CN109006714B - Rectangular cluster tool convenient to use and cleaning method thereof - Google Patents
Rectangular cluster tool convenient to use and cleaning method thereof Download PDFInfo
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- CN109006714B CN109006714B CN201810853759.2A CN201810853759A CN109006714B CN 109006714 B CN109006714 B CN 109006714B CN 201810853759 A CN201810853759 A CN 201810853759A CN 109006714 B CN109006714 B CN 109006714B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008093 supporting effect Effects 0.000 claims abstract description 61
- 230000000694 effects Effects 0.000 claims abstract description 26
- 238000009423 ventilation Methods 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000005507 spraying Methods 0.000 claims description 26
- 239000000645 desinfectant Substances 0.000 claims description 22
- 239000003814 drug Substances 0.000 claims description 19
- 238000004659 sterilization and disinfection Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 13
- 238000011010 flushing procedure Methods 0.000 claims description 8
- 239000003153 chemical reaction reagent Substances 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 230000001976 improved effect Effects 0.000 description 21
- 241000255789 Bombyx mori Species 0.000 description 20
- 238000009434 installation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000009987 spinning Methods 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 235000008708 Morus alba Nutrition 0.000 description 2
- 240000000249 Morus alba Species 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- ZKQDCIXGCQPQNV-UHFFFAOYSA-N Calcium hypochlorite Chemical compound [Ca+2].Cl[O-].Cl[O-] ZKQDCIXGCQPQNV-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000384 rearing effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/80—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in fisheries management
- Y02A40/81—Aquaculture, e.g. of fish
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a rectangular cluster tool convenient to use, which comprises a cluster net and a frame, wherein the cluster net is arranged in the frame, the cluster net is formed into a grid-shaped structure by crossing cluster strips, and a small supporting table and a large supporting table are arranged on the top surface of the frame. The cleaning method comprises the following steps: 1) Mounting and placing rectangular cluster tools; 2) Cleaning operation; 3) And (5) airing and storing. The invention can increase the integral structural strength of the cluster tool through the design of the frame, effectively prevent the bending deformation of the cluster tool, and the frame can facilitate the superposition and placement of the cluster tool, and simultaneously, through the design of adding the small supporting table and the large supporting table on the top surface of the frame, not only can the certain gap spacing between the cluster tool and between the cluster tool and other auxiliary plates be ensured after superposition and placement, thereby ensuring the ventilation effect in the cluster tool, but also the structural design of the frame is more ingenious and reasonable through the small supporting table and the large supporting table, the automatic operation of the mechanical frame is facilitated, the cluster loading effect is promoted, and the cocoon quality is further promoted.
Description
Technical Field
The invention relates to a rectangular cluster tool convenient to use and a cleaning method thereof.
Background
China is the origin of silk, and is the earliest country in the world for planting mulberry, cultivating mulberry, reeling silk and weaving silk. The income of people is greatly increased, the living standard is increasingly improved, and the pursuit of living quality is also increasingly high. This is also a direct cause of the rapid growth of silk product market in recent years, and simultaneously brings the heat of silkworm raising industry.
The silkworm has a very wide application range, however, the raising process is very complicated, the growth process needs to be carried out for a plurality of times, and the stages can be divided into a young silkworm stage, a young silkworm stage and a silkworm sleeping stage. The silkworm can grow cocoons in the adult period, and the mature silkworms are put into a special container or a silkworm cocoon cluster tool, so that the mature silkworms can spin and grow cocoons. At present, the common cluster tool is generally a frameless square cluster, and the square cluster is the silkworm cocoon cluster tool which is most widely applied, is suitable for factory silkworm rearing, can continuously carry out cluster feeding, but in actual use, the square cluster is not framed, is not easy to place, is easy to damage due to external impact, and has short service life.
Before the cluster tool is used, the cleaning operation of the cluster tool is an indispensable step. In the prior art, the cluster tool is generally required to be cleaned by disinfection and flushing. The general disinfection mode is: horizontally stacking the cluster tools, preparing disinfection liquid medicine, and spraying the cluster tools by using a high-pressure spray gun, wherein the cluster tools are stacked more, so that the cluster tools at the bottom layer are often in a condition of not being sprayed in place, the cluster tools are not thoroughly disinfected, and the silkworm raising is often failed; the general flushing mode is as follows: the cluster tool is flushed through the cleaning pipe, so that a certain cleaning effect can be ensured, but the water consumption is large, and the waste of water resources is caused. In the prior art, the disinfection and the scouring are operated manually, which is very time-consuming and labor-consuming.
Disclosure of Invention
The invention aims to provide a technical scheme of a rectangular cluster tool convenient to use, aiming at the defects of the prior art, the overall structural strength of the cluster tool can be increased through the design of a frame, the bending deformation of the cluster tool is effectively prevented, the service life of the cluster tool is prolonged, the frame can facilitate the superposition and placement of the cluster tool, and meanwhile, through the design of adding a supporting small table and a supporting large table on the top surface of the frame, a certain gap distance between the cluster tool and other auxiliary plates after superposition and placement can be ensured, so that the ventilation effect inside the cluster tool is ensured, the structural design of the frame is more ingenious and reasonable through the supporting small table and the supporting large table, the automatic operation of a mechanical frame is facilitated, the grabbing of the cluster tool by a mechanical arm is facilitated, the upper cluster effect is facilitated to be improved, and the cocoon quality is further improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a rectangular cluster utensil convenient to use, includes cluster net and frame, and in the frame was located to cluster net, its characterized in that: the cluster net is formed into a grid-shaped structure by the crossing of cluster strips, and a small supporting table and a large supporting table are arranged on the top surface of the frame.
Further, the frame includes frame and lower frame, and the lower frame is located the below of frame, and cluster net and lower frame fixed connection design the frame into the structure of frame and lower frame, can effectively ensure the overall structure intensity of frame to improve the anti impact of cluster utensil, make the cluster utensil be difficult for deformation, and go up frame and lower frame design and also accord with mechanical design requirement, improve the overall stability of cluster utensil, more be convenient for put and stack of cluster utensil, structural design is more ingenious reasonable.
Further, the supporting small table is arranged on four sides of the top surface of the upper frame, the supporting large table is arranged on four corners of the top surface of the upper frame, ventilation grooves are formed among two adjacent supporting small tables, the supporting small tables and the supporting large tables, a certain gap distance exists between adjacent cluster tools or between the cluster tools and other overlapping auxiliary plates after the cluster tools are overlapped through the supporting small tables and the supporting large tables, air can circularly flow from the ventilation grooves, accordingly ventilation performance inside the cluster tools is ensured, a good environment is provided for silkworm spinning cocooning, the cluster effect on the cluster tools is optimal, and therefore silkworm cocoon quality is improved.
Further, the reinforcing ribs are uniformly arranged between the upper frame and the lower frame, the ribs are uniformly arranged between two adjacent reinforcing ribs, the distance between two adjacent ribs is 1-20mm, the cross section of each rib is in a regular shape, the regular shape is round, square, oval or triangular, the structural firmness of the frame can be improved through the design of the reinforcing ribs, the integral structure of the cluster tool is enhanced, the frame is not easy to deform, the ventilation and lighting conditions inside the cluster tool can be improved through the design of the ribs, the environment conditions inside the cluster tool are ensured to be more suitable for spinning cocooning of silkworms, the quality of the cocoons is improved, the design of the shape of the ribs is reasonable, the structural strength is increased, the integral attractive performance of the cluster tool can be improved, and the practical processing and forming are facilitated.
Further, be provided with spacing on the supporting bench, all be provided with spacing draw-in groove on the bottom surface four corners of lower frame, spacing draw-in groove and spacing assorted, spacing and spacing draw-in groove's design can be convenient for between the cluster utensil and the cluster utensil, the stack between cluster utensil and the other frame plates of supporting, ensures the overall structure stability performance after the stack, the actual stack operation of being more convenient for, avoids the stack process to appear the phenomenon such as slope, emptys, improves operation security performance.
Further, the length and the width of the cluster net are respectively 300-2000mm, the cluster net is folded, the cluster net forms wave crests after being folded, the peak height of the wave crests is 5-150mm, and the peak height of the wave crests is controlled within a certain range, so that the application range of the cluster tool is enlarged, the cluster tool can adjust the peak height of the wave crests inside according to actual processing requirements, the cluster loading effect of the cluster tool is ensured, the quality of cocoons is improved, and the quality of cocoons is optimized.
Further, the cluster strips are corrugated, the bending positions of the cluster strips are right-angled or arc-shaped, the distance between every two adjacent cluster strips is 5-500mm, the bending positions of the cluster strips are designed to be right-angled or arc-shaped, actual processing and forming can be facilitated, the mesh hole size of the cluster net is reasonably controlled by controlling the distance length between every two adjacent cluster strips, so that cocoons are not easy to fall from the mesh hole, silkworms can be ensured to climb to the upper part of the cluster net from the lower part of the cluster net to be spitted and formed, the integral ventilation performance and lighting performance of the cluster tool can be ensured, and the quality of the cocoons is improved.
Furthermore, the cluster net and the frame are of an integrated structure, and the cluster net and the frame are designed into an integrated structure, so that actual processing and forming can be facilitated, and the overall structural strength of the cluster tool can be ensured.
Further, cluster net and frame joint are fixed, be provided with the clamp limit on the inside wall of lower frame, clamp limit and lower frame integrated into one piece structure are provided with the draw-in groove on the inside wall of clamp limit, draw-in groove and cluster net assorted, the equal joint in draw-in groove in four sides of cluster net, the design of clamp limit can be convenient for the joint between cluster net and the frame is fixed, structural design is ingenious reasonable, it is convenient to install and dismantle, the draw-in groove on clamp limit is gone into respectively to four sides with the cluster net, thereby realize the installation between cluster net and the frame, can be convenient for dismantle between follow-up cluster net and the frame again, and through designing into detachable structure between cluster net and the frame, can carry out the installation or demolish of frame according to actual conditions, enlarge the application scope of cluster utensil, make the form of cluster utensil adjust according to the cultivation demand.
The method for cleaning the rectangular cluster tool convenient to use is characterized by comprising the following steps of:
1) Mounting and placing rectangular cluster tools:
(1) Selection and preparation of a cleaning box:
selecting a corresponding cleaning box according to the actual sizes of different rectangular clusters, moving the cleaning box to a designated cleaning place through a moving device at the bottom, then adding disinfectant into a reagent box at the top of the cleaning box, wherein the disinfectant is prepared from bleaching powder containing 1.0% of available chlorine, ensuring that the disinfectant in the reagent box is greater than 2/3 of the volume of the reagent box, adding clean water into a water tank at the top of the cleaning box, and ensuring that the clean water in the cleaning box is greater than 2/3 of the volume of the water tank, thereby ensuring that the subsequent reagent box and the water tank can carry out disinfection and flushing operations on the rectangular clusters, ensuring the normal operation of the cleaning box, and simultaneously ensuring the cleaning effect of the rectangular clusters;
(2) Adjustment of the clamping device:
installing rectangular cluster tools with corresponding specification and size into a spacing cavity in a cleaning box, adjusting a clamping device in the spacing cavity, moving an upper clamping block upwards along a lower clamping block, moving a clamping rod upwards along a moving chute on the lower clamping block until the spacing between the upper clamping block and a placing block on the lower clamping block reaches the farthest spacing, then adjusting the spacing between a front clamping piece and a rear clamping piece in the spacing cavity according to the actual length of the rectangular cluster tools, ensuring that the spacing between the front clamping piece and the rear clamping piece is not less than 1/2 of the length of the rectangular cluster tools and not more than 3/4 of the length of the rectangular cluster tools, ensuring that the clamping force of the clamping pieces is more uniform by adjusting the spacing range between the front clamping piece and the rear clamping piece, ensuring the clamping and fixing effect of the clamping pieces on the rectangular cluster tools, ensuring that the design is more ingenious and reasonable, the front clamping piece and the rear clamping piece move towards the supporting rod or away from the supporting rod simultaneously through the extending block at the rear end of the lower clamping piece along the adjusting rod, so that the front clamping piece and the rear clamping piece are symmetrically arranged relative to the supporting rod, the distance between the two clamping pieces is estimated through the scale on the adjusting rod until the distance between the two clamping pieces is adjusted to be within a required range value, when the clamping pieces move along the adjusting rod, the limiting rod at the rear end of the lower clamping piece is clamped in the limiting groove of the limiting frame on the liquid separation plate, and moves along the limiting groove, the limiting rod moves along the limiting groove to ensure the sliding levelness of the clamping pieces, thereby ensuring the levelness of the end face of the placing block, facilitating the placement and clamping of a subsequent rectangular cluster tool, simultaneously facilitating the limiting fixation of the subsequent clamping pieces, simultaneously, and when the clamping pieces move to corresponding positions, the clamping piece is limited and fixed through the mutual attraction between the first magnetic piece and the second magnetic piece, so that the overall structural stability of the clamping device is effectively ensured, after the clamping piece slides to the corresponding position, the clamping piece cannot move under the mutual attraction of the first magnetic piece and the second magnetic piece, and the clamping piece is limited and fixed to the corresponding position until the clamping piece is manually moved next time, the clamping firmness of the subsequent rectangular cluster is improved, and the fact that the clamping piece slides to influence the actual cleaning operation after the rectangular cluster is clamped is avoided;
(3) Clamping of rectangular cluster tools:
the rectangular cluster tool is placed on the top surface of the placement block of the lower clamping block in the front clamping piece and the rear clamping piece, the position of the rectangular cluster tool is adjusted during placement, the placement flatness and levelness of the rectangular cluster tool are guaranteed, meanwhile, the middle part of the rectangular cluster tool is guaranteed to be placed on the supporting rod, the actual clamping effect is affected by the fact that the rectangular cluster tool is guaranteed not to be inclined to a large extent when clamped, the middle part of the rectangular cluster tool is guaranteed to be placed on the supporting rod, the positioning clamping of the rectangular cluster tool can be facilitated, the structural design is reasonable, then the upper clamping block is moved, the clamping rod moves downwards along the moving chute until the bottom surface of the upper clamping block abuts against the top surface of the frame of the rectangular cluster tool, then the clamping piece below the rear end of the upper clamping block is adjusted, the pull rod is pulled, the limit plate is stretched to be long due to the design of the elastic section until the limit plate at the bottom end of the pull rod is completely moved below the bottom surface of the lower clamping block, the limit plate at the bottom of the pull rod is rotated, the limit plate is enabled to rotate to be opposite to the bottom surface of the lower clamping block, the limit plate is enabled to be clamped, the elastic section is enabled to be loosened, the elastic section is enabled to be clamped with the lower clamping plate, and the limit plate is enabled to be clamped tightly between the upper clamping block and the lower clamping block, and the limit plate is clamped tightly clamped by the limit plate, and the limit plate is clamped between the upper clamping block and the limit plate and the upper clamping block and the limit plate is tightly clamped tightly and lower clamping block;
2) Cleaning:
(1) And (3) disinfection:
the flow valve on the branch pipe of the medicament box is opened, so that the disinfectant in the medicament box enters the main pipeline through the branch pipe of the medicament box, then enters the liquid distribution plate through the main pipeline, and enters the temporary storage box after being removed by the split flow action of the liquid distribution plate and the gravity action of the disinfectant, and then is sprayed out from the spraying port on the bottom surface of the spraying plate;
(2) Flushing and cleaning:
after disinfection, the flow valve on the branch pipe of the medicament box is closed, the flow valve on the branch pipe of the water box is opened, clean water flows into the main pipeline, then enters the liquid distribution plate through the main pipeline, flows into the spraying plates of each compartment successively under the action of self gravity, is sprayed out from the spraying opening at the bottom surface of the spraying plate, disinfects and cleans rectangular cluster tools below the spraying plate, meanwhile, clean water sprayed out of each compartment is downwards discharged from the meshes of a cluster net on the rectangular cluster tools after contacting with the rectangular cluster tools, flushes away disinfectant remained on the rectangular cluster tools, then flows to the bottom rapidly through the diversion effect of the arc-shaped liquid guide plate, enters the liquid guide groove, and enters the bottom surface of the liquid guide groove rapidly due to the inclined design of the four sides of the liquid guide groove, and enters the temporary storage box after impurity particles are removed through the filtration of the filter screen layer on the bottom surface, and then is discharged from the liquid outlet of the temporary storage box for recycling;
3) Airing and storing:
and the rectangular cluster tool after the cleaning operation is dried, and then is stacked and placed, so that the subsequent use is convenient.
According to the invention, the rectangular cluster tool can be continuously disinfected and flushed in one cleaning box, so that the rectangular cluster tool is cleaned, the operation is simple, the cleaning is convenient, the whole structural design is compact and reasonable, one end of the rectangular cluster tool is clamped and fixed through the clamping device, the situation that the rectangular cluster tool is loosened and inclined due to stress in the flushing and cleaning process of the rectangular cluster tool by disinfectant or clean water in the cleaning process is avoided, the operation safety performance is improved, the cleaning effect is improved, the front face between the spraying opening of the spraying plate and the horizontal end face of the rectangular cluster tool is oppositely arranged, the contact area between the rectangular cluster tool and disinfectant and clean water is increased, the cleaning quality is improved, the disinfectant and clean water can flow into the temporary storage box after the disinfectant and clean water are discharged from the liquid outlet for recycling, the resources are effectively saved, the loss of energy consumption is reduced, the rectangular cluster tools can be simultaneously cleaned, the cleaning speed is improved, the actual design of the clamping device is ingenious, the clamping device can be used for adjusting the clamping size of the clamping device according to the actual size of the rectangular cluster tool, and the clamping device is more convenient to use.
The invention has simple structure and strong practicability, the overall structural stability of the cluster tool can be effectively improved through the design of the frame, the overall firmness of the cluster tool is enhanced, the cluster tool is not easy to bend and deform, the cluster tool is not easy to damage and deform even being impacted by the outside, the service life of the cluster tool is prolonged, meanwhile, the placement and superposition of the cluster tool can be facilitated through the design of the frame, and the structural design is more ingenious and reasonable.
According to the invention, the small supporting table and the large supporting table are designed on the top surface of the frame, so that a certain gap is formed between the stacked cluster tools, the ventilation and moisture-proof effects inside the stacked cluster tools are ensured, the environment inside the cluster tools is ensured to be more favorable for cocoon spinning of silkworms, and the quality of the silkworm cocoons is improved.
The invention can increase the integral structural strength of the cluster tool through the design of the frame, effectively prevent the bending deformation of the cluster tool, prolong the service life of the cluster tool, facilitate the superposition and placement of the cluster tool by the frame, and simultaneously ensure a certain gap between the cluster tool and between the cluster tool and other auxiliary plates after superposition and placement through the design of adding the supporting small table and the supporting large table on the top surface of the frame, thereby ensuring the ventilation effect in the cluster tool, ensuring the structural design of the frame through the supporting small table and the supporting large table to be more ingenious and reasonable, facilitating the automatic operation of the mechanical frame, facilitating the grabbing of the cluster tool by the mechanical arm, facilitating the promotion of the upper cluster effect and further promoting the cocoon quality.
Drawings
The invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of a first embodiment of the present invention; a step of
FIG. 2 is a schematic cross-sectional view of A-A of FIG. 1;
FIG. 3 is a schematic view of a frame according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a cluster network according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a second embodiment of the present invention;
FIG. 6 is a schematic view of a band edge structure in a second embodiment of the present invention;
FIG. 7 is a schematic diagram of the mechanism of the purge bin of the present invention;
FIG. 8 is a schematic view of the mounting structure of the clamping device and the liquid separation plate in the present invention;
FIG. 9 is a schematic view of a clamping member according to the present invention;
fig. 10 is a schematic view of an installation structure of the clamping member and the upper clamping block in the present invention.
In the figure: 1-cluster network; 2-a frame; 3-a support table; 4-supporting a large table; 5-upper frame; 6-lower frame; 7-a ventilation groove; 8-reinforcing ribs; 9-ribs; 10-limiting strips; 11-limit clamping grooves; 12-wave crest; 13-clamping edges; 14-clamping grooves; 15-cluster bars; 16-a cleaning box; 17-a mobile device; 18-a medicament box; 19-a water tank; 20-a compartment; 21-a clamping device; 22-upper clamping blocks; 23-lower clamping blocks; 24-placing the block; 25-clamping rods; 26-supporting rods; 27-moving the chute; 28-extension block; 29-adjusting the rod; 30-limiting rods; 31-a liquid separation plate; 32-limiting frames; 33-limit grooves; 34-a first magnetic sheet; 35-a second magnetic sheet; 36-clamping piece; 37-pull rod; 38-an elastic section; 39-limiting plates; 40-clamping blocks; 41-a clamping groove; 42-spraying plate; 43-spray ports; 44-an arc-shaped liquid guide plate; 45-liquid guiding groove; 46-a filter screen layer; 47-temporary storage box; 48-liquid discharge port; 49-main pipeline; 50-clamping piece.
Detailed Description
As shown in fig. 1 to 4, in the first embodiment of the present invention, the cluster net 1 and the frame 2 are specifically included, the cluster net 1 is disposed in the frame 2, the cluster net 1 and the frame 2 are in an integrated structure, the cluster net 1 and the frame 2 are designed into an integrated structure, which not only facilitates actual processing and forming, but also ensures the overall structural strength of the cluster tool, the cluster net 1 is formed into a grid-like structure by intersecting cluster strips 15, the length and width of the cluster net 1 are respectively 300-2000mm, the cluster net 1 is folded, the peak 12 is formed after the cluster net 1 is folded, the peak height of the peak 12 is 5-150mm, the peak height of the peak 12 is controlled within a certain range, thereby increasing the application range of the cluster tool, so that the cluster tool can adjust the peak height of the internal peak 12 according to actual processing requirements, the method ensures the upper cluster effect of the cluster tool, improves the quality of cocoons, ensures that the quality of cocoons reaches the optimal, the cluster strips 15 are corrugated, the bending positions of the cluster strips 15 are right-angled or arc-shaped, the distance between every two adjacent cluster strips 15 is 5-500mm, the bending positions of the cluster strips 15 are designed to be right-angled or arc-shaped, the actual processing and forming can be facilitated, the size of grid holes of the cluster net 1 is reasonably controlled by controlling the distance length between every two adjacent cluster strips 15, the cocoons are not easy to fall from the grid holes, the cocoons can be ensured to climb to the upper part of the cluster net 1 from the lower part of the cluster net 1 to be spun, the whole ventilation performance and the lighting performance of the cluster tool can be ensured, and the quality of the cocoons is improved.
The frame 2 includes upper frame 5 and lower frame 6, lower frame 6 is located the below of upper frame 5, cluster net 1 and lower frame 6 fixed connection, design the structure of upper frame 5 and lower frame 6 with frame 2, can effectively ensure the overall structure intensity of frame 2, thereby improve the anti impact of cluster utensil, make cluster utensil be difficult for yielding, and upper frame 5 and lower frame 6 design also accord with mechanical design requirement, improve the overall stability of cluster utensil, more be convenient for put and stack of cluster utensil, structural design is ingenious more reasonable, evenly be provided with strengthening rib 8 between upper frame 5 and the lower frame 6, evenly be provided with rib 9 between two adjacent strengthening ribs 8, the interval between two adjacent rib 9 is 1-20mm, the cross section of rib 9 is the regular shape, the regular shape is circular, square, ellipse or triangle-shaped, the reasonable in design of rib shape, increase structural strength, can improve the whole aesthetic property of cluster utensil simultaneously again, the design of strengthening rib 8 can improve the firm performance of structure of frame 2, the whole structure of reinforcing rib 8 is easy to strengthen cluster utensil, make the frame utensil be difficult for yielding, the cocoon of cluster utensil is more difficult for improving the quality of the inside design of silk cocoon, thereby the condition is suitable for ventilation and the condition of silk cocoon inside the silk cocoon is guaranteed.
The top surface of the frame 2 is provided with a small supporting table 3 and a large supporting table 4, the small supporting table is arranged on four sides of the top surface of the upper frame 5, the large supporting table is arranged on four corners of the top surface of the upper frame 5, ventilation grooves 7 are formed among two adjacent small supporting tables 3, 3 and 4, a certain gap interval exists between adjacent cluster tools or between the cluster tools and other overlapping auxiliary plates after the cluster tools are overlapped through the small supporting table 3 and the large supporting table 4, air can circulate from the ventilation grooves 7, ventilation performance inside the cluster tools is ensured, a good environment is provided for silkworm spinning cocooning, the cluster tool is provided with an optimal clustering effect, so that silkworm cocoon quality is improved, a limit strip 10 is arranged on the large supporting table 4, limit clamping grooves 11 are formed on four corners of the bottom surface of the lower frame 6, the limit clamping grooves 11 are matched with the limit strip 10, overlapping between the cluster tools and other frame plates corresponding to the cluster tools can be facilitated, the whole structure stability after overlapping is ensured, the overlapping operation is more convenient, the inclination operation is avoided, the phenomenon of inclination is avoided, and the like is safe, and the like.
As shown in fig. 5 and fig. 6, in the second embodiment of the present invention, the connection manner between the cluster net 1 and the frame 2 is designed based on the first technical solution of the embodiment. The cluster net 1 is fixedly connected with the frame 2 in a clamping manner, the clamp edge 13 is arranged on the inner side wall of the lower frame 6, the clamp edge 13 and the lower frame 6 are of an integrally formed structure, the clamp groove 14 is formed in the inner side wall of the clamp edge 13, the clamp groove 14 is matched with the cluster net 1, four sides of the cluster net 1 are clamped in the clamp groove 14, the clamp edge 13 is designed to facilitate the clamping and fixing between the cluster net 1 and the frame 2, the structural design is ingenious and reasonable, the installation and the disassembly are convenient, the four sides of the cluster net 1 are respectively clamped in the clamp groove 14 of the clamp edge 13, the installation between the cluster net 1 and the frame 2 is realized, the disassembly between the cluster net 1 and the frame 2 is convenient, the installation or the disassembly of the frame 2 can be carried out according to the actual situation by designing a detachable structure between the cluster net 1 and the frame 2, the application range of the cluster tool is enlarged, and the form of the cluster tool can be adjusted according to the cultivation requirement.
As shown in fig. 7 to 10, the method for cleaning a rectangular cluster tool according to the present invention comprises the following steps:
1) Mounting and placing rectangular cluster tools:
(1) Selection and preparation of the purge bin 16:
selecting corresponding cleaning boxes 16 according to the actual sizes of different rectangular clusters, moving the cleaning boxes 16 to a designated cleaning place through a moving device 17 at the bottom, then adding disinfectant into a medicament box 18 at the top of the cleaning boxes 16, ensuring that the disinfectant in the medicament box 18 is greater than 2/3 of the volume of the medicament box 18, adding clean water into a water tank 19 at the top of the cleaning boxes 16, and ensuring that the clean water in the cleaning boxes 16 is greater than 2/3 of the volume of the water tank 19, thereby ensuring that the subsequent medicament box 18 and the water tank 19 can perform disinfection and flushing operations on the rectangular clusters, ensuring the normal work of the cleaning boxes 16, and simultaneously ensuring the cleaning effect of the rectangular clusters;
(2) Adjustment of the clamping device 21:
installing rectangular cluster tools with corresponding specification and size into a spacing cavity 20 in a cleaning box 16, adjusting a clamping device 21 in the spacing cavity 20, moving an upper clamping block 22 upwards along a lower clamping block 23, moving a clamping rod 25 upwards along a moving chute 27 on the lower clamping block 23 until the spacing between the upper clamping block 22 and a placing block 24 on the lower clamping block 23 reaches the farthest spacing, then adjusting the spacing between a front clamping piece 50 and a rear clamping piece 50 in the spacing cavity 20 according to the actual length of the rectangular cluster tools, ensuring that the spacing between the front clamping piece 50 and the rear clamping piece 50 is not less than 1/2 of the length of the rectangular cluster tools and not more than 3/4 of the length of the rectangular cluster tools, ensuring more uniform clamping stress of the clamping pieces 50 and ensuring the clamping and fixing effect of the clamping pieces 50 on the rectangular cluster tools by adjusting the spacing range between the front clamping piece 50 and the rear clamping piece 50, the design is more ingenious and reasonable, the front clamping piece 50 and the rear clamping piece 50 move towards the supporting rod 26 or away from the supporting rod 26 simultaneously along the adjusting rod 29 through the extending block 28 at the rear end of the lower clamping block 23, the front clamping piece 50 and the rear clamping piece 50 are ensured to be symmetrically arranged relative to the supporting rod 26, the distance between the two clamping pieces 50 is estimated through the scale on the adjusting rod 29 until the distance between the two clamping pieces 50 is adjusted to be within a required range value, when the clamping pieces 50 move along the adjusting rod 29, the limiting rod 30 at the rear end of the lower clamping block 23 is clamped in the limiting groove 33 of the limiting frame 32 on the liquid separating plate 31, the limiting rod 30 moves along the limiting groove 33, the sliding levelness of the clamping pieces 50 is ensured, the levelness of the end face of the placing block 24 is ensured, the placing and clamping of the subsequent rectangular cluster tool are facilitated, and the limiting fixation of the subsequent clamping pieces 50 is also facilitated, meanwhile, the first magnetic sheet 34 at the end part of the limiting rod 30 and the second magnetic sheet 35 in the limiting groove 33 are attracted mutually, when the clamping piece 50 moves to the corresponding position, the clamping piece 50 is limited and fixed through the attraction between the first magnetic sheet 34 and the second magnetic sheet 35, the overall structural stability of the clamping device 21 is effectively ensured, after the clamping piece 50 slides to the corresponding position, the clamping piece 50 cannot move under the attraction between the first magnetic sheet 34 and the second magnetic sheet 35, and the corresponding position is limited and fixed until the clamping piece 50 is manually moved next time, so that the clamping firmness of the subsequent rectangular cluster is improved, and the clamping piece 50 is prevented from sliding to influence the actual cleaning operation after the rectangular cluster is clamped;
(3) Clamping of rectangular cluster tools:
placing a rectangular cluster tool on the top surface of the placing block 24 of the lower clamping block 23 in the front clamping piece 50 and the rear clamping piece 50, adjusting the position of the rectangular cluster tool during placement, ensuring the flatness and levelness of the placement of the rectangular cluster tool, simultaneously ensuring that the middle part of the rectangular cluster tool is placed on the supporting rod 26, ensuring that the rectangular cluster tool cannot be greatly inclined during clamping and the like through adjusting the position of the rectangular cluster tool, influencing the actual clamping effect, simultaneously ensuring that the middle part of the rectangular cluster tool is placed on the supporting rod 26, being more convenient for positioning and clamping of the rectangular cluster tool, being reasonable in structural design, then moving the upper clamping block 22, enabling the clamping rod 25 to move downwards along the moving chute 27 until the bottom surface of the upper clamping block 22 is abutted to the top surface of the frame 2 of the rectangular cluster tool, then adjusting the clamping block 22 to stop moving, and then enabling the clamping piece 36 below the rear end of the upper clamping block 22 to pull the clamping block 37, stretching the pulling rod 37 due to the design of the elastic section 38 until the limiting plate 39 at the bottom end of the pulling rod 37 is completely moved below the lower clamping block 23, then rotating the limiting plate 39 at the bottom of the pulling rod 37, enabling the limiting plate 39 to be opposite to the bottom surface of the rectangular cluster tool to rotate, and enabling the lower clamping block 39 to be tightly clamped with the lower clamping block 23, and the elastic section 39 to be abutted against the top surface of the lower clamping block 23, and the elastic section 37 is tightly clamped between the limiting plate and the limiting plate 23, and the lower clamping block 23, and the upper clamping block 39 is tightly clamped by adjusting the limiting plate 39, and the bottom clamping plate is tightly clamped by the limiting plate and the limiting plate 37, and the limiting plate 37;
2) Cleaning:
(1) And (3) disinfection:
the flow valve on the branch pipe of the medicament box is opened, so that the disinfectant in the medicament box 18 enters the main pipeline 49 through the branch pipe of the medicament box, then enters the liquid separation plate 31 through the main pipeline 49, and under the action of self gravity, the mixed liquid medicament flows into the spraying plate 42 of each interval cavity 20 successively, then is sprayed out from the spraying port 43 on the bottom surface of the spraying plate 42, the rectangular cluster tool below the spraying plate 42 is disinfected and cleaned, meanwhile, the disinfectant sprayed out of each interval cavity 20 is downwards discharged from the mesh of the cluster net 1 on the rectangular cluster tool after contacting with the rectangular cluster tool, then flows to the bottom rapidly through the diversion effect of the arc-shaped liquid guide plate 44 and enters the liquid guide groove 45, and due to the design of inclination of four sides of the liquid guide groove 45, the disinfectant enters the bottom surface of the liquid guide groove 45 rapidly, and is filtered by the filter screen layer 46 on the bottom surface, and then enters the temporary storage box 47, and is discharged from the liquid outlet 48 of the temporary storage box 47 for recycling, and the disinfectant can be fully contacted with the rectangular cluster tool 42 due to the fact that the rectangular cluster tool is contacted with the rectangular cluster tool, and the whole area of the rectangular cluster tool can be greatly increased;
(2) Flushing and cleaning:
after disinfection, the flow valve on the branch pipe of the medicament box is closed, the flow valve on the branch pipe of the water box is opened, clean water flows into the main pipeline 49, then flows into the liquid distribution plate 31 through the main pipeline 49, flows into the spraying plate 42 of each interval cavity 20 successively under the action of self gravity, is sprayed out from the spraying port 43 on the bottom surface of the spraying plate 42, disinfects and cleans rectangular cluster tools below the spraying plate 42, and meanwhile, clean water sprayed out of each interval cavity 20 is downwards discharged from meshes of a cluster net 1 on the rectangular cluster tools after contacting with the rectangular cluster tools, flushes away residual disinfection liquid on the rectangular cluster tools, flows into the bottom rapidly through the diversion effect of the arc-shaped liquid guide plate 44, enters into the liquid guide groove 45, and due to the inclined design of four sides of the liquid guide groove 45, the clean water enters into the bottom surface of the liquid guide groove 45 rapidly, is filtered by the filter screen layer 46 on the bottom surface, impurities particles are removed and then enter the temporary storage box 47, and are discharged from the liquid outlet 48 of the temporary storage box 47 for use;
3) Airing and storing:
and the rectangular cluster tool after the cleaning operation is dried, and then is stacked and placed, so that the subsequent use is convenient.
According to the invention, through the design of the frame 2, the integral structural strength of the cluster tool can be increased, the bending deformation of the cluster tool is effectively prevented, the service life of the cluster tool is prolonged, the frame 2 can facilitate the superposition and placement of the cluster tool, and meanwhile, through the design of adding the small supporting table 3 and the large supporting table 4 on the top surface of the frame 2, a certain gap distance between the cluster tool and other auxiliary plates after superposition and placement can be ensured, so that the ventilation effect inside the cluster tool is ensured, and through the small supporting table 3 and the large supporting table 4, the structural design of the frame 2 is more ingenious and reasonable, the automatic operation of a mechanical frame is facilitated, the grabbing of the cluster tool by a mechanical arm is facilitated, the cluster loading effect is facilitated, and the cocoon quality is further improved.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to achieve substantially the same technical effects are included in the scope of the present invention.
Claims (6)
1. The utility model provides a cleaning method of rectangular cluster utensil convenient to use, rectangular cluster utensil includes cluster net and frame, the cluster net is located in the frame, its characterized in that: the cluster net is formed into a grid-shaped structure by crossing cluster strips, a small supporting table and a large supporting table are arranged on the top surface of the frame, the frame comprises an upper frame and a lower frame, the lower frame is positioned below the upper frame, the cluster net is fixedly connected with the lower frame, the small supporting table is arranged on four sides of the top surface of the upper frame, the large supporting table is arranged on four corners of the top surface of the upper frame, ventilation grooves are formed between two adjacent small supporting tables, the small supporting table and the large supporting table, limiting strips are arranged on the large supporting table, limiting clamping grooves are formed on four corners of the bottom surface of the lower frame, and the limiting clamping grooves are matched with the limiting strips;
the cleaning method comprises the following steps:
1) Mounting and placing rectangular cluster tools:
(1) Selection and preparation of a cleaning box:
selecting corresponding cleaning boxes according to the actual sizes of different rectangular cluster tools, moving the cleaning boxes to a designated cleaning place through a moving device at the bottom, then adding disinfectant into a reagent box at the top of the cleaning boxes, ensuring that the disinfectant in the reagent box is greater than 2/3 of the volume of the reagent box, and adding clean water into a water tank at the top of the cleaning boxes, thereby ensuring that the clean water in the cleaning boxes is greater than 2/3 of the volume of the water tank;
(2) Adjustment of the clamping device:
installing rectangular cluster tools with corresponding specification sizes into a spacing cavity in a cleaning box, adjusting a clamping device in the spacing cavity, moving an upper clamping block upwards along a lower clamping block, enabling a clamping rod to move upwards along a moving chute on the lower clamping block until the spacing between the upper clamping block and a placing block on the lower clamping block reaches the farthest spacing, then adjusting the spacing between a front clamping piece and a rear clamping piece in the spacing cavity according to the actual length of the rectangular cluster tools, ensuring that the spacing between the front clamping piece and the rear clamping piece is not less than 1/2 of the length of the rectangular cluster tools and not more than 3/4 of the length of the rectangular cluster tools, enabling the front clamping piece and the rear clamping piece to move towards a supporting rod or away from the supporting rod at the same time through an extending block at the rear end of the lower clamping block, ensuring that the front clamping piece and the rear clamping piece are symmetrically arranged relative to the supporting rod through scales on the adjusting rod, simultaneously till the spacing between the two clamping pieces reaches within a required range value, and enabling a limit rod at the rear end of the lower clamping block to be clamped in a limit groove of a frame on a liquid separation plate according to the actual length of the rectangular cluster tools, and enabling the limit rod at the same time to move along a first limit limiting piece and a second limit piece to be mutually attracted to a corresponding magnetic limit piece in a corresponding limit slot when the limit piece and a second limit piece is attracted to a magnetic limit piece in a corresponding limit slot;
(3) Clamping of rectangular cluster tools:
placing a rectangular cluster tool on the top surface of a placing block of a lower clamping block in the front clamping piece and the rear clamping piece, adjusting the position of the rectangular cluster tool during placing, ensuring the flatness and levelness of the rectangular cluster tool, simultaneously ensuring that the middle part of the rectangular cluster tool is placed on a supporting rod, then moving the upper clamping block, enabling a clamping rod to move downwards along a moving sliding chute until the bottom surface of the upper clamping block abuts against the top surface of a frame of the rectangular cluster tool, then adjusting a clamping piece below the rear end of the upper clamping block, pulling a pull rod, stretching and lengthening the pull rod due to the design of an elastic section, until a limiting plate at the bottom end of the pull rod completely moves below the bottom surface of the lower clamping block, then rotating a limiting plate at the bottom of the pull rod, enabling the limiting plate to rotate to be opposite to the bottom surface of the lower clamping block, loosening the pull rod, enabling a rebound force of an elastic section of the pull rod to rebound downwards, enabling the limiting plate to be attached to the lower clamping block, simultaneously adjusting the angle of the limiting plate, and enabling a clamping block on the top surface of the limiting plate to be clamped into a clamping groove on the bottom surface of the lower clamping block, enabling the limiting plate to be tightly attached between the upper clamping block and the lower clamping block, so that the limiting plate is attached to the rectangular clamping block and the upper clamping block;
2) Cleaning:
(1) And (3) disinfection:
the flow valve on the branch pipe of the medicament box is opened, so that the disinfectant in the medicament box enters the main pipeline through the branch pipe of the medicament box, then enters the liquid distribution plate through the main pipeline, and under the action of the split flow of the liquid distribution plate, the disinfectant flows into the spraying plate of each compartment in sequence and then is sprayed out from the spraying opening on the bottom surface of the spraying plate, the rectangular cluster tool below the spraying plate is disinfected and cleaned, and meanwhile, the disinfectant sprayed out of each compartment is downwards discharged from the mesh of the cluster net on the rectangular cluster tool after contacting with the rectangular cluster tool, and then quickly flows to the bottom through the flow guiding function of the arc-shaped liquid guide plate and enters the liquid guide groove, and due to the inclined design of the four sides of the liquid guide groove, clean water quickly enters the bottom surface of the liquid guide groove, enters the temporary storage box after being filtered by the filter screen layer on the bottom surface, and then is discharged from the liquid outlet of the temporary storage box for recycling;
(2) Flushing and cleaning:
after disinfection, the flow valve on the branch pipe of the medicament box is closed, the flow valve on the branch pipe of the water box is opened, clean water flows into the main pipeline, then enters the liquid distribution plate through the main pipeline, flows into the spraying plates of each compartment successively under the action of self gravity, is sprayed out from the spraying opening at the bottom surface of the spraying plate, disinfects and cleans rectangular cluster tools below the spraying plate, meanwhile, clean water sprayed out of each compartment is downwards discharged from the meshes of a cluster net on the rectangular cluster tools after contacting with the rectangular cluster tools, flushes away disinfectant remained on the rectangular cluster tools, then flows to the bottom rapidly through the diversion effect of the arc-shaped liquid guide plate, enters the liquid guide groove, and enters the bottom surface of the liquid guide groove rapidly due to the inclined design of the four sides of the liquid guide groove, and enters the temporary storage box after impurity particles are removed through the filtration of the filter screen layer on the bottom surface, and then is discharged from the liquid outlet of the temporary storage box for recycling;
3) Airing and storing:
and the rectangular cluster tool after the cleaning operation is dried, and then is stacked and placed, so that the subsequent use is convenient.
2. The method for cleaning a rectangular cluster tool for convenient use according to claim 1, wherein the method comprises the steps of: reinforcing ribs are uniformly arranged between the upper frame and the lower frame, ribs are uniformly arranged between two adjacent reinforcing ribs, the distance between every two adjacent ribs is 1-20mm, the cross section of each rib is in a regular shape, and the regular shape is round, square, oval or triangular.
3. The method for cleaning a rectangular cluster tool for convenient use according to claim 1, wherein the method comprises the steps of: the length and the width of the cluster net are respectively 300-2000mm, the cluster net is folded, the cluster net forms wave crests after being folded, and the peak height of the wave crests is 5-150mm.
4. The method for cleaning a rectangular cluster tool for convenient use according to claim 1, wherein the method comprises the steps of: the cluster strips are corrugated, the bending parts of the cluster strips are right angles or arc-shaped, and the distance between every two adjacent cluster strips is 5-500mm.
5. The method for cleaning a rectangular cluster tool for convenient use according to claim 1, wherein the method comprises the steps of: the cluster net and the frame are of an integrated structure.
6. The method for cleaning a rectangular cluster tool for convenient use according to claim 1, wherein the method comprises the steps of: the cluster net with the frame joint is fixed, be provided with the clamp limit on the inside wall of lower frame, the clamp limit with lower frame is integrated into one piece structure, be provided with the draw-in groove on the inside wall of clamp limit, the draw-in groove with cluster net assorted, the equal joint in four sides of cluster net is in the draw-in groove.
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| CN201810853759.2A CN109006714B (en) | 2018-07-30 | 2018-07-30 | Rectangular cluster tool convenient to use and cleaning method thereof |
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| CN109006714B true CN109006714B (en) | 2023-10-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114304077A (en) * | 2021-11-19 | 2022-04-12 | 邓元银 | Silkworm breeding frame convenient to silkworm excrement separation |
| CN114916510B (en) * | 2022-05-10 | 2023-06-23 | 嵊州陌桑高科股份有限公司 | Rectangular cluster tool for silkworm breeding and cleaning method thereof |
| CN115245149B (en) * | 2022-08-25 | 2023-08-04 | 湖州中江纺织机械有限公司 | Silkworm breeding device and breeding method |
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