CN114960334A - Assembled airport pavement structure and construction method thereof - Google Patents
Assembled airport pavement structure and construction method thereof Download PDFInfo
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- CN114960334A CN114960334A CN202210545545.5A CN202210545545A CN114960334A CN 114960334 A CN114960334 A CN 114960334A CN 202210545545 A CN202210545545 A CN 202210545545A CN 114960334 A CN114960334 A CN 114960334A
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- 238000010276 construction Methods 0.000 title claims abstract description 47
- 239000010410 layer Substances 0.000 claims abstract description 86
- 239000002344 surface layer Substances 0.000 claims abstract description 41
- 238000009434 installation Methods 0.000 claims description 24
- 239000010985 leather Substances 0.000 claims description 8
- 239000004570 mortar (masonry) Substances 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 2
- 230000006978 adaptation Effects 0.000 claims 1
- 238000004873 anchoring Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 17
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- 238000005516 engineering process Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000003673 groundwater Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000002689 soil Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 239000011440 grout Substances 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C9/00—Special pavings; Pavings for special parts of roads or airfields
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C3/00—Foundations for pavings
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C5/00—Pavings made of prefabricated single units
- E01C5/06—Pavings made of prefabricated single units made of units with cement or like binders
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Abstract
Description
技术领域technical field
本申请涉及建筑工程技术领域,尤其涉及一种装配式机场道面结构及其施工方法。The present application relates to the technical field of construction engineering, in particular to a prefabricated airport pavement structure and a construction method thereof.
背景技术Background technique
飞机场道面是指在天然土基和基层顶面用筑路材料铺筑的一层或多层的人工结构物,是供飞机起飞、着陆、滑行及维修、停放的坪道。The airport pavement refers to one or more layers of artificial structures paved with road construction materials on the natural soil foundation and the top surface of the base layer.
目前我国机场主要采用现浇水泥混凝土道面,道面施工流程自动化程度低、周期长,人力物力成本较高。相关技术中,为克服现浇混凝土工艺存在的诸多缺点,设计出一种装配式道面,即利用预制板代替传统现浇道面板。At present, my country's airports mainly use cast-in-place cement concrete pavement. The pavement construction process has a low degree of automation, a long cycle, and high labor and material costs. In the related art, in order to overcome many shortcomings of the cast-in-place concrete process, a prefabricated pavement is designed, that is, a prefabricated slab is used to replace the traditional cast-in-place slab.
现有装配式道面结构类型单一,预制板间多采用传力杆或预应力钢筋等结构进行连接,影响板间传力,实际应用中,还存在安装精度不易控制、组装不便及施工效率低等问题。The existing prefabricated pavement has a single type of structure, and the prefabricated slabs are mostly connected by structures such as dowel bars or prestressed steel bars, which affect the force transmission between the slabs. And other issues.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于提供一种装配式机场道面结构及其施工方法,能够解决现有装配式机场道面连接结构复杂、安装不便、板间传力效果差及防水性能差等技术问题。The purpose of the present application is to provide a prefabricated airport pavement structure and a construction method thereof, which can solve the technical problems of the existing prefabricated airport pavement, such as complex connection structure, inconvenient installation, poor force transfer effect between boards and poor waterproof performance.
为解决上述技术问题,第一方面,本申请提供了一种装配式机场道面结构,包括基层及铺设于所述基层上的面层,所述面层包括多块预制板及紧固件,所述预制板包括厚度相同的主体部及凸起部,所述主体部与所述凸起部在第一方向上长度相同,并且所述凸起部凸设于所述主体部的一侧;In order to solve the above technical problems, in the first aspect, the present application provides a prefabricated airport pavement structure, comprising a base layer and a surface layer laid on the base layer, and the surface layer includes a plurality of prefabricated boards and fasteners, The prefabricated board includes a main body part and a protruding part with the same thickness, the main body part and the protruding part have the same length in the first direction, and the protruding part is protruded on one side of the main body part;
若干所述预制板的主体部朝向所述基层设置且组成多列正立预制板组,所述正立预制板组沿第一方向延伸,相邻两列所述正立预制板组之间形成间隙;The main body parts of a plurality of the prefabricated panels are arranged towards the base layer and form a multi-row upright prefabricated panel group, the upright prefabricated panel groups extend along the first direction, and are formed between two adjacent rows of the upright prefabricated panel groups gap;
若干所述预制板的凸起部朝向所述基层设置且组成多列倒立预制板组,所述倒立预制板组沿第一方向延伸,所述倒立预制板组嵌设于相邻两列所述正立预制板组形成的所述间隙内;The protruding parts of a plurality of the prefabricated boards are arranged towards the base layer and form a multi-row inverted prefabricated board group, the inverted prefabricated board group extends along the first direction, and the inverted prefabricated board group is embedded in the adjacent two rows of the in the gap formed by the erecting prefabricated panel group;
相叠设置的所述预制板沿第一方向错位分布,所述紧固件连接相叠设置的所述预制板的所述主体部。The prefabricated boards arranged on top of each other are staggered and distributed along the first direction, and the fasteners are connected to the main body parts of the prefabricated boards arranged on top of each other.
在一实施例中,所述预制板的所述凸起部呈条形且设置于所述主体部的中部,所述预制板的截面为T形。In one embodiment, the protruding portion of the prefabricated board is strip-shaped and disposed in the middle of the main body portion, and the cross-section of the prefabricated board is T-shaped.
在一实施例中,相叠设置的所述预制板在第一方向上错开预设距离,所述预设距离为所述预制板在所述第一方向上长度的一半。In an embodiment, the prefabricated boards arranged on top of each other are staggered by a predetermined distance in the first direction, and the predetermined distance is half of the length of the prefabricated boards in the first direction.
在一实施例中,所述预制板的所述主体部上设有多个安装孔,多个所述安装孔分布于所述凸起部的相对两侧;所述紧固件包括高强螺栓,所述高强螺栓穿设于相叠设置的所述预制板的所述安装孔内。In one embodiment, the main body portion of the prefabricated plate is provided with a plurality of installation holes, and the plurality of installation holes are distributed on opposite sides of the raised portion; the fasteners include high-strength bolts, The high-strength bolts are inserted into the installation holes of the prefabricated boards that are arranged on top of each other.
在一实施例中,所述安装孔包括相连通的固定部及连接部,所述固定部位于所述主体部背离所述凸起部的一面,所述固定部的孔径大于所述连接部的孔径且在孔口位置处形成阶梯面;所述紧固件还包括与所述高强螺栓适配的螺母,所述高强螺栓的头部设置于所述主体部靠近所述基层的所述预制板的安装孔内,并且抵持于相应的所述阶梯面上,所述螺母安装于所述高强螺栓的自由端,所述螺母设置于所述主体部远离所述基层的所述预制板的安装孔内,并且抵持于相应的所述阶梯面上。In one embodiment, the mounting hole includes a fixed part and a connecting part that communicate with each other, the fixed part is located on the side of the main body part away from the protruding part, and the diameter of the fixed part is larger than the diameter of the connecting part. a hole diameter and a stepped surface is formed at the position of the orifice; the fastener further includes a nut adapted to the high-strength bolt, and the head of the high-strength bolt is arranged on the prefabricated plate of the main body part close to the base layer The nut is installed on the free end of the high-strength bolt, and the nut is arranged on the installation of the prefabricated board where the main body part is far away from the base layer. inside the hole and abut against the corresponding step surface.
在一实施例中,所述螺母所处的所述固定部内灌注有混凝土。In one embodiment, concrete is poured into the fixing portion where the nut is located.
在一实施例中,所述安装孔的连接部的孔径大于所述高强螺栓的直径。In one embodiment, the diameter of the connecting portion of the mounting hole is larger than the diameter of the high-strength bolt.
在一实施例中,所述预制板的所述主体部朝向所述凸起部的一侧设有防水层。In one embodiment, a waterproof layer is provided on a side of the main body portion of the prefabricated board facing the protruding portion.
在一实施例中,所述防水层为砂浆或皮垫。In one embodiment, the waterproof layer is mortar or leather pad.
本申请提供的装配式机场道面结构,包括基层及铺设于基层上的面层,面层由多块预制板铺装而成,所述装配式机场道面结构利用装配式技术代替传统现浇工艺,施工方便,施工效率高。其中,预制板包括厚度相同的主体部及凸起部,沿第一方向,主体部与凸起部长度相同且凸起部凸设于主体部的一侧,所述异形结构的预制板单板质量小,便于吊装。此外,若干预制板的主体部朝向基层设置且组成多列正立预制板组,若干预制板的凸起部朝向基层设置且组成多列倒立预制板组,倒立预制板组嵌设于相邻两列正立预制板组之间形成的间隙内,凸起部朝向基层设置的预制板的主体部与主体部朝向基层设置的预制板的主体部相叠设置且通过紧固件固定连接,使得朝向不同的多块预制板拼装为一体,组成各处厚度相同、表面平整的面层,并且由于相邻预制板间不存在安装间隙,可以省去二次补浆、填缝、抹面等多道工序,从而能够进一步简化施工步骤,提高施工效率,有利于实现面层的快速组装,同时,由于相邻预制板间不存在竖向端面,还能够提高面层防水性能,避免地上水侵入基层。此外,利用紧固件代替传力杆或预应力钢筋等连接结构,可进一步简化预制板结构,安装精度易于控制,并且能够避免因冲击荷载引起的预制板连接处应力集中问题,面层整体性能好,不易损坏,可靠性高。The prefabricated airport pavement structure provided by this application includes a base layer and a surface layer laid on the base layer. The surface layer is paved with a plurality of prefabricated boards, and the prefabricated airport pavement structure uses prefabricated technology instead of traditional cast-in-place technology, convenient construction and high construction efficiency. Wherein, the prefabricated board includes a main body portion and a protruding portion with the same thickness. Along the first direction, the main body portion and the protruding portion have the same length and the protruding portion is protruded on one side of the main body portion. Small mass, easy to hoist. In addition, the main body parts of several prefabricated panels are arranged towards the base layer and form a multi-row vertical prefabricated panel group, and the raised parts of several prefabricated panels are arranged towards the base layer and form a multi-row inverted prefabricated panel group, and the inverted prefabricated panel group is embedded in the adjacent two In the gap formed between the rows of erecting prefabricated panels, the main part of the prefabricated panel with the raised part facing the base layer and the main part of the prefabricated panel with the main body part facing the base layer are arranged on top of each other and are fixedly connected by fasteners, so that Different multiple prefabricated panels are assembled together to form a surface layer with the same thickness and smooth surface everywhere, and since there is no installation gap between adjacent prefabricated panels, multiple processes such as secondary grout, caulking, and plastering can be omitted. , which can further simplify the construction steps, improve the construction efficiency, and facilitate the rapid assembly of the surface layer. At the same time, since there is no vertical end face between the adjacent prefabricated panels, the waterproof performance of the surface layer can also be improved to prevent ground water from invading the base layer. In addition, the use of fasteners to replace connecting structures such as dowel rods or prestressed steel bars can further simplify the prefabricated panel structure, the installation accuracy is easy to control, and it can avoid the problem of stress concentration at the connection of the prefabricated panels caused by impact loads, and the overall performance of the surface layer. Good, not easy to damage, high reliability.
第二方面,本申请提供了一种装配式机场道面结构的施工方法,用于铺设如第一方面中所述的装配式机场道面结构,所述施工方法包括:In a second aspect, the present application provides a construction method for a prefabricated airport pavement structure for laying the prefabricated airport pavement structure as described in the first aspect, the construction method comprising:
铺设基层;laying the base;
在所述基层上铺设多列正立预制板组,使相邻两列所述正立预制板组之间形成间隙,其中,所述正立预制板组的预制板的主体部朝向所述基层设置;Lay multiple rows of upright prefabricated panel groups on the base layer, so that a gap is formed between two adjacent rows of the upright prefabricated panel groups, wherein the main part of the prefabricated panels of the upright prefabricated panel groups faces the base layer set up;
在所述基层上铺设多列倒立预制板组,使所述倒立预制板组嵌设于相邻两列所述正立预制板组形成的所述间隙内,并使所述正立预制板组的预制板与所述倒立预制板组的预制板错位分布,其中,所述倒立预制板组的预制板的凸起部朝向所述基层设置;Lay multiple rows of inverted prefabricated panel groups on the base layer, so that the inverted prefabricated panel groups are embedded in the gap formed by two adjacent rows of the upright prefabricated panel groups, and make the upright prefabricated panel groups The prefabricated panels of the inverted prefabricated panel group and the prefabricated panels of the inverted prefabricated panel group are staggered and distributed, wherein the raised parts of the prefabricated panels of the inverted prefabricated panel group are arranged toward the base layer;
安装紧固件,使紧固件连接相叠设置的所述预制板。Fasteners are installed to connect the prefabricated panels arranged on top of each other.
本申请提供的装配式机场道面结构的施工方法,包括铺设基层、在基层上铺设正立预制板组、在基层上铺设倒立预制板组及安装紧固件,其中,正立预制板组及倒立预制板组包括多块铺设方向不同的预制板,并且每列倒立预制板组嵌设于相邻两列正立预制板组之间的间隙内,以组成各处厚度相同、表面平整的面层,上述施工方法利用装配式技术代替传统现浇工艺,并利用紧固件代替板间传力杆连接结构,避免了二次补浆、填缝、抹面等多种工序,能够降低施工难度,简化施工步骤,提高施工效率,有利于实现面层的快速组装及装配式机场道面结构的快速铺装,并且能够铺设出面层结构稳固、防水效果好的装配式机场道面结构。The construction method for a prefabricated airport pavement structure provided by the present application includes laying a base layer, laying an upright prefabricated panel group on the base layer, laying an inverted prefabricated panel group on the base layer, and installing fasteners, wherein the upright prefabricated panel group and the The inverted prefabricated panel group includes a plurality of prefabricated panels with different laying directions, and each row of the inverted prefabricated panel group is embedded in the gap between two adjacent rows of upright prefabricated panel groups to form a surface with the same thickness and smooth surface everywhere. The above construction method uses prefabricated technology to replace the traditional cast-in-place process, and uses fasteners to replace the dowel rod connection structure between the plates, avoiding secondary grouting, caulking, plastering and other processes, which can reduce the difficulty of construction. Simplifying the construction steps and improving the construction efficiency is conducive to the rapid assembly of the surface layer and the rapid pavement of the prefabricated airport pavement structure, and the prefabricated airport pavement structure with stable surface layer structure and good waterproof effect can be laid.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本申请实施例提供的装配式机场道面结构的结构示意图;1 is a schematic structural diagram of a fabricated airport pavement structure provided by an embodiment of the present application;
图2为图1所示装配式机场道面结构的俯视图;Fig. 2 is the top view of the prefabricated airport pavement structure shown in Fig. 1;
图3为图1所示装配式机场道面结构中预制板的结构示意图;Fig. 3 is the structural schematic diagram of the prefabricated board in the prefabricated airport pavement structure shown in Fig. 1;
图4为图4所示预制板的侧视图;Figure 4 is a side view of the prefabricated panel shown in Figure 4;
图5为本申请实施例提供的装配式机场道面结构的施工方法的流程图。FIG. 5 is a flowchart of a construction method of a prefabricated airport pavement structure provided by an embodiment of the present application.
主要元件符号说明:Description of main component symbols:
100、装配式机场道面结构;100. Prefabricated airport pavement structure;
1、基层;11、土基;12、垫层;13、水稳层;1. Base layer; 11. Soil foundation; 12. Cushion layer; 13. Water stabilization layer;
2、面层;20、预制板;21、主体部;211、安装孔;2111、固定部;2112、连接部;2113、阶梯面;22、凸起部。2. Surface layer; 20. Prefabricated board; 21. Main body part; 211. Mounting hole; 2111. Fixed part;
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions and advantages of the present application more clearly understood, the present application will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以是直接或者间接在该另一个部件上。当一个部件被称为是“连接于”另一个部件,它可以是直接或者间接连接至该另一个部件上。术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对专利的限制。术语“第一”、“第二”仅用于便于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明技术特征的数量。“多个”的含义是两个或两个以上,除非另有明确具体的限定。It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly or indirectly on the other component. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description, rather than indicating or implying the referred device Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the patent. The terms "first" and "second" are only used for the purpose of description, and should not be understood as indicating or implying relative importance or implying indicating the number of technical features. "Plurality" means two or more, unless expressly specifically limited otherwise.
第一方面,如图1-图4所示,本申请提供了一种装配式机场道面结构100,应用于机场中,作为供飞机起飞、着陆、滑行及维修、停放的坪道。In the first aspect, as shown in FIGS. 1-4 , the present application provides a prefabricated
如图1和图2所示,本申请提供的装配式机场道面结构100包括基层1及铺设于基层1上的面层2。其中,基层1包括由下到上依次设置的土基11、垫层12及水稳层13,基层1作为道面的基础,对面层2起到支撑作用。面层2包括多块紧密连接的预制板20及紧固件(图中未示出),面层2作为道面表层,用于为飞机结构提供支撑,并且避免地上水渗入基层1。As shown in FIG. 1 and FIG. 2 , the fabricated
如图1、图3和图4所示,预制板20包括厚度相同的主体部21及凸起部22,主体部21与凸起部22在第一方向(例如图1中X所示方向)上长度相同,并且凸起部22凸设于主体部21的一侧。若干预制板20的主体部21朝向基层1设置且组成多列正立预制板组(例如图1中A所示预制板组),相邻两列正立预制板组之间形成间隙。若干预制板20的凸起部22朝向基层1设置且组成多列倒立预制板组(例如图1中B所示预制板组),倒立预制板组嵌设于相邻两列正立预制板组形成的间隙内。正立预制板组中的预制板20的主体部21与倒立预制板组中的预制板20的主体部21相叠设置,且正立预制板组中的预制板20的凸起部22与倒立预制板组中的预制板20的主体部21紧密相接。As shown in FIG. 1 , FIG. 3 and FIG. 4 , the
如图1和图2所示,正立预制板组与倒立预制板组均沿第一方向延伸设置,相叠设置的两块预制板20沿第一方向错位分布,以使每块预制板20的主体部21可以与四块预制板20的主体部21相叠设置,紧固件连接相叠设置的预制板20的主体部21,使得多块预制板20在竖直方向及水平方向连接为一个整体。As shown in FIG. 1 and FIG. 2 , both the upright prefabricated panel group and the inverted prefabricated panel group are extended along the first direction, and the two
本申请提供的装配式机场道面结构100,包括基层1及铺设于基层1上的面层2,面层2由多块预制板20铺装而成,所述装配式机场道面结构100利用装配式技术代替传统现浇工艺,施工方便,施工效率高。其中,预制板20包括厚度相同的主体部21及凸起部22,沿第一方向,主体部21与凸起部22长度相同且凸起部22凸设于主体部21的一侧,所述异形结构的预制板20单板质量小,便于吊装。此外,若干预制板20的主体部21朝向基层1设置且组成多列正立预制板组,若干预制板20的凸起部22朝向基层1设置且组成多列倒立预制板组,倒立预制板组嵌设于相邻两列正立预制板组之间形成的间隙内,凸起部22朝向基层1设置的预制板20的主体部21与主体部21朝向基层1设置的预制板20的主体部21相叠设置且通过紧固件固定连接,使得朝向不同的多块预制板20拼装为一体,组成各处厚度相同、表面平整的面层2,并且由于相邻预制板20间不存在安装间隙,可以省去二次补浆、填缝、抹面等多道工序,从而能够进一步简化施工步骤,提高施工效率,有利于实现面层2的快速组装,同时,由于相邻预制板20间不存在竖向端面,还能够提高面层2防水性能,避免地上水侵入基层1。此外,利用紧固件代替传力杆或预应力钢筋等连接结构,可进一步简化预制板20结构,安装精度易于控制,并且能够避免因冲击荷载引起的预制板20连接处应力集中问题,面层2整体性能好,不易损坏,可靠性高。The prefabricated
本申请提供的装配式机场道面结构100中,如图1、图3和图4所示,预制板20的凸起部22呈条形且设置于其主体部21的中部,并且预制板20的截面为T形。T形预制板20形状规则,预制板20间安装精度易于控制,施工方便。此外,T形预制板20为轴对称结构,受力均匀,相邻预制板20间连接稳固,板间传力效果好。在其他实施例中,凸起部22的形状不限于此,例如,凸起部22为Z形、L形等。In the prefabricated
进一步地,沿第二方向(例如图1中Y所示方向),预制板20的凸起部22的宽度为主体部21的宽度的1/3。其中,第二方向为与第一方向垂直的水平方向。Further, along the second direction (eg, the direction indicated by Y in FIG. 1 ), the width of the raised
可以理解,在一些实施例中,凸起部22还可偏离主体部21的中部设置,使得凸起部22一侧的主体部21的尺寸大于另一侧的主体部21的尺寸,具体可根据实际情况进行设计,在此不作限定。It can be understood that, in some embodiments, the protruding
本申请提供的装配式机场道面结构100中,如图1、图2和图3所示,相叠设置的预制板20在第一方向上错开预设距离D,预设距离D为预制板20在第一方向上长度L的一半。具体地,正立预制板组与倒立预制板组均沿第一方向延伸设置,上下相叠的预制板20间存在1/2的错位分布,上层的预制板20相对于下层的预制板20在第一方向上向前或向后错开预设距离D,此时预设距离D为预制板20在第一方向上的长度L的一半,并且每块预制板20的主体部21可分别与四块预制板20的主体部21相叠设置。采用上述错位分布结构,多块预制板20连接效果好,面层2整体性能好,并且多块预制板20定位简单,施工方便。In the prefabricated
可以理解,在一些实施例中,相叠设置的预制板20间还可存在1/3错位分布,即上层的预制板20相对于下层的预制板20在第一方向上向前或向后错开板长的1/3,具体可根据实际情况进行设计,在此不作限定。It can be understood that in some embodiments, there may also be a 1/3 dislocation distribution between the
本申请提供的装配式机场道面结构100中,如图1、图3和图4所示,预制板20的主体部21上设有多个安装孔211,多个安装孔211分布于凸起部22的相对两侧。紧固件包括高强螺栓,高强螺栓穿设于相叠设置的预制板20的安装孔211内。高强螺栓结构简单,安装方便,并且可应用于各种场景及工况下。此外,利用高强螺栓连接相叠设置且错位分布的预制板20,可实现预制板20在竖直方向及水平方向上的连接,并且可使高强螺栓承担相对较小的水平荷载,使预制板20能够抵抗相对较大的竖向冲击荷载,从而提高面层2可靠性。In the prefabricated
可选的,如图1、图3和图4所示,预制板20的主体部21上设有四个安装孔211,四个安装孔211分布于主体部21的四角,用于连接与一预制板20相叠设置的四块预制板20。Optionally, as shown in FIG. 1 , FIG. 3 and FIG. 4 , the
本申请提供的装配式机场道面结构100中,如图1、图3和图4所示,安装孔211包括相连通的固定部2111及连接部2112,固定部2111位于主体部21背离凸起部22的一面,固定部2111的孔径大于连接部2112的孔径且在靠近孔口位置处形成阶梯面2113。紧固件还包括与高强螺栓适配的螺母,高强螺栓的头部设置于主体部21靠近基层1的预制板20(即下层预制板20)的安装孔211内,并且抵持于相应的阶梯面2113上,螺母安装于高强螺栓的自由端,螺母设置于主体部21远离基层1的预制板20(即上层预制板20)的安装孔211内,并且抵持于相应的阶梯面2113上。施工时,先将高强螺栓穿设于下层预制板20的安装孔211内,而后将上层预制板20安装于预设位置,并使上层预制板20的安装孔211对准高强螺栓,而后将螺母安装于高强螺栓上。上述高强螺栓安装方式合理,施工方便,易于维护,有利于实现面层2的快速组装。此外,高强螺栓搭配螺母使用,具有微调平作用,通过调节高强螺栓及螺母间连接,可将多块预制板20固定到统一高度,从而使面层2表面保持平整,提高面层2平整度。In the prefabricated
进一步地,高强螺栓的长度不大于预制板20主体部21厚度的两倍,螺母的顶标高与面层2顶标高平齐。为确保螺母安装效果,在一些实施例中,紧固件还包括垫板。Further, the length of the high-strength bolt is not more than twice the thickness of the
本申请提供的装配式机场道面结构100中,安装孔211的连接部2112的孔径大于高强螺栓的直径。具体地,为降低预制板20的组装难度,设计安装孔211时,可根据预制板20的安装精度对安装孔211进行扩孔处理。In the prefabricated
本申请提供的装配式机场道面结构100中,螺母所处的安装孔211的固定部2111内灌注有混凝土。在安装孔211的固定部2111内灌注混凝土,能够填平上层预制板20的安装孔211,使面层2表面保持平整,以确保面层2平整度。此外,灌注混凝土还能够提高紧固件的连接固定效果,从而提高相叠设置的预制板20间连接效果。此外,竖向灌注混凝土,操作简单,灌浆工作量少,并且在重力作用下混凝土更加密实,预制板20受力较好。In the prefabricated
可以理解,在一些实施例中,相叠设置的预制板20还可利用钢筋、连接钉或浇筑混凝土进行连接,具体可根据实际情况进行设计,在此不作限定。It can be understood that, in some embodiments, the
本申请提供的装配式机场道面结构100中,预制板20的主体部21朝向凸起部22的一侧设有防水层。通过填充防水层,能够提高上下相叠设置的预制板20间的防水效果,从而进一步提高面层2的防水能力,有效避免雨水等地上水侵入基层1。In the prefabricated
进一步地,防水层为砂浆或皮垫。Further, the waterproof layer is mortar or leather pad.
可选的,在一实施例中,防水层为砂浆。受限于加工水平限制,成品预制板20的表面容易形成凹坑,在预制板20的表面涂覆砂浆,能够填平凹坑并提高预制板20表面平整度,从而能够提高上下相叠设置的预制板20间贴面平整度,使相叠设置的预制板20紧密连接,从而解决预制板20间互相啃咬问题,提高预制板20防水效果。Optionally, in an embodiment, the waterproof layer is mortar. Due to the limitation of the processing level, the surface of the finished
可选的,在一实施例中,防水层为皮垫。利用皮垫能够提高上下相叠设置的预制板20间贴面平整度,使相叠设置的预制板20紧密连接,并且皮垫具有一定防渗效果,从而能够有效提高预制板20防水效果。Optionally, in an embodiment, the waterproof layer is a leather pad. The use of the leather pad can improve the flatness of the veneer between the
综上,本申请提供的装配式机场道面结构100,通过改进预制板20自身结构,可降低单块预制板20质量,从而使其便于吊装。进一步地,通过改进预制板20间的连接结构,利用高强螺栓连接相叠设置的预制板20,可省去二次补浆、填缝、抹面等多道工序,从而能够降低道面施工难度,简化施工步骤,提高施工效率,同时还能够提高板间传力效果及面层2稳定性。进一步地,通过改进预制板20间的安装方式,使上下层预制板20的主体部21相叠设置,并在上下层预制板20的水平接触面间增设砂浆或皮垫等防水层,能够提高面层2的防水能力,有效避免雨水等地上水侵入基层1。To sum up, the prefabricated
第二方面,如图1和图5所示,本申请还提供了一种装配式机场道面结构的施工方法,用于铺设装配式机场道面结构100。In the second aspect, as shown in FIG. 1 and FIG. 5 , the present application further provides a construction method of a prefabricated airport pavement structure for laying the prefabricated
如图1、图3和图5所示,所述施工方法包括以下步骤:As shown in Figure 1, Figure 3 and Figure 5, the construction method includes the following steps:
S100、铺设基层1。S100 , laying the
包括处理土基11,在土基11上依次铺设垫层12及水稳层13。利用摊铺机摊铺基层1并使基层1的平整度、压实度达到设计要求。Including treating the
S200、在基层1上铺设多列正立预制板组,使相邻两列正立预制板组之间形成间隙,其中,正立预制板组的预制板20的主体部21朝向基层1设置。S200 , laying multiple rows of upright prefabricated panel groups on the
具体地,将场道沿第一方向划分出多个施工段,在每个施工段配备龙门吊;而后,将高强螺栓穿设于预制板20的安装孔211内,利用龙门吊将多块预制板20主体部21朝下放置于基层1上,在基层1上形成多列沿第一方向延伸的正立预制板组,并且多列正立预制板组平行且间隔设置。Specifically, the field road is divided into a plurality of construction sections along the first direction, and each construction section is equipped with a gantry crane; then, high-strength bolts are inserted into the installation holes 211 of the
其中,相邻两列正立预制板组之间形成的间隙大小与预制板20尺寸适配。本申请实施例中,相邻两列正立预制板组的预制板20的主体部21间的间隙为L1,预制板20的凸起部22在第二方向上的尺寸为L2,预制板20安装误差为L3,定义L1=L2+L3。Wherein, the size of the gap formed between two adjacent rows of erected prefabricated panel groups is adapted to the size of the
进一步地,为方便调节相邻两列正立预制板组之间的间隙大小、降低施工难度,可利用钢架焊接用于固定间隔的对位装置,铺设过程中,将对位装置放置于一列铺设完成的正立预制板组的一侧,确定间隙尺寸后,依次铺设相邻正立预制板组。Further, in order to easily adjust the gap size between the two adjacent rows of upright prefabricated panel groups and reduce the difficulty of construction, the alignment device used to fix the interval can be welded by using the steel frame. During the laying process, the alignment device is placed in a row. On one side of the upright prefabricated panel group that has been laid, after determining the size of the gap, lay adjacent upright prefabricated panel groups in sequence.
S300、在基层1上铺设多列倒立预制板组,使倒立预制板组嵌设于相邻两列正立预制板组之间形成的间隙内,并使正立预制板组的预制板20与倒立预制板组的预制板20错位分布,其中,倒立预制板组的预制板20的凸起部22朝向基层1设置。S300, laying multiple rows of inverted prefabricated panel groups on the
具体地,利用龙门吊将多块预制板20凸起部22朝下放置于基层1上预设位置处,使预制板20嵌设于多列正立预制板组之间的间隙内,并在基层1上形成多列沿第一方向延伸的倒立预制板组。Specifically, a gantry crane is used to place the protruding
铺设过程中,使上层待铺设的预制板20的安装孔211与下层已铺设的预制板20上的高强螺栓对准,并使相叠设置的预制板20错位分布。本申请实施例中,上下相叠的预制板20在第一方向上存在1/2预制板20长度的错位分布,上层的预制板20相对于下层的预制板20在第一方向上向前或向后错开预设距离,此时预设距离为预制板20在第一方向上的长度的一半。During the laying process, the mounting
S400、安装紧固件,使紧固件连接相叠设置的预制板20。S400 , installing fasteners, so that the fasteners are connected to the
需要说明的是,紧固件包括高强螺栓及螺母,安装紧固件即将螺母装配于高强螺栓的自由端。It should be noted that the fastener includes a high-strength bolt and a nut, and installing the fastener means assembling the nut on the free end of the high-strength bolt.
本申请提供的装配式机场道面结构的施工方法,包括铺设基层1、在基层1上铺设正立预制板组、在基层1上铺设倒立预制板组及安装紧固件,其中,正立预制板组及倒立预制板组包括多块铺设方向不同的预制板20,并且每列倒立预制板组嵌设于相邻两列正立预制板组之间的间隙内,以组成各处厚度相同、表面平整的面层2,上述施工方法利用装配式技术代替传统现浇工艺,并利用紧固件代替板间传力杆连接结构,避免了二次补浆、填缝、抹面等多种工序,能够降低施工难度,简化施工步骤,提高施工效率,有利于实现面层2的快速组装及装配式机场道面结构100的快速铺装,并且能够铺设出面层2结构稳固、防水效果好的装配式机场道面结构100。The construction method of the prefabricated airport pavement structure provided by the present application includes laying a
本申请提供的装配式机场道面结构的施工方法中,为提高紧固件连接固定效果以及提高面层2表面平整度,步骤S400之后,所述施工方法还包括:向倒立预制板组的预制板20的安装孔211内灌注混凝土。In the construction method of the prefabricated airport pavement structure provided by the present application, in order to improve the connection and fixing effect of the fasteners and improve the surface flatness of the
具体地,向凸起部22朝向基层1设置的预制板20的安装孔211内灌注混凝土,使混凝土填充安装孔211的固定部2111,并使预制板20的表面保持平整。Specifically, concrete is poured into the mounting
本申请提供的装配式机场道面结构的施工方法中,为提高上下相叠设置的预制板20之间的防水效果及面层2的防水能力,步骤S300之前,所述施工方法还包括:在预制板20的主体部21朝向凸起部22的一面填设防水材料。In the construction method of the prefabricated airport pavement structure provided by the present application, in order to improve the waterproof effect between the
具体地,在预制板20的主体部21上填设防水材料,使防水材料填平预制板20表面的凹坑。可选的,防水材料可以为砂浆或皮垫。Specifically, the
综上,本申请提供的装配式机场道面结构的施工方法,利用装配式技术代替传统现浇工艺,施工效率高,施工周期短,能够铺设出面层2结构稳固、防水效果好的装配式机场道面结构100。To sum up, the construction method of the prefabricated airport pavement structure provided by this application uses prefabricated technology to replace the traditional cast-in-place process, has high construction efficiency, short construction period, and can lay out the
以上所述实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above-mentioned embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the above-mentioned embodiments, those of ordinary skill in the art should understand that: it can still be used for the above-mentioned implementations. The technical solutions described in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the application, and should be included in the within the scope of protection of this application.
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