CN114916510A

CN114916510A - Rectangular cluster tool for silkworm breeding and cleaning method thereof

Info

Publication number: CN114916510A
Application number: CN202210507250.9A
Authority: CN
Inventors: 张美华; 金耀; 何锐敏; 孙小军
Original assignee: Shengzhou Mosang High Tech Co Ltd
Current assignee: Shengzhou Mosang High Tech Co Ltd
Priority date: 2022-05-10
Filing date: 2022-05-10
Publication date: 2022-08-19
Anticipated expiration: 2042-05-10
Also published as: CN114916510B

Abstract

The invention discloses a rectangular tufting tool for silkworm breeding and a cleaning method thereof. The cleaning method comprises the following steps: (1) placing rectangular cluster tools; (2) soaking and disinfecting; (3) and (5) spraying and cleaning. The invention adopts the frame to increase the overall structural strength of the cluster tool, supports and protects the cluster net through the frame, effectively prevents the bending deformation of the cluster tool, prolongs the service life of the cluster tool, is convenient for stacking the cluster tool, simultaneously adopts disinfection soaking and then spray scouring aiming at the cluster tool, thereby effectively ensuring the cleaning effect of the cluster tool, automatically controls the positioning adjustment among the cluster tool, the disinfection tank and the spray tank in the cleaning process, has convenient and simple practical operation, reduces the labor intensity of workers, and adopts the combination of vertical scouring and inclined scouring in the spraying process.

Description

Rectangular cluster tool for silkworm breeding and cleaning method thereof

Technical Field

The invention relates to the technical field of silkworm breeding, in particular to a rectangular cluster tool for silkworm breeding and a cleaning method thereof.

Background

The silkworm passes through the silkworm egg, the newly-hatched silkworm, the baby silkworm, the silkworm cocoon and the silkworm moth for a period of more than forty days all the life. The silkworm larvae which just hatch from eggs are dark in color and called as the newly hatched silkworms, and fine hairs grow on the silkworms and are not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworms need to peel for four times to become fifth-instar larvae before spinning and cocooning. Silkworm cocoons can be formed in the adult stage, and people put mature silkworms in a special container or on a silkworm cocooning tool, so that the mature silkworms can spin and form cocoons.

At present, a common tufting tool is generally a frameless check tufting tool, the check tufting tool is a silkworm cocooning tool which is most widely applied, is suitable for industrial silkworm breeding and can be continuously tufted, but in actual use, the check tufting tool is not easy to place due to the frameless structure, is easy to damage due to external force impact, and is short in service life. Cleaning the cluster tool is an essential step before the cluster tool is used. The existing cluster tool cleaning is generally carried out through manual scouring cleaning, time and labor are wasted, the efficiency of manual scouring cleaning is general, and the cluster tool stacking in scouring causes incomplete cleaning and affects silkworm breeding.

Disclosure of Invention

The invention aims to provide a rectangular cluster tool for silkworm breeding and a cleaning method thereof, aiming at the defects in the prior art, the frame is adopted to increase the overall structural strength of the cluster tool, the frame is used for supporting and protecting a cluster net, the bending deformation of the cluster tool is effectively prevented, the service life of the cluster tool is prolonged, meanwhile, the stacking of the cluster tool is facilitated, meanwhile, the cluster tool is firstly sterilized and soaked, and then is sprayed and washed, so that the cleaning effect of the cluster tool is effectively ensured, in addition, the positioning adjustment among the cluster tool, a sterilizing pool and a spraying pool is automatically controlled in the cleaning process, the practical operation is convenient and simple, the manual labor intensity is reduced, in addition, the combination of vertical washing and inclined washing is adopted for washing and cleaning the cluster tool in the spraying process, the actual washing and cleaning effect of the cluster tool is effectively ensured, and the cleaning quality is improved.

In order to solve the technical problems, the following technical scheme is adopted:

the utility model provides a rectangular cluster utensil for sericulture, includes frame and cluster net, and in the frame was located to the cluster net, its characterized in that: the cluster net is of a grid structure formed by mutually crossing cluster strips, is folded, and comprises an upper frame and a lower frame, wherein the upper frame is provided with a supporting boss, the cluster net is fixedly connected with the lower frame, and reinforcing ribs are uniformly arranged between the upper frame and the lower frame.

Further, support the boss including supporting big boss and supporting little boss, support the corner that big boss is located the upper ledge, through supporting big boss and supporting little boss and increase the structural strength of frame, the design that supports big boss and support little boss simultaneously can ensure to have the clearance between the cluster utensil after the stack, guarantee the inside ventilation effect of cluster utensil after the stack, the regulation of humiture in the cluster utensil more is favorable to, thereby make the environment in the cluster utensil more be favorable to the silk of spitting of silkworm to become the cocoon, improve the quality of silkworm cocoon, and the design that supports big boss and support little boss also can be convenient for snatch the machinery of cluster utensil, thereby be favorable to promoting the effect of clustering.

Furthermore, the large supporting lug boss is provided with limiting strips, the four peripheral corners of the bottom surface of the lower frame are provided with limiting grooves, the limiting strips are matched with the limiting grooves, stacking between the cluster tool and stacking between the cluster tool and other cultivation plates can be facilitated through the design of the limiting strips and the limiting grooves, and the overall stability of stacking is guaranteed.

Further, evenly be provided with the rib between two adjacent strengthening ribs, form the ventilation slot hole between two adjacent ribs, the cross section of rib is regular shape, and regular shape is circular, square, oval or triangle-shaped, forms the ventilation slot hole between the rib, can increase the inside and outside air exchange area of cluster utensil for the air ventilation is good in the cluster utensil, and the gas permeability is strong, and the reasonable in design of rib shape, actual machine-shaping.

Furthermore, the strip of bunching is the corrugate, and the department of bending of the strip of bunching is right angle or circular-arc, and structural design is reasonable, and the department of bending of the strip of bunching is right angle or circular-arc design can be convenient for actual machine-shaping.

Furthermore, both sides of the frame are provided with positioning blocks, the positioning blocks are provided with positioning guide grooves, the top ends of the positioning blocks are provided with positioning bulges, the bottom ends of the positioning blocks are provided with positioning grooves, the positioning bulges are matched with the positioning grooves, the structural strength of the frame can be further improved by the design of the positioning blocks, so that the whole tufting tool is more stable and reliable in structure and is more difficult to deform and bend, meanwhile, the positioning guide groove on the positioning block is designed to facilitate the placement and positioning of the tufting tool on the frame body, the positioning groove can be matched with the convex part of the frame body to ensure the placement stability of the tufting tool, and through the design of location arch and positioning groove can realize the mutual traction effect behind the cluster utensil of piling up from top to bottom, the location arch inserts in the positioning groove who corresponds, with connecting between the adjacent cluster utensil from top to bottom, effectively prevents the slope of the cluster utensil after the pile and emptys etc. improvement security performance.

A cleaning method of a rectangular cluster tool for silkworm breeding is characterized by comprising the following steps:

(1) placing rectangular cluster tools:

a. selecting corresponding unit partition plates according to the actual sizes of the rectangular cluster tools, horizontally placing the unit partition plates on a placing table, sequentially and horizontally placing the rectangular cluster tools into placing grooves of the unit partition plates, placing a plurality of rectangular cluster tools in each placing groove, installing transverse struts, and transversely limiting the rectangular cluster tools above the transverse struts; the unit partition plates are used for placing rectangular cluster tools through the placing grooves, the placing grooves correspond to the actual sizes of the rectangular cluster tools and can be used for accommodating and placing a plurality of rectangular cluster tools, the sizes of the placing grooves are adjustable, and the unit partition plates can be adaptively adjusted according to the sizes of the rectangular cluster tools to be actually cleaned, so that cleaning operation on different rectangular cluster tools can be realized, and the application range is wide;

b. grabbing the unit partition plates with the rectangular cluster tool placed on a support piece, wherein the support piece comprises two adjusting supports which are symmetrically arranged in the front and back direction, a movable support is sleeved on a guide post of each adjusting support and is connected with a lifting assembly on the corresponding adjusting support, two placing frames are arranged between the front movable support and the back movable support, two ends of each placing frame are connected with the corresponding movable supports through supporting brackets, the placing frames are sleeved on mounting posts of the supporting brackets and are fixed through fastening nuts, the unit partition plates are installed and placed on the placing frames, and one unit partition plate is correspondingly placed on each placing frame; the movable support is sleeved on the guide post and is positioned and adjusted through the lifting assembly, the structural stability of the movable support is ensured, two placing frames are placed between the front movable support and the rear movable support, the two placing frames can be used for placing two unit partition plates, the placing capacity of the rectangular cluster tool is increased, so that a plurality of rectangular cluster tools can be cleaned at one time, the cleaning efficiency is effectively improved, the two ends of the placing frames are fixed on the movable support through the supporting brackets, the placing frames and the supporting brackets are sleeved and installed through the mounting posts and are fixed through the fastening nuts, the mounting firmness of the placing frames is ensured, the angle of the placing frames can be adjusted through the design, the angle of the unit partition plates is adjusted, the adjustment of the spraying angle of the rectangular cluster tool is finally realized, the subsequent spraying cleaning effect is more facilitated, and the overall design is reasonable, the structure is stable and reliable, the supporting piece can ensure the stable placement and installation of the unit partition plates, ensure the normal operation of the cleaning operation of the rectangular cluster tool and improve the operation safety performance;

(2) soaking and disinfecting:

a. adding disinfectant into the disinfection tank until the liquid level of the disinfectant in the disinfection tank reaches 2/3 of the disinfection tank; the disinfectant in the disinfection tank reaches 2/3 of the disinfection tank, so that the liquid level of the disinfectant is ensured, the subsequent rectangular cluster tool is conveniently and fully soaked and disinfected in the disinfectant, and the disinfectant is regularly replaced in actual use, so that the disinfection effect is ensured;

b. the driving assembly is started, the front driving motor and the rear driving motor synchronously rotate to drive the two screw rods to synchronously rotate, the two adjusting brackets are respectively positioned on the two screw rods, the adjusting brackets synchronously move along the screw rods towards the disinfection tank when the screw rods rotate, the adjusting brackets can drive the moving brackets to move when moving, the moving brackets can drive the placing racks to move, and finally the unit partition plate can move until the unit partition plate moves right above the disinfection tank; the design is reasonable, the driving component can push the support piece to move, thereby realizing the movement of the unit partition plate, and moving the unit partition plate to be right above the disinfection tank, thereby facilitating the next disinfection and soaking treatment, the whole moving distance is matched with the actual position of the support piece on the screw rod under the initial state according to the actual placing position of the disinfection tank, the control system is used for carrying out precise control and adjustment, thereby ensuring that the unit partition plate can be right above the disinfection tank, the moving operation is automatic, the two driving motors synchronously rotate, the consistency of the rotating process is ensured, thereby simultaneously driving the movement of the support piece through the two driving motors, ensuring the driving force, improving the balance and stability of the whole structure, enabling the two adjusting brackets to synchronously move towards the disinfection tank, the adjusting brackets drive the moving brackets to move, and the moving brackets drive the placing racks to move, the guide rails are arranged below the adjusting support and can assist in supporting the adjusting support, so that the whole support piece is guaranteed to be stably placed, the moving process of the unit partition is more stable and reliable, the bearing pressure of the screw can be reduced, the moving process of the adjusting support can be further assisted and guided by matching with the design of the dovetail sliding blocks and the dovetail guide grooves, the levelness and the stability in the moving process are guaranteed, and the safety performance is improved;

c. then the lifting components on the two adjusting brackets are synchronously started, the lifting motor drives the rotating disc connected with the lifting motor to rotate 180 degrees, so that the fixed rod on the rotating disc rotates 180 degrees downwards from the right top, the fixed rod is just positioned right below after rotating in place, the fixed rod is also connected with a limiting post, the limiting post is clamped in a limiting sliding groove on the corresponding movable bracket in a sliding manner, when the lifting motor drives the rotating disc to rotate, the rotating disc drives the limiting post to move through the fixed rod, the limiting post drives the movable bracket to move downwards along the guide post, the movable bracket drives the unit partition plate to move downwards through the placing frame, so that the unit partition plate just moves downwards to the disinfection tank after the lifting motor rotates in place, and the unit partition plate is completely soaked in the disinfection solution, thereby the rectangular cluster on the unit partition plate is completely soaked in the disinfection solution; the design is reasonable, the rotating disc is connected with a motor shaft of the lifting motor, the rotating disc is connected with a fixed rod, the fixed rod is also provided with a limit post which is correspondingly clamped in a limit sliding chute of the movable bracket in a sliding manner, and the end part of the limit post is also provided with the limit disc, so that when the rotating disc rotates, the fixed rod is matched with the limit post to drive the movable bracket to slide up and down along the guide post, so as to realize the height adjustment, the fixed rod is just positioned right above the rotating disc in the initial state, the movable bracket is just at the limit position of upward movement in the state and at the highest position on the guide post in the adjustable stroke of the movable bracket, and after the rotating disc is driven by the lifting motor to rotate 180 degrees, the fixed rod is just rotated from right above to right below, the position is just at the limit position of downward movement of the movable bracket, so that the movable bracket is just at the lowest position of the guide post in the adjustable stroke, after the movable support moves downwards to the extreme position in the state, the unit partition plates just move and descend into the disinfection tank, and the unit partition plates are completely soaked in the disinfection solution, so that the rectangular cluster tool can be completely soaked in the disinfection solution, the disinfection soaking effect of the rectangular cluster tool is ensured, and the disinfection quality is improved;

d. soaking the rectangular cluster tools in the disinfectant for 20-30min, starting a lifting motor, driving a rotating disc to continuously rotate for 180 degrees by the lifting motor, enabling a fixed rod positioned right below to rotate right above, driving a movable support to move upwards along a guide post through a limiting rod when the fixed rod rotates, driving a unit partition board to synchronously move upwards through a placing frame by the movable support, enabling the rectangular cluster tools in the unit partition board to move out of the disinfectant tank, and standing for 15-30min above the disinfectant tank; controlling the disinfection soaking time within 20-30min to ensure the disinfection effect, driving the fixed rod to rotate right above the disinfection tank from right below by a lifting motor after the soaking disinfection time meets the set requirement, namely rotating 180 degrees, so that the unit partition plate is moved out of the disinfection tank and moved to right above the disinfection tank, standing and draining the disinfection tank above the disinfection tank, and draining disinfectant carried in the unit partition plate from a water leakage hole and a water leakage groove on the surface of the unit partition plate and just dropping into the disinfection tank below;

(3) spraying and cleaning:

a. after the standing time is up, the driving assembly is started, the front driving motor and the rear driving motor synchronously rotate to drive the two screw rods to synchronously rotate, so that the adjusting support on the screw rods moves towards the spray tank, the adjusting support drives the moving support to synchronously move, the moving support drives the placing rack to move, and finally the unit partition plates synchronously move until the unit partition plates move right above the spray tank; after the standing time is up, the table soaking and disinfecting process is finished, the driving motor is started to drive the unit partition plates to move towards the spray tank, and the moving distance is matched with the control system to carry out accurate control and adjustment according to the actual distance between the spray tank and the disinfection tank, so that the two unit partition plates which are moved in place are just positioned right above the spray tank, the two unit partition plates are ensured to be just in one-to-one correspondence with the two spray assemblies above the spray tank, and the subsequent spray scouring and cleaning operation is facilitated;

b. the lifting assembly is started, the lifting motor drives the fixed rod positioned right above to rotate downwards by 90 degrees through the rotating disc, the fixed rod can drive the movable support to move downwards along the guide rod while rotating downwards, the movable support drives the placing frame to move downwards, and finally synchronous downward movement of the unit partition plates is realized, so that the unit partition plates are positioned in the spraying tank right after moving downwards in place and are positioned at the middle upper part of the spraying tank; after the driving assembly drives the unit partition plates to move in place, the lifting assembly drives the unit partition plates to move downwards, the lifting motor is controlled to rotate 90 degrees, so that the fixed rod just rotates to the middle position of the rotating disc, and the downward moving distance is controlled, and in the state, the unit partition plates just drive the rectangular cluster tools to move into the spraying pool and are positioned at the middle upper part of the spraying pool, so that the subsequent spraying operation is not influenced, and the rotation inclination adjustment of the rectangular cluster tools driven by the subsequent unit partition plates is not influenced;

c. inserting heightening baffles into the slots at the two ends of the spray tank; the design is reasonable, the two ends of the spray tank can be shielded through the design of the heightening baffle, the subsequent spraying operation is facilitated, the phenomenon that the actual operation is influenced due to sewage seepage caused by direct flushing of spray water outside the spray tank when the rectangular cluster tool is subjected to inclined spraying operation is avoided, and the heightening baffle is convenient and simple to install and disassemble through inserting of the inserting slots and is convenient to operate and use actually;

d. the lifting cylinder is started to push the guide box to move downwards, the guide box drives the two groups of spray components connected below to synchronously move downwards until the spray components move in place, the two groups of spray components correspond to the two unit partition plates, each group of spray components comprises a middle spray rod and a side spray rod, the side spray rods are symmetrically arranged on two sides of the middle spray rod, a vertical spray head is arranged on the middle spray rod, an inclined spray head is arranged on the side spray rod, a first switch valve is arranged on the middle spray rod, a second switch valve is arranged on the side spray rod, the first switch valves on the two spray components are opened, the water pump conveys clean water into the guide box, the clean water enters the middle spray rods of the two spray components through the guide box and is sprayed out downwards from the vertical spray heads of the middle spray rod to spray and clean the rectangular cluster tools in the unit partition plates corresponding below, spraying for 15-25 min; the two groups of spraying assemblies correspond to the two unit partition plates one by one, so that the spraying effect of rectangular cluster tools in the two unit partition plates can be ensured, the lifting cylinder drives the guide box to move downwards, the guide box drives the spraying assemblies to move downwards, the spraying assemblies move downwards to reach a certain height from the unit partition plates, the whole downward moving distance is subjected to standing control and adjustment through the control system, the accuracy of the downward moving adjusting distance is ensured, the downward moving distance is moved to reach the specified designed interval height from the unit partition plates, the spraying and scouring effect of the spraying assemblies on the rectangular cluster tools is ensured, the rotating and adjusting process of the unit partition plates cannot be influenced by the spraying assemblies, after the spraying assemblies are in place, only the first switch valve in the spraying assemblies is opened, so that the horizontally placed rectangular cluster tools in the unit partition plates corresponding to the lower part are subjected to vertical scouring and cleaning through the vertical spraying heads on the two middle spraying rods, vertical spraying is adopted firstly, and the rectangular cluster tool is horizontally placed in a matching manner, so that spraying water directly impacts the rectangular cluster tool, and the spraying effect is ensured;

e. the water pump stops supplying water, the fastening nut is unscrewed, the placing racks are rotated along the axial direction of the mounting column, the placing racks drive the unit partition plates to rotate, the rotation directions of the unit partition plates on the two placing racks are ensured to be the same, when the placing racks rotate to abut against the side faces of the limiting blocks on the corresponding supporting brackets, the fastening nut is screwed down, the first switch valve is closed, the second switch valve is opened, the water pump continues supplying water, clean water enters the side spray rods of the two spray assemblies from the guide box and is sprayed out from the inclined spray heads of the side spray rods, rectangular clusters in the obliquely placed unit partition plates are subjected to spray washing, and spraying is carried out for 10-15 min; after the vertical spraying is finished, the angle of the placing frame is adjusted by loosening the fastening nut, so that the placing frame is rotated and adjusted to abut against the side surface of one side of the limiting block, the rotation angles of the two placing racks are controlled to be the same, so that the synchronous adjustment operation of the two placing racks is convenient, the placing racks are prevented from being collided in the adjustment process, the rotation angles of the placing racks are controlled by the limiting side angles of the limiting blocks, the angle of the limiting side surface of the limiting block is matched with the angle of the inclined spray header on the spray rod at the side part, so that the accuracy of angle adjustment is ensured, the inclined spray header can correspond to the inclined rectangular cluster tool after rotation adjustment is ensured, thereby ensuring the spraying effect of the inclined spray header to the inclined rectangular cluster tool, adopting inclined spraying, the sewage under scouring can be quickly discharged under the action of the inclined surface, and the spraying and cleaning effect of the rectangular cluster tool is further improved;

f. the water pump stops supplying water, the fastening nut is unscrewed, the two unit partition plates rotate in the opposite directions until the placing rack rotates to abut against the side face of the other side of the limiting block on the corresponding supporting bracket, the fastening nut is screwed, the water pump continues supplying water, clean water enters the side spray rods of the two spray assemblies from the guide box and is sprayed out from the inclined spray heads of the side spray rods, and rectangular clusters in the obliquely placed unit partition plates are sprayed and washed for 10-15 min; after one side is cleaned and sprayed, the rectangular cluster tool rotates in the opposite direction, then inclined spraying is carried out, the spraying effect of the rectangular cluster tool can be guaranteed in an all-around manner through two times of inclination angle adjustment, the cleaning quality is improved, two lateral spray bars on the spray assemblies are just symmetrically arranged on two sides of a middle spray bar, inclined spray heads on the two lateral spray bars are arranged in opposite inclined directions, and therefore after the two unit partition plates are arranged in an inclined manner, the two spray assemblies above the two spray assemblies correspondingly spray and clean the inclined unit partition plates;

g. turning off the water pump, starting the lifting motor, driving the fixed rod to rotate upwards by 90 degrees by the lifting motor through the rotating disc, enabling the fixed rod to rotate right above, driving the unit partition plate to move upwards to move out of the spraying pool, and standing for 15-25min at the upper part of the spraying pool; the rack that will incline in one side shifts up wholly, shifts out the spray tank, and the top on the spray tank is carried out the waterlogging caused by excessive rainfall and dries again in the tilt state to can accelerate through the slope setting and dry efficiency, make moisture drain fast.

Further, in step a of step (1), the step of installing the transverse strut is as follows: horizontal joint with transverse strut is on the unit baffle, the perforation at transverse strut both ends corresponds with the reference column on the unit baffle, transverse strut overlaps through the perforation cover and establishes on the reference column, again at the tip screw in stop nut of reference column and screw up, the installation is clear reasonable, realize through perforation and reference column that the accurate location between transverse strut and the unit baffle cup joints, fix at the tip screw in stop nut of reference column again, effectively guarantee the firm in connection nature and the reliability between transverse strut and the unit baffle, ensure the limiting displacement of transverse strut to the rectangle cluster utensil in the standing groove, reasonable in design, the installation is dismantled conveniently simply, the actual operation of being convenient for, transverse strut transversely sets up on the standing groove, it is spacing with the rectangle cluster utensil in the standing groove, avoid the rectangle cluster utensil to drop from the standing groove, the operation safety performance is improved.

Further, in the step b of the step (1), the step of installing and placing the unit partition boards and the placing rack is as follows: the unit partition board is placed on a placing rack, a limiting slot on the unit partition board corresponds to a limiting insert block on the placing rack, the limiting insert block is inserted into the limiting slot, then a limiting rod at the top end of the limiting insert block is rotated, two ends of the limiting rod are enabled to be out of the limiting insert block and are pressed and limited on the top surface of the unit partition board, accurate insertion between the unit partition board and the placing rack is achieved through the design of the limiting slot and the limiting insert block, stable support of the unit partition board by the placing rack is ensured, meanwhile, a limiting rod is further rotatably arranged at the top end of the limiting insert block, when the unit partition board is installed on the placing rack, the limiting rod is completely overlapped with the top surface of the limiting insert block, therefore, the limiting rod cannot affect installation and placement between the unit partition board and the placing rack, and when the unit partition board is placed in place, two ends of the limiting rod are enabled to extend out of the limiting insert block to be abutted and pressed on the top surface of the unit partition board through rotation of the limiting rod, thereby ensure the installation fastness between unit baffle and the rack, structural design is ingenious reasonable, and easy dismounting is simple, the installation or the taking of the unit baffle of being convenient for.

Further, in step b of step (2), the bottom of adjusting the support is provided with the removal gyro wheel, be provided with the spout on the guide rail, the removal gyro wheel just in time is located the spout, when adjusting the support and removing, the removal gyro wheel slides along the spout is synchronous, and reasonable in design plays further auxiliary stay effect to adjusting the support through the removal gyro wheel, make firm more reliable of whole support piece's structure, and make the whole moving process of adjusting the support more steady reliable through the design of removing gyro wheel and spout, improve whole operating stability and security.

Due to the adoption of the technical scheme, the method has the following beneficial effects:

the invention adopts the frame to increase the integral structural strength of the cluster tool, supports and protects the cluster net through the frame, effectively prevents the bending deformation of the cluster tool, prolongs the service life of the cluster tool, is convenient for stacking the cluster tool, simultaneously adopts disinfection soaking and then spray scouring aiming at the cluster tool, thereby effectively ensuring the cleaning effect of the cluster tool, automatically controls the positioning adjustment among the cluster tool, the disinfection tank and the spray tank in the cleaning process, has convenient and simple practical operation, reduces the labor intensity, adopts the combination of vertical scouring and inclined scouring to clean the cluster tool in the spraying process, firstly carries out vertical scouring, then carries out inclined scouring twice in sequence, has opposite angles of the inclined scouring twice, thereby effectively ensuring the actual scouring cleaning effect of the cluster tool, improving the cleaning quality, realizes the adjustment of stations through the driving component in the whole cleaning process, thereby realize the material loading of rectangle cluster utensil, disinfection and the process of spraying, and realize the regulation of rectangle cluster utensil height from top to bottom through lifting unit to realize soaking, the conversion of operation such as driping, also be convenient for remove the rectangle cluster utensil to another technology from a station, the whole operation degree of automation is high, improves work efficiency.

Drawings

The invention will be further described with reference to the accompanying drawings in which:

FIG. 1 is a schematic structural diagram of a rectangular cluster tool according to an embodiment of the present invention;

FIG. 2 is a schematic cross-sectional view taken along line A-A in FIG. 1;

FIG. 3 is a schematic structural diagram of a cluster network according to an embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a frame according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram according to a second embodiment of the present invention;

FIG. 6 is a schematic structural diagram of a frame according to a second embodiment of the present invention;

FIG. 7 is a schematic structural diagram of a positioning block according to a second embodiment of the present invention;

FIG. 8 is a schematic diagram of a position structure of a positioning groove on a positioning block according to a second embodiment of the present invention;

FIG. 9 is a schematic structural view of the unit partition board of the present invention in a state when the unit partition board is installed on the rack;

FIG. 10 is a schematic structural view of the present invention in a state where the unit partitions are immersed in the sterilizing bath;

FIG. 11 is a schematic structural view showing the state where the unit partitions are moved to the upper middle portion of the spray tank according to the present invention;

FIG. 12 is a schematic structural view of the present invention in a state of vertical spraying;

FIG. 13 is a schematic structural view of the present invention in a state of inclined spraying;

FIG. 14 is a structural view of the present invention in a state of spraying obliquely on the other side;

FIG. 15 is a schematic view of the installation position of the lifting assembly and the movable bracket of the present invention;

FIG. 16 is a schematic view of the installation structure of the transverse strut and the cell partition in the present invention;

FIG. 17 is a schematic view of the installation structure of the unit partition board on the placing rack in the present invention;

fig. 18 is a schematic view of the mounting structure of the rack and the support bracket of the present invention;

FIG. 19 is a structural diagram illustrating the state of two spray assemblies and unit partitions tilted to the right in the present invention;

FIG. 20 is a schematic bottom view of FIG. 19;

FIG. 21 is a schematic structural view showing the state of two spray assemblies and a unit partition plate inclined at the left side in the present invention.

In the figure: 1-a frame; 2-clustering; 3-cluster strip; 4-putting the frame; 5-lower frame; 6-reinforcing ribs; 7-supporting the large boss; 8-supporting a small boss; 9-a limit bar; 10-a limit groove; 11-ribs; 12-ventilation slots; 13-positioning blocks; 14-positioning the groove; 15-positioning the projection; 16-a positioning guide groove; 17-placing grooves; 18-a transverse strut; 19-adjusting the stent; 20-moving the support; 21-placing a rack; 22-a support bracket; 23-mounting a post; 24-a fastening nut; 25-a disinfection tank; 26-a drive assembly; 27-a drive motor; 28-screw rod; 29-a guide rail; 30-dovetail slide blocks; 31-dovetail guide slots; 32-a lifting assembly; 33-a lifting motor; 34-a rotating disc; 35-a fixing rod; 36-a limit post; 37-a limiting chute; 38-a limiting disc; 39-a guide post; 40-a spray tank; 41-slot; 42-heightening baffle plates; 43-lifting cylinder; 44-a guide box; 45-a spray assembly; 46-middle spray bar; 47-side spray bar; 48-vertical shower head; 49-inclined shower head; 50-a first on-off valve; 51-a second on-off valve; 52-a stop block; 53-perforation; 54-a locating post; 55-a limit nut; 56-limit slot; 57-limiting insert block; 58-a limiting rod; 59-moving the roller; 60-a chute; 61-cell separator.

Detailed Description

As shown in fig. 1 to 4, in the first embodiment of the present invention, the first embodiment specifically includes a frame 1 and a cluster net 2, the cluster net 2 is disposed in the frame 1, the cluster net 2 is formed into a lattice structure by mutually intersecting cluster bars 3, the cluster net 2 is folded, the cluster bars 3 are corrugated, the bending positions of the cluster bars 3 are right angles or circular arcs, the structural design is reasonable, and the design that the bending positions of the cluster bars 3 are right angles or circular arcs can facilitate actual processing and forming. Frame 1 includes upper ledge 4 and lower frame 5, is provided with the support boss on the upper ledge 4, and the

gauze

2 and 5 fixed connection of lower frame evenly are provided with strengthening rib 6 between upper ledge 4 and the lower frame 5, and strengthening rib 6 improves structural strength, increases the overall stability of cluster utensil.

Support the boss including supporting big boss 7 and supporting little boss 8, support the corner that big boss 7 is located upper ledge 4, through supporting big boss 7 and supporting little boss 8 and increase the structural strength of frame 1, the design that supports big boss 7 and support little boss 8 simultaneously can ensure to have the clearance between the cluster after the stack, guarantee the inside ventilation effect of cluster after the stack, more be favorable to the regulation of humiture in the cluster, thereby make the environment in the cluster more be favorable to spitting silk cocoon of silkworm, improve the quality of silkworm cocoon, and the design that supports big boss 7 and support little boss 8 also can be convenient for snatch the machinery of cluster, thereby be favorable to promoting the effect of tufting, and then promote the silkworm cocoon quality.

Support and be provided with spacing 9 on the big boss 7, all be provided with spacing recess 10 on the bottom surface four corners of lower frame 5, spacing 9 and spacing recess 10 phase-match, can be convenient for stack between cluster utensil and the cluster utensil, between cluster utensil and other cultivation boards stack through the design of spacing 9 and spacing recess 10, guarantee superimposed overall stability, effectively prevent the slope after the stack and empty, improve the security performance.

Evenly be provided with rib 11 between two adjacent strengthening ribs 6, form ventilation slot 12 between two adjacent ribs 11, the cross section of rib 11 is regular shape, regular shape is circular, square, ellipse or triangle-shaped, form ventilation slot 12 between the rib 11, can increase the inside and outside air exchange area of cluster utensil, make the air circulation in the cluster utensil good, the gas permeability is strong, thereby more be favorable to the silkworm to spin the silk cocoons, make the cluster utensil go up the cluster effect best, improve the silkworm cocoon quality, the reasonable in design of rib 11 shape, both can ensure structural strength, can improve the whole aesthetic property of cluster utensil again, also be convenient for actual machine-shaping.

As shown in fig. 5 to 8, for the second implementation of the present invention, on the basis of the structure of embodiment 1, two sides of the frame 1 are provided with positioning blocks 13, the positioning blocks 13 are provided with positioning guide grooves 16, the top ends of the positioning blocks 13 are provided with positioning protrusions 15, the bottom ends of the positioning blocks 13 are provided with positioning grooves 14, the positioning protrusions 15 are matched with the positioning grooves 14, the design of the positioning blocks 13 can further improve the structural strength of the frame 1, so that the whole tufting tool structure is more stable and reliable and is less prone to bending, meanwhile, the design of the positioning guide grooves 16 on the positioning blocks 13 can facilitate the placement and positioning of the tufting tools on the frame body, the positioning grooves 14 can be matched with the convex parts of the frame body to ensure the placement stability of the tufting tools, and the design of the positioning protrusions 15 and the positioning grooves 14 can realize the mutual restraining effect after the tufting tools are stacked up and down, and the positioning protrusions 15 are inserted into the corresponding positioning grooves 14, the upper and lower adjacent cluster tools are connected, so that the stacked cluster tools are effectively prevented from inclining, falling and the like, and the safety performance is improved.

As shown in fig. 9 to 21, a method for washing a rectangular cluster tool for sericulture, comprising the steps of:

(1) placing rectangular cluster tools:

a. selecting a corresponding unit partition plate 61 according to the actual size of the rectangular cluster tool, horizontally placing the unit partition plate 61 on a placing table, sequentially and horizontally placing the rectangular cluster tool in the placing grooves 17 of the unit partition plate 61, placing a plurality of rectangular cluster tools in each placing groove 17, installing a transverse supporting rod 18, and transversely limiting the rectangular cluster tool above the transverse supporting rod 18; the unit partition board 61 is used for placing rectangular cluster tools through the placing groove 17, the placing groove 17 corresponds to the actual size of the rectangular cluster tools and can be used for accommodating and placing a plurality of rectangular cluster tools, the rectangular cluster tools are horizontally laid in the placing groove 17, the size of the placing groove 17 is adjustable, and the size of the rectangular cluster tools to be cleaned can be adjusted adaptively according to the actual size of the rectangular cluster tools, so that the cleaning operation of different rectangular cluster tools can be realized, and the application range is wide;

the steps of mounting the transverse strut 18 are as follows: the transverse strut 18 is transversely clamped on the unit partition board 61, the through holes 53 at two ends of the transverse strut 18 correspond to the positioning columns 54 on the unit partition board 61, the transverse strut 18 is sleeved on the positioning columns 54 through the through holes 53, then the end parts of the positioning columns 54 are screwed in the limiting nuts 55 and screwed, the installation process is clear and reasonable, the transverse strut 18 and the unit partition board 61 are accurately positioned and sleeved through the through holes 53 and the positioning columns 54, the limiting nuts 55 are screwed in the end parts of the positioning columns 54 for fixing, the connection firmness and reliability between the transverse strut 18 and the unit partition board 61 are effectively ensured, the limiting effect of the transverse strut 18 on the rectangular cluster tools in the placing groove 17 is ensured, the design is reasonable, the installation and the disassembly are convenient and simple, the actual operation is convenient, the transverse strut 18 is transversely arranged on the placing groove 17, the rectangular cluster tools in the placing groove 17 are limited, the rectangular cluster tools are prevented from falling from the placing groove 17, the operation safety performance is improved;

b. then grabbing the unit partition boards 61 with the rectangular cluster tool placed on a support piece, wherein the support piece comprises two adjusting supports 19 which are symmetrically arranged front and back, a moving support 20 is sleeved on a guide column 39 of each adjusting support 19, the moving support 20 is connected with a lifting assembly 32 on the corresponding adjusting support 19, two placing frames 21 are arranged between the front moving support 20 and the rear moving support 20, two ends of each placing frame 21 are connected with the corresponding moving support 20 through a supporting bracket 22, the placing frames 21 are sleeved on mounting columns 23 of the supporting brackets 22 and fixed through fastening nuts 24, the unit partition boards 61 are installed and placed on the placing frames 21, and one unit partition board 61 is correspondingly placed on each placing frame 21; the movable support 20 is sleeved on the guide post 39, and is positioned and adjusted through the lifting component 32, so that the structural stability of the movable support 20 is ensured, two placing frames 21 are placed between the front and rear movable supports 20, the two placing frames 21 can be used for placing two unit partition plates 61, so that the placing capacity of the rectangular cluster tool is increased, a plurality of rectangular cluster tools can be cleaned at one time, the cleaning efficiency is effectively improved, the two ends of the placing frames 21 are fixed on the movable support 20 through the supporting brackets 22, the placing frames 21 and the supporting brackets 22 are sleeved and installed through the mounting posts 23, and then the fixing nuts 24 are matched for fixing, so that the mounting firmness of the placing frames 21 is ensured, and the angle adjustment of the placing frames 21 can be realized through the design, so that the angle adjustment of the unit partition plates 61 is realized, the adjustment of the spraying angle of the rectangular cluster tool is finally realized, so that the subsequent spraying and cleaning effects are more facilitated, the integral design is reasonable, the structure is stable and reliable, the supporting piece can ensure the stable placement and installation of the unit partition plates 61, ensure the normal operation of the rectangular cluster tool cleaning operation and improve the operation safety performance;

the installation and placement steps between the unit partition boards 61 and the placement frame 21 are as follows: the unit partition board 61 is placed on the placing rack 21, the limiting insertion grooves 56 on the unit partition board 61 correspond to the limiting insertion blocks 57 on the placing rack 21, the limiting insertion blocks 57 are inserted into the limiting insertion grooves 56, then the limiting rods 58 at the top ends of the limiting insertion blocks 57 are rotated, so that the two ends of the limiting rods 58 are rotated out of the limiting insertion blocks 57 and are pressed and limited on the top surfaces of the unit partition boards 61, accurate insertion between the unit partition boards 61 and the placing rack 21 is realized through the design of the limiting insertion grooves 56 and the limiting insertion blocks 57, stable support of the unit partition boards 61 by the placing rack 21 is ensured, meanwhile, the limiting rods 58 are further rotatably arranged at the top ends of the limiting insertion blocks 57, when the unit partition boards 61 are installed on the placing rack 21, the limiting rods 58 completely coincide with the top surfaces of the limiting insertion blocks 57, so that the mounting and placement between the unit partition boards 61 and the placing rack 21 are not influenced by the limiting rods 58, and when the unit partition boards 61 are placed in place, the two ends of the limiting rod 58 extend out of the limiting insertion blocks 57 to be abutted and pressed on the top surface of the unit partition plate 61 through rotation of the limiting rod 58, so that the installation firmness between the unit partition plate 61 and the placement frame 21 is ensured, the structural design is ingenious and reasonable, the assembly and disassembly are convenient and simple, and the unit partition plate 61 can be conveniently installed or taken;

(2) soaking and disinfecting:

a. adding a disinfectant into the disinfection tank 25 until the liquid level of the disinfectant in the disinfection tank 25 reaches 2/3 of the disinfection tank 25; the disinfectant in the disinfection tank 25 is ensured to reach 2/3 of the disinfection tank 25, so that the liquid level of the disinfectant is ensured, the subsequent rectangular cluster tool can be conveniently and fully soaked and disinfected in the disinfectant, and the disinfectant can be replaced regularly in actual use, so that the disinfection effect is ensured;

b. the driving assembly 26 is started, the front driving motor 27 and the rear driving motor 27 synchronously rotate to drive the two screw rods 28 to synchronously rotate, the two adjusting brackets 19 are respectively positioned on the two screw rods 28, when the screw rods 28 rotate, the adjusting brackets 19 synchronously move towards the disinfection tank 25 along the screw rods 28, when the adjusting brackets 19 move, the moving brackets 20 are driven to move, the moving brackets 20 drive the placing racks 21 to move, and finally the unit partition boards 61 move until the unit partition boards 61 move right above the disinfection tank 25, meanwhile, guide rails 29 are supported and arranged below the two adjusting brackets 19, the dovetail slide blocks 30 at the bottom ends of the adjusting brackets 19 are slidably clamped in dovetail guide grooves 31 of the guide rails 29, and when the adjusting brackets 19 move, the dovetail slide blocks 30 are driven to synchronously move along the dovetail guide grooves 31; reasonable in design, can promote the removal of support piece through drive assembly 26, thereby realize the removal of unit baffle 61, make unit baffle 61 move to the position just in time and be located directly over disinfection pond 25, thereby be convenient for following disinfection soaking treatment, whole migration distance is according to the actual position of placing the position cooperation initial state support piece on the screw rod 28 of disinfection pond 25, carry out accurate control regulation through control system, thereby ensure unit baffle 61 can just in time move to disinfection pond 25 directly over, the removal operation is automatic, two driving motor 27 rotate in step, guarantee the uniformity of rotation process, thereby drive support piece's removal through two driving motor 27 simultaneous drive, ensure drive power, improve overall structure balance steadiness, make two regulation support 19 move to disinfection pond 25 direction in step, regulation support 19 drives movable support 20 and moves, the movable support 20 drives the placing rack 21 to move, so that the unit partition plates 61 are moved, the guide rails 29 are arranged below the adjusting support 19, the guide rails 29 can assist in supporting the adjusting support 19, the overall stable placement of the supporting pieces is guaranteed, the moving process of the unit partition plates 61 is more stable and reliable, the bearing pressure of the screw 28 can be reduced, the moving process of the adjusting support 19 can be further assisted and guided by matching with the design of the dovetail slide blocks 30 and the dovetail guide grooves 31, the levelness and the stability in the moving process are guaranteed, and the safety performance is improved;

the bottom of the adjusting bracket 19 is provided with a movable roller 59, the guide rail 29 is provided with a chute 60, the movable roller 59 is just positioned in the chute 60, when the adjusting bracket 19 moves, the movable roller 59 synchronously slides along the chute 60, the design is reasonable, the movable roller 59 plays a further auxiliary supporting role for the adjusting bracket 19, the structure of the whole supporting piece is more stable and reliable, the whole moving process of the adjusting bracket 19 is more stable and reliable through the design of the movable roller 59 and the chute 60, and the whole operation stability and safety are improved;

c. then the lifting components 32 on the two adjusting brackets 19 are synchronously started, the lifting motor 33 drives the rotating disc 34 connected with the lifting motor to rotate 180 degrees, so that the fixed rod 35 on the rotating disc 34 rotates 180 degrees downwards from the right above, after the fixed rod 35 rotates to the right position, the fixed rod is just positioned right below, the fixed rod 35 is connected with a limit post 36, the limit post 36 is clamped in a limit sliding groove 37 of the corresponding movable bracket 20 in a sliding manner, when the lifting motor 33 drives the rotating disc 34 to rotate, the rotating disc 34 drives the limiting post 36 to move through the fixing rod 35, the limiting post 36 drives the moving bracket 20 to move downwards along the guide post 39, the moving bracket 20 drives the unit partition board 61 to move downwards through the placing frame 21, after the lifting motor 33 rotates to the right position, the unit partition 61 just moves to descend to the disinfection tank 25, and the unit partition board 61 is completely soaked in the disinfection solution, so that the rectangular cluster tools on the unit partition board 61 are completely soaked in the disinfection solution; the design is reasonable, the rotating disc 34 is connected with a motor shaft of the lifting motor 33, the rotating disc 34 is connected with a fixed rod 35, the fixed rod 35 is further provided with a limit column 36, the limit column 36 is correspondingly clamped in a limit sliding chute 37 of the movable bracket 20 in a sliding manner, and the end part of the limit column 36 is also provided with a limit disc 38, so that when the rotating disc 34 rotates, the fixed rod 35 is matched with the limit column 36 to drive the movable bracket 20 to slide up and down along a guide column 39, so as to realize the height adjustment, the fixed rod 35 is just positioned right above the rotating disc 34 in the initial state, the limit position of the movable bracket 20 just moving up is positioned at the highest position on the guide column 39 in the adjustable stroke of the movable bracket 20, and after the lifting motor 33 drives the rotating disc 34 to rotate 180 degrees, the fixed rod 35 just rotates from the right above to the right below, and the limit position just is positioned at the limit position of the downward movement of the movable bracket 20, the movable support 20 is just positioned at the lowest position of the guide column 39 in the adjustable stroke, and after the movable support 20 moves downwards to the extreme position in the state, the unit partition plate 61 just moves and descends into the disinfection tank 25, and the unit partition plate 61 is completely soaked in the disinfection solution, so that the rectangular cluster tool can be completely soaked in the disinfection solution, the disinfection soaking effect of the rectangular cluster tool is ensured, and the disinfection quality is improved;

d. soaking the rectangular cluster tools in the disinfectant for 20-30min, starting a lifting motor 33, driving a rotating disc 34 to continuously rotate for 180 degrees by the lifting motor 33, enabling a fixed rod 35 positioned right below to rotate to the right above, driving a movable support 20 to move upwards along a guide post 39 through a limiting rod 58 when the fixed rod 35 rotates, driving a unit partition board 61 to synchronously move upwards by the movable support 20 through a placing frame 21, enabling the rectangular cluster tools in the unit partition board 61 to move out of a disinfection tank 25, and standing for 15-30min above the disinfection tank 25; controlling the disinfection soaking time within 20-30min to ensure the disinfection effect, driving the fixing rod 35 to rotate right above the disinfection tank 25 from right below through the lifting motor 33 after the soaking disinfection time meets the set requirement, namely rotating 180 degrees, so that the unit partition plate 61 is moved out of the disinfection tank 25 and moved to right above the disinfection tank 25, then standing and draining the disinfection tank 25, so that the disinfection solution carried in the unit partition plate 61 is drained and discharged from the water leakage hole and the water leakage groove on the surface of the unit partition plate 61 and just drops into the disinfection tank 25 below;

(3) spraying and cleaning:

a. after the standing time is up, the driving assembly 26 is started, the front driving motor 27 and the rear driving motor 27 synchronously rotate to drive the two screw rods 28 to synchronously rotate, so that the adjusting support 19 on the screw rods 28 moves towards the spray tank, the adjusting support 19 drives the moving support 20 to synchronously move, the moving support 20 drives the placing frame 21 to move, and finally the unit partition plates 61 synchronously move until the unit partition plates 61 move right above the spray tank 40; when the standing time reaches the end of the table soaking and disinfecting process, the driving motor 27 starts to drive the unit partition plates 61 to move towards the spraying tank 40, and the moving distance is accurately controlled and adjusted according to the actual distance between the disinfecting tank 25 and the spraying tank 40 by matching with a control system, so that the two unit partition plates 61 which are moved in place are just positioned right above the spraying tank 40, the two unit partition plates 61 are ensured to be just in one-to-one correspondence with the two spraying assemblies 45 above, and the subsequent spraying, scouring and cleaning operation is facilitated;

b. the lifting assembly 32 is started, the lifting motor 33 drives the fixed rod 35 located right above to rotate downwards by 90 degrees through the rotating disc 34, the fixed rod 35 rotates downwards and simultaneously drives the movable support 20 to move downwards along the guide rod, the movable support 20 drives the placing frame 21 to move downwards, and finally the unit partition boards 61 are synchronously moved downwards, so that the unit partition boards 61 are located right in the spraying tank 40 and located at the middle upper part of the spraying tank 40 after moving downwards to the right positions; after the driving assembly 26 drives the unit partition board 61 to move in place, the lifting assembly 32 drives the unit partition board 61 to move downwards, the lifting motor 33 is controlled to rotate 90 degrees, so that the fixing rod 35 just rotates to the middle position of the rotating disc 34, and the downward movement distance is controlled, and under the state, the unit partition board 61 just drives the rectangular cluster tool to move into the spraying pool 40 and is positioned at the middle upper part of the spraying pool 40, so that the subsequent spraying operation is not influenced, and the rotation inclination adjustment of the rectangular cluster tool driven by the subsequent unit partition board 61 is not influenced;

c. inserting heightening baffles 42 into the slots 41 at the two ends of the spray tank 40; the design is reasonable, the two ends of the spray tank 40 can be shielded through the design of the heightening baffle 42, the subsequent spraying operation is facilitated, the situation that the actual operation is influenced due to the fact that spray water directly washes the outside of the spray tank 40 when the rectangular cluster tool is subjected to inclined spraying operation to cause sewage seepage is avoided, and the heightening baffle 42 is convenient and simple to insert, install and detach through the inserting slot 41 and is convenient to use in actual operation;

d. the lifting cylinder 43 is started to push the guide box 44 to move downwards, the guide box 44 drives the two groups of spraying assemblies 45 connected below to synchronously move downwards until the spraying assemblies 45 move in place, the two groups of spraying assemblies 45 correspond to the two unit partition plates 61, each group of spraying assemblies 45 comprises a middle spraying rod 46 and a side spraying rod 47, the side spraying rods 47 are symmetrically arranged on two sides of the middle spraying rod 46, the middle spraying rod 46 is provided with a vertical spraying head 48, the side spraying rods 47 are provided with inclined spraying heads 49, the middle spraying rod 46 is provided with a first switch valve 50, the side spraying rods 47 are provided with a second switch valve 51, the first switch valves 50 on the two spraying assemblies 45 are opened, a water pump conveys clean water into the guide box 44, the clean water enters the middle spraying rods 46 of the two spraying assemblies 45 through the guide box 44 and then is sprayed downwards from the vertical spraying heads 48 of the middle spraying rods 46, spraying and cleaning the rectangular cluster tools in the corresponding unit partition plates 61 below for 15-25 min; two groups of spraying assemblies 45 correspond to two unit partition plates 61 one by one, so that the spraying effect of rectangular cluster tools in the two unit partition plates 61 can be ensured, the lifting cylinder 43 drives the guide box 44 to move downwards, the guide box 44 drives the spraying assemblies 45 to move downwards, the spraying assemblies 45 move downwards to reach a certain height from the unit partition plates 61, the whole downward moving distance is subjected to standing control and adjustment through a control system, the accuracy of the downward moving adjusting distance is ensured, the distance from the unit partition plates 61 to reach a specified designed interval height is ensured, the spraying effect of the spraying assemblies 45 on the rectangular cluster tools is ensured, the rotating adjusting process of the unit partition plates 61 cannot be influenced by the spraying assemblies 45, after the spraying assemblies 45 are in place, only the first switch valves 50 in the spraying assemblies 45 are opened, so that the horizontally-arranged rectangular cluster tools in the unit partition plates 61 corresponding to the lower part are subjected to vertical washing through the vertical spraying heads 48 on the two middle spraying rods 46, vertical spraying is adopted, and the rectangular cluster tool is horizontally placed in a matching manner, so that spraying water directly impacts the rectangular cluster tool, and the spraying effect is ensured;

e. the water pump stops supplying water, the fastening nuts 24 are unscrewed, the placing frames 21 are axially rotated along the limiting columns 36, the placing frames 21 drive the unit partition plates 61 to rotate, the rotation directions of the unit partition plates 61 on the two placing frames 21 are ensured to be the same, when the placing frames 21 are rotated to abut against the side faces of the limiting blocks 52 on the corresponding supporting brackets 22, the fastening nuts 24 are screwed down, the first switch valves 50 are closed, the second switch valves 51 are opened, the water pump continues supplying water, clean water enters the side spray rods 47 of the two spray assemblies 45 from the guide boxes 44 and is sprayed out from the inclined spray heads 49 of the side spray rods 47, rectangular tufting tools in the obliquely placed unit partition plates 61 are subjected to spray washing, and the rectangular tufting tools are sprayed for 10-15 min; after the vertical spraying is finished, the fastening nuts 24 are unscrewed to adjust the angles of the placing frames 21, so that the placing frames 21 are rotated to adjust and abut against the side face of one side of the limiting block 52, the rotating angles of the two placing frames 21 are controlled to be the same, the synchronous adjustment operation of the two placing frames 21 is facilitated, the placing frames 21 are prevented from being collided in the adjusting process, and the like, the rotating angles of the placing frames 21 are controlled through the limiting side face angle of the limiting block 52, the angle of the limiting side face of the limiting block 52 is matched with the angle of the inclined spraying head 49 on the side spraying rod 47, the accuracy of the adjusting angle is ensured, the inclined spraying head 49 can be ensured to correspond to the inclined rectangular cluster tool after the rotating adjustment, the spraying effect of the inclined spraying head 49 on the inclined rectangular cluster tool is ensured, the inclined spraying is adopted, and the washed sewage can be quickly discharged under the action of the inclined surface, the spraying and cleaning effect of the rectangular cluster tool is further improved;

f. the water pump stops supplying water, the fastening nut 24 is unscrewed, the two unit partition plates 61 are rotated in the opposite directions until the placing frame 21 rotates and collides with the side face of the other side of the limiting block 52 on the corresponding support bracket 22, the fastening nut 24 is screwed, the water pump continues supplying water, clean water enters the side spray rods 47 of the two spray assemblies 45 from the guide box 44 and is sprayed out from the inclined spray heads 49 of the side spray rods 47, and rectangular cluster tools in the obliquely placed unit partition plates 61 are sprayed and washed for 10-15 min; after one side cleaning spraying is finished, the side cleaning spraying is rotated in the opposite direction, the inclined spraying is carried out again, the spraying effect of the rectangular cluster tool can be guaranteed in an all-round way through twice inclination angle adjustment, the cleaning quality is improved, two lateral spray bars 47 on the spray assembly 45 are just symmetrically arranged on two sides of a middle spray bar 46, inclined spray heads 49 on the two lateral spray bars 47 are arranged in the opposite direction, after two unit partition plates 61 are arranged in an inclined mode, the two spray assemblies 45 on the upper side correspondingly spray and clean the inclined unit partition plates 61, when the two unit partition plates 61 are rotated towards the left side simultaneously, the inclined spray heads 49 on the lateral spray bars 47 on the left side of the middle spray bar 46 on the two spray assemblies 45 can wash and clean the rectangular cluster tool in the corresponding unit partition plates 61, and meanwhile, the inclined spray heads 49 on the lateral spray bars 47 on the right side in the spray assembly 45 above the left unit partition plate 61 can wash and clean the rectangular cluster tool in the left unit partition plate 61 The backs of the rectangular cluster tools are synchronously washed and cleaned, after the two unit partition plates 61 rotate towards the right side, the inclined spray headers 49 on the side spray bars 47 on the right side of the middle spray bar 46 on the two spray assemblies 45 wash and clean the rectangular cluster tools in the corresponding unit partition plates 61, and meanwhile, the inclined spray headers 49 on the side spray bars 47 on the left side of the spray assemblies 45 above the right unit partition plates 61 can synchronously wash and clean the backs of the rectangular cluster tools in the left unit partition plates 61, so that the actual washing and spraying effect of the rectangular cluster tools can be effectively ensured, and the cleaning quality is improved;

g. the water pump is turned off, the lifting motor 33 is started, the lifting motor 33 drives the fixing rod 35 to rotate upwards by 90 degrees through the rotating disc 34, so that the fixing rod 35 rotates right above, the unit partition plate 61 is driven to move upwards to move out of the spraying tank 40, and then the upper part of the spraying tank 40 is kept still for 15-25 min; the placing rack 21 which inclines on one side is integrally moved upwards, the spraying tank 40 is moved out, the water is drained and dried above the spraying tank 40 in an inclined state, and the drying efficiency can be accelerated through the inclined arrangement, so that the moisture is quickly drained.

The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.

Claims

1. The utility model provides a breed silkworm and use rectangle cluster utensil, includes frame and cluster net, the cluster net is located in the frame, its characterized in that: the utility model discloses a novel high-strength steel wire netting, including the frame, the frame includes upper ledge and lower frame, be provided with the support boss on the upper ledge, the cluster net by the intercrossing of cluster strip form latticed structure, the cluster net is the rugosity, the frame includes upper ledge and lower frame, be provided with the support boss on the upper ledge, the cluster net with lower frame fixed connection, the upper ledge with evenly be provided with the strengthening rib between the lower frame.

2. The rectangular cluster tool for silkworm rearing according to claim 1, wherein: the support boss comprises a support large boss and a support small boss, and the support large boss is located at the corner of the upper frame.

3. The rectangular cluster tool for silkworm rearing according to claim 2, wherein: the support is provided with a limiting strip on the large boss, limiting grooves are formed in the four corners of the bottom surface of the lower frame, and the limiting strip is matched with the limiting grooves.

4. The rectangular cluster tool for silkworm rearing according to claim 1, wherein: the reinforced rib structure is characterized in that ribs are uniformly arranged between every two adjacent reinforced ribs, ventilating slot holes are formed between every two adjacent ribs, the cross sections of the ribs are regular shapes, and the regular shapes are circular, square, oval or triangular.

5. The rectangular cluster tool for sericulture according to claim 1, wherein: the cluster strip is corrugated, and the bending part of the cluster strip is right-angled or arc-shaped.

6. The rectangular cluster tool for silkworm rearing according to claim 1, wherein: the positioning blocks are arranged on two sides of the frame, positioning guide grooves are formed in the positioning blocks, positioning protrusions are arranged at the top ends of the positioning blocks, positioning grooves are formed in the bottom ends of the positioning blocks, and the positioning protrusions are matched with the positioning grooves.

7. The method for washing a rectangular tuft tool for rearing silkworms of claim 1, comprising the steps of:

(1) placing rectangular cluster tools:

a. selecting a corresponding unit partition plate according to the actual size of the rectangular cluster tool, horizontally placing the unit partition plate on a placing table, sequentially and horizontally placing the rectangular cluster tool in placing grooves of the unit partition plate, placing a plurality of rectangular cluster tools in each placing groove, installing transverse supporting rods, and transversely limiting the transverse supporting rods above the rectangular cluster tools;

b. grabbing the unit partition plates with the rectangular cluster tool placed on a supporting piece, wherein the supporting piece comprises two adjusting supports which are symmetrically arranged front and back, a moving support is sleeved on a guide column of each adjusting support and is connected with a lifting assembly on the corresponding adjusting support, two placing frames are arranged between the front moving support and the rear moving support, two ends of each placing frame are connected with the corresponding moving supports through supporting brackets, the placing frames are sleeved on mounting columns of the supporting brackets and are fixed through fastening nuts, the unit partition plates are installed and placed on the placing frames, and one unit partition plate is correspondingly placed on each placing frame;

(2) soaking and disinfecting:

a. adding disinfectant into the disinfection tank until the liquid level of the disinfectant in the disinfection tank reaches 2/3 of the disinfection tank;

b. the driving assembly is started, the front driving motor and the rear driving motor synchronously rotate to drive the two screw rods to synchronously rotate, the two adjusting supports are respectively positioned on the two screw rods, the adjusting supports synchronously move along the screw rods towards the disinfection tank when the screw rods rotate, the moving supports can be driven to move when the adjusting supports move, the moving supports can drive the placing rack to move, finally, the unit partition plate can move until the unit partition plate moves right above the disinfection tank, meanwhile, a guide rail is supported and arranged below each of the two adjusting supports, a dovetail slide block at the bottom end of each adjusting support is slidably clamped in a dovetail guide groove of the guide rail, and the dovetail slide block can be driven to synchronously move along the dovetail guide grooves when the adjusting supports move;

c. then the lifting components on the two adjusting brackets are synchronously started, the lifting motor drives the rotating disc connected with the lifting motor to rotate 180 degrees, so that the fixed rod on the rotating disc rotates 180 degrees downwards from the right top, the fixed rod is just positioned right below after rotating in place, the fixed rod is also connected with a limiting post, the limiting post is clamped in a limiting sliding groove on the corresponding movable bracket in a sliding manner, when the lifting motor drives the rotating disc to rotate, the rotating disc drives the limiting post to move through the fixed rod, the limiting post drives the movable bracket to move downwards along the guide post, the movable bracket drives the unit partition plate to move downwards through the placing frame, so that the unit partition plate just moves downwards to the disinfection tank after the lifting motor rotates in place, and the unit partition plate is completely soaked in the disinfection solution, thereby the rectangular cluster on the unit partition plate is completely soaked in the disinfection solution;

d. soaking the rectangular cluster tools in the disinfectant for 20-30min, starting a lifting motor, driving a rotating disc to continuously rotate for 180 degrees by the lifting motor, enabling a fixed rod positioned right below to rotate right above, driving a movable support to move upwards along a guide post through a limiting rod when the fixed rod rotates, driving a unit partition plate to synchronously move upwards through a placing frame by the movable support, enabling the rectangular cluster tools in the unit partition plate to move out of the disinfectant tank, and standing still for 15-30min above the disinfectant tank;

(3) spraying and cleaning:

a. after the standing time is up, the driving assembly is started, the front driving motor and the rear driving motor synchronously rotate to drive the two screw rods to synchronously rotate, so that the adjusting support on the screw rods moves towards the spray tank, the adjusting support drives the moving support to synchronously move, the moving support drives the placing rack to move, and finally the unit partition plates synchronously move until the unit partition plates move right above the spray tank;

b. the lifting assembly is started, the lifting motor drives the fixed rod positioned right above to rotate downwards by 90 degrees through the rotating disc, the fixed rod can drive the movable support to move downwards along the guide rod while rotating downwards, the movable support drives the placing frame to move downwards, and finally synchronous downward movement of the unit partition plates is realized, so that the unit partition plates are positioned in the spraying tank right after moving downwards in place and are positioned at the middle upper part of the spraying tank;

c. inserting heightening baffles into the slots at the two ends of the spray tank;

d. the lifting cylinder is started to push the guide box to move downwards, the guide box drives the two groups of spray components connected below to synchronously move downwards until the spray components move in place, the two groups of spray components correspond to the two unit partition plates, each group of spray components comprises a middle spray rod and a side spray rod, the side spray rods are symmetrically arranged on two sides of the middle spray rod, a vertical spray head is arranged on the middle spray rod, an inclined spray head is arranged on the side spray rod, a first switch valve is arranged on the middle spray rod, a second switch valve is arranged on the side spray rod, the first switch valves on the two spray components are opened, the water pump conveys clean water into the guide box, the clean water enters the middle spray rods of the two spray components through the guide box and is sprayed out downwards from the vertical spray heads of the middle spray rod to spray and clean the rectangular cluster tools in the unit partition plates corresponding below, spraying for 15-25 min;

e. the water pump stops supplying water, the fastening nuts are unscrewed, the placing racks are axially rotated along the limiting columns, the placing racks drive the unit partition plates to rotate, the rotation directions of the unit partition plates on the two placing racks are ensured to be the same, when the placing racks rotate to abut against the side faces of the limiting blocks on the corresponding supporting brackets, the fastening nuts are screwed down, the first switch valves are closed, the second switch valves are opened, the water pump continues supplying water, clean water enters the side spray rods of the two spray assemblies from the guide boxes and is sprayed out from the inclined spray heads of the side spray rods, rectangular cluster tools in the obliquely placed unit partition plates are subjected to spray washing, and the spray washing is carried out for 10-15 min;

f. the water pump stops supplying water, the fastening nut is unscrewed, the two unit partition plates rotate in the opposite directions until the placing rack rotates to abut against the side face of the other side of the limiting block on the corresponding supporting bracket, the fastening nut is screwed, the water pump continues supplying water, clean water enters the side spray rods of the two spray assemblies from the guide box and is sprayed out from the inclined spray heads of the side spray rods, and rectangular clusters in the obliquely placed unit partition plates are sprayed and washed for 10-15 min;

g. and (3) closing the water pump, starting the lifting motor, driving the fixed rod to rotate upwards by 90 degrees by the lifting motor through the rotating disc, enabling the fixed rod to rotate right above, driving the unit partition plate to move upwards to be moved out of the spraying pool, and standing for 15-25min at the upper part of the spraying pool.

8. The method for washing a rectangular cluster tool for silkworm rearing according to claim 7, wherein: in step a of the step (1), the installation step of the transverse strut is as follows: and transversely clamping the transverse supporting rod on the unit partition plate, wherein the through holes at the two ends of the transverse supporting rod correspond to the positioning columns on the unit partition plate, the transverse supporting rod is sleeved on the positioning columns through the through holes, and then the end parts of the positioning columns are screwed in the limiting nuts and screwed down.

9. The method for washing a rectangular cluster tool for silkworm rearing according to claim 7, wherein: in the step b of the step (1), the installation and placement steps between the unit partition boards and the placement frame are as follows: place the unit baffle on the rack, spacing slot on the unit baffle corresponds with spacing inserted block on the rack, and spacing inserted block inserts in spacing slot, rotates the gag lever post on spacing inserted block top after that for the both ends of gag lever post are gone out from spacing inserted block and are compressed tightly spacing on the top surface of unit baffle.

10. The method for washing a rectangular cluster tool for silkworm rearing according to claim 7, wherein: in the step b of the step (2), a moving roller is arranged at the bottom of the adjusting bracket, a sliding groove is arranged on the guide rail, the moving roller is just positioned in the sliding groove, and when the adjusting bracket moves, the moving roller synchronously slides along the sliding groove.