CN114906567A - Lime-sand brick unloads brick marshalling pile up neatly all-in-one - Google Patents

Abstract

The invention provides a brick unloading, grouping and stacking integrated machine for sand-lime bricks, which comprises a brick unloading mechanism, a brick conveying mechanism and a brick separating assembly, wherein the brick unloading mechanism comprises a supporting plate conveying line and a brick separating assembly, and the supporting plate conveying line is used for conveying supporting plates; the brick distributing assembly comprises a folding device and a separating device, the fixing frame is arranged above the supporting plate conveying line, the folding device is used for folding an initial brick pile on the supporting plate, and the separating device is used for separating and transferring the folded brick pile layer by layer; the marshalling mechanism comprises a first conveying line and a second conveying line; pile up neatly mechanism, including manipulator and pile up neatly stay the hole device, pile up neatly stay the hole device including staying the hole subassembly and a plurality of brick components that press from both sides, a plurality of brick components that press from both sides are used for carrying out the centre gripping to the brick layer on the second transfer chain, and it is used for making a plurality of brick components that press from both sides to stay the hole subassembly and translate relatively in the horizontal direction. The invention can realize the mechanized operation of brick unloading, marshalling and stacking of the lime-sand bricks, has high separating, marshalling and stacking effects and neat stacking, does not need manual stacking to leave forklift hole sites, and reduces the labor intensity.

Description

Lime-sand brick unloads brick marshalling pile up neatly all-in-one

Technical Field

The invention relates to the technical field of brick production equipment, in particular to a lime-sand brick unloading, grouping and stacking all-in-one machine.

Background

The existing brickyard for producing sand-lime bricks is formed by piling green bricks and burning the piled bricks in a brickkiln, the formed bricks are generally placed on a supporting plate, usually, a plurality of layers of bricks are placed on one supporting plate in an array in the vertical direction to form a brick pile, as shown in figure 1, each layer of the brick pile is arranged into a plurality of rows of bricks, the gaps between the rows are equal, the bricks of each row of bricks are close to each other in the thickness direction, in order to prevent the piled bricks from falling over, bricks with opposite directions are arranged on the brick layers at certain number intervals, specifically, a plurality of bricks with opposite directions are respectively placed at the two ends of each row of bricks, the rotating blocks of the part are close to each other in the thickness direction, and the length direction is close to the thickness direction of the bricks on each row of rotation. After the finished products are stacked on the supporting plate, the bricks and the supporting plate need to be separated and grouped again to be stacked neatly before entering a warehouse, and forklift holes are reserved during stacking so as to facilitate forklift transfer, namely, the processes of plate brick separation and stacking are performed, so that the supporting plate can be reused and bricks can be packaged and shipped during sale. At the present stage, most of the procedures of plate brick separation and grouping, stacking and forklift hole reserving are semi-automatic operation by manpower or mechanical equipment, bricks and supporting plates are separated by one layer by manpower, and then stacked into stacks by manpower, and then packaging and delivery can be carried out, so that the production efficiency is very low, and the labor cost is high. Meanwhile, a forklift hole is reserved on the lower side of the stack, manual hole-reserving stacking is time-consuming and labor-consuming, stacking is difficult to stack neatly, and a certain potential safety hazard plate is arranged when the stacking is not attractive.

Disclosure of Invention

In view of the above, the invention provides a lime-sand brick unloading, grouping and stacking all-in-one machine, which solves the problems that plate brick separation and grouping and stacking efficiency is low, stacking is difficult to stack neatly, and manual forklift hole remaining is time-consuming and labor-consuming.

The technical scheme of the invention is realized as follows: the invention provides a lime-sand brick unloading, marshalling and stacking all-in-one machine, which comprises a brick unloading mechanism, a marshalling mechanism and a stacking mechanism, wherein,

the brick unloading mechanism comprises a supporting plate conveying line and a brick distributing assembly, wherein,

the supporting plate conveying line extends along the length direction and is used for conveying the supporting plates;

the brick separating assembly comprises a fixing frame, a folding device and a separating device, wherein the fixing frame is arranged above the supporting plate conveying line, the folding device is arranged at the top of the fixing frame and used for folding an initial brick pile on the supporting plate, and the separating device is arranged at the top of the fixing frame on one side of the folding device along the conveying direction of the supporting plate conveying line and used for separating and transferring the folded brick pile layer by layer;

the grouping mechanism comprises a first conveying line and a second conveying line, wherein the first end of the first conveying line is arranged at the bottom of the fixing frame, the second end of the first conveying line is connected with the first end of the second conveying line, the transmission direction of the first conveying line is perpendicular to that of the supporting plate conveying line, the transmission direction of the second conveying line is perpendicular to that of the first conveying line, and the first conveying line is used for receiving a brick layer conveyed by bricks from the separating device and transferring the brick layer to the second conveying line;

pile up neatly mechanism, include the manipulator and the pile up neatly device of staying the hole that is connected with the manipulator, pile up neatly device of staying the hole is including staying the hole subassembly and a plurality of brick clamping component, and a plurality of brick clamping component are horizontal interval setting for carry out the centre gripping to the brick layer of second transfer chain second end, stay the hole subassembly and set up between a plurality of brick clamping component, be used for making a plurality of brick clamping component at the relative translation of horizontal direction.

On the basis of the above technical solution, preferably, the folding device includes a fixed frame, a first telescopic element, a flat push plate, and a second telescopic element, wherein,

the fixing frame is horizontally arranged above the supporting plate conveying line;

the fixed end of the first telescopic element is fixedly arranged at the top of the fixed frame, and the telescopic end of the first telescopic element is vertically and downwards fixedly connected with the fixed frame;

the flat push plates are provided with a pair and are respectively arranged at the inner sides of a group of opposite sides of the fixed frame;

and the second telescopic element is arranged on the outer side of the fixed frame and used for driving the flat push plate to translate so as to apply thrust to the end part of the brick layer at the bottom of the original brick pile in the length direction.

On the basis of the above technical solution, preferably, the separating device includes an upper mounting bracket, a lower mounting bracket, a third telescopic element, a first clamping jaw and a second clamping jaw, wherein,

the top surface of the fixed frame is provided with a first slide rail, the upper mounting frame is provided with a first roller and a first driving module, the first roller is connected with the first slide rail, and the first driving module is used for driving the first roller to horizontally move along the first slide rail;

the lower mounting rack is horizontally arranged below the upper mounting rack;

the third telescopic element is arranged between the upper mounting frame and the lower mounting frame and used for driving the lower mounting frame to move up and down relative to the upper mounting frame;

the first clamping jaws are provided with a plurality of groups, and the plurality of groups of first clamping jaws are horizontally arranged at the bottom of the lower mounting rack at intervals and are respectively used for clamping the side surfaces of two ends of each row of turns in the brick layer;

the second clamping jaw sets up a set of opposite side of mounting bracket under for carry out the centre gripping to the fragment of brick terminal surface at both ends in the brick layer.

On the basis of the above technical solution, preferably, the first conveying line includes a first conveying frame, a conveying platform, and a pushing and rotating mechanism, wherein,

the first end of the first conveying frame is arranged at the bottom of the fixing frame in a sliding mode, and the second end of the first conveying frame is arranged on the second conveying line in a sliding mode;

the conveying platform is laid along the length direction of the first conveying frame, and a plurality of translation through grooves are formed in the width direction of the conveying platform at equal intervals;

push away commentaries on classics mechanism, including fixed cross beam, the catch bar, fourth telescopic element, second slide rail and second drive module, second slide rail level sets up at first carriage lateral wall, and extend along first carriage length direction, fixed cross beam level sets up in first carriage, its both ends respectively through with second slide rail sliding connection, fixed cross beam top level is provided with the bracing piece, the catch bar is provided with a plurality ofly, its upper end is vertical respectively to be inserted and locates the translation logical groove, its lower extreme and bracing piece fixed connection, the stiff end of fourth telescopic element sets up on fixed cross beam, its flexible end and bracing piece fixed connection, second drive module is used for driving fixed cross beam along the translation of second slide rail.

On the basis of the above technical scheme, preferably, the second conveying line comprises a second conveying frame, a chain plate, a chain wheel and chain transmission mechanism and a roller platform, wherein,

the first end of the second conveying frame is in butt joint with the second end of the first conveying frame, and the first conveying frame is in sliding connection with the second conveying frame;

the chain plate is laid on the second conveying frame;

the chain wheel and chain transmission mechanism is used for driving the chain plates to circularly transmit along the second conveying frame;

and the roller platform is horizontally arranged at the second end of the second conveying frame.

Further, preferably, a fifth telescopic element is further disposed between the fixed frame and the first conveying frame, and the fifth telescopic element is used for separating or approaching the first conveying frame relative to the second conveying frame.

On the basis of the technical scheme, it is preferred, pile up neatly stays hole device still includes the mounting bracket, and a plurality of brick clamping component horizontal separation sets up in the mounting bracket bottom, brick clamping component includes third slide rail, first slider, first clamping piece, second clamping piece and centre gripping cylinder, and wherein, first clamping piece and second clamping piece slide the setting in third slide rail both ends bottom through first slider respectively, and centre gripping cylinder level sets up between first clamping piece and second clamping piece, the stiff end and the first clamping piece inside wall fixed connection of centre gripping cylinder, the flexible end and the second clamping piece inside wall fixed connection of centre gripping cylinder.

It is first, preferred, the double-layered brick subassembly still includes link assembly, link assembly includes first hinge pole, second hinge pole, third hinge pole and articulated seat, and articulated seat fixed mounting is in third slide rail bottom surface, and the middle part and the articulated seat hinge of third hinge pole are connected, and the both ends of third hinge pole are connected with the one end hinge of first hinge pole and second hinge pole respectively, and the other end and the first clamping piece upper end hinge of first hinge pole are connected, and the other end and the second clamping piece upper end hinge of second hinge pole are connected.

On the basis of the technical scheme, preferably, the hole reserving assembly comprises a translation cylinder, a first linkage member, a second linkage member and a third linkage member, the bottom of the mounting frame is provided with a fourth slide rail, the fourth slide rail is perpendicular to the third slide rail, the third slide rail is in sliding connection with the fourth slide rail through a second slide block, the translation cylinder is arranged between the first brick clamping assembly and the third brick clamping assembly, wherein the fixed end of the translation cylinder is fixedly connected with the third brick clamping assembly, the telescopic end of the translation cylinder is fixedly connected with the first brick clamping assembly, the first linkage member is arranged between the first brick clamping assembly and the second brick clamping assembly, one end of the first linkage member is fixedly connected with the first brick clamping assembly, the other end of the first linkage member is movably connected with the second brick clamping assembly, the second linkage member is arranged between the second brick clamping assembly and the third brick clamping assembly, one end of the second linkage piece is fixedly connected with the second brick clamping assembly, the other end of the second linkage piece is movably connected with the third brick clamping assembly, and the third linkage piece is fixedly connected between the third brick clamping assembly and the fourth brick clamping assembly.

Preferably, the mechanical arm is symmetrically provided with two groups of stacking hole reserving devices.

Compared with the prior art, the invention has the following beneficial effects:

(1) the invention discloses a lime-sand brick unloading, grouping and stacking integrated machine, which can convey piled bricks stacked on a supporting plate to the lower part of a brick unloading mechanism through a supporting plate conveying line, fold and trim the initial piled bricks in the horizontal direction through a folding device, separate the folded piled bricks layer by layer through a separating device and convey the separated piled bricks to a first conveying line, convey the piled bricks to a second conveying line through the first conveying line to perform horizontal grouping of brick layers, clamp the grouped horizontal brick layers through a plurality of brick clamping components, perform re-stacking through a manipulator, drive the brick clamping components to translate in the horizontal direction through a hole reserving component in the stacking process to horizontally separate the brick clamping components after clamping each row, further realize the reserving forklift holes at the bottom of the piled bricks, and can realize the mechanized operation of lime-sand bricks from brick unloading, grouping and stacking, and separation, grouping and stacking with high stacking effect, the stacking is neat, the forklift hole sites do not need to be reserved for manual stacking, and the labor intensity is reduced;

(2) the two ends of the first conveying line are respectively arranged on the fixing frame and the second conveying line in a sliding mode, the fifth telescopic element can be used for driving the first conveying frame to be separated relative to the second conveying frame, and then the first conveying line is enabled to flow to the brick layer of the second conveying line to be cut and marshalled;

(3) the hole reserving assembly is provided with a translation cylinder, a first linkage piece, a second linkage piece and a third linkage piece, when the translation cylinder pushes the first brick clamping assembly, the third brick clamping assembly is driven to be far away from the first brick clamping assembly through reverse thrust, and meanwhile, under the action of the first linkage piece and the second linkage piece, the three continuous brick clamping assemblies are kept to translate in a coordinated mode, so that two forklift hole positions with the same width are reserved for the three continuous brick clamping assemblies.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of an initial brick pile structure disclosed in the present invention;

FIG. 2 is a schematic perspective view of a brick unloading, grouping and stacking integrated machine for lime and sand bricks, which is disclosed by the invention;

FIG. 3 is a schematic structural view of a brick unloading mechanism disclosed by the invention;

FIG. 4 is a schematic structural view of a folding device and a separating device disclosed by the invention;

FIG. 5 is a schematic structural diagram of a grouping mechanism disclosed in the present invention;

FIG. 6 is a schematic structural diagram of a first conveyor line disclosed in the present invention;

FIG. 7 is a schematic illustration of the disclosed palletizing mechanism;

FIG. 8 is a schematic structural diagram of a hole reserving device for stacking disclosed by the invention;

FIG. 9 is a schematic illustration of the construction of the disclosed connecting rod assembly;

the attached drawings are as follows:

1. a brick unloading mechanism; 3. a marshalling mechanism; 4. a stacking mechanism; 11. a pallet conveying line; 12. a brick dividing assembly; 13. a fixed mount; 14. a folding device; 15. a separation device; 31. a first conveyor line; 32. a second conveyor line; 40. a manipulator; 43. a hole stacking and reserving device; 42. a hole-reserving assembly; 41. a clamping brick assembly; 141. a fixing frame; 142. a first telescopic element; 143. a flat push plate; 144. a second telescoping member; 151. mounting a mounting frame; 152. a lower mounting frame; 153. a third telescopic element; 154. a first jaw; 155. a second jaw; 1511. a first roller; 1512. a first driving module; 131. a first slide rail; 311. a first carriage; 312. a conveying platform; 313. a push-turn mechanism; 3121. a translation through groove; 3131. fixing the cross beam; 3132. a push rod; 3133. a fourth telescopic element; 3134. a second slide rail; 3135. a second driving module; 3136. a support bar; 321. a second carriage; 322. a chain plate; 323. a chain wheel and chain transmission mechanism; 324. a roller platform; 33. a fifth telescopic element; 44. a mounting frame; 441. a fourth slide rail; 411. a third slide rail; 412. a first slider; 413. a first clip piece; 415. a second clip; 414. a clamping cylinder; 417. a second slider; 416. a connecting rod assembly; 4161. a first hinge rod; 4162. a second hinge rod; 4163. a third hinge rod; 4164. a hinged seat; 431. a translation cylinder; 422. a first linkage member; 423. a second linkage member; 424. a third linkage.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

As shown in fig. 2 and fig. 7, the embodiment of the invention discloses a brick unloading, marshalling and stacking all-in-one machine for lime and sand bricks, which comprises a brick unloading mechanism 1, a marshalling mechanism 3 and a stacking mechanism 4.

The brick unloading mechanism 1 is used for separating piled bricks layer by layer on the supporting plate, and the brick unloading mechanism 1 comprises a supporting plate conveying line 11 and a brick separating assembly 12.

Wherein, layer board transfer chain 11 extends along length direction for transmit the layer board, and the mortar brick is put fashioned brick pile on the layer board promptly and can be followed layer board transfer chain 11 and carry out the horizontal transmission, and pass through branch brick subassembly 12 in proper order.

The brick separating assembly 12 is used for separating piled bricks layer by layer, and specifically comprises a fixing frame 13, a folding device 14 and a separating device 15, wherein the fixing frame 13 is arranged above the supporting plate conveying line 11, the folding device 14 is arranged at the top of the fixing frame 13 and used for folding initial piled bricks on the supporting plate, and the separating device 15 is arranged at the top of the fixing frame 13 on one side of the folding device 14 along the conveying direction of the supporting plate conveying line 11 and used for separating and transferring the folded piled bricks layer by layer.

A grouping mechanism 3 for breaking the horizontal brick layers separated by the initial brick pillar, grouping the brick pillar into the required brick pillar size, in this embodiment, because the brick distributing assembly 12 is arranged on the pallet conveying line 11, if the grouping mechanism 3 is arranged along the length direction of the pallet conveying line 11, the whole production line of lime and sand bricks is too long, and a large production site is needed, therefore, this embodiment is through arranging the first conveying line 31 and the second conveying line 32, the first end of the first conveying line 31 is arranged at the bottom of the fixing frame 13, the second end of the first conveying line 31 is connected with the first end of the second conveying line 32, the transmission direction of the first conveying line 31 is perpendicular to the transmission direction of the pallet conveying line 11, the transmission direction of the second conveying line 32 is perpendicular to the transmission direction of the first conveying line 31, and the first conveying line 31 is used for receiving the brick layer transferred from the separating device 15 and transferring the brick layer to the second conveying line 32. From this setting, through the setting of first transfer chain 31 and second transfer chain 32, can adjust sand lime brick production line direction of transfer, avoid a production line to arrange along the straight line, occupy the place, first transfer chain 31 and second transfer chain 32 set up simultaneously, can realize that horizontal brick layer breaks off the marshalling when transporting.

And the stacking mechanism 4 is used for re-stacking and stacking the grouped horizontal brick layers and reserving forklift hole sites in the stacking process. Pile up neatly mechanism 4 in this embodiment includes manipulator 40 and the pile up neatly that is connected with manipulator 40 and leaves the hole device 43, and pile up neatly leaves the hole device 43 including leaving hole subassembly 42 and a plurality of double-layered brick subassembly 41, and a plurality of double-layered brick subassemblies 41 are horizontal interval setting for carry out the centre gripping to the brick layer of second transfer chain 32 second end, leave the hole subassembly and set up between a plurality of double-layered brick subassemblies 41, be used for making a plurality of double-layered brick subassemblies 41 at the relative translation of horizontal direction.

By adopting the technical scheme, the piled bricks stacked on the supporting plate can be conveyed to the lower part of the brick unloading mechanism 1 through the supporting plate conveying line 11, the initial piled bricks are folded and tidily arranged in the horizontal direction through the folding device 14, then the folded piled bricks are separated layer by layer through the separating device 15 and conveyed to the first conveying line 31, the piled bricks are conveyed to the second conveying line 32 through the first conveying line 31 to be horizontally organized, the organized horizontal brick layers can be clamped through the plurality of brick clamping assemblies 41 and are stacked and piled again through the mechanical arm 40, in the piling process, the brick clamping assemblies 41 are driven to horizontally translate through the hole reserving assembly 42, the brick clamping assemblies 41 are horizontally separated after clamping each row and rotating, and further forklift holes are reserved at the bottoms of the piled bricks, the mechanical operation of piling and separating, grouping and piling of the lime and sand bricks can be realized, the effect of separating, grouping and piling is high, and the stacking is neat, the forklift hole sites do not need to be reserved for manual stacking, and the labor intensity is reduced.

As each layer of the initial brick pile is provided with a plurality of rows of turns, the gaps between the rows are equal, and the bricks of each row of bricks are close to each other in the thickness direction. Therefore, to realize folding the brick pile and eliminate the gaps between the brick rows, the technical scheme disclosed by the embodiment is as follows with reference to the attached drawings 3-4: the folding device 14 includes a fixed frame 141, a first telescopic member 142, a flat push plate 143, and a second telescopic member 144.

Among them, the fixing frame 141 is horizontally disposed above the pallet conveyor line 11, more specifically, the position of the fixing frame 141 is fixed, and pallets loaded with piled bricks on the pallet conveyor line 11 sequentially flow below the fixing frame 141.

The fixed end of the first telescopic element 142 is fixedly arranged at the top of the fixed frame 141, and the telescopic end of the first telescopic element is vertically and downwards fixedly connected with the fixed frame 141; the height of the fixing frame 141 in the vertical direction with respect to the fixing frame 13 is adjusted by the expansion or contraction of the telescopic end of the first telescopic member 142.

The flat push plates 143 are provided in a pair, and are respectively arranged inside a set of opposite sides of the fixing frame 141; specifically, the two sets of flat push plates 143 correspond to the brick length directions of the brick layers, respectively.

And a second telescopic element 144 arranged outside the fixed frame 141 and used for driving the flat push plate 143 to translate so as to apply thrust to the end part of the length direction of the brick course at the bottom of the original brick pile.

By adopting the technical scheme, when the initial brick pile flows to the position under the fixed frame 141, the supporting plate conveying line 11 stops running, the fixed frame 141 is driven to move downwards by the first telescopic element 142, the fixed frame 141 is horizontally positioned at the bottommost layer of the brick pile, the flat pushing plate 143 is driven to slowly translate by the second telescopic element 144, and when the brick rows at the bottom layer of the brick pile are mutually folded, the brick layers at the upper part are driven to be folded, gaps among the brick rows are eliminated, and then the whole brick pile is folded.

It is worth noting that when the lower layer bricks are slowly folded, the upper layer bricks are driven to be slowly folded, the translation speed is as low as possible, and the upper layer bricks are prevented from collapsing.

When the brick pile is folded, the fixing frame 141 is reset upwards, the brick pile continuously flows downwards along the supporting plate conveying line 11 on the supporting plate, when the brick pile flows to the position below the separating device 15, the supporting plate conveying line 11 stops running, and the brick pile is separated layer by the separating device 15.

Referring to fig. 3-4, in the present embodiment, the separating apparatus 15 includes an upper mounting frame 151, a lower mounting frame 152, a third telescopic member 153, a first clamping jaw 154 and a second clamping jaw 155.

The top surface of the fixed frame 13 is provided with a first slide rail 131, the upper mounting frame 151 is provided with a first roller 1511 and a first driving module 1512, the first roller 1511 is connected with the first slide rail 131, and the first driving module 1512 is used for driving the first roller 1511 to translate along the first slide rail 131; with this arrangement, the first roller 1511 can be driven by the first driving module 1512 to move linearly on the first slide rail 131, so as to move the whole separation device 15 from the position above the brick pile onto the first conveying line 31. In this embodiment, the first driving module 1512 is a motor-driven sprocket-chain transmission mechanism.

The lower mounting frame 152 is horizontally arranged below the upper mounting frame 151;

the third telescopic element 153 is arranged between the upper mounting frame 151 and the lower mounting frame 152 and is used for driving the lower mounting frame 152 to move up and down relative to the upper mounting frame 151;

the first clamping jaws 154 are provided with a plurality of groups, and the plurality of groups of first clamping jaws 154 are horizontally arranged at the bottom of the lower mounting rack 152 at intervals and are respectively used for clamping the side surfaces of two ends of each row of turns in the brick layer;

the second clamping jaw 155 is arranged on a set of opposite sides of the lower mounting frame 152 and used for clamping the end faces of the bricks at two ends in the brick layer.

Adopt above-mentioned technical scheme, first clamping jaw 154 of plural number group carries out the centre gripping to every both ends side of turning respectively, second clamping jaw 155 carries out the centre gripping to the fragment of brick terminal surface at both ends in the brick layer, first clamping jaw 154 and the cooperation of second clamping jaw 155 are used, can carry out the centre gripping to four directions on the brick layer, it is stable to keep the centre gripping, mounting bracket 152 reciprocates for last mounting bracket 151 under the drive of third telescopic element 153, and then carry out the centre gripping to every layer of brick pillar in vertical direction, then horizontal migration is to first transfer chain 31 top, and place on first transfer chain 31 with the brick layer after the separation.

It is worth noting that in order to prevent the piled bricks from falling over, bricks with opposite directions are arranged on every certain number of brick layers, specifically, a plurality of bricks with opposite directions are respectively arranged at two ends of each row of bricks, the rotating blocks of the part are close to each other in the thickness direction, and the length direction is close to the thickness direction of the rotated bricks of each row. The bricks at the two ends of the brick row can be transferred to the first conveying line 31 manually or by other brick clamping equipment, which is not specifically limited by the invention.

Referring to fig. 5 to 6, as some preferred embodiments, the first conveying line 31 includes a first conveying frame 311, a conveying platform 312, and a pushing and rotating mechanism 313.

A first end of the first conveying frame 311 is slidably arranged at the bottom of the fixed frame 13, and a second end of the first conveying frame 311 is slidably arranged on the second conveying line 32;

the conveying platform 312 is laid along the length direction of the first conveying frame 311, and a plurality of translation through grooves 3121 are arranged in the width direction of the conveying platform 312 at equal intervals;

the rotating mechanism 313 includes a fixed cross beam 3131, a push rod 3132, a fourth telescopic element 3133, a second sliding rail 3134, and a second driving module 3135, wherein the second sliding rail 3134 is horizontally disposed on a side wall of the first transportation frame 311 and extends along a length direction of the first transportation frame 311, the fixed cross beam 3131 is horizontally disposed in the first transportation frame 311, two ends of the fixed cross beam 3134 are slidably connected to the second sliding rail 3134, a supporting rod 3136 is horizontally disposed above the fixed cross beam 3131, the push rod 3132 is provided with a plurality of upper ends, which are vertically inserted into the translational through slot 3121, and a lower end of the upper end is fixedly connected to the supporting rod 3136, a fixed end of the fourth telescopic element 3133 is disposed on the fixed cross beam 3131, and a telescopic end of the fourth telescopic element 3133 is fixedly connected to the supporting rod 3136, and the second driving module 3135 is configured to drive the fixed cross beam 3131 to translate along the second sliding rail 3134.

Adopt above-mentioned technical scheme, separator 15 separates the brick layer on the brick pillar from last down in proper order and transfers to conveying platform 312, and simultaneously, the row is all parallel with translation logical groove 3121 with the row in the brick layer, through fourth telescopic element 3133 drive bracing piece 3136 along fixed crossbeam 3131 rebound, bracing piece 3136 drives a plurality of catch bars 3132 and vertically upwards passes translation logical groove 3121 and supports the tip side of holding the brick row, through second drive module 3135 drive fixed crossbeam 3131 along second slide rail 3134 removal, drive bracing piece 3136 carry out the translation to horizontal brick layer, and then promote horizontal brick layer on second transfer chain 32. In this embodiment, the second driving module 3135 is a motor-driven sprocket chain transmission mechanism.

Because the volume of original brick pillar is great, the brick pillar volume of follow-up pile up neatly again is less, consequently, need organize into groups the brick layer of stack, make it arrange at the horizontal direction according to specified fragment of brick quantity, again because can be by continuous transport brick layer of separator 15 on first transfer chain 31, these brick layers are in the flat push in-process, can draw close together, in order to make these brick layers organize into groups, this embodiment is through setting up second transfer chain 32 at the second end of first transfer chain 31, when can making first transfer chain 31 carry on first transfer chain 31, carry out the brick layer disconnection.

Specifically, the second conveying line 32 of the present embodiment includes a second conveying frame 321, a chain plate 322, a sprocket-chain transmission mechanism 323, and a roller platform 324, wherein,

the first end of the second conveying frame 321 is butted with the second end of the first conveying frame 311, and the first conveying frame 311 is connected with the second conveying frame 321 in a sliding manner;

a link plate 322 laid on the second carrier 321; the chain plate 322 is used for bearing the brick layer, and the brick can be prevented from slipping on the chain plate 322 due to the large contact area between the chain plate 322 and the brick.

The chain wheel and chain transmission mechanism 323 is used for driving the chain plates 322 to circularly transmit along the second conveying frame 321;

and a roller platform 324 horizontally disposed at a second end of the second carriage 321.

By adopting the technical scheme, the brick layer conveyed to the second conveying line 32 by the first conveying line 31 moves forwards along the chain plate 322 under the drive of the chain wheel and the chain, and moves to the roller platform 324, and the grouped rotating layer flows to the roller platform 324 and then does not continue to flow so as to be ready for the palletizing mechanism 4 to carry out re-palletizing.

In order to transfer the brick courses from the first conveyor line 31 to the second conveyor line 32, a breaking group can be performed.

The scheme adopted by the embodiment is as follows: a fifth telescopic element 33 is further disposed between the fixed frame 13 and the first conveying frame 311, and the fifth telescopic element 33 is used for separating or approaching the first conveying frame 311 relative to the second conveying frame 321. According to the arrangement, when the brick course on the first conveying line 31 is horizontally pushed onto the second conveying line 32, the second conveying line 32 does not operate, because the second end of the first conveying frame is in butt joint with the first end of the second conveying frame 321, when the brick course is pushed onto the second conveying frame 321, the quantity of bricks in each row of the brick course reaches the grouping quantity, the brick course on the first conveying frame 311 stops being horizontally pushed forward, the fifth telescopic element 33 drives the first conveying frame 311 to be separated from the second conveying frame 321 by a small distance, so that the bricks at the joint of the first conveying frame 311 and the second conveying member are disconnected, then the second conveying line 32 operates, the grouped brick course is conveyed onto the roller platform 324, and the palletizing mechanism 4 is used for re-palletizing and packing.

As some preferred embodiments, referring to fig. 8-9, the hole stacking device 43 further includes a mounting frame 44, a plurality of brick clamping assemblies 41 are horizontally disposed at intervals at the bottom of the mounting frame 44, each brick clamping assembly 41 includes a third slide rail 411, a first slide block 412, a first clamping piece 413, a second clamping piece 415, and a clamping cylinder 414, wherein the first clamping piece 413 and the second clamping piece 415 are respectively slidably disposed at the bottoms of two ends of the third slide rail 411 through the first slide block 412, the clamping cylinder 414 is horizontally disposed between the first clamping piece 413 and the second clamping piece 415, a fixed end of the clamping cylinder 414 is fixedly connected to an inner side wall of the first clamping piece 413, and a telescopic end of the clamping cylinder 414 is fixedly connected to an inner side wall of the second clamping piece 415. From this setting, a plurality of double-layered brick subassembly 41 are linear interval setting in the mounting bracket 44 bottom, cooperate each other through centre gripping cylinder 414 drive first clamping piece 413 and second clamping piece 415 and carry out the centre gripping to the both ends of every row of commentaries on classics in the brick layer, and a plurality of double-layered brick subassembly 41 synchronization action can press from both sides the brick layer level. When the first and second clamping pieces 413 and 415 are clamped, the first and second clamping pieces 413 and 415 can move horizontally more stably on the third slide rail 411 through the first slide block 412.

The brick clamping assembly 41 further comprises a connecting rod assembly 416, the connecting rod assembly 416 comprises a first hinge rod 4161, a second hinge rod 4162, a third hinge rod 4163 and a hinge seat 4164, the hinge seat 4164 is fixedly mounted on the bottom surface of the third slide rail 411, the middle of the third hinge rod 4163 is hinged to the hinge seat 4164, two ends of the third hinge rod 4163 are hinged to one end of the first hinge rod 4161 and one end of the second hinge rod 4162 respectively, the other end of the first hinge rod 4161 is hinged to the upper end of the first clamping piece 413, and the other end of the second hinge rod 4162 is hinged to the upper end of the second clamping piece 415. With this arrangement, the first hinge 4161 and the second hinge 4162 can limit the moving stroke of the first clamping piece 413 and the second clamping piece 415, so that when the piston rod of the clamping cylinder 414 pushes the first clamping piece 413 to move horizontally, the fixed end of the clamping cylinder 414 can be reacted by the second clamping piece 415, thereby limiting the moving stroke of the clamping cylinder 414.

In order to realize the forklift hole reservation for the bottom of the brick pile, the hole reservation assembly 42 in this embodiment includes a translation cylinder 431, a first linkage 422, a second linkage 423 and a third linkage 424, the bottom of the mounting frame 44 is provided with a fourth slide rail 441, the fourth slide rail 441 is perpendicular to the third slide rail 411, the third slide rail 411 is slidably connected with the fourth slide rail 441 through a second slide block 417, the translation cylinder 431 is disposed between the first brick clamping assembly 41 and the third brick clamping assembly 41, wherein a fixed end of the translation cylinder 431 is fixedly connected with the third brick clamping assembly 41, a telescopic end of the translation cylinder 431 is fixedly connected with the first brick clamping assembly 41, the first linkage 422 is disposed between the first brick clamping assembly 41 and the second brick clamping assembly 41, one end of the first linkage 422 is fixedly connected with the first brick clamping assembly 41, and the other end of the first linkage 422 is movably connected with the second brick clamping assembly 41, a second linkage member 423 is arranged between the second brick clamping assembly 41 and the third brick clamping assembly 41, one end of the second linkage member 423 is fixedly connected with the second brick clamping assembly 41, the other end of the second linkage member 423 is movably connected with the third brick clamping assembly 41, and the third linkage member 424 is fixedly connected between the third brick clamping assembly 41 and the fourth brick clamping assembly 41.

With this arrangement, when the translation cylinder 431 pushes the first brick clamping assembly 41, the third brick clamping assembly 41 is driven to be away from the first brick clamping assembly 41 by a reverse thrust, and simultaneously, under the action of the first linkage member 422 and the second linkage member 423, the three continuous brick clamping assemblies 41 are kept to translate cooperatively, so that two forklift hole sites with the same width are reserved in the three continuous brick clamping assemblies 41. Specifically, one end of the first linkage member 422 is fixedly connected to the third slide rail 411 on the first brick clamping assembly 41, a strip-shaped hole is formed in the other end of the first linkage member 422, the third slide rail 411 on the second brick clamping assembly 41 is inserted into the strip-shaped hole in the other end of the first linkage member 422 through a connecting screw, one end of the first linkage member 422 is fixedly connected to the third slide rail 411 on the second brick clamping assembly 41, a strip-shaped hole is formed in the other end of the second linkage member 423, and the third slide rail 411 on the third brick clamping assembly 41 is inserted into the strip-shaped hole in the other end of the second linkage member 423 through a connecting screw. Meanwhile, the third brick clamping assembly 41 is fixedly connected with the fourth brick clamping assembly 41 through a third linkage member 424, so that all the brick clamping assemblies 41 can be equally spaced.

In the actual operation process, the distance between the brick clamping assemblies 41 is adjusted through the translation cylinder 431, so that the first clamping piece 413 and the second clamping piece 415 on each brick clamping assembly 41 just face the two ends of each row of bricks, the clamping cylinder 414 drives the first clamping piece 413 and the second clamping piece 415 to clamp a brick layer, then the manipulator 40 carries the hole stacking device 43 to re-stack, two layers of bricks are firstly horizontally placed at the bottom layer of a brick pile, then the distance between the first brick clamping assembly 41 and the second brick clamping assembly 41 is adjusted through the hole reserving assembly 42, then three rows of bricks are rotated and clamped through the first brick clamping assembly 41, the second brick clamping assembly 41 and the third brick clamping assembly 41, and the brick layer with forklift holes is formed.

The telescopic element disclosed in the above embodiments is a cylinder or a cylinder.

As some preferred embodiments, two sets of hole stacking devices 43 are symmetrically arranged on the manipulator 40. Therefore, the manipulator 40 can rotate by 180 degrees to realize quick and efficient stacking.

The working principle of the invention is as follows:

the brick piles stacked on the supporting plates can be conveyed to the position below the brick unloading mechanism 1 through the supporting plate conveying line 11, the initial brick piles are folded and tidily in the horizontal direction through the folding device 14, then the folded brick piles are separated layer by layer through the separating device 15 and conveyed to the first conveying line 31, the first conveying line 31 conveys the brick piles to the second conveying line 32 for horizontal grouping of the brick layers, and the brick layers are disconnected and grouped when the first conveying line 31 conveys the brick layers to the second conveying line 32 by separating the first conveying line 31 from the second conveying line 32 in the grouping process. The horizontal brick layers after being grouped can be clamped by the plurality of brick clamping assemblies 41 and can be stacked again by the manipulator 40, and in the stacking process, the brick clamping assemblies 41 are driven to horizontally translate by the hole reserving assemblies 42, so that the brick clamping assemblies 41 are horizontally separated after clamping each row of bricks, and forklift holes are reserved at the bottoms of piled bricks.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. The utility model provides a lime sand brick unloads brick marshalling pile up neatly all-in-one which characterized in that: comprises a brick unloading mechanism (1), a brick separating component (12), a marshalling mechanism (3) and a stacking mechanism (4),

the brick unloading mechanism (1) comprises a supporting plate conveying line (11) and a brick distributing assembly (12), wherein,

a pallet conveying line (11) extending in the length direction and used for conveying pallets;

the brick dividing assembly (12) comprises a fixing frame (13), a folding device (14) and a separating device (15), the fixing frame (13) is arranged above the supporting plate conveying line (11), the folding device (14) is arranged at the top of the fixing frame (13) and used for folding an initial brick pile on the supporting plate, and the separating device (15) is arranged at the top of the fixing frame (13) on one side of the folding device (14) along the conveying direction of the supporting plate conveying line (11) and used for separating and transferring the folded brick pile layer by layer;

the grouping mechanism (3) comprises a first conveying line (31) and a second conveying line (32), the first end of the first conveying line (31) is arranged at the bottom of the fixing frame (13), the second end of the first conveying line (31) is connected with the first end of the second conveying line (32), the conveying direction of the first conveying line (31) is perpendicular to the conveying direction of the pallet conveying line (11), the conveying direction of the second conveying line (32) is perpendicular to the conveying direction of the first conveying line (31), and the first conveying line (31) is used for receiving a brick layer conveyed by bricks from the separating device (15) and transferring the brick layer to the second conveying line (32);

pile up neatly mechanism (4), pile up neatly hole reserving device (43) that manipulator (40) and be connected, pile up neatly hole reserving device (43) is including keeping a hole subassembly (42) and a plurality of brick subassembly (41) that press from both sides, and a plurality of brick subassemblies (41) are horizontal interval and set up for carry out the centre gripping to the brick layer of second transfer chain (32) second end, and hole subassembly (42) set up between a plurality of brick subassemblies (41) that press from both sides for make a plurality of brick subassemblies (41) at the relative translation of horizontal direction.

2. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 1, wherein: the folding device (14) comprises a fixed frame (141), a first telescopic element (142), a flat push plate (143) and a second telescopic element (144), wherein,

the fixing frame (141) is horizontally arranged above the supporting plate conveying line (11);

the fixed end of the first telescopic element (142) is fixedly arranged at the top of the fixed frame (141), and the telescopic end of the first telescopic element is vertically downwards fixedly connected with the fixed frame (141);

the flat push plates (143) are provided with a pair and are respectively arranged at the inner sides of a group of opposite sides of the fixed frame (141);

and the second telescopic element (144) is arranged outside the fixed frame (141) and is used for driving the flat push plate (143) to translate so as to apply thrust to the end part of the brick length direction of the brick layer at the bottom of the original brick pile.

3. The lime-sand brick discharging, grouping and stacking all-in-one machine as claimed in claim 1, wherein: the separating device (15) comprises an upper mounting frame (151), a lower mounting frame (152), a third telescopic element (153), a first clamping jaw (154) and a second clamping jaw (155), wherein,

a first slide rail (131) is arranged on the top surface of the fixing frame (13), a first roller (1511) and a first driving module (1512) are arranged on the upper mounting frame (151), the first roller (1511) is connected with the first slide rail (131), and the first driving module (1512) is used for driving the first roller (1511) to translate along the first slide rail (131);

the lower mounting rack (152) is horizontally arranged below the upper mounting rack (151);

the third telescopic element (153) is arranged between the upper mounting frame (151) and the lower mounting frame (152) and is used for driving the lower mounting frame (152) to move up and down relative to the upper mounting frame (151);

the first clamping jaws (154) are provided with a plurality of groups, and the plurality of groups of first clamping jaws (154) are horizontally arranged at the bottom of the lower mounting rack (152) at intervals and are respectively used for clamping the side surfaces of two ends of each row of rotation in the brick layer;

the second clamping jaw (155) is arranged on a group of opposite sides of the lower mounting frame (152) and used for clamping the end faces of bricks at two ends in the brick layer.

4. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 1, wherein: the first conveying line (31) comprises a first conveying frame (311), a conveying platform (312) and a pushing and rotating mechanism (313), wherein,

the first end of the first conveying frame (311) is arranged at the bottom of the fixed frame (13) in a sliding mode, and the second end of the first conveying frame (311) is arranged on the second conveying line (32) in a sliding mode;

the conveying platform (312) is laid along the length direction of the first conveying frame (311), and a plurality of translation through grooves (3121) are arranged in the width direction of the conveying platform (312) at equal intervals;

the rotating mechanism (313) comprises a fixed beam (3131), a push rod (3132), a fourth telescopic element (3133), a second sliding rail (3134) and a second driving module (3135), wherein the second sliding rail (3134) is horizontally arranged on the side wall of the first conveying frame (311), and extends along the length direction of the first conveying frame (311), the fixed cross beam (3131) is horizontally arranged in the first conveying frame (311), two ends of the fixed beam (3131) are respectively connected with a second sliding rail (3134) in a sliding way, a supporting rod (3136) is horizontally arranged above the fixed beam (3131), a plurality of pushing rods (3132) are arranged, the upper ends of the four telescopic elements are respectively vertically inserted into the translational through groove (3121), the lower ends of the four telescopic elements are fixedly connected with the supporting rod (3136), the fixed end of the fourth telescopic element (3133) is arranged on the fixed cross beam (3131), the telescopic end of the fixed beam is fixedly connected with the supporting rod (3136), and the second driving module (3135) is used for driving the fixed beam (3131) to move horizontally along the second sliding rail (3134).

5. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 4, wherein: the second conveying line (32) comprises a second conveying frame (321), chain plates (322), a chain wheel and chain transmission mechanism (323) and a roller platform (324), wherein,

the first end of the second conveying frame (321) is butted with the second end of the first conveying frame (311), and the first conveying frame (311) is connected with the second conveying frame (321) in a sliding manner;

a link plate (322) laid on the second carrier (321);

the chain wheel and chain transmission mechanism (323) is used for driving the chain plate (322) to circularly transmit along the second conveying frame (321);

and the roller platform (324) is horizontally arranged at the second end of the second conveying frame (321).

6. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 5, wherein: and a fifth telescopic element (33) is further arranged between the fixed frame (13) and the first conveying frame (311), and the fifth telescopic element (33) is used for separating or approaching the first conveying frame (311) relative to the second conveying frame (321).

7. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 1, wherein: pile up neatly remains hole device (43) and still includes mounting bracket (44), and a plurality of brick clamping component (41) horizontal interval sets up in mounting bracket (44) bottom, brick clamping component (41) include third slide rail (411), first slider (412), first clamping piece (413), second clamping piece (415) and centre gripping cylinder (414), wherein, first clamping piece (413) and second clamping piece (415) slide the setting in third slide rail (411) both ends bottom through first slider (412) respectively, centre gripping cylinder (414) level sets up between first clamping piece (413) and second clamping piece (415), the stiff end and the first clamping piece (413) inside wall fixed connection of centre gripping cylinder (414), the flexible end and the second clamping piece (415) inside wall fixed connection of centre gripping cylinder (414).

8. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 7, wherein: the brick clamping assembly (41) further comprises a connecting rod assembly (416), the connecting rod assembly (416) comprises a first hinge rod (4161), a second hinge rod (4162), a third hinge rod (4163) and a hinge seat (4164), the hinge seat (4164) is fixedly installed on the bottom surface of the third sliding rail (411), the middle of the third hinge rod (4163) is hinged to the hinge seat (4164), two ends of the third hinge rod (4163) are hinged to one ends of the first hinge rod (4161) and the second hinge rod (4162), the other end of the first hinge rod (4161) is hinged to the upper end of the first clamping piece (413), and the other end of the second hinge rod (4162) is hinged to the upper end of the second clamping piece (415).

9. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 7, wherein: the hole reserving assembly (42) comprises a translation cylinder (431), a first linkage member (422), a second linkage member (423) and a third linkage member (424), a fourth slide rail (441) is arranged at the bottom of the mounting frame (44), the fourth slide rail (441) is perpendicular to the third slide rail (411), the third slide rail (411) is connected with the fourth slide rail (441) in a sliding manner through a second slide block (417), the translation cylinder (431) is arranged between the first brick clamping assembly (41) and the third brick clamping assembly (41), wherein the fixed end of the translation cylinder (431) is fixedly connected with the third brick clamping assembly (41), the telescopic end of the translation cylinder (431) is fixedly connected with the first brick clamping assembly (41), the first linkage member (422) is arranged between the first brick clamping assembly (41) and the second brick clamping assembly (41), and one end of the first linkage member (422) is fixedly connected with the first brick clamping assembly (41), the other end of the first linkage piece (422) is movably connected with the second brick clamping assembly (41), a second linkage piece (423) is arranged between the second brick clamping assembly (41) and the third brick clamping assembly (41), one end of the second linkage piece (423) is fixedly connected with the second brick clamping assembly (41), the other end of the second linkage piece (423) is movably connected with the third brick clamping assembly (41), and the third brick clamping assembly (41) is fixedly connected with the fourth brick clamping assembly (41), wherein the third linkage piece (424) is fixedly connected with the third brick clamping assembly (41).

10. The lime-sand brick unloading, grouping and stacking all-in-one machine as claimed in claim 1, wherein: and two groups of stacking hole reserving devices (43) are arranged on the upper opposite side of the manipulator (40).

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