CN114959245A - Process method for improving surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser impact - Google Patents
Process method for improving surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser impact Download PDFInfo
- Publication number
- CN114959245A CN114959245A CN202210708714.2A CN202210708714A CN114959245A CN 114959245 A CN114959245 A CN 114959245A CN 202210708714 A CN202210708714 A CN 202210708714A CN 114959245 A CN114959245 A CN 114959245A
- Authority
- CN
- China
- Prior art keywords
- sample
- surface hardness
- wear resistance
- laser
- steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 65
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 23
- 239000010959 steel Substances 0.000 title claims abstract description 23
- 230000035939 shock Effects 0.000 claims abstract description 26
- 238000012360 testing method Methods 0.000 claims description 46
- 238000010438 heat treatment Methods 0.000 claims description 44
- 238000010791 quenching Methods 0.000 claims description 32
- 230000000171 quenching effect Effects 0.000 claims description 32
- 238000005496 tempering Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000002635 electroconvulsive therapy Methods 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 11
- 238000005728 strengthening Methods 0.000 claims description 10
- 238000010521 absorption reaction Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 9
- 238000004321 preservation Methods 0.000 claims description 5
- 241001270131 Agaricus moelleri Species 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims 3
- 239000010410 layer Substances 0.000 description 41
- 238000001035 drying Methods 0.000 description 9
- 238000000608 laser ablation Methods 0.000 description 9
- 238000005498 polishing Methods 0.000 description 9
- 238000004506 ultrasonic cleaning Methods 0.000 description 9
- 238000005303 weighing Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 2
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
- 238000002679 ablation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D10/00—Modifying the physical properties by methods other than heat treatment or deformation
- C21D10/005—Modifying the physical properties by methods other than heat treatment or deformation by laser shock processing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
- C21D1/773—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material under reduced pressure or vacuum
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/04—Hardening by cooling below 0 degrees Celsius
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Optics & Photonics (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
本发明属于激光加工领域,特别涉及一种利用激光冲击提高G13Cr4Mo4Ni4V钢表面硬度及耐磨性能的工艺方法。采用不同激光功率密度的脉冲激光来冲击G13Cr4Mo4Ni4V钢表面;用HV1000A显微硬度计测量冲击前后G13Cr4Mo4Ni4V钢表面硬度;通过往复式摩擦磨损试验机来验证激光冲击对G13Cr4Mo4Ni4V钢摩擦磨损性能的影响。结果表明:经激光冲击后的G13Cr4Mo4Ni4V钢样品,表面硬度提高约25HV,耐磨性能得到显著强化,最佳参数冲击的试样,磨损量降低了94.47%。得到了激光冲击G13Cr4MoNi4V钢的最佳工艺参数,使用此参数冲击的试样的表面硬度、耐磨性能得到极大提升。
The invention belongs to the field of laser processing, and particularly relates to a process method for improving the surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser shock. The surface of G13Cr4Mo4Ni4V steel was impacted by pulsed laser with different laser power density; the surface hardness of G13Cr4Mo4Ni4V steel before and after impact was measured by HV1000A microhardness tester; The results show that the surface hardness of the G13Cr4Mo4Ni4V steel sample after laser shock is increased by about 25HV, and the wear resistance is significantly enhanced. The wear amount of the sample impacted with the best parameters is reduced by 94.47%. The optimal process parameters of laser shock G13Cr4MoNi4V steel were obtained, and the surface hardness and wear resistance of the samples impacted with these parameters were greatly improved.
Description
技术领域technical field
本发明属于激光冲击强化技术领域,特别涉及一种利用激光冲击提高G13Cr4Mo4Ni4V钢表面硬度及耐磨性能的工艺方法。The invention belongs to the technical field of laser shock strengthening, in particular to a process method for improving the surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by utilizing laser shock.
背景技术Background technique
众所周知,轴承材料的性能是决定轴承质量好坏的重要因素,8Cr4Mo4V钢虽然强度高、耐高温,但其断裂韧性差,容易产生疲劳裂纹。继而,外硬内韧的G13Cr4Mo4Ni4V渗碳轴承钢被研制出来,但由于渗碳层中碳化物颗粒尺寸细小,所以导致其表面硬度低于8Cr4Mo4V钢、耐磨性略差。激光冲击强化技术是新兴的表面强化技术,其力学效应使表层材料发生塑性变形,引入加工硬化效应,正适合用于提高G13Cr4Mo4Ni4V渗碳轴承钢表面硬度及耐磨性。As we all know, the performance of bearing materials is an important factor in determining the quality of bearings. Although 8Cr4Mo4V steel has high strength and high temperature resistance, its fracture toughness is poor and fatigue cracks are prone to occur. Then, the G13Cr4Mo4Ni4V carburized bearing steel which is hard on the outside and tough on the inside was developed. However, due to the small size of the carbide particles in the carburized layer, the surface hardness is lower than that of the 8Cr4Mo4V steel, and the wear resistance is slightly poor. Laser shock strengthening technology is an emerging surface strengthening technology. Its mechanical effect causes plastic deformation of the surface material and introduces work hardening effect, which is suitable for improving the surface hardness and wear resistance of G13Cr4Mo4Ni4V carburized bearing steel.
近年来,激光冲击强化技术发展迅速,该技术不仅能够使金属材料表层产生有利的残余压应力,而且能够使金属材料表层的晶粒细化,生成大量位错、孪晶等微观组织结构,从而有效提高材料表层的疲劳强度、耐磨性能,同时激光冲击强化技术具有非接触、操作方便、可控性强和适用范围广等特点,因此在滚动轴承领域内具有良好的应用前景。In recent years, laser shock strengthening technology has developed rapidly. This technology can not only generate favorable residual compressive stress on the surface of metal materials, but also refine the grains of the surface layer of metal materials, and generate a large number of microstructures such as dislocations and twins. It can effectively improve the fatigue strength and wear resistance of the material surface. At the same time, the laser shock strengthening technology has the characteristics of non-contact, convenient operation, strong controllability and wide application range, so it has a good application prospect in the field of rolling bearings.
G13Cr4Mo4Ni4V作为第二代航空轴承钢,广泛应用于航空轴承的制造,由于其表面硬度及耐磨性能有待进一步提高,且鉴于激光冲击强化技术的优异性,优选一种提高G13Cr4Mo4Ni4V钢表面硬度及耐磨性能的激光冲击强化方法显得尤为重要。G13Cr4Mo4Ni4V, as the second-generation aviation bearing steel, is widely used in the manufacture of aviation bearings. Because its surface hardness and wear resistance need to be further improved, and in view of the superiority of laser shock strengthening technology, it is preferred to improve the surface hardness and wear resistance of G13Cr4Mo4Ni4V steel. The performance of the laser shock strengthening method is particularly important.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明的目的在于提供一种利用激光冲击提高G13Cr4Mo4Ni4V钢表面硬度及耐磨性能的工艺方法,以解决现有G13Cr4Mo4Ni4V钢轴承套圈表面硬度及耐磨性不足等问题。In view of the above problems, the purpose of the present invention is to provide a process method for improving the surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser shock to solve the problems of insufficient surface hardness and wear resistance of existing G13Cr4Mo4Ni4V steel bearing rings.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种利用激光冲击提高G13Cr4Mo4Ni4V钢表面硬度及耐磨性能的工艺方法,包括以下步骤:A process method for improving the surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser shock, comprising the following steps:
步骤一:对试样进行热处理工艺;Step 1: heat treatment process on the sample;
步骤二:将步骤一中所述热处理工艺(真空气淬+回火)后的10×10×10块状试样打磨至粗糙度一致;Step 2: Grind the 10×10×10 block sample after the heat treatment process (vacuum air quenching + tempering) described in step 1 to the same roughness;
步骤三:对试样粘贴黑色吸收层;Step 3: Paste the black absorbing layer on the sample;
步骤四:装夹试样于试验专用夹具上,进行激光冲击强化处理;Step 4: Clamp the sample on the special test fixture for laser shock strengthening treatment;
步骤五:测定激光冲击强化处理后试样表面硬度和耐磨性;Step 5: Measure the surface hardness and wear resistance of the sample after laser shock treatment;
步骤六:测定激光冲击强化处理后试样耐磨性;Step 6: Measure the wear resistance of the sample after laser shock treatment;
进一步地,所述步骤一中,热处理工艺中淬火温度为1070-1090℃,保温30~35min,三次回火处理温度是540℃-560℃,保温1.5-3.5 h。每次回火前都需一次冷处理,冷处理温度为-75℃~-65℃,保温2h~3h;真空气淬加热前真空度低于5×10-2Pa。Further, in the first step, in the heat treatment process, the quenching temperature is 1070-1090°C, the temperature is kept for 30-35 minutes, the temperature of the third tempering treatment is 540°C-560°C, and the temperature is kept for 1.5-3.5 h. A cold treatment is required before each tempering. The cold treatment temperature is -75℃~-65℃, and the temperature is kept for 2h~3h; the vacuum degree is lower than 5×10 -2 Pa before vacuum air quenching and heating.
进一步地,,所述步骤三中,吸收层采用型号为2100FRTV型黑胶带、黑漆或铝箔中的任意一种,粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Further, in the third step, the absorbing layer adopts any one of 2100FRTV type black tape, black paint or aluminum foil, and the absorbing layer is required to be closely attached to the workpiece, without air bubbles, and without impurities.
进一步地,所述步骤四中,用1.974GW/cm2-3.333GW/cm2的激光功率密度来大面积冲击试样表面,水膜厚度为1-2mm。Further, in the fourth step, a laser power density of 1.974GW/cm 2 -3.333GW/cm 2 is used to impact the surface of the sample in a large area, and the thickness of the water film is 1-2mm.
进一步地,所述步骤四中,激光器能量分布采用平顶分布,光斑为4mm×4mm方形光斑,光斑采用50%-75%搭接率。Further, in the fourth step, the laser energy distribution adopts a flat-top distribution, the light spot is a 4mm×4mm square light spot, and the light spot adopts a 50%-75% overlap ratio.
与现有技术相比,本发明的优点及有益效果是。Compared with the prior art, the advantages and beneficial effects of the present invention are as follows.
1、本发明通过50%-75%搭接,用1.974GW/cm2-3.333GW/cm2的激光功率密度进行冲击,使得大面积激光冲击效果更均匀,该方法明显增强了冲击效果,使得G13Cr4Mo4Ni4V轴承钢表面硬度及耐磨性能显著增加。1. In the present invention, through 50%-75% overlap, the laser power density of 1.974GW/cm 2 -3.333GW/cm 2 is used for impact, so that the large-area laser impact effect is more uniform. The surface hardness and wear resistance of G13Cr4Mo4Ni4V bearing steel are significantly increased.
2、本发明通过紧密粘贴黑色吸收保护层,增加了激光能量的吸收利用率。2. The present invention increases the absorption utilization rate of laser energy by closely sticking the black absorption protection layer.
3、本发明用1.974GW/cm2-3.333GW/cm2的激光功率密度来大面积冲击试样表面,使试样表面硬度及耐磨性增加,且不至有烧蚀现象发生,水膜厚度为1-2mm,约束了爆炸冲击波,增加了靶材方向的冲击波峰值压力及持续时间。3. In the present invention, the laser power density of 1.974GW/cm 2 -3.333GW/cm 2 is used to impact the surface of the sample in a large area, so that the hardness and wear resistance of the surface of the sample are increased, and there is no ablation phenomenon, water film The thickness is 1-2mm, which restrains the explosion shock wave and increases the peak pressure and duration of the shock wave in the direction of the target.
4、本发明采用平顶分布的激光器能量束、50%-75%搭接率冲击试样表面,使试样表面硬度及耐磨性能均匀增加。4. The invention adopts the laser energy beam with flat top distribution and 50%-75% overlap ratio to impact the surface of the sample, so that the surface hardness and wear resistance of the sample are uniformly increased.
附图说明Description of drawings
图1是本发明的工艺方法的冲击路径图。FIG. 1 is an impact path diagram of the process method of the present invention.
图2是本发明工艺方法的50%搭接率图。Fig. 2 is the 50% overlap ratio diagram of the technological method of the present invention.
图3是本发明工艺方法实施例1-4的表面硬度图。FIG. 3 is a surface hardness diagram of Examples 1-4 of the process method of the present invention.
图4是本发明工艺方法实施例1-4的冲击后耐磨性能图。FIG. 4 is a graph showing the wear resistance after impact of Examples 1-4 of the process method of the present invention.
图5是本发明工艺方法的对比例1-2表面硬度结果图。Fig. 5 is the result chart of the surface hardness of the comparative example 1-2 of the process method of the present invention.
图6是本发明工艺方法中对比例1-2冲击后耐磨性能图。Figure 6 is a graph of the wear resistance after impact of Comparative Examples 1-2 in the process method of the present invention.
图7是本发明工艺方法中对比例3-4冲击后耐磨性能图。Figure 7 is a graph of the wear resistance after impact of Comparative Examples 3-4 in the process method of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
一种利用激光冲击提高G13Cr4Mo4Ni4V钢表面硬度及耐磨性能的工艺方法,包括以下步骤:A process method for improving the surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser shock, comprising the following steps:
步骤一:准备15块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1070℃-1090℃,保温30~35min,三次回火处理温度是540℃-560℃,保温1.5h-3.5 h。每次回火前都需一次冷处理,冷处理温度为-75℃~-65℃,保温2h~3h;真空气淬加热前真空度低于5×10-2Pa。Step 1: Prepare 15 pieces of 10mm×10mm×10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1070℃-1090℃, the heat preservation is 30~35min, the third tempering temperature is 540℃-560℃, and the heat preservation is 1.5h- 3.5 hours. A cold treatment is required before each tempering. The cold treatment temperature is -75℃~-65℃, and the temperature is kept for 2h~3h; the vacuum degree is lower than 5×10 -2 Pa before vacuum air quenching and heating.
步骤二:将步骤一中热处理工艺后的10mm×10mm×10mm块状试样15块,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,B1、B2、B2,C1、C2、C3,D1、D2、D3,E1、E2、E3,分为A、B、C、D、E五组。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind 15 pieces of 10mm×10mm×10mm block samples after the heat treatment process in step 1 to the same roughness, number A1, A2, A3, B1, B2 respectively , B2, C1, C2, C3, D1, D2, D3, E1, E2, E3, divided into five groups A, B, C, D, E.
步骤三:B、C、D、E组分别粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带或黑漆或铝箔(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、杂质等。Step 3: Groups B, C, D, and E are respectively pasted with black absorbing layers. The absorbing layers are made of 2100FRTV black tape or black paint or aluminum foil (which can absorb energy and prevent laser ablation of the surface of the workpiece), and the absorbing layers must be tightly attached Fit the workpiece, no bubbles, impurities, etc.
步骤四:装夹B、C、D、E组试样于试验专用夹具上,设置激光器参数,分别用1.974GW/cm2-3.333GW/cm2的激光功率密度来大面积冲击试样,搭接率为50%-75%,激光器能量分布采用平顶分布,水膜厚度为1-2mm,冲击路径,如附图1。Step 4: Clamp the samples of groups B, C, D, and E on the special test fixture, set the laser parameters, and use the laser power density of 1.974GW/cm 2 -3.333GW/cm 2 to impact the sample in a large area. The connection rate is 50%-75%, the laser energy distribution adopts flat-top distribution, the water film thickness is 1-2mm, and the impact path is as shown in Figure 1.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛5-10μm后,再次置套圈于超声波清洗器内清洗5-10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, after micro-polishing 5-10μm, set the ferrule again in the ultrasonic cleaner to clean for 5-10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser shock.
步骤六:进行摩擦磨损试验前将样品称重5-10次,记录初始重量(保留四位有效数字),然后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据。Step 6: Weigh the sample 5-10 times before the friction and wear test, record the initial weight (retain four significant digits), and then install it on the fixture of the reciprocating friction and wear tester, set the vertical test force: 1kN, the number of reciprocations : 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, using special oil for aviation bearings, after the friction and wear test, ultrasonic cleaning, drying, weighing again, and recording the experimental data.
实施例1。Example 1.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,B1、B2、B2。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block samples after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, numbering A1, A2, A3, B1, B2, B2.
步骤三:A组不进行激光冲击工艺处理,B组粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group B is pasted with a black absorbing layer. The absorbing layer is made of 2100FRTV black tape (the function of absorbing energy and preventing laser ablation on the surface of the workpiece), and the absorbing layer needs to be closely attached to the workpiece. , No bubbles, no impurities, etc.
步骤四:装夹步骤三B组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,用1.974GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为50%(一个面上冲击9个光斑)冲击路径,如附图1,50%搭接率,如附图2。Step 4: Clamp the sample of group B in the test fixture, set the laser parameters, adjust the water film thickness to 2mm, and use the laser power density of 1.974GW/ cm2 to impact the sample in a large area, and the spot overlap rate is 50% (9 light spots impacted on one surface) impact path, as shown in Figure 1, and 50% overlap ratio, as shown in Figure 2.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,未冲击试样硬度为728.18HV,1.974GW/cm2的激光功率密度冲击后试样的表面硬度为730.88HV,如附图3。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser shock. The hardness of the unimpacted sample is 728.18HV, and the laser power density of 1.974GW/ cm2 The surface hardness of the sample is 730.88HV, as shown in Figure 3.
步骤六:将步骤五所述试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,未冲击试样磨损量为0.00595g,1.974GW/cm2的激光功率密度大面积冲击试样的磨损量为0.00133g,如附图4。Step 6: Hold and weigh the sample described in Step 5 with tweezers 10 times, record the initial weight (retain four significant digits) and install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, reciprocating Times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, lubricated with special oil for aviation bearings, ultrasonic cleaning, drying, weighing again after the friction and wear test, and recording the experimental data again, no impact sample wear The amount of wear is 0.00595g, and the wear amount of the large-area impact sample with a laser power density of 1.974GW/cm 2 is 0.00133g, as shown in Figure 4.
实施例2。Example 2.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,C1、C2、C3。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block sample after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, number A1, A2, A3, C1, C2, C3.
步骤三:A组不进行激光冲击工艺处理,C组分别粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group C is pasted with a black absorption layer. The absorption layer is made of 2100FRTV type black tape (the function of absorbing energy and preventing laser ablation of the surface of the workpiece), and the absorption layer is required to be closely attached. Workpiece, no bubbles, no impurities, etc.
步骤四:装夹步骤二C组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,分别用2.5GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为50%(一个面上冲击9个光斑)冲击路径,如附图1,50%搭接率,如附图2。Step 4: Clamp the sample of group C in the test fixture, set the laser parameters, adjust the thickness of the water film to 2mm, and use the laser power density of 2.5GW/ cm2 to impact the sample on a large area, and the spot overlap ratio The impact path is 50% (9 spots are impacted on one surface), as shown in Figure 1, and the 50% overlap ratio is shown in Figure 2.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,其结果是2.5GW/cm2的激光功率密度冲击后试样的表面硬度为740.7HV,如附图3。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser impact. The result is that the surface hardness of the sample after the laser power density of 2.5GW/ cm2 is: 740.7HV, as shown in Figure 3.
步骤六:将A、C两组试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,其结果是2.5GW/cm2的激光功率密度冲击后试样的磨损量为0.00021g,如附图4。Step 6: Hold and weigh the samples A and C with tweezers for 10 times, record the initial weight (retain four significant digits), and then install it on the fixture of the reciprocating friction and wear tester, set the vertical test force: 1kN, Reciprocation times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, using special oil for aviation bearings, after the friction and wear test, ultrasonic cleaning, drying, weighing again, and recording the experimental data, the result is 2.5 The wear amount of the sample after the impact of the laser power density of GW/ cm2 is 0.00021g, as shown in Figure 4.
实施例3。Example 3.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,D1、D2、D3。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block sample after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, number A1, A2, A3, D1, D2, D3.
步骤三:A组不进行激光冲击工艺处理,D组分别粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group D is pasted with a black absorption layer. The absorption layer is made of 2100FRTV type black tape (the function of absorbing energy and preventing laser ablation of the surface of the workpiece), and the absorption layer is required to be closely attached. Workpiece, no bubbles, no impurities, etc.
步骤四:装夹步骤二D组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,分别用2.632GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为50%(一个面上冲击9个光斑)冲击路径,如附图1,50%搭接率,如附图2。Step 4: Clamp the samples of group D in the test fixture in step 2, set the laser parameters, adjust the water film thickness to 2mm, and use the laser power density of 2.632GW/cm 2 to impact the sample in a large area, and the spot overlap ratio The impact path is 50% (9 spots are impacted on one surface), as shown in Figure 1, and the 50% overlap ratio is shown in Figure 2.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,其结果是2.632GW/cm2的激光功率密度冲击后试样的表面硬度为735.36HV,如附图3。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser impact. The result is that the surface hardness of the sample after the laser power density of 2.632GW/ cm2 is: 735.36HV, as shown in Figure 3.
步骤六:将A、D两组试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,其结果是2.632GW/cm2的激光功率密度冲击后试样的磨损量为0.00038g,如附图4。Step 6: Hold and weigh the samples A and D with tweezers for 10 times, record the initial weight (retain four significant digits), and then install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, Reciprocating times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, lubricated with special oil for aviation bearings, ultrasonic cleaning, drying, weighing and recording the experimental data again after the friction and wear test, the result is 2.632 The wear amount of the sample after the impact of the laser power density of GW/cm 2 is 0.00038g, as shown in Figure 4.
实施例4。Example 4.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,E1、E2、E3。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block sample after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, number A1, A2, A3, E1, E2, E3.
步骤三:A组不进行激光冲击工艺处理,E组分别粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、杂质等。Step 3: Group A is not subjected to laser shock treatment. Group E is pasted with a black absorbing layer. The absorbing layer is made of 2100FRTV type black tape (which absorbs energy and prevents laser ablation of the surface of the workpiece), and the absorbing layer needs to be closely attached. Workpiece, no bubbles, impurities, etc.
步骤四:装夹步骤二E组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,分别用3.333GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为50%(一个面上冲击9个光斑)冲击路径,如附图1,50%搭接率,如附图2。Step 4: Clamp the sample of group E in the test fixture, set the laser parameters, adjust the water film thickness to 2mm, and use the laser power density of 3.333GW/cm 2 to impact the sample on a large area, and the spot overlap ratio The impact path is 50% (9 spots are impacted on one surface), as shown in Figure 1, and the 50% overlap ratio is shown in Figure 2.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,其结果是2.5GW/cm2的激光功率密度冲击后试样的表面硬度为745.18HV,如附图3。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser impact. The result is that the surface hardness of the sample after the laser power density of 2.5GW/ cm2 is: 745.18HV, as shown in Figure 3.
步骤六:将A、E两组试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,其结果是3.333GW/cm2的激光功率密度冲击后试样的磨损量为0.00181g,如附图4。Step 6: Hold and weigh the samples A and E with tweezers for 10 times, record the initial weight (retain four significant digits), and then install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, Reciprocating times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, using special oil for aviation bearings, after the friction and wear test, ultrasonic cleaning, drying, weighing again, and recording the experimental data, the result is 3.333 The wear amount of the sample after the impact of the laser power density of GW/ cm2 is 0.00181g, as shown in Figure 4.
对比例1。Comparative Example 1.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,B1、B2、B2。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block samples after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, numbering A1, A2, A3, B1, B2, B2.
步骤三:A组不进行激光冲击工艺处理,B组粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group B is pasted with a black absorbing layer. The absorbing layer is made of 2100FRTV black tape (the function of absorbing energy and preventing laser ablation on the surface of the workpiece), and the absorbing layer needs to be closely attached to the workpiece. , No bubbles, no impurities, etc.
步骤四:装夹步骤三B组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,用1.1904GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为50%(一个面上冲击9个光斑)冲击路径,如附图1,50%搭接率,如附图2。Step 4: Clamp the sample of group B in the test fixture, set the laser parameters, adjust the thickness of the water film to 2mm, and use the laser power density of 1.1904GW/ cm2 to impact the sample in a large area, and the spot overlap rate is 50% (9 light spots impacted on one surface) impact path, as shown in Figure 1, and 50% overlap ratio, as shown in Figure 2.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,未冲击试样硬度为728.18HV,1.1904GW/cm2的激光功率密度冲击后试样的表面硬度为728.3HV, 如附图5。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser impact. The hardness of the unimpacted sample is 728.18HV, and the laser power density of 1.1904GW/ cm2 The surface hardness of the sample is 728.3HV, as shown in Figure 5.
步骤六:将步骤五所述试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,未冲击试样磨损量为0.00595g,1.1904GW/cm2的激光功率密度大面积冲击试样的磨损量为0.00233g,如附图6。Step 6: Hold and weigh the sample described in Step 5 with tweezers 10 times, record the initial weight (retain four significant digits) and install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, reciprocating Times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, lubricated with special oil for aviation bearings, ultrasonic cleaning, drying, weighing again after the friction and wear test, and recording the experimental data again, no impact sample wear The amount of wear is 0.00595g, and the wear amount of the large-area impact sample with a laser power density of 1.1904GW/cm 2 is 0.00233g, as shown in Figure 6.
对比例2。Comparative Example 2.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,B1、B2、B2。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block samples after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, numbering A1, A2, A3, B1, B2, B2.
步骤三:A组不进行激光冲击工艺处理,B组粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group B is pasted with a black absorbing layer. The absorbing layer is made of 2100FRTV black tape (the function of absorbing energy and preventing laser ablation on the surface of the workpiece), and the absorbing layer needs to be closely attached to the workpiece. , No bubbles, no impurities, etc.
步骤四:装夹步骤三B组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,用3.417GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为50%(一个面上冲击9个光斑)冲击路径,如附图1,50%搭接率,如附图2。Step 4: Clamp the sample of group B in the test fixture, set the laser parameters, adjust the thickness of the water film to 2mm, and use the laser power density of 3.417GW/ cm2 to impact the sample in a large area, and the spot overlap rate is 50% (9 light spots impacted on one surface) impact path, as shown in Figure 1, and 50% overlap ratio, as shown in Figure 2.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,未冲击试样硬度为728.18HV,3.417GW/cm2的激光功率密度冲击后试样的表面硬度为746.9HV, 如附图5。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser shock. The hardness of the unimpacted sample is 728.18HV, and the laser power density of 3.417GW/ cm2 The surface hardness of the sample is 746.9HV, as shown in Figure 5.
步骤六:将步骤五所述试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,未冲击试样磨损量为0.00595g,3.417GW/cm2的激光功率密度大面积冲击试样的磨损量为0.00258g,如附图6。Step 6: Hold and weigh the sample described in Step 5 with tweezers 10 times, record the initial weight (retain four significant digits) and install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, reciprocating Times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, lubricated with special oil for aviation bearings, ultrasonic cleaning, drying, weighing again after the friction and wear test, and recording the experimental data again, no impact sample wear The amount of wear is 0.00595g, and the wear amount of the large-area impact sample with a laser power density of 3.417GW/cm 2 is 0.00258g, as shown in Figure 6.
对比例3。Comparative Example 3.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,B1、B2、B2。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block samples after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, numbering A1, A2, A3, B1, B2, B2.
步骤三:A组不进行激光冲击工艺处理,B组粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group B is pasted with a black absorbing layer. The absorbing layer is made of 2100FRTV black tape (the function of absorbing energy and preventing laser ablation on the surface of the workpiece), and the absorbing layer needs to be closely attached to the workpiece. , No bubbles, no impurities, etc.
步骤四:装夹步骤三B组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,用1.974GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为30%(一个面上冲击9个光斑)冲击路径,如附图1。Step 4: Clamp the sample of group B in the test fixture, set the laser parameters, adjust the water film thickness to 2mm, and use the laser power density of 1.974GW/ cm2 to impact the sample in a large area, and the spot overlap rate is 30% (9 light spots impacted on one surface) impact path, as shown in Figure 1.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,未冲击试样硬度为728.18HV,1.974GW/cm2的激光功率密度冲击后试样的表面硬度分布不均匀,分别为728.9、730.88HV。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser shock. The hardness of the unimpacted sample is 728.18HV, and the laser power density of 1.974GW/ cm2 The surface hardness distribution of the samples is uneven, which are 728.9 and 730.88HV, respectively.
步骤六:将步骤五所述试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,未冲击试样磨损量为0.00595g,1.974GW/cm2的激光功率密度大面积冲击试样的磨损量为0.00183g,如附图7。Step 6: Hold and weigh the sample described in Step 5 with tweezers 10 times, record the initial weight (retain four significant digits) and install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, reciprocating Times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, lubricated with special oil for aviation bearings, ultrasonic cleaning, drying, weighing again after the friction and wear test, and recording the experimental data again, no impact sample wear The amount of wear is 0.00595g, and the wear amount of the large-area impact sample with a laser power density of 1.974GW/cm 2 is 0.00183g, as shown in Figure 7.
对比例4。Comparative Example 4.
步骤一:准备6块10mm×10mm×10mm试样进行热处理工艺,热处理工艺中淬火温度为1090℃,保温35min,三次回火处理温度是540℃,保温2 h。每次回火前都需一次冷处理,冷处理温度为-75℃,保温2.5h。真空气淬加热前真空度为5×10-2Pa。Step 1: Prepare 6 pieces of 10mm × 10mm × 10mm samples for heat treatment process. In the heat treatment process, the quenching temperature is 1090 °C, the temperature is kept for 35 minutes, and the third tempering temperature is 540 °C, and the temperature is kept for 2 h. Before each tempering, a cold treatment is required. The cold treatment temperature is -75 °C and the temperature is kept for 2.5 hours. The vacuum degree is 5×10 -2 Pa before vacuum air quenching heating.
步骤二:将步骤一热处理工艺(真空气淬+回火)后的10mm×10mm×10mm块状试样,采用240、600、1000、2000目砂纸打磨至粗糙度一致,分别编号A1、A2、A3,B1、B2、B2。Step 2: Use 240, 600, 1000, 2000 grit sandpaper to grind the 10mm × 10mm × 10mm block samples after the heat treatment process (vacuum air quenching + tempering) in step 1 to the same roughness, numbering A1, A2, A3, B1, B2, B2.
步骤三:A组不进行激光冲击工艺处理,B组粘贴黑色吸收层,吸收层采用型号为2100FRTV型黑胶带(吸收能量和防止激光烧蚀工件表面的作用),粘贴吸收层要求紧密贴合工件、无气泡、无杂质等。Step 3: Group A is not subjected to laser shock treatment. Group B is pasted with a black absorbing layer. The absorbing layer is made of 2100FRTV black tape (the function of absorbing energy and preventing laser ablation on the surface of the workpiece), and the absorbing layer needs to be closely attached to the workpiece. , No bubbles, no impurities, etc.
步骤四:装夹步骤三B组试样于试验专用夹具上,设置激光器参数,调节水膜厚度为2mm,用1.974GW/cm2的激光功率密度来大面积冲击试样,光斑搭接率为80%(一个面上冲击9个光斑)冲击路径,如附图1。Step 4: Clamp the sample of group B in the test fixture, set the laser parameters, adjust the water film thickness to 2mm, and use the laser power density of 1.974GW/ cm2 to impact the sample in a large area, and the spot overlap rate is 80% (9 light spots impacted on one surface) impact path, as shown in Figure 1.
步骤五:移动机械臂至装夹位置,取下工件,去除吸收层,微抛10μm后,再次置套圈于超声波清洗器内清洗10min,取出吹干。测试未冲击试样及不同参数冲击后试样表面硬度,记录硬度值,并对比激光冲击后试样表面硬度变化,未冲击试样硬度为728.18HV,1.974GW/cm2的激光功率密度冲击后试样的表面硬度为731.2HV、733.8HV,表面硬度分布不均匀。Step 5: Move the manipulator to the clamping position, remove the workpiece, remove the absorbing layer, and after micro-polishing 10μm, place the ferrule again in the ultrasonic cleaner to clean for 10min, take it out and blow dry. Test the surface hardness of the unimpacted sample and the sample after impact with different parameters, record the hardness value, and compare the surface hardness of the sample after laser shock. The hardness of the unimpacted sample is 728.18HV, and the laser power density of 1.974GW/ cm2 The surface hardness of the sample is 731.2HV and 733.8HV, and the surface hardness distribution is uneven.
步骤六:将步骤五所述试样用镊子夹持称重10次,记录初始重量(保留四位有效数字)后安装至往复式摩擦磨损试验机夹具上,设定垂直试验力:1kN,往复次数:3600次,时间:3600s,频率:1Hz,幅值:5mm,采用航空轴承专用油润滑,摩擦磨损试验结束后再次超声清洗、吹干、再次称重、记录实验数据,未冲击试样磨损量为0.00595g,1.974GW/cm2的激光功率密度大面积冲击试样的磨损量为0.00156g,如附图7。Step 6: Hold and weigh the sample described in Step 5 with tweezers 10 times, record the initial weight (retain four significant digits) and install it on the fixture of the reciprocating friction and wear testing machine, set the vertical test force: 1kN, reciprocating Times: 3600 times, time: 3600s, frequency: 1Hz, amplitude: 5mm, lubricated with special oil for aviation bearings, ultrasonic cleaning, drying, weighing again after the friction and wear test, and recording the experimental data again, no impact sample wear The amount of wear is 0.00595g, and the wear amount of the large-area impact sample with a laser power density of 1.974GW/cm 2 is 0.00156g, as shown in Figure 7.
以上所述仅为本发明的实施方式,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进、扩展等,均包含在本发明的保护范围内。The above descriptions are merely embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, expansion, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210708714.2A CN114959245A (en) | 2022-06-22 | 2022-06-22 | Process method for improving surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser impact |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210708714.2A CN114959245A (en) | 2022-06-22 | 2022-06-22 | Process method for improving surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser impact |
Publications (1)
Publication Number | Publication Date |
---|---|
CN114959245A true CN114959245A (en) | 2022-08-30 |
Family
ID=82964941
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210708714.2A Pending CN114959245A (en) | 2022-06-22 | 2022-06-22 | Process method for improving surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser impact |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114959245A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2305136C1 (en) * | 2006-06-19 | 2007-08-27 | Закрытое акционерное общество "ЭНТЭК" (ЗАО "ЭНТЭК") | Method for reinforcement of part surface and apparatus for performing the same |
CN101092658A (en) * | 2007-07-20 | 2007-12-26 | 江苏宏大特种钢机械厂 | Method for prolonging service life of key parts and components of production equipment of chain cage machine - rotary kiln ball lumps |
-
2022
- 2022-06-22 CN CN202210708714.2A patent/CN114959245A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2305136C1 (en) * | 2006-06-19 | 2007-08-27 | Закрытое акционерное общество "ЭНТЭК" (ЗАО "ЭНТЭК") | Method for reinforcement of part surface and apparatus for performing the same |
CN101092658A (en) * | 2007-07-20 | 2007-12-26 | 江苏宏大特种钢机械厂 | Method for prolonging service life of key parts and components of production equipment of chain cage machine - rotary kiln ball lumps |
Non-Patent Citations (2)
Title |
---|
刘洪秀等: "航空轴承钢的发展及热处理技术", 《航空制造技术》, vol. 63, no. 1, 15 January 2020 (2020-01-15), pages 94 - 101 * |
李靖等: "激光冲击与渗碳复合工艺改善12CrNi3A钢磨损性能", 《强激光与粒子束》, vol. 26, no. 5, 31 May 2014 (2014-05-31), pages 059005 - 1 * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101403114B (en) | Surface crack renovation method for key elements of chain grate | |
CN105002349B (en) | Method for conducting variable-light-spot multilayer staggered laser shock homogeneous enhancement on blades | |
CN114959244A (en) | Laser shock peening method for improving surface compressive stress layer depth and fatigue performance of 8Cr4Mo4V bearing steel | |
CN104947035A (en) | Method for enabling metal surface to penetrate nano powder by laser-induced impact | |
CN110129698B (en) | Wet shot blasting surface modification treatment method suitable for nickel-based superalloy | |
CN109112258B (en) | A laser composite strengthening method for cavitation-prone areas of mud pump blades | |
CN103014249B (en) | Laser melting quenching process capable of greatly increasing RuT300 surface hardness | |
CN100390304C (en) | Laser Toughening Method of Interface Between Metal Substrate and Coating Layer | |
CN108660400B (en) | A kind of laser shock peening method of nickel base superalloy | |
CN108179374A (en) | A kind of method for making Nano surface for accelerating vacuum carburization rate | |
CN106086777A (en) | 45 steel power transmission shaft Rapid Ion Nitriding methods | |
CN102642177A (en) | Processing method of alloy surface micro-cracks | |
CN105349736A (en) | Crack initiation and expansion method in restraint structural component based on laser shock peening | |
CN108300994A (en) | A kind of quick intensifying method of the laser of hydraulic support column | |
CN114959245A (en) | Process method for improving surface hardness and wear resistance of G13Cr4Mo4Ni4V steel by using laser impact | |
CN109234506B (en) | Composite method for forming gradient nano structure by laser-assisted mechanical shot blasting | |
CN113136540B (en) | Preparation method of titanium alloy nano composite gradient strengthening layer | |
CN105862028A (en) | Laser repair remanufacture method of automobile engine crankshaft | |
CN106868499B (en) | A kind of reproducing method of pass hot roll | |
CN109694943A (en) | A kind of composite surface treatment method strengthened for gear surface | |
CN117305743A (en) | A method to efficiently increase the thickness of nanocrystals in aircraft blade bearing materials | |
Ren et al. | Mechanism of laser derusting and surface properties of low carbon steel | |
CN110640302A (en) | A kind of microtexture preparation method based on laser composite technology | |
Dai et al. | Surface roughness control of LY2 aluminum alloy milled surface subjected to laser shock wave planishing processing | |
CN117305550A (en) | A method for inducing dendrite growth of austenitic stainless steel |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |