CN114916510B

CN114916510B - Rectangular cluster tool for silkworm breeding and cleaning method thereof

Info

Publication number: CN114916510B
Application number: CN202210507250.9A
Authority: CN
Inventors: 张美华; 金耀; 何锐敏; 孙小军
Original assignee: Shengzhou Mosang High Tech Co Ltd
Current assignee: Shengzhou Mosang High Tech Co Ltd
Priority date: 2022-05-10
Filing date: 2022-05-10
Publication date: 2023-06-23
Anticipated expiration: 2042-05-10
Also published as: CN114916510A

Abstract

The invention discloses a rectangular cluster tool for silkworm breeding and a cleaning method thereof, comprising a frame and a cluster net, wherein the cluster net is arranged in the frame, the cluster net is formed into a grid-shaped structure by crossing cluster strips, the cluster net is folded, the frame comprises an upper frame and a lower frame, and a supporting boss is arranged on the upper frame. The cleaning method comprises the following steps: (1) placing rectangular cluster tools; (2) soaking and sterilizing; (3) spray cleaning. The invention adopts the framework to increase the overall structural strength of the cluster tool, supports and protects the cluster net through the framework, effectively prevents the cluster tool from bending deformation, prolongs the service life of the cluster tool, simultaneously is convenient for stacking the cluster tool, and simultaneously adopts disinfection and soaking for the cluster tool firstly and then spray and scour for the cluster tool, thereby effectively ensuring the cleaning effect of the cluster tool, automatically controlling the positioning adjustment among the cluster tool, the disinfection tank and the spray tank in the cleaning process, being practical and easy to operate, reducing the labor intensity of workers, and adopting the combination of vertical scour and inclined scour in the spraying process.

Description

Rectangular cluster tool for silkworm breeding and cleaning method thereof

Technical Field

The invention relates to the technical field of silkworm breeding, in particular to a rectangular cluster tool for silkworm breeding and a cleaning method thereof.

Background

The whole life of the silkworm passes through the period of more than forty days from silkworm egg to formic silkworm to silkworm baby to silkworm cocoon to silkworm moth. The color of the silkworm baby which is just hatched from the eggs is dark, which is called as formic silkworm, and the silkworm baby is full of nap, and the nap is not obvious after about two days. After the silkworm leaves the shell, it starts peeling after a period of feeding, and the peeling time is about one day, which is called "dormancy". After one peeling, the silkworm grows into second-age larvae, and the silkworm is peeled four times to become fifth-age larvae to begin spinning and cocooning. The silkworm can grow cocoons in the adult period, and the mature silkworms are put into a special container or a silkworm cocoon cluster tool, so that the mature silkworms can spin and grow cocoons.

At present, the common cluster tool is generally a frameless square cluster, and the square cluster is the silkworm cocoon cluster tool which is most widely applied, is suitable for factory silkworm rearing, can continuously carry out cluster feeding, but in actual use, the square cluster is not framed, is not easy to place, is easy to damage due to external impact, and has short service life. Before the cluster tool is used, the cleaning operation of the cluster tool is an indispensable step. The existing cluster tool is generally cleaned by manual scouring, time and labor are wasted, the manual scouring and cleaning efficiency is general, and the cleaning is not thorough due to the stacking of the cluster tools in scouring, so that the silkworm breeding is affected.

Disclosure of Invention

The invention aims to provide a rectangular cluster tool for silkworm breeding and a cleaning method thereof, aiming at the defects in the prior art, the whole structural strength of the cluster tool is increased by adopting a frame, the cluster net is supported and protected by adopting the frame, the bending deformation of the cluster tool is effectively prevented, the service life of the cluster tool is prolonged, meanwhile, stacking and stacking of the cluster tool are also facilitated, meanwhile, disinfection and soaking are firstly adopted for the cluster tool, and then spray flushing is carried out, so that the cleaning effect of the cluster tool is effectively ensured, positioning adjustment among the cluster tool, a disinfection tank and a spray tank is automatically controlled in the cleaning process, the practical operation is convenient and simple, the labor intensity of workers is reduced, the cluster tool is flushed and cleaned by adopting the combination of vertical flushing and inclined flushing in the spraying process, the actual flushing and cleaning effect of the cluster tool is effectively ensured, and the cleaning quality is improved.

In order to solve the technical problems, the following technical scheme is adopted:

the utility model provides a rectangular cluster utensil for raising silkworms, includes frame and cluster net, and in the frame was located to cluster net, its characterized in that: the cluster net is formed into a grid-shaped structure by the mutual crossing of cluster strips, the cluster net is in a folding shape, the frame comprises an upper frame and a lower frame, a supporting boss is arranged on the upper frame, the cluster net is fixedly connected with the lower frame, and reinforcing ribs are uniformly arranged between the upper frame and the lower frame.

Further, support the boss and including supporting big boss and supporting little boss, support the corner that big boss is located the upper frame, through supporting big boss and supporting little boss and increase the structural strength of frame, the design of supporting big boss and supporting little boss simultaneously can ensure to have the clearance between the cluster utensil after the stack, guarantee the inside ventilation effect of cluster utensil after the stack, more be favorable to the regulation of humiture in the cluster utensil, thereby make the environment in the cluster utensil more be favorable to the silk of spitting into the cocoon, improve the quality of silkworm cocoon, moreover, the design of supporting big boss and supporting little boss also can be convenient for snatch the machinery of cluster utensil, thereby be favorable to promoting the cluster effect.

Further, be provided with spacing on the big boss of support, all be provided with spacing recess on the bottom surface four corners of lower frame, spacing and spacing recess assorted can be convenient for stack between cluster utensil and the cluster utensil, between cluster utensil and other boards for breeding through the design of spacing and spacing recess, guarantee superimposed overall stability.

Further, evenly be provided with the rib between two adjacent strengthening ribs, form the ventilation slotted hole between two adjacent ribs, the cross section of rib is the regular shape, and the regular shape is circular, square, oval or triangle-shaped, forms the ventilation slotted hole between the rib, can increase the inside and outside air exchange area of cluster utensil for the circulation of air is good in the cluster utensil, and the gas permeability is strong, and the reasonable in design of rib shape, actual machine-shaping.

Further, the cluster strip is corrugated, the bending part of the cluster strip is right-angled or arc-shaped, the structural design is reasonable, and the bending part of the cluster strip is right-angled or arc-shaped, so that the actual processing and forming can be facilitated.

Further, both sides of frame all are provided with the locating piece, be provided with the location guide slot on the locating piece, the top of locating piece is provided with the location arch, the bottom of locating piece is provided with the constant head tank, location arch and constant head tank assorted, the structural strength of frame can further be improved to the design of locating piece, make whole cluster utensil structure more firm reliable, it is crooked to be difficult for the deformation, the design of the location guide slot on the locating piece can be convenient for the placement location on the support body of cluster utensil simultaneously, the stability of placing of cluster utensil can be ensured to the convex part of support body in the constant head tank, can realize the mutual restriction effect behind the cluster utensil of piling up from top to bottom through the design of location arch and constant head tank, the location arch inserts in the constant head tank that corresponds, connect between the cluster utensil adjacent from top to bottom, effectively prevent the slope of cluster utensil after the pile to topple over, improve the security performance.

A cleaning method of a rectangular cluster tool for silkworm breeding is characterized by comprising the following steps:

(1) Placing rectangular cluster tools:

a. selecting corresponding unit partition plates according to the actual size of the rectangular cluster tools, horizontally placing the unit partition plates on a placing table, sequentially horizontally placing the rectangular cluster tools in the placing grooves of the unit partition plates, placing a plurality of rectangular cluster tools in each placing groove, installing transverse supporting rods, and transversely limiting the rectangular cluster tools above the rectangular cluster tools through the transverse supporting rods; the unit partition board is used for placing rectangular cluster tools through the placing grooves, the placing grooves correspond to the actual sizes of the rectangular cluster tools, the unit partition board can be used for accommodating and placing a plurality of rectangular cluster tools, the size of the placing grooves is adjustable, and the unit partition board can be adaptively adjusted according to the size of the rectangular cluster tools to be cleaned actually, so that cleaning operation of different rectangular cluster tools can be realized, and the application range is wide;

b. then grabbing the unit partition plates with the rectangular cluster tools placed on a supporting piece, wherein the supporting piece comprises two adjusting brackets which are symmetrically arranged in the front-back direction, a moving bracket is sleeved on a guide column of each adjusting bracket, the moving bracket is connected with a lifting assembly on the corresponding adjusting bracket, two placing frames are arranged between the front moving bracket and the rear moving bracket, two ends of each placing frame are connected with the corresponding moving bracket through a supporting bracket, the placing frames are sleeved on a mounting column of the supporting bracket and are fixed through fastening nuts, the unit partition plates are mounted and placed on the placing frames, and one unit partition plate is correspondingly placed on each placing frame; the movable support is sleeved on the guide post and is positioned and regulated through the lifting assembly, so that the structural stability of the movable support is ensured, two placing racks are placed between the front movable support and the rear movable support, two unit partition boards can be placed through the two placing racks, the placing capacity of the rectangular cluster tools is increased, a plurality of rectangular cluster tools can be cleaned at one time, the cleaning efficiency is effectively improved, the two ends of the placing racks are fixed on the movable support through the supporting brackets, the placing racks and the supporting brackets are sleeved and mounted through the mounting post, and then are fixed by the fastening nuts, so that the mounting firmness of the placing racks is ensured, the angle of the placing racks can be regulated, the angle of the unit partition boards is regulated, the spray angle of the rectangular cluster tools is regulated finally, the subsequent spray cleaning effect is more facilitated, the overall design is reasonable, the structure is stable and reliable, the supporting pieces can ensure the stable placing and mounting of the unit partition boards, the normal running of the rectangular cluster tools in cleaning operation is ensured, and the operation safety performance is improved;

(2) Soaking and sterilizing:

a. adding disinfectant into the disinfection tank until the liquid level of the disinfectant in the disinfection tank reaches 2/3 of the disinfection tank; ensuring that the disinfectant in the disinfectant tank reaches 2/3 of the disinfectant tank, thereby ensuring the liquid level of the disinfectant tank, facilitating the full soaking and disinfection of the subsequent rectangular cluster tools in the disinfectant tank, and ensuring the disinfectant effect by replacing the disinfectant tank periodically in actual use;

b. the drive assembly is started, the front drive motor and the rear drive motor synchronously rotate to drive the two screws to synchronously rotate, the two adjusting brackets are respectively positioned on the two screws, the adjusting brackets synchronously move along the direction of the screw towards the disinfection tank when the screws rotate, the moving brackets are driven to move when the adjusting brackets move, the moving brackets drive the placing rack to move, and finally the unit partition plate is moved until the unit partition plate moves to the position right above the disinfection tank, meanwhile, a guide rail is supported and arranged below the two adjusting brackets, the dovetail sliding blocks at the bottom ends of the adjusting brackets are slidably clamped in the dovetail guide grooves of the guide rail, and the dovetail sliding blocks are driven to synchronously move along the dovetail guide grooves when the adjusting brackets move; the device is reasonable in design, the movement of the supporting piece can be pushed through the driving assembly, so that the movement of the unit partition board is realized, the unit partition board is moved to be right above the disinfection tank, the next disinfection soaking treatment is facilitated, the whole movement distance is matched with the actual position of the supporting piece on the screw rod in the initial state according to the actual placement position of the disinfection tank, the accurate control and adjustment are performed through the control system, the unit partition board can be ensured to be right above the disinfection tank, the movement operation is automatic, the two driving motors synchronously rotate, the consistency of the rotation process is ensured, the movement of the supporting piece is simultaneously driven through the two driving motors, the driving force is ensured, the balance stability of the whole structure is improved, the two adjusting brackets synchronously move towards the disinfection tank, the adjusting brackets drive the moving brackets to move, the placing frame is driven to move, meanwhile, the guide rail is arranged below the adjusting brackets, the guide rail can assist in supporting the adjusting brackets, the whole placement of the supporting piece is ensured, the movement process of the unit partition board is more reliable, the bearing pressure of the screw rod can be lightened, the dovetail joint with the design of the sliding block and the guide groove can be used for stably guiding the movement of the adjusting brackets in the horizontal stability, and the horizontal stability is further improved, and the safety in the horizontal movement process is ensured;

c. Then the lifting components on the two adjusting brackets are synchronously started, the lifting motor drives the rotating disc connected with the lifting motor to rotate 180 degrees, so that the fixed rod on the rotating disc rotates 180 degrees downwards from right above, the fixed rod is right below after rotating in place, the fixed rod is connected with a limiting column, the limiting column is clamped in a limiting chute on the corresponding moving bracket in a sliding way, when the lifting motor drives the rotating disc to rotate, the rotating disc drives the limiting column to move through the fixed rod, the limiting column drives the moving bracket to move downwards along the guide column, and the moving bracket drives the unit partition board to move downwards through the placing frame, so that after the lifting motor rotates in place, the unit partition board just moves down into the disinfection tank, and the unit partition board is completely soaked in the disinfection liquid, and the rectangular cluster on the unit partition board is completely soaked in the disinfection liquid; the movable bracket is characterized in that the movable bracket is reasonable in design, the rotating plate is connected with a motor shaft of the lifting motor, a fixed rod is connected to the rotating plate, a limit post is arranged on the fixed rod, the limit post is correspondingly and slidably clamped in a limit chute of the movable bracket, and the end part of the limit post is also provided with the limit plate, so that when the rotating plate rotates, the movable bracket can be driven to slide up and down along the guide post through the cooperation of the fixed rod and the limit post, the height is adjusted, the fixed rod is right above the rotating plate in an initial state, the movable bracket is right above an upward-moving limit position, is positioned at the highest position on the guide post in an adjustable stroke of the movable bracket, and is right below the movable bracket in a downward-moving limit position, the movable bracket is right at the lowest position of the guide post in an adjustable stroke, and after the movable bracket moves down to the limit position, the unit partition is moved down into a pool, and the unit partition is completely soaked in a disinfectant, so that a rectangular cluster can be completely soaked in the disinfectant, and the quality of the rectangular cluster can be completely soaked in the disinfectant is guaranteed, and the disinfectant quality is improved;

d. Soaking the rectangular cluster tool in the disinfectant for 20-30min, starting a lifting motor, driving a rotating disc to continuously rotate 180 degrees by the lifting motor, enabling a fixed rod positioned right below to rotate to be right above, driving a movable support to move upwards along a guide post through a limiting rod when the fixed rod rotates, driving a unit partition board to synchronously move upwards by the movable support through a placing frame, enabling the rectangular cluster tool in the unit partition board to move from a disinfection pool, and standing for 15-30min above the disinfection pool; controlling the disinfection soaking time within 20-30min, ensuring the disinfection effect, driving the fixed rod to rotate from right below by the lifting motor to rotate 180 degrees after the soaking disinfection time reaches the set requirement, enabling the unit partition plate to move out of the disinfection tank and move to right above the disinfection tank, then standing and draining above the disinfection tank, enabling the disinfection solution carried in the unit partition plate to drain and drain from the water leakage holes and the water leakage grooves on the surface of the unit partition plate, and just dropping into the disinfection tank below;

(3) Spray cleaning:

a. after the standing time is up, the driving assembly is started, the front driving motor and the rear driving motor synchronously rotate to drive the two screws to synchronously rotate, so that the adjusting bracket on the screws moves towards the direction of the spraying pool, the adjusting bracket drives the moving bracket to synchronously move, the moving bracket drives the placing frame to move, and finally, the synchronous movement of the unit partition plate is realized until the unit partition plate is moved to the position right above the spraying pool; after the standing time is up, the soaking disinfection process is finished, the driving motor is started to drive the unit partition plates to move towards the direction of the spray tank, and the moving distance is matched with the control system to carry out accurate control and adjustment according to the actual distance between the disinfection tank and the spray tank, so that the two unit partition plates which move in place are positioned right above the spray tank, the two unit partition plates are ensured to be in one-to-one correspondence with the two spray assemblies above, and the subsequent spray flushing and cleaning operation is convenient;

b. The lifting assembly is started, the lifting motor drives the fixed rod positioned right above to rotate downwards by 90 degrees through the rotating disc, the fixed rod drives the movable support to move downwards along the guide rod while rotating downwards, the movable support drives the placing frame to move downwards, and finally synchronous downward movement of the unit partition plates is realized, so that the unit partition plates are positioned right in the spraying pond after being moved downwards in place and positioned at the middle upper part of the spraying pond; after the driving component drives the unit partition board to move in place, the unit partition board is driven to move downwards through the lifting component, the lifting motor is controlled to rotate by 90 degrees, the fixed rod just rotates to the middle position of the rotating disc, and the downward moving distance is controlled, so that in the state, the unit partition board just drives the rectangular cluster tool to move into the spraying pond and is positioned at the middle upper part of the spraying pond, the subsequent spraying operation is not influenced, and the rotation inclination adjustment of the rectangular cluster tool driven by the subsequent unit partition board is not influenced;

c. height increasing baffles are inserted into slots at two ends of the spray tank; the design is reasonable, both ends of the spray tank can be shielded through the design of the heightening baffle, the subsequent spray operation is convenient, the phenomenon that the spray water directly flushes the outside of the spray tank to cause sewage seepage when the rectangular cluster tool is subjected to the inclined spray operation is avoided, the actual operation is influenced, and the heightening baffle is convenient and simple to mount and dismount through the inserting slot, so that the actual operation and use are convenient;

d. The lifting cylinder starts to push the guide box to move downwards, the guide box drives two groups of spraying components connected below to move downwards synchronously until the spraying components move in place, the two groups of spraying components correspond to the two unit partition boards, the two groups of spraying components comprise a middle spraying rod and side spraying rods, the side spraying rods are symmetrically arranged on two sides of the middle spraying rod, the middle spraying rod is provided with a vertical spraying head, the side spraying rod is provided with an inclined spraying head, the middle spraying rod is provided with a first switching valve, the side spraying rod is provided with a second switching valve, the first switching valve on the two spraying components is opened, a water pump conveys clear water into the guide box, the clear water enters the middle spraying rods of the two spraying components through the guide box and is sprayed downwards from the vertical spraying heads of the middle spraying rod, and rectangular cluster tools in the unit partition boards corresponding to the lower parts are sprayed and cleaned for 15-25min; the two groups of spraying components are in one-to-one correspondence with the two unit partition plates, so that the spraying effect of the rectangular cluster tools in the two unit partition plates can be ensured, the lifting cylinder drives the guide box to move downwards, the guide box drives the spraying components to move downwards, the spraying components move downwards to reach a certain height from the unit partition plates, the whole downward distance is subjected to standing control adjustment through the control system, the accuracy of downward adjustment distance is ensured, the distance is moved to reach the designated designed interval height, the spraying flushing effect of the spraying components on the rectangular cluster tools is ensured, the spraying components can not influence the rotation adjustment process of the unit partition plates, only the first switch valve in the spraying components is opened after the spraying components are in place, so that the horizontally placed rectangular cluster tools in the unit partition plates corresponding to the lower parts are vertically flushed and cleaned through the vertical spraying heads on the two middle spraying rods, and the horizontally placed rectangular cluster tools are matched, so that the rectangular spraying water directly rushing effect is ensured;

e. The water pump stops supplying water, the fastening nuts are unscrewed, the placing frames rotate along the axial direction of the mounting column, the placing frames drive the unit partition plates to rotate, the rotation directions of the unit partition plates on the two placing frames are the same, the fastening nuts are screwed down until the placing frames rotate to abut against one side surface of the limiting block on the corresponding supporting bracket, the first switching valve is closed, the second switching valve is opened, the water pump continues supplying water, clear water enters the side spraying rods of the two spraying assemblies from the guide box, and then is sprayed out from the inclined spraying heads of the side spraying rods, and rectangular cluster tools in the obliquely placed unit partition plates are sprayed and washed for 10-15min; after vertical spraying is finished, the angles of the placing racks are adjusted by unscrewing the fastening nuts, so that the placing racks rotate and adjust to collide with one side surface of the limiting block, the rotating angles of the two placing racks are controlled to be the same, synchronous adjustment operation of the two placing racks is facilitated, collision and the like of the placing racks in the adjusting process are avoided, the rotating angles of the placing racks are controlled through the limiting side surface angles of the limiting blocks, the angles of the limiting side surfaces of the limiting blocks are matched with the angles of the inclined spray heads on the side spray bars, the accuracy of the adjusting angles is ensured, the inclined spray heads after rotation and adjustment can correspond to the inclined rectangular cluster tools, the spraying effect of the inclined spray heads on the inclined rectangular cluster tools is ensured, and the inclined spray is adopted, so that sewage flushed down can be discharged rapidly under the action of the inclined surfaces, and the spraying cleaning effect of the rectangular cluster tools is further improved;

f. The water pump stops supplying water, the fastening nuts are unscrewed, the two unit partition plates are rotated in the opposite direction until the placing frame rotates to abut against the side surface of the other side of the limiting block on the corresponding supporting bracket, the fastening nuts are screwed, the water pump continues supplying water, clear water enters the side spraying rods of the two spraying assemblies from the guide box, and then is sprayed out from the inclined spraying heads of the side spraying rods to spray and wash rectangular clusters in the obliquely placed unit partition plates for 10-15min; after one side is washed and sprayed, the device rotates in the opposite direction, then is subjected to inclined spraying, the spraying effect of the rectangular cluster tool can be comprehensively ensured through adjustment of two inclined angles, the washing quality is improved, two side spraying rods on the spraying assembly are exactly symmetrically arranged on two sides of the middle spraying rod, and inclined spraying heads on the two side spraying rods are oppositely arranged in the inclined direction, so that after the two unit separation plates are obliquely arranged, the two spraying assemblies above correspondingly spray and wash the inclined unit separation plates;

g. the water pump is turned off, the lifting motor is started, the lifting motor drives the fixed rod to rotate upwards by 90 degrees through the rotating disc, the fixed rod is enabled to rotate to be right above, the unit partition board is driven to move upwards to move from the spraying pool, and then the unit partition board is kept stand for 15-25min on the upper part of the spraying pool; the rack inclined on one side is wholly moved upwards to move out of the spray pool, and then the upper part on the spray pool is downloaded in an inclined state for draining and airing, and the airing efficiency can be accelerated through inclined arrangement, so that moisture is quickly drained.

Further, in step a of step (1), the mounting step of the transverse strut is as follows: the transverse supporting rod is transversely clamped on the unit partition, the through holes at the two ends of the transverse supporting rod correspond to the positioning columns on the unit partition, the transverse supporting rod is sleeved on the positioning columns through the through holes, the end portions of the positioning columns are screwed into the limiting nuts and screwed down, the installation process is clear and reasonable, accurate positioning sleeving between the transverse supporting rod and the unit partition is achieved through the through holes and the positioning columns, the limiting nuts are screwed into the end portions of the positioning columns to fix, connection firmness and reliability between the transverse supporting rod and the unit partition are effectively guaranteed, limiting effect of the transverse supporting rod on rectangular cluster tools in the placing grooves is guaranteed, the design is reasonable, installation and disassembly are convenient and simple, practical operation is facilitated, the transverse supporting rod is transversely arranged on the placing grooves, the rectangular cluster tools in the placing grooves are limited, falling of the rectangular cluster tools from the placing grooves is avoided, and operation safety performance is improved.

Further, in step b of step (1), the mounting and placing steps between the unit partition and the placement frame are as follows: the unit partition board is placed on the placement frame, the limiting inserting grooves on the unit partition board correspond to the limiting inserting blocks on the placement frame, the limiting inserting blocks are inserted into the limiting inserting grooves, then the limiting rods at the top ends of the limiting inserting blocks are rotated, the two ends of the limiting rods are rotated out of the limiting inserting blocks to be compressed and limited on the top surface of the unit partition board, the accurate insertion between the unit partition board and the placement frame is achieved through the design of the limiting inserting grooves and the limiting inserting blocks, smooth supporting of the unit partition board by the placement frame is guaranteed, meanwhile, the top ends of the limiting inserting blocks are further rotated to be provided with the limiting rods, the limiting rods are installed on the placement frame and completely coincide with the top surface of the limiting inserting blocks, accordingly the limiting rods can not influence installation and placement between the unit partition board and the placement frame, after the unit partition board is placed in place, the limiting inserting blocks extend out of the two ends of the limiting inserting blocks to be compressed and are pressed on the top surface of the unit partition board, accordingly installation firmness between the unit partition board and the placement frame is guaranteed, the unit partition board is ingenious and reasonable in structural design, the disassembly is convenient, and simple, and installation or taking of the unit partition board is convenient.

Further, in step (2) step b, the bottom of adjusting the support is provided with the removal gyro wheel, is provided with the spout on the guide rail, removes the gyro wheel and just is located the spout, and when adjusting the support and remove, remove the gyro wheel and slide along the spout is synchronous, reasonable in design plays further auxiliary stay effect to adjusting the support through removing the gyro wheel for the structure of whole support piece is more firm reliable, and makes the whole removal process of adjusting the support more steady reliable through the design of removal gyro wheel and spout, improves whole operating stability and security.

Due to the adoption of the technical scheme, the method has the following beneficial effects:

the invention adopts the frame to increase the integral structural strength of the cluster tool, supports and protects the cluster net through the frame, effectively prevents the bending deformation of the cluster tool, prolongs the service life of the cluster tool, simultaneously is convenient for stacking the cluster tool, simultaneously adopts disinfection and soaking for the cluster tool, and then sprays and washes, thereby effectively ensuring the cleaning effect of the cluster tool, and automatically controlling the positioning adjustment between the cluster tool and a disinfection tank and between the cluster tool and a spraying tank in the cleaning process, the invention has the advantages of convenient and simple practical operation, reduced labor intensity, and adopts the combination of vertical washing and inclined washing to wash the cluster tool in the spraying process, firstly carries out vertical washing, then carries out inclined washing for two times, and has opposite angles of the two inclined washing, thereby effectively ensuring the actual washing and cleaning effect of the cluster tool, improving the cleaning quality, realizing the adjustment of stations through the driving component in the whole cleaning process, realizing the processes of loading, disinfection and spraying of the rectangular cluster tool, realizing the adjustment of the up-down heights of the rectangular cluster tool, realizing the operation transition of soaking, draining and the like, and being convenient for moving the rectangular cluster tool from one station to another process, carrying out the automatic operation, and improving the working efficiency.

Drawings

The invention is further described below with reference to the accompanying drawings:

FIG. 1 is a schematic diagram of a rectangular cluster tool according to an embodiment of the invention;

FIG. 2 is a schematic cross-sectional view of A-A of FIG. 1;

FIG. 3 is a schematic diagram of a cluster network according to an embodiment of the present invention;

FIG. 4 is a schematic structural view of a frame according to a first embodiment of the present invention;

FIG. 5 is a schematic diagram of a second embodiment of the present invention;

FIG. 6 is a schematic structural diagram of a frame in a second embodiment of the present invention;

FIG. 7 is a schematic structural diagram of a positioning block in a second embodiment of the present invention;

fig. 8 is a schematic diagram of a position structure of a positioning groove on a positioning block in a second embodiment of the present invention;

FIG. 9 is a schematic view showing the construction of the unit spacer of the present invention in a state where the unit spacer is mounted on the rack;

FIG. 10 is a schematic view showing the structure of the unit cell according to the present invention in a state where the unit cell is immersed in the sterilizing tank;

FIG. 11 is a schematic view showing the structure of the present invention in a state where the unit partition is moved to the upper middle portion of the shower tank;

FIG. 12 is a schematic view of the structure of the present invention in a vertical spray condition;

FIG. 13 is a schematic view of the structure of the present invention in a state of inclined spraying;

FIG. 14 is a schematic view showing the structure of the present invention in a state of another side inclined spraying;

FIG. 15 is a schematic view of the installation position of the lifting assembly and the movable bracket according to the present invention;

FIG. 16 is a schematic view of the mounting structure of the cross struts and cell spacers of the present invention;

FIG. 17 is a schematic view showing the mounting structure of the unit spacer on the rack in the present invention;

FIG. 18 is a schematic view of the mounting structure of the rack and the support bracket according to the present invention;

FIG. 19 is a schematic view showing the state structure of two spray modules and unit partitions in the present invention with the right side inclined downward;

FIG. 20 is a schematic view of the bottom structure of FIG. 19;

fig. 21 is a schematic view showing the state structure of two spray assemblies and unit partitions inclined downward to the left in the present invention.

In the figure: 1-a frame; 2-cluster network; 3-cluster bars; 4-upper frame; 5-lower frame; 6, reinforcing ribs; 7-supporting a large boss; 8-supporting small bosses; 9, a limit bar; 10-limiting grooves; 11-ribs; 12-ventilation slots; 13-positioning blocks; 14-positioning grooves; 15-positioning protrusions; 16-positioning guide grooves; 17-placing grooves; 18-transverse struts; 19-adjusting the bracket; 20-moving a bracket; 21-a placing frame; 22-a support bracket; 23-mounting posts; 24-tightening the nut; 25-a disinfection tank; 26-a drive assembly; 27-a drive motor; 28-screw; 29-guiding rail; 30-dovetail slide; 31-dovetail channels; 32-a lifting assembly; 33-lifting motor; 34-rotating a disc; 35-a fixed rod; 36-limiting columns; 37-limiting sliding grooves; 38-limiting plate; 39-a guide post; 40-spraying pool; 41-slots; 42-heightening baffle plates; 43-lifting cylinder; 44-a guide box; 45-spraying assembly; 46-middle spray bar; 47-side spray bar; 48-vertical spray header; 49-tilting spray header; 50-a first switching valve; 51-a second switching valve; 52-limiting blocks; 53-perforating; 54-positioning columns; 55-limiting nuts; 56-limiting slots; 57-limiting plug blocks; 58-limiting rod; 59-moving the roller; 60-sliding grooves; 61-cell separator.

Detailed Description

As shown in fig. 1 to fig. 4, in the first embodiment of the present invention, the apparatus specifically includes a frame 1 and a cluster net 2, where the cluster net 2 is disposed in the frame 1, the cluster net 2 is formed by intersecting cluster strips 3 to form a grid structure, the cluster net 2 is folded, the cluster strips 3 are corrugated, the bending positions of the cluster strips 3 are right-angled or arc-shaped, the structural design is reasonable, and the design that the bending positions of the cluster strips 3 are right-angled or arc-shaped can facilitate practical processing and shaping. The frame 1 includes frame 4 and lower frame 5, is provided with the support boss on the frame 4, and cluster net 2 and lower frame 5 fixed connection evenly are provided with strengthening rib 6 between frame 4 and the lower frame 5, and strengthening rib 6 improves structural strength, increases the overall stability of cluster utensil.

The supporting boss comprises a supporting large boss 7 and a supporting small boss 8, the supporting large boss 7 is located at the corner of the upper frame 4, the structural strength of the frame 1 is increased through the supporting large boss 7 and the supporting small boss 8, meanwhile, gaps exist between stacked cluster tools can be guaranteed through the design of the supporting large boss 7 and the supporting small boss 8, the ventilation effect of the inside of the stacked cluster tools is guaranteed, the regulation of the temperature and humidity in the cluster tools is facilitated, the environment in the cluster tools is facilitated to be in favor of silkworm spinning and cocoon formation, the quality of silkworm cocoons is improved, and the mechanical grabbing of the cluster tools can be facilitated through the design of the supporting large boss 7 and the supporting small boss 8, so that the cluster effect is improved, and the quality of the silkworm cocoons is improved.

Be provided with spacing 9 on supporting big boss 7, all be provided with spacing recess 10 on the bottom surface four corners of lower frame 5, spacing 9 and spacing recess 10 assorted can be convenient for stack between cluster utensil and the cluster utensil, between cluster utensil and other boards for breeding through the design of spacing 9 and spacing recess 10, guarantees superimposed overall stability, effectively prevents that the slope after the stack from empting, improves the security performance.

The ribs 11 are uniformly arranged between two adjacent reinforcing ribs 6, ventilation slots 12 are formed between two adjacent ribs 11, the cross section of each rib 11 is in a regular shape, the regular shape is round, square, oval or triangular, the ventilation slots 12 are formed between the ribs 11, the air exchange area inside and outside the cluster tool can be increased, the air circulation in the cluster tool is good, the ventilation property is strong, and therefore silkworm spinning cocooning is facilitated, the cluster tool is enabled to have the best cluster effect, the silkworm cocoon quality is improved, the design of the shape of each rib 11 is reasonable, the structural strength can be ensured, the overall attractive performance of the cluster tool can be improved, and the practical processing and forming are facilitated.

As shown in fig. 5 to 8, for implementing the second embodiment of the present invention, on the basis of the structure of embodiment 1, positioning blocks 13 are disposed on both sides of the frame 1, positioning grooves 16 are disposed on the positioning blocks 13, positioning protrusions 15 are disposed on top ends of the positioning blocks 13, positioning grooves 14 are disposed at bottom ends of the positioning blocks 13, the positioning protrusions 15 are matched with the positioning grooves 14, the design of the positioning blocks 13 can further improve the structural strength of the frame 1, so that the whole cluster structure is more stable and reliable, and is less prone to deformation and bending, meanwhile, the design of the positioning grooves 16 on the positioning blocks 13 can facilitate placement and positioning of the cluster on the frame body, the positioning grooves 14 can cooperate with protruding portions of the frame body to ensure placement stability of the cluster, and through the design of the positioning protrusions 15 and the positioning grooves 14, mutual restraining action of the stacked clusters can be realized, the positioning protrusions 15 are inserted into the corresponding positioning grooves 14, the stacked clusters are connected between the upper and lower adjacent clusters, tilting of the stacked clusters is effectively prevented, and safety performance is improved.

As shown in fig. 9 to 21, a method for cleaning a rectangular cluster tool for silkworm rearing includes the steps of:

(1) Placing rectangular cluster tools:

a. selecting corresponding unit partition plates 61 according to the actual size of the rectangular cluster tools, horizontally placing the unit partition plates 61 on a placing table, sequentially horizontally placing the rectangular cluster tools in the placing grooves 17 of the unit partition plates 61, placing a plurality of rectangular cluster tools in each placing groove 17, installing transverse supporting rods 18, and transversely limiting the rectangular cluster tools above through the transverse supporting rods 18; the unit partition plates 61 are used for placing rectangular cluster tools through the placing grooves 17, the placing grooves 17 correspond to the actual sizes of the rectangular cluster tools, the unit partition plates can be used for accommodating and placing a plurality of rectangular cluster tools, the rectangular cluster tools are horizontally laid in the placing grooves 17, the size of the placing grooves 17 is adjustable, and the unit partition plates can be adaptively adjusted according to the size of the rectangular cluster tools to be cleaned actually, so that cleaning operations of different rectangular cluster tools can be realized, and the application range is wide;

the transverse strut 18 is mounted as follows: the transverse supporting rod 18 is transversely clamped on the unit partition plate 61, the through holes 53 at the two ends of the transverse supporting rod 18 correspond to the positioning columns 54 on the unit partition plate 61, the transverse supporting rod 18 is sleeved on the positioning columns 54 through the through holes 53, then the end parts of the positioning columns 54 are screwed in limit nuts 55 and screwed tightly, the installation process is clear and reasonable, accurate positioning sleeving between the transverse supporting rod 18 and the unit partition plate 61 is realized through the through holes 53 and the positioning columns 54, then the end parts of the positioning columns 54 are screwed in the limit nuts 55 for fixing, the connection firmness and reliability between the transverse supporting rod 18 and the unit partition plate 61 are effectively ensured, the limiting effect of the transverse supporting rod 18 on rectangular cluster tools in the placing grooves 17 is ensured, the design is reasonable, the installation and the disassembly are convenient and simple, the practical operation is convenient, the transverse supporting rod 18 is transversely arranged on the placing grooves 17, the rectangular cluster tools in the placing grooves 17 are limited, the rectangular cluster tools are prevented from falling from the placing grooves 17, and the operation safety performance is improved;

b. Then grabbing the unit partition plates 61 with the rectangular cluster tools placed on a supporting piece, wherein the supporting piece comprises two adjusting brackets 19 which are symmetrically arranged in the front-back direction, a movable bracket 20 is sleeved on a guide post 39 of each adjusting bracket 19, the movable bracket 20 is connected with a lifting component 32 on the corresponding adjusting bracket 19, two placing frames 21 are arranged between the front and back movable brackets 20, two ends of each placing frame 21 are connected with the corresponding movable bracket 20 through a supporting bracket 22, the placing frames 21 are sleeved on a mounting post 23 of the supporting bracket 22 and are fixed through fastening nuts 24, the unit partition plates 61 are installed and placed on the placing frames 21, and one unit partition plate 61 is correspondingly placed on each placing frame 21; the movable support 20 is sleeved on the guide post 39, positioning adjustment is carried out through the lifting assembly 32, the structural stability of the movable support 20 is guaranteed, two placing racks 21 are placed between the front movable support 20 and the rear movable support 20, two placing racks 21 can be used for placing two unit partition plates 61, the placing capacity of the rectangular cluster tool is increased, a plurality of rectangular cluster tools can be cleaned at one time, the cleaning efficiency is effectively improved, two ends of each placing rack 21 are fixed on the movable support 20 through the supporting bracket 22, sleeving installation is realized between each placing rack 21 and the supporting bracket 22 through the mounting post 23, the fixing nuts 24 are matched, the installation firmness of each placing rack 21 is guaranteed, in addition, the design can realize the adjustment of the angle of each placing rack 21, the adjustment of the angle of each unit partition plate 61 is realized, finally, the subsequent spray cleaning effect of each rectangular cluster tool is facilitated, the whole design is reasonable, the supporting piece can guarantee the stable placing installation of each unit partition plate 61, the normal operation of the rectangular cluster tool is ensured, and the operation safety performance is improved;

The mounting and placing steps between the unit spacer 61 and the placement frame 21 are as follows: placing the unit partition plate 61 on the placement frame 21, wherein the limiting slot 56 on the unit partition plate 61 corresponds to the limiting insert block 57 on the placement frame 21, the limiting insert block 57 is inserted into the limiting slot 56, then the limiting rod 58 at the top end of the limiting insert block 57 is rotated, so that two ends of the limiting rod 58 are rotated out of the limiting insert block 57 to be tightly pressed and limited on the top surface of the unit partition plate 61, accurate insertion between the unit partition plate 61 and the placement frame 21 is realized through the design of the limiting slot 56 and the limiting insert block 57, stable support of the placement frame 21 on the unit partition plate 61 is ensured, meanwhile, the top end of the limiting insert block 57 is also rotated to be provided with the limiting rod 58, when the unit partition plate 61 is installed on the placement frame 21, the limiting rod 58 is completely overlapped with the top surface of the limiting insert block 57, and therefore, after the unit partition plate 61 is placed in place, the two ends of the limiting rod 58 extend out of the limiting insert block 57 to be tightly pressed on the top surface of the unit partition plate 61, so that the mounting firmness between the unit partition plate 61 and the placement frame 21 is ensured, the structural design is simple, and the mounting and dismounting and mounting of the unit partition plate 61 are simple or convenient;

(2) Soaking and sterilizing:

a. adding disinfectant into the disinfection tank 25 until the level of the disinfectant in the disinfection tank 25 reaches 2/3 of the level of the disinfectant in the disinfection tank 25; the disinfectant in the disinfectant tank 25 is ensured to reach 2/3 of the disinfectant tank 25, so that the liquid level of the disinfectant is ensured, the subsequent rectangular cluster tools can be conveniently and fully soaked in the disinfectant for disinfection, and the disinfectant is replaced periodically in actual use, so that the disinfection effect is ensured;

b. the driving assembly 26 is started, the front driving motor 27 and the rear driving motor 27 synchronously rotate to drive the two screws 28 to synchronously rotate, the two adjusting brackets 19 are respectively positioned on the two screws 28, the adjusting brackets 19 synchronously move along the screws 28 towards the disinfection tank 25 when the screws 28 rotate, the moving brackets 20 are driven to move when the adjusting brackets 19 move, the moving brackets 20 drive the placing rack 21 to move, and finally the unit partition 61 is realized until the unit partition 61 moves to the position right above the disinfection tank 25, meanwhile, a guide rail 29 is supported and arranged below the two adjusting brackets 19, a dovetail sliding block 30 at the bottom end of the adjusting brackets 19 is in sliding joint in a dovetail guide groove 31 of the guide rail 29, and the dovetail sliding block 30 is driven to synchronously move along the dovetail guide groove 31 when the adjusting brackets 19 move; the device is reasonable in design, the movement of the supporting piece can be pushed through the driving component 26, so that the movement of the unit partition plate 61 is realized, the unit partition plate 61 is moved to be right above the disinfection tank 25, the subsequent disinfection soaking treatment is facilitated, the whole movement distance is matched with the actual position of the supporting piece on the screw 28 in an initial state according to the actual placement position of the disinfection tank 25, accurate control adjustment is performed through the control system, the unit partition plate 61 can be ensured to be right above the disinfection tank 25, the movement operation is automatic, the two driving motors 27 synchronously rotate, the consistency of the rotation process is ensured, the movement of the supporting piece is simultaneously driven through the two driving motors 27, the driving force is ensured, the balance stability of the whole structure is improved, the two adjusting brackets 19 synchronously move towards the direction of the disinfection tank 25, the moving brackets 20 are driven by the adjusting brackets 19, the moving brackets 21 are driven by the moving brackets 20, the movement of the unit partition plate 61 is realized, meanwhile, the guide rails 29 are arranged below the adjusting brackets 19, the guide rails 29 can assist the supporting the adjusting brackets 19, the whole placement of the supporting brackets is ensured, the moving stability of the unit partition plate 61 can be ensured, the moving stability of the unit partition plate 61 is ensured, the moving stability is ensured, and the bearing performance of the guide rails 28 can be further improved, and the dovetail guide grooves 31 are matched with the moving stability and the horizontal sliding blocks are further, the design, and the safety and stability of the sliding blocks are ensured, and the horizontal and the safety and the performance are ensured, and the safety in the process are further improved;

The bottom of the adjusting bracket 19 is provided with the movable roller 59, the guide rail 29 is provided with the sliding groove 60, the movable roller 59 is just positioned in the sliding groove 60, when the adjusting bracket 19 moves, the movable roller 59 slides synchronously along the sliding groove 60, the design is reasonable, the adjusting bracket 19 is further supported in an auxiliary way through the movable roller 59, the structure of the whole supporting piece is more stable and reliable, the whole moving process of the adjusting bracket 19 is more stable and reliable through the design of the movable roller 59 and the sliding groove 60, and the whole operation stability and safety are improved;

c. then the lifting assemblies 32 on the two adjusting brackets 19 are synchronously started, the lifting motor 33 drives the rotating disc 34 connected with the lifting assemblies to rotate 180 degrees, so that the fixed rod 35 on the rotating disc 34 rotates downwards for 180 degrees from right above, the fixed rod 35 is right below after rotating in place, the fixed rod 35 is connected with the limiting column 36, the limiting column 36 is in sliding clamping connection with the limiting chute 37 on the corresponding movable bracket 20, when the lifting motor 33 drives the rotating disc 34 to rotate, the rotating disc 34 drives the limiting column 36 to move through the fixed rod 35, the limiting column 36 drives the movable bracket 20 to move downwards along the guide column 39, the movable bracket 20 drives the unit partition 61 to move downwards through the placing frame 21, after the lifting motor 33 rotates in place, the unit partition 61 just moves down into the sterilizing tank 25, and the unit partition 61 is completely soaked in the sterilizing liquid, so that the rectangular cluster on the unit partition 61 is completely soaked in the sterilizing liquid; the design is reasonable, the rotating disc 34 is connected with the motor shaft of the lifting motor 33, the rotating disc 34 is connected with the fixed rod 35, the fixed rod 35 is provided with the limit column 36, the limit column 36 is correspondingly and slidably clamped in the limit chute 37 of the movable support 20, and the end part of the limit column 36 is also provided with the limit disc 38, so that when the rotating disc 34 rotates, the movable support 20 can be driven to slide up and down along the guide column 39 by the fixed rod 35 matched with the limit column 36, the height adjustment is realized, the fixed rod 35 is just above the rotating disc 34 in an initial state, the movable support 20 is just above the limit position in an upward movement way, the highest position on the guide column 39 is located in an adjustable stroke of the movable support 20, and when the lifting motor 33 drives the rotating disc 34 to rotate 180 degrees, the fixed rod 35 is just below the limit position in a downward movement way of the movable support 20, the lowest position of the guide column 39 is just in the adjustable stroke, the movable support 20 is enabled to slide down to the limit position of the guide column 39, the movable support 20 is enabled to move down to the limit position, the partition 61 is enabled to move down to the rectangular partition 61 in the rectangular partition, the rectangular partition 61 is completely in the rectangular partition, the disinfection and sterilization effect is guaranteed, and the disinfection effect is guaranteed;

d. Soaking the rectangular cluster tool in the disinfectant for 20-30min, starting the lifting motor 33, driving the rotating disc 34 to continuously rotate 180 degrees by the lifting motor 33, enabling the fixed rod 35 positioned right below to rotate to be right above, driving the movable support 20 to move upwards along the guide post 39 through the limit rod 58 when the fixed rod 35 rotates, driving the unit partition plate 61 to synchronously move upwards by the movable support 20 through the placing frame 21, enabling the rectangular cluster tool in the unit partition plate 61 to be moved out of the disinfectant tank 25, and standing for 15-30min above the disinfectant tank 25; controlling the disinfection soaking time within 20-30min, ensuring the disinfection effect, driving the fixed rod 35 to rotate from right below by the lifting motor 33 to rotate 180 degrees after the soaking disinfection time reaches the set requirement, enabling the unit partition plate 61 to move out of the disinfection tank 25 and move to right above the disinfection tank 25, then standing and draining above the disinfection tank 25, enabling the disinfection liquid carried in the unit partition plate 61 to drain and drain from water leakage holes and water leakage grooves on the surface of the unit partition plate 61, and just dropping into the disinfection tank 25 below;

(3) Spray cleaning:

a. after the standing time is up, the driving assembly 26 is started, the front driving motor 27 and the rear driving motor 27 synchronously rotate to drive the two screws 28 to synchronously rotate, so that the adjusting bracket 19 on the screws 28 moves towards the direction of the spray pool, the adjusting bracket 19 drives the moving bracket 20 to synchronously move, the moving bracket 20 drives the placing frame 21 to move, and finally, the synchronous movement of the unit partition 61 is realized until the unit partition 61 is moved to the position right above the spray pool 40; after the standing time is reached, the soaking disinfection process is finished, the driving motor 27 is started to drive the unit partition plates 61 to move towards the direction of the spray tank 40, and the moving distance is matched with the control system to perform accurate control and adjustment according to the actual distance between the disinfection tank 25 and the spray tank 40, so that the two unit partition plates 61 which move in place are positioned right above the spray tank 40, the two unit partition plates 61 are ensured to correspond to the two spray assemblies 45 above one by one, and the subsequent spray flushing and cleaning operation is facilitated;

b. The lifting assembly 32 is started, the lifting motor 33 drives the fixed rod 35 positioned right above to rotate downwards by 90 degrees through the rotating disc 34, the fixed rod 35 can drive the movable support 20 to move downwards along the guide rod while rotating downwards, the movable support 20 drives the placing frame 21 to move downwards, and finally, synchronous downward movement of the unit partition plates 61 is realized, so that the unit partition plates 61 are positioned in the spray tank 40 right after being moved downwards in place and positioned at the middle upper part of the spray tank 40; after the driving assembly 26 drives the unit partition plates 61 to move in place, the unit partition plates 61 are driven to move downwards through the lifting assembly 32, the lifting motor 33 is controlled to rotate 90 degrees, the fixed rod 35 just rotates to the middle position of the rotating disc 34, and the downward moving distance is controlled, so that in the state, the unit partition plates 61 just drive the rectangular cluster tool to move into the spraying pond 40 and are positioned at the middle upper part of the spraying pond 40, the subsequent spraying operation is not influenced, and the rotation and inclination adjustment of the rectangular cluster tool driven by the subsequent unit partition plates 61 is not influenced;

c. height-increasing baffles 42 are inserted into the slots 41 at the two ends of the spray tank 40; the design is reasonable, both ends of the spray tank 40 can be shielded through the design of the heightening baffle 42, the subsequent spray operation is convenient, the phenomenon that the spray water directly flushes the outside of the spray tank 40 to cause sewage seepage when the rectangular cluster tool is subjected to the inclined spray operation is avoided, the actual operation is influenced, and the heightening baffle 42 is convenient and simple to mount and dismount through the slot 41, and the actual operation and use are convenient;

d. The lifting cylinder 43 starts to push the guide box 44 to move downwards, the guide box 44 drives the two groups of spray assemblies 45 connected below to move downwards synchronously until the spray assemblies 45 move in place, the two groups of spray assemblies 45 correspond to the two unit partition boards 61, the two groups of spray assemblies 45 comprise a middle spray rod 46 and side spray rods 47, the side spray rods 47 are symmetrically arranged on two sides of the middle spray rod 46, a vertical spray head 48 is arranged on the middle spray rod 46, an inclined spray head 49 is arranged on the side spray rod 47, a first switch valve 50 is arranged on the middle spray rod 46, a second switch valve 51 is arranged on the side spray rod 47, the first switch valves 50 on the two spray assemblies 45 are opened, a water pump conveys clear water into the guide box 44, the clear water enters the middle spray rods 46 of the two spray assemblies 45 through the guide box 44 and is sprayed downwards from the vertical spray heads 48 of the middle spray rods 46 to clean rectangular clusters in the corresponding unit partition boards 61 below for 15-25min; the two groups of spray assemblies 45 are in one-to-one correspondence with the two unit partition plates 61, so that the spray effect of the rectangular cluster tools in the two unit partition plates 61 can be ensured, the lifting cylinder 43 drives the guide box 44 to move downwards, the guide box 44 drives the spray assemblies 45 to move downwards, the spray assemblies 45 move downwards to reach a certain height from the unit partition plates 61, the whole downward distance is subjected to standing control adjustment through the control system, the accuracy of downward adjustment distance is ensured, the spray assemblies 45 move to reach the designated designed interval height from the unit partition plates 61, the spray flushing effect of the spray assemblies 45 on the rectangular cluster tools is ensured, the rotary adjustment process of the unit partition plates 61 is not influenced by the spray assemblies 45, only the first switch valve 50 in the spray assemblies 45 is opened after the spray assemblies 45 are in place, so that the horizontally placed rectangular cluster tools in the corresponding unit partition plates 61 below are vertically flushed through the vertical spray heads 48 on the two middle spray rods 46, the horizontally placed rectangular cluster tools are matched, and the spray water is enabled to directly flush the rectangular cluster tools;

e. The water pump stops supplying water, the fastening nuts 24 are unscrewed, the placing frames 21 are axially rotated along the limiting columns 36, the placing frames 21 drive the unit partition plates 61 to rotate, the rotation directions of the unit partition plates 61 on the two placing frames 21 are guaranteed to be the same, until the placing frames 21 rotate to abut against one side surface of the limiting block 52 on the corresponding supporting bracket 22, the fastening nuts 24 are screwed, the first switching valve 50 is closed, the second switching valve 51 is opened, the water pump continues supplying water, clear water enters the side spraying rods 47 of the two spraying assemblies 45 from the guide boxes 44, then the clear water is sprayed out from the inclined spraying heads 49 of the side spraying rods 47, and rectangular cluster tools in the obliquely placed unit partition plates 61 are sprayed and washed for 10-15min; after vertical spraying is finished, the angles of the placing racks 21 are adjusted by unscrewing the fastening nuts 24, so that the placing racks 21 rotate and adjust to abut against one side surface of the limiting block 52, the rotating angles of the two placing racks 21 are controlled to be the same, synchronous adjustment operation of the two placing racks 21 is facilitated, collision and the like of the placing racks 21 in the adjusting process are avoided, the rotating angles of the placing racks 21 are controlled through the limiting side surface angles of the limiting block 52, the angles of the limiting side surfaces of the limiting block 52 are matched with the angles of the inclined spray heads 49 on the side spray bars 47, the accuracy of the adjusting angles is ensured, the inclined spray heads 49 after rotation and adjustment can correspond to the inclined rectangular cluster tool, the inclined spray effect of the inclined spray heads 49 is ensured, and inclined spray is adopted, so that sewage flushed down can be discharged rapidly under the action of the inclined surface, and the spray cleaning effect of the rectangular cluster tool is further improved;

f. The water pump stops supplying water, the fastening nuts 24 are unscrewed, the two unit partition plates 61 are rotated in the opposite direction until the rack 21 rotates to abut against the side surface of the other side of the limiting block 52 on the corresponding support bracket 22, the fastening nuts 24 are screwed, the water pump continues supplying water, clean water enters the side spraying rods 47 of the two spraying assemblies 45 from the guide boxes 44, and then is sprayed out from the inclined spraying heads 49 of the side spraying rods 47, and rectangular clusters in the obliquely placed unit partition plates 61 are sprayed and washed for 10-15min; after one side is cleaned and sprayed, the two side spraying rods 47 on the spraying assembly 45 are symmetrically arranged at two sides of the middle spraying rod 46, and the inclined spraying heads 49 on the two side spraying rods 47 are oppositely arranged, so that after the two unit partition plates 61 are obliquely arranged, the two spraying assemblies 45 above correspondingly spray and clean the inclined unit partition plates 61, and after the two unit partition plates 61 are simultaneously rotated to the left side, the inclined spraying heads 49 on the side spraying rods 47 on the left side of the middle spraying rod 46 on the two spraying assemblies 45 wash the rectangular cluster tools in the corresponding unit partition plates 61 in a flushing manner, and simultaneously the inclined spraying heads 49 on the side spraying rods 47 on the right side of the spraying assembly 45 above the left unit partition plates 61 can synchronously clean the back of the rectangular cluster tools in the left unit partition plates 61, and after the two unit partition plates 61 are simultaneously rotated to the right side, the inclined spraying heads 49 on the two unit partition plates 45 on the right side of the middle spraying assembly 46 can synchronously clean the rectangular cluster tools in the corresponding unit partition plates 61 in a flushing manner, so that the back sides of the rectangular cluster tools on the right side of the rectangular cluster tools in the middle spraying assembly 45 can be simultaneously cleaned by the flushing manner;

g. The water pump is turned off, the lifting motor 33 is started, the lifting motor 33 drives the fixed rod 35 to rotate upwards by 90 degrees through the rotating disc 34, so that the fixed rod 35 rotates to be right above, the unit partition plate 61 is driven to move upwards to move out of the spray tank 40, and then the unit partition plate is kept stand for 15-25min on the upper part of the spray tank 40; the rack 21 inclined on one side is integrally moved upwards to move out of the spray pool 40, and then the upper part on the spray pool 40 is subjected to draining and airing in an inclined state, and the airing efficiency can be accelerated through inclined arrangement, so that moisture is quickly drained.

The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the substantially same technical problems and achieve the substantially same technical effects are encompassed within the scope of the present invention.

Claims

1. The utility model provides a cleaning method of rectangular cluster utensil for raising silkworms, rectangular cluster utensil includes frame and cluster net, the cluster net is located in the frame, its characterized in that: the cluster net is in a grid-shaped structure formed by crossing cluster strips, the cluster net is in a folded shape, the frame comprises an upper frame and a lower frame, a supporting boss is arranged on the upper frame, the cluster net is fixedly connected with the lower frame, and reinforcing ribs are uniformly arranged between the upper frame and the lower frame;

The cleaning method comprises the following steps:

(1) Placing rectangular cluster tools:

a. selecting corresponding unit partition plates according to the actual size of the rectangular cluster tools, horizontally placing the unit partition plates on a placing table, sequentially horizontally placing the rectangular cluster tools in the placing grooves of the unit partition plates, placing a plurality of rectangular cluster tools in each placing groove, installing transverse supporting rods, and transversely limiting the rectangular cluster tools above the rectangular cluster tools through the transverse supporting rods;

b. then grabbing the unit partition plates with the rectangular cluster tools placed on a supporting piece, wherein the supporting piece comprises two adjusting brackets which are symmetrically arranged in the front-back direction, a moving bracket is sleeved on a guide column of each adjusting bracket, the moving bracket is connected with a lifting assembly on the corresponding adjusting bracket, two placing frames are arranged between the front moving bracket and the rear moving bracket, two ends of each placing frame are connected with the corresponding moving bracket through a supporting bracket, the placing frames are sleeved on a mounting column of the supporting bracket and are fixed through fastening nuts, the unit partition plates are mounted and placed on the placing frames, and one unit partition plate is correspondingly placed on each placing frame;

(2) Soaking and sterilizing:

a. adding disinfectant into the disinfection tank until the liquid level of the disinfectant in the disinfection tank reaches 2/3 of the disinfection tank;

b. The drive assembly is started, the front drive motor and the rear drive motor synchronously rotate to drive the two screws to synchronously rotate, the two adjusting brackets are respectively positioned on the two screws, the adjusting brackets synchronously move along the direction of the screw towards the disinfection tank when the screws rotate, the moving brackets are driven to move when the adjusting brackets move, the moving brackets drive the placing rack to move, and finally the unit partition plate is moved until the unit partition plate moves to the position right above the disinfection tank, meanwhile, a guide rail is supported and arranged below the two adjusting brackets, the dovetail sliding blocks at the bottom ends of the adjusting brackets are slidably clamped in the dovetail guide grooves of the guide rail, and the dovetail sliding blocks are driven to synchronously move along the dovetail guide grooves when the adjusting brackets move;

c. then the lifting components on the two adjusting brackets are synchronously started, the lifting motor drives the rotating disc connected with the lifting motor to rotate 180 degrees, so that the fixed rod on the rotating disc rotates 180 degrees downwards from right above, the fixed rod is right below after rotating in place, the fixed rod is connected with a limiting column, the limiting column is clamped in a limiting chute on the corresponding moving bracket in a sliding way, when the lifting motor drives the rotating disc to rotate, the rotating disc drives the limiting column to move through the fixed rod, the limiting column drives the moving bracket to move downwards along the guide column, and the moving bracket drives the unit partition board to move downwards through the placing frame, so that after the lifting motor rotates in place, the unit partition board just moves down into the disinfection tank, and the unit partition board is completely soaked in the disinfection liquid, and the rectangular cluster on the unit partition board is completely soaked in the disinfection liquid;

d. Soaking the rectangular cluster tool in the disinfectant for 20-30min, starting a lifting motor, driving a rotating disc to continuously rotate 180 degrees by the lifting motor, enabling a fixed rod positioned right below to rotate to be right above, driving a movable support to move upwards along a guide post through a limiting rod when the fixed rod rotates, driving a unit partition board to synchronously move upwards by the movable support through a placing frame, enabling the rectangular cluster tool in the unit partition board to move from a disinfection pool, and standing for 15-30min above the disinfection pool;

(3) Spray cleaning:

a. after the standing time is up, the driving assembly is started, the front driving motor and the rear driving motor synchronously rotate to drive the two screws to synchronously rotate, so that the adjusting bracket on the screws moves towards the direction of the spraying pool, the adjusting bracket drives the moving bracket to synchronously move, the moving bracket drives the placing frame to move, and finally, the synchronous movement of the unit partition plate is realized until the unit partition plate is moved to the position right above the spraying pool;

b. the lifting assembly is started, the lifting motor drives the fixed rod positioned right above to rotate downwards by 90 degrees through the rotating disc, the fixed rod drives the movable support to move downwards along the guide rod while rotating downwards, the movable support drives the placing frame to move downwards, and finally synchronous downward movement of the unit partition plates is realized, so that the unit partition plates are positioned right in the spraying pond after being moved downwards in place and positioned at the middle upper part of the spraying pond;

c. Height increasing baffles are inserted into slots at two ends of the spray tank;

d. the lifting cylinder starts to push the guide box to move downwards, the guide box drives two groups of spraying components connected below to move downwards synchronously until the spraying components move in place, the two groups of spraying components correspond to the two unit partition boards, the two groups of spraying components comprise a middle spraying rod and side spraying rods, the side spraying rods are symmetrically arranged on two sides of the middle spraying rod, the middle spraying rod is provided with a vertical spraying head, the side spraying rod is provided with an inclined spraying head, the middle spraying rod is provided with a first switching valve, the side spraying rod is provided with a second switching valve, the first switching valve on the two spraying components is opened, a water pump conveys clear water into the guide box, the clear water enters the middle spraying rods of the two spraying components through the guide box and is sprayed downwards from the vertical spraying heads of the middle spraying rod, and rectangular cluster tools in the unit partition boards corresponding to the lower parts are sprayed and cleaned for 15-25min;

e. the water pump stops supplying water, the fastening nuts are unscrewed, the placing frames rotate along the axial direction of the limiting column, the placing frames drive the unit partition plates to rotate, the rotation directions of the unit partition plates on the two placing frames are the same, the fastening nuts are screwed down until the placing frames rotate to abut against one side surface of the limiting block on the corresponding supporting bracket, the first switching valve is closed, the second switching valve is opened, the water pump continues supplying water, clear water enters the side spraying rods of the two spraying assemblies from the guide box, and then is sprayed out from the inclined spraying heads of the side spraying rods, and rectangular cluster tools in the obliquely placed unit partition plates are sprayed and washed for 10-15min;

f. The water pump stops supplying water, the fastening nuts are unscrewed, the two unit partition plates are rotated in the opposite direction until the placing frame rotates to abut against the side surface of the other side of the limiting block on the corresponding supporting bracket, the fastening nuts are screwed, the water pump continues supplying water, clear water enters the side spraying rods of the two spraying assemblies from the guide box, and then is sprayed out from the inclined spraying heads of the side spraying rods to spray and wash rectangular clusters in the obliquely placed unit partition plates for 10-15min;

g. the water pump is turned off, the lifting motor is started, the lifting motor drives the fixed rod to rotate upwards by 90 degrees through the rotating disc, the fixed rod is enabled to rotate right above, the unit partition board is driven to move upwards to move from the spraying pool, and then the unit partition board stands for 15-25min on the upper part of the spraying pool.

2. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: the support boss comprises a large support boss and a small support boss, and the large support boss is positioned at the corner of the upper frame.

3. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 2, wherein: the large supporting boss is provided with a limiting strip, limiting grooves are formed in four corners of the bottom surface of the lower frame, and the limiting strip is matched with the limiting grooves.

4. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: the rib is uniformly arranged between two adjacent reinforcing ribs, ventilation slots are formed between two adjacent ribs, the cross section of each rib is in a regular shape, and the regular shape is round, square, oval or triangular.

5. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: the cluster strip is corrugated, and the bending part of the cluster strip is right-angled or arc-shaped.

6. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: the positioning blocks are arranged on two sides of the frame, positioning guide grooves are formed in the positioning blocks, positioning protrusions are arranged on the top ends of the positioning blocks, positioning grooves are formed in the bottom ends of the positioning blocks, and the positioning protrusions are matched with the positioning grooves.

7. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: in step a of step (1), the mounting step of the transverse strut is as follows: and the transverse supporting rods are transversely clamped on the unit partition plates, the through holes at the two ends of the transverse supporting rods correspond to the positioning columns on the unit partition plates, the transverse supporting rods are sleeved on the positioning columns through the through holes, and then the limiting nuts are screwed in and screwed up at the end parts of the positioning columns.

8. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: in the step b of the step (1), the mounting and placing steps between the unit partition plates and the placing frame are as follows: the unit partition board is placed on the placement frame, the limiting inserting grooves on the unit partition board correspond to the limiting inserting blocks on the placement frame, the limiting inserting blocks are inserted into the limiting inserting grooves, and then the limiting rods at the top ends of the limiting inserting blocks are rotated, so that the two ends of the limiting rods are rotated out of the limiting inserting blocks to be compressed and limited on the top surface of the unit partition board.

9. The method for cleaning a rectangular cluster tool for silkworm raising according to claim 1, wherein: in the step (2), a movable roller is arranged at the bottom of the adjusting bracket, a sliding groove is arranged on the guiding rail, the movable roller is just positioned in the sliding groove, and when the adjusting bracket moves, the movable roller slides synchronously along the sliding groove.