comprises two groups of chain sprocket transmission chains which are symmetrically arranged on the frame, and a bearing plate is horizontally arranged between the two groups of chain sprocket transmission chains;
the crushing assembly comprises a crushing cylinder installed on the bearing plate through a first support, a frustum-shaped crushing cutter is arranged in the crushing cylinder, and the crushing cutter is rotatably arranged on the first support through a first support shaft;
a plurality of groups of material separating plates are fixedly arranged above the slope surface of the crushing cutter and on the inner wall of the crushing cylinder, and vegetable cutting areas are formed between the material separating plates and the crushing cutters;
a blanking space is formed between the inner wall of the crushing cylinder and the bottom of the crushing knife;
the first support shaft is provided with a first driven wheel, and the frame is fixedly provided with a first straight rack meshed with the first driven wheel;
the spray assembly comprises:
the spiral upper conveying piece is fixedly arranged on the bearing plate through a second bracket, is coaxially arranged with the crushing cylinder, is rotatably arranged on the outer wall of the crushing cylinder and is attached to the inner wall of the outer cylinder, is provided with a baffle plate at the output end of the spiral upper conveying piece, is externally arranged on a second driven wheel coaxially driven by the baffle plate, is fixedly provided with a second straight rack meshed with the second driven wheel, and is axially and uniformly provided with a plurality of groups of first water filtering holes;
the elastic piece comprises a spiral lifting plate and a guide rail, wherein the spiral lifting plate is arranged above the dragon unit in a matched mode through a first elastic unit, the guide rail is arranged around the outer periphery of the crushing cylinder, a plurality of groups of lifting units are arranged on the spiral lifting plate, and the lifting units transversely penetrate through the dragon unit and the end parts of the lifting units are matched and slide in the guide rail;
the material spraying piece comprises a material storage box arranged at the upper end of the dragon unit, a hose with one end communicated with the material storage box and the other end communicated with the dragon unit, and a spray head arranged at the output end of the hose;
the dehydration component comprises a dehydration piece for automatically dehydrating the crushed vegetables input by the spiral upper conveying piece, a discharging piece for automatically discharging the dehydrated vegetables and a collecting piece for automatically outputting the dehydrated water;
the dewatering piece comprises a filter cylinder which is rotatably arranged outside the outer cylinder and coaxially arranged with the outer cylinder;
the filter cylinder is externally provided with a third driven wheel which is coaxially driven with the filter cylinder, and a third straight rack which is meshed with the third driven wheel is fixedly arranged on the rack.
2. The pretreatment device for vegetable packet processing as claimed in claim 1, wherein the discharging member comprises:
the scraping unit comprises a second supporting shaft vertically penetrating through the bearing plate through a second elastic unit, and a scraping plate fixedly arranged at the lower end of the second supporting shaft in a round hollowed-out shape and matched with a channel between the inner wall of the filter cylinder and the outer wall of the outer cylinder;
the corrugated rail is arranged on the frame and used for driving a guide shaft on the scraping plate to move downwards to perform scraping work;
the discharging unit comprises a left baffle plate and a right baffle plate which are arranged at the lower end of the processing mechanism in a sliding manner and are of arc semicircular structures, a sixth straight rack and a fifth straight rack which are respectively fixed on the left baffle plate and the right baffle plate, and a rotating gear which is rotationally connected to the water collecting cylinder through a rotating shaft, wherein the control rack is fixedly arranged on a second supporting shaft and is meshed with the rotating gear for transmission;
the storage tank, the blown down tank sets up in the aqua storage tank lower extreme and is used for carrying out the ration with the vegetables after the dehydration and gathers work intensively.
3. A pretreatment device for vegetable packet processing as claimed in claim 2, wherein the collecting member comprises:
the outer wall of the water collecting barrel is fixedly arranged on the bearing plate and coaxially arranged with the filter cylinder, a drain pipe for draining water and a valve gear for controlling the drain pipe to drain water are arranged on one side of the water collecting barrel, and a plurality of groups of seventh straight racks for controlling the opening and closing of the water draining work respectively are fixedly arranged on the rack;
the water storage tank is arranged at the lower end of the automatic conveying mechanism and is used for collecting water after vegetables are dehydrated.
4. A pretreatment device for vegetable packet processing as claimed in claim 3, wherein the bottom of the outer periphery of the filter cartridge is arranged in the rotary groove of the water collecting cylinder in a matched rotation manner.
5. A pretreatment device for vegetable packet processing as claimed in claim 2, wherein the feeding assembly is mounted on a frame and comprises a water tank for quantitatively injecting water into the crushing cylinder and a discharging bin for quantitatively throwing vegetables into the crushing cylinder.
CN202210587721.1A 2022-05-27 2022-05-27 Pretreatment device for vegetable packet processing Active CN115005396B (en)

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CN212309844U (en) * 2020-03-19 2021-01-08 清枫链食苏打饮品(吉林)有限公司 High-efficient reducing mechanism is used to food processor
CN112586700A (en) * 2020-12-07 2021-04-02 临泉县宇诚机械有限公司 Dehydrated vegetable processing equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012029666A (en) * 2010-08-03 2012-02-16 Emura Tekkosho:Kk Vegetable dehydrator
CN103895250A (en) * 2014-03-28 2014-07-02 北京化工大学 Twin screw breaking and dehydrating integrated processing equipment with gear pump
CN207721105U (en) * 2017-09-20 2018-08-14 禄丰华贸农产品加工发展有限公司 A kind of vegetable drying dehydration device
CN207626509U (en) * 2017-09-22 2018-07-20 济宁学院 Grates vegetables dehydrate all-in-one machine
CN209090008U (en) * 2018-07-09 2019-07-12 安徽省东乾食品有限公司 A kind of Dehydrated Vegetable Processing rotary dehydration structure
CN212263425U (en) * 2019-10-12 2021-01-01 广西力源宝科技有限公司 Vertical chain crusher of convenient clearance
CN212309844U (en) * 2020-03-19 2021-01-08 清枫链食苏打饮品(吉林)有限公司 High-efficient reducing mechanism is used to food processor
CN111557419A (en) * 2020-05-13 2020-08-21 苏州欧蒂华电子有限公司 Full-automatic processing equipment for dehydrated vegetables
CN112586700A (en) * 2020-12-07 2021-04-02 临泉县宇诚机械有限公司 Dehydrated vegetable processing equipment

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