CN114906430A

CN114906430A - Integrated production line system for automatic packaging equipment

Info

Publication number: CN114906430A
Application number: CN202210631518.XA
Authority: CN
Inventors: 王海南; 郭琎; 王泽伦; 王乐军; 冯海亮; 刘超; 杨国亮; 陶森翼; 贾晓娣; 李彦鲁; 郭健全
Original assignee: CCTEG China Coal Research Institute
Current assignee: CCTEG China Coal Research Institute
Priority date: 2022-06-06
Filing date: 2022-06-06
Publication date: 2022-08-16

Abstract

The application discloses line system is produced in integration for automatic packaging equipment, and this system includes: the automatic box folding system comprises an automatic conveying platform, an automatic box folding module, a two-dimensional code scanning and data synchronous uploading module, a certificate printing device, an automatic box sealing device, a packaging box code spraying module, a production line controller and a production line main control module, wherein the automatic box folding module is used for automatically folding boxes after the packaging boxes are fed; the two-dimension code scanning and data synchronous uploading module is connected with the production line main control module and used for identifying product information in a two-dimension code scanning mode and uploading the acquired data synchronously; the certificate printing equipment is used for automatically printing the certificates to be placed in the packing box; the automatic box sealing equipment is used for automatically sealing the box after manually putting products and product accessories into the packaging box; and the code spraying module for the packing box is used for printing traceable two-dimensional code information of the packing box while automatically sealing the box. This production line system has improved the efficiency of product packaging link, has reduced the cost of labor, improves product traceability.

Description

Integrated production line system for automatic packaging equipment

Technical Field

The application relates to the technical field of production line design, in particular to an integrated production line system for automatic packaging equipment.

Background

With the development of intelligent coal mines, the production of coal mine products is gradually transformed to digitalization and intellectualization. The digital and intelligent workshop construction of the coal mine products is completed, the intelligent production management in a workshop area is realized, the rapid supply of goods and the variable customized requirements are met, and the main development trend of the coal mine product production is realized.

The sealing and packaging process of the coal mine products consumes a large amount of manpower and material resources due to the reasons of large yield, multiple types of packaging boxes, multiple packaging procedures and the like all the time, the packaging production line is always a link puzzling the ending of production and assembly, the speed of the product packaging link is an important factor related to warehousing and delivery of the products, the efficiency improvement of the packaging link directly restricts warehousing and delivery of the products, and the efficiency improvement becomes an important factor for integrally improving the production efficiency.

In the correlation technique, for improving packing efficiency, the concept of personnel operation packing process flow is provided for the product packing link, and the workshop adjusts the workbench and personnel for the packing link, however, the problems of more personnel demand, long packing time and the like in the packing link are still difficult to solve by relying on a manual mode. The manual packaging production line in the correlation technique occupies too many labor force personnel, and because of the reasons of manual folding of the packaging box, manual pasting of the product identification code, too many packaged products, various packaging boxes and the like, the packaging efficiency of the product is low, and certain pressure is caused on the product supply period of the product.

Therefore, how to improve the packing efficiency that equipment for packing produced the line, reduce the cost of labor, improve equipment for packing and produce the problem that line intelligent cost needs to solve at present urgently.

Disclosure of Invention

The object of the present application is to solve at least to some extent one of the above mentioned technical problems.

To this end, the present application aims to propose an integrated production line system for automatic packaging equipment. This system line can realize the automatic packing operation that stably lasts, effectual reduction personnel with promoted packing efficiency, realized sweeping sign indicating number, automatic spout a yard and the automatic bellows of packing box and joint sealing of product packaging, the effectual problem of having solved production line packing inefficiency, making mistakes easily, realized the operation flow of product production line automatic packing.

To achieve the above object, the present application proposes an integrated production line system for an automatic packaging apparatus, the system comprising: an automatic conveying platform, an automatic box folding module, a two-dimensional code scanning and data synchronization uploading module, a certificate printing device, an automatic box sealing device, a packing box code spraying module, a production line controller and a production line main control module, wherein,

the automatic box folding module, the two-dimensional code scanning and data synchronous uploading module, the certificate printing equipment, the automatic box sealing equipment and the packaging box code spraying module are sequentially arranged at corresponding positions of the automatic conveying platform according to the sequence, and the automatic conveying platform comprises a plurality of manual operation tables;

the automatic box folding module is arranged at the front part of the automatic conveying platform and is used for automatically folding the packing box materials according to a preset standard;

the two-dimension code scanning and data synchronous uploading module is connected with the production line main control module and is used for identifying product information in a two-dimension code scanning mode and synchronously uploading the acquired two-dimension code scanning data to the production line main control module;

the certificate printing equipment is used for automatically printing the corresponding certificate according to the two-dimensional code scanning data and putting the certificate into a packaging box after the two-dimensional code scanning data is normally read by the production line main control module;

the automatic box sealing equipment is used for automatically sealing the flowing-in packing box after the products and the product accessories are manually placed into the packing box by the manual operation table;

the packaging box code spraying module is used for printing traceable two-dimensional code information of the packaging box outside the packaging box according to the synchronous two-dimensional code scanning data while automatically sealing the packaging box;

the production line controller is connected with the production line main control module and communicates with the production line main control module, and the production line controller is used for controlling the corresponding equipment in the integrated production line system of the automatic packaging equipment to execute relevant operations according to the instructions sent by the production line main control module.

In addition, the integrated production line system for the automatic packaging equipment in the embodiment of the application also has the following additional technical characteristics:

optionally, in some embodiments, the automated transport platform further comprises: the goods temporary storage area is arranged at the tail position of the automatic conveying platform and flows into the packing box of the goods temporary storage area to be stored in a warehouse after being manually stacked.

Optionally, in some embodiments, the production line master control module is further configured to: and designing a conveying mode of the automatic conveying platform, an automatic conveying process flow time interval and a man-machine material matching mode based on the characteristic parameters of the standardized packing box.

Optionally, in some embodiments, the production line main control module has a main interface, a work interface, a parameter setting interface, a production condition interface, and an equipment monitoring interface, and is further configured to: collecting abnormal data of the integrated production line system for the automatic packaging equipment regularly, and generating an abnormal diagnosis knowledge base according to the abnormal data; acquiring real-time monitoring data of each device in a production line system, and displaying the real-time monitoring data in the device monitoring interface; and when the production line system is abnormal, inputting the monitored abnormal data into the abnormal diagnosis knowledge base, and determining a response mechanism and an emergency scheme aiming at the current abnormal production line transmission process.

Optionally, in some embodiments, the production line master module is further configured to: receiving a target packaging box type selected by a user from standardized packaging box types or receiving a packaging box adjusting parameter input by the user on the parameter setting interface; and sending the type of the target packaging box or the packaging box adjusting parameter to the automatic box folding module so that the automatic box folding module can automatically fold the box according to an instruction input by a user.

Optionally, in some embodiments, the production line master module is further configured to: displaying the two-dimension code scanning data on the working interface; and when the two-dimension code scanning data is abnormal, reminding a user of eliminating the abnormality.

Optionally, in some embodiments, the automatic transfer platform comprises multiple sections of conveyor belts, each section of conveyor belt having an independent stepper motor for controlling the start and stop of the corresponding conveyor belt.

Optionally, in some embodiments, each segment of the conveyor belt further has a photoelectric sensor, and the photoelectric sensor is configured to detect a conveying process of the packing box on the corresponding conveyor belt and send collision warning information when an obstacle exists in a preset range of the packing box.

Optionally, in some embodiments, the system further comprises: the expansion interfaces comprise 2 FE/GE electric interfaces and 1 RS485 interface.

Optionally, in some embodiments, the in-line controller comprises: the type of the programmable logic controller PLC is Siemens S7-1200CPU1214C, the Siemens S7-1200CPU1214C programmable logic controller PLC is communicated with the production line main control module through an 8-way I/O communication module, the Siemens S7-1200CPU1214C programmable logic controller PLC is in I/O connection with the communication module, and the input address and the output address of the Siemens S7-1200CPU1214C programmable logic controller PLC are distributed to transmit corresponding equipment control signals.

The technical scheme provided by the embodiment of the application at least has the following beneficial effects:

this application utilizes PLC's automatic bellows operation module of control system design, two-dimensional code scanning function discernment product information to upload and the automatic print module of certificate, automatic conveying platform equipment unit and automatic joint sealing and product packaging case's two-dimensional code spouts a yard module, is applicable to the automatic packing scene of multiclass product. The application can realize the standardization of the packing box, reduce the variety of the packing box and save the cost for enterprises; the automatic folding forming and the automatic box sealing of the product package are realized, and the labor and the working hours are saved; realize sweeping the sign indicating number automatically and placing the qualification certificate and automatic joint sealing and print the two-dimensional code label automatically, automatic operation mode is when promoting efficiency for the traceability of product is more effective controllable. That is, this application can realize the automatic packing operation that stably lasts, effectual reduction personnel with promoted packing efficiency, realized that product packaging sweeps the sign indicating number, spout the sign indicating number automatically and packing box is automatic roll over case and joint sealing, the effectual problem of having solved production line packing inefficiency and making mistakes easily promotes packing link personnel efficiency to and rationally, effectively use machinery to alleviate loaded down with trivial details packing operation process.

Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.

Drawings

The foregoing and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural diagram of an integrated production line system for an automatic packaging apparatus according to an embodiment of the present disclosure;

FIG. 2 is a process flow diagram of an integrated in-line system for an automatic packaging apparatus according to an embodiment of the present application;

fig. 3 is a schematic structural diagram of an integrated production line system for an automatic packaging apparatus according to an embodiment of the present disclosure;

FIG. 4 is a schematic diagram of a position of a device included in an integrated production line system for an automatic packaging device according to an embodiment of the present application in a production line;

fig. 5 is a layout diagram of an integrated production line system for an automatic packaging apparatus according to an embodiment of the present disclosure.

Detailed Description

Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present application and should not be construed as limiting the present application.

An integrated production line system for an automatic packaging apparatus according to an embodiment of the present application is described below with reference to the drawings.

Fig. 1 is a schematic structural diagram of an integrated production line system for an automatic packaging apparatus according to an embodiment of the present application, and as shown in fig. 1, the system includes: the automatic box folding system comprises an automatic conveying platform 10, an automatic box folding module 20, a two-dimensional code scanning and data synchronous uploading module 30, a certificate printing device 40, an automatic box sealing device 50, a packaging box code spraying module 60, a production line controller 70 and a production line main control module 80.

Wherein, produce line controller 70 and produce line host system 80 and not shown in fig. 1, along the material transmission direction, automatic bellows module 20, two-dimensional code scanning and data upload module 30 in step, certificate printing apparatus 40, automatic joint sealing equipment 50 and packing box spout a yard module 60 and set gradually in the relevant position department of automatic conveying platform 10 according to the precedence order, the concrete mounted position of each equipment, for example, be located automatic conveying platform 10 which side, can adjust according to actual production needs, can include a plurality of manual operation platforms in the automatic conveying platform 10, the work area of polytype such as rotary platform and robotic arm work area.

The integrated production line system for the automatic packaging equipment is designed to synchronously upload product information and data by virtue of an automatic box folding operation module, a two-dimensional code scanning function identification module, an automatic conveying platform equipment unit and a module for synchronously printing two-dimensional code information of a product packaging box by virtue of an automatic box sealing machine, and fully considers automatic packaging operation, production line flexibility and subsequent expansion in design.

Specifically, in order to more clearly describe the specific process of implementing the automatic packaging by the function and the cooperative operation of each module in the integrated production line system for the automatic packaging equipment, each module is described in detail below with reference to the process flow shown in fig. 2.

As shown in fig. 1 and 2, the automatic box folding module 20 is disposed at a front position of the automatic conveying platform 10, and after a packing box is loaded, the packing box is conveyed to the automatic box folding module 20 through a production line, and the packing box is automatically folded according to a preset standard through the automatic box folding module 2.

In one embodiment of the present application, the automatic box folding module 20 may be a box folding machine, and the automatic box folding module 20 folds the planar carton into a three-dimensional shape and seals the bottom.

It should be noted that, in this embodiment, the types and the packing boxes of the products to be packed may be standardized in advance, and through the research on the standardization of the packing boxes, existing multiple types of product packing boxes are merged into a standardized preset quantity type, for example, three types of packing boxes, and the automatic box folding module 20 may implement automatic box folding of the three types of packing boxes according to the production standards of the three types of packing boxes, so as to promote the reduction of the product packing types and reduce the purchase cost of the packing boxes.

For example, the standardized ranges of the length, width and height of three types of packing boxes in the embodiment of the present application are set as shown in table 1 below:

TABLE 1

Range	Length/mm	Width/mm	Height/mm
				Minimum value	135	70	43
Maximum value	555	375	215

In practical application, after the type of the packaging box for packaging is determined, the automatic box folding module 20 can produce the packaging box with corresponding size parameters according to the standard of the type of the packaging box.

The two-dimensional code scanning and data synchronous uploading module 30 is connected to the production line main control module 80, and is configured to identify product information by scanning a two-dimensional code and upload acquired two-dimensional code scanning data to the production line main control module 80 synchronously.

Specifically, this application can be with the integrated setting of two-dimensional code scanning module and data upload module, through two-dimensional code scanning and the synchronous upload module 30 of data discernment product information of treating the packing to with information upload to producing line host system 80.

In an embodiment of the application, the two-dimensional code scanning module can be a code scanning gun, and the two-dimensional code scanning module can scan two-dimensional code information on a product to identify the identity of the product. Moreover, the two-dimension code scanning and data synchronous uploading module 30 may be connected to the production line main control module 80 through data lines or wireless connection, and the scanned two-dimension code data is uploaded to the production line main control module 80 synchronously, so that the production line main control module 80 can monitor the scanned two-dimension code data at any time. And the production line main control module 80 may further obtain more detailed product identity information according to the two-dimensional code data, for example, read the model and parameters of the product stored in the database.

And the certificate printing equipment 40 is used for automatically printing the corresponding certificate according to the two-dimensional code scanning data and putting the certificate into the packing box after the production line main control module normally reads the two-dimensional code scanning data.

Specifically, as shown in fig. 2, after the bottom of the packaging box is sealed, the bottom of the packaging box flows into the two-dimensional code scanning mechanism through the assembly line, the two-dimensional code scanning mechanism reaches the two-dimensional code scanning position, the assembly line stops moving, the two-dimensional code scanning and data synchronization uploading module 30 uploads scanned two-dimensional code information to the production line main control module 80, the production line main control module 80 normally reads two-dimensional code scanning data, the certification printing equipment 40 prints identity information of a product identified by the two-dimensional code scanning data, and the certification for automatically printing the product is placed into the packaging box.

Further, can set up manual operation platform in certification printing apparatus 40 and two-dimensional code scanning and data synchronization upload module 30 department, after the packing box is put into to automatic certificate of printing of printer, put into product and product accessories at manual operation platform manual work. It should be noted that, because the accessory condition of product is complicated, different products may correspond a plurality of different accessories, and the accessory is put into to the machinery and is made mistakes easily, consequently, this application can be by the manual configuration package of operating personnel on the auxiliary line to put into the packing box with product and corresponding product accessory, description etc. to reduce the maloperation. It should be noted that, since the certificate printing device 40 can be disposed near the manual operating table, the sequence of the process of manually placing the products and the product accessories and the process of automatically printing the certificates and placing the certificates in the packing boxes can be adjusted according to actual needs, as shown in fig. 2, or the certificates and the products can be automatically printed and placed in the packing boxes after the products and the product accessories are placed.

And the automatic box sealing equipment 50 is used for manually putting products and product accessories into the packaging box at the manual operation table, automatically sealing the packaging box flowing in through the assembly line after the packaging box is put into the certification, and sealing the packaging box.

And the packing box code spraying module 60 is used for printing traceable two-dimensional code information of the packing box outside the packing box according to the synchronous two-dimensional code scanning data while automatically sealing the box.

Specifically, the code spraying module 60 for the packing box can be an ink spraying machine, and the two-dimensional code information is synchronously printed outside the box body when the box sealing machine seals the box. In an implementation of the application, this two-dimensional code information can be the two-dimensional code information of product, be about to two-dimensional code scan data print on the outsourcing, can also add traceable information in the two-dimensional code information of this packing box in this embodiment, scan behind the two-dimensional code information that the ink jet numbering machine printed promptly, except can acquireing product information, can also trace back the information of packaging process, for example, the packing time of this packing box, the equipment of each processing step has been carried out to it and the operating personnel who puts into product, accessory etc.. Thereby improving the traceability of the product and being convenient for determining the reason in time when the product has problems.

The production line controller 70 is connected to and communicates with the production line main control module 80, and the production line controller 70 is configured to control a corresponding device execution instruction in the integrated production line system of the automatic packaging device according to the instruction sent by the production line main control module 80.

In an embodiment of the present application, the production line controller 70 may be a PLC, the production line main control module 80 may be a main control computer PC, the main control computer runs a software platform for controlling an integrated production line of the automatic packaging device, the production line controller 70 is connected with the production line main control module 80 and communicates with the production line main control module 80, the production line controller 70 may send a request to the production line main control module 80, and may control the operation of a corresponding device in the integrated production line system of the automatic packaging device in combination with an instruction sent by the production line main control module 80.

For example, put into the product and, after product accessories and certification, the PC transmits two-dimensional code scanning completion signal for PLC, PLC receives two-dimensional code scanning completion signal and detects out after the automatic yard position that spouts does not have the box, the control assembly line begins to move, flow to case sealer station with the box, the assembly line motion sends into next packing box and spouts a yard mechanism behind the sealing, after spouting yard station detects the box and reachs the position, PLC sends the signal that the sign indicating number was spouted to the PC, spout a yard completion back, PLC sends out to the PC and spouts a yard completion signal, rise to rise the device and descend, the box flows to next station goods temporary storage area.

In an embodiment of the present application, the production line main control module 80 is further configured to design a transmission mode of the automatic transmission platform, an automatic transmission process flow time interval, and a man-machine material matching mode based on the standardized characteristic parameters of the packaging box.

Specifically, the method is based on the research on standardization of an integrated production line platform of the automatic packaging equipment, compares the types of existing product packages and the types of packaging boxes, considers the weight and other factors of all products, forms the size of a 3-type standardized universal packaging box, and designs the process flow of automatic packaging according to the universal products in the integrated production line of the automatic packaging equipment. Therefore, according to the weight and type of the product and the influence of product accessories on the packaging production line, the process flow time is calculated to arrange the process flow parameters such as the conveying distance of the automatic conveying platform 10, the distance between each device and the arrangement of personnel and devices in the production line system. During specific implementation, after the size of the packaging box used in the current packaging process is determined, the automatic conveying platform 10 available for the production line main control module 80 is used for adjusting the automatic conveying mode of the automatic packaging production line process flow, the automatic conveying process flow time interval and the matching mode of man-machine materials in time, so that the packaging process of the production line system is more suitable for the requirement of the current packaging operation, and the pertinence of the integrated production line system for the automatic packaging equipment to different packaging tasks is improved.

In an embodiment of the present application, the production line main control module 80 has a main interface, a work interface, a parameter setting interface, a production condition interface, and an equipment monitoring interface, and the production line main control module 80 is further configured to periodically collect abnormal data of an integrated production line system for automatically packaging equipment, generate an abnormality diagnosis knowledge base according to the abnormal data in advance, acquire real-time monitoring data of each equipment in the production line system, display the real-time monitoring data at the equipment monitoring interface, input the monitored abnormal data into the abnormality diagnosis knowledge base in a state that the production line system is abnormal, and determine a response mechanism and an emergency scheme for a current abnormal production line transmission process.

Specifically, the production line main control module 80 regularly collects historical abnormal data of the integrated production line system for the automatic packaging device, and combines the modes of mechanism analysis, device analysis and the like on the production line system to sort out common related fault knowledge causing the abnormality of the production line system, so that the body abnormality diagnosis knowledge base of the production line system is generated in the production line main control module 80 according to the obtained fault knowledge, and the abnormality diagnosis knowledge base contains various fault knowledge of the production line, for example, various knowledge including fault modes, fault reasons, fault influences, maintenance measures and the like. In practical application, the production line main control module 80 obtains real-time monitoring data of each device in the production line system, and displays the real-time monitoring data on the device monitoring interface, for example, displays numerical value changes of each monitoring parameter on the device monitoring interface, and displays the operation condition of each device in red and green colors in real time. When the production line system is monitored to be abnormal, for example, the transmission speed of the automatic transmission platform is slowed down, the production line main control module 80 inputs the monitored abnormal data into the abnormal diagnosis knowledge base, performs inference diagnosis on the production line system according to the corresponding probability relation between the preset abnormal data and the fault mode in the abnormal diagnosis knowledge base, determines the equipment with the fault, and acquires a response mechanism and an emergency scheme which are stored in the knowledge base and aim at the current abnormal production line transmission process. Furthermore, a response mechanism and an emergency scheme corresponding to the diagnosed current fault can be sent to the mobile terminal of the relevant operation and maintenance personnel, the relevant personnel are reminded of eliminating the abnormity in time, and the normal operation of the integrated production line system for the automatic packaging equipment is ensured.

Therefore, the embodiment of the application utilizes the control host to regularly collect abnormal data of the production line, so that the practical problem of the operation of the process flow of the packaging production line is solved, the fault detection and alarm functions are perfected, the reliability and the safety of the production line are improved, and the smooth operation of the integrated production line platform of the automatic packaging equipment is ensured.

In an embodiment of the present application, the production line main control module 80 is further configured to receive, in the parameter setting interface, a target packaging box type selected by a user from the standardized packaging box types, or receive a packaging box adjustment parameter input by the user, and then send the target packaging box type or the packaging box adjustment parameter to the automatic box folding module 20, so that the automatic box folding module 20 performs automatic box folding according to an instruction input by the user.

Specifically, since the automatic packaging line of the present application standardizes the types of existing packaging boxes, the existing standardized types of packaging boxes shown in table 1 may be stored in the line master control module 80. Therefore, in practical application, a user can select the type of the packaging box used in the packaging operation through the main control module 80, the operation is simple, and the operation difficulty of workers is reduced. Moreover, the production line system of the embodiment of the application can also package boxes with different specifications, and a user can adjust parameters of a standardized packing box at a parameter setting interface, so that after the target type of the packing box selected by the user or the adjustment parameters of the packing box are sent to the automatic box folding module 20, the automatic box folding module 20 folds the box into boxes with different specifications according to the received parameters, and the packaging requirements of various types of products are met.

In an embodiment of the present application, the production line main control module 80 is further configured to display the two-dimensional code scanning data uploaded by the two-dimensional code scanning and data synchronization uploading module 30 on the work interface, and remind the user to eliminate the abnormality when the two-dimensional code scanning data is abnormal. Specifically, the two-dimensional code scanning signals are read in real time on the interface of the production line main control module 80, whether the two-dimensional code scanning process is executed or not is judged, and when the two-dimensional code scanning signals are abnormal, an operator can reject the abnormal data in time according to the abnormal data displayed on the working interface, so that correct identification of product information of the box body is guaranteed.

In order to more clearly describe the process of the present application for packaging the integrated production line system of the automatic packaging equipment, a specific embodiment of packaging the equipment such as the sensor will be described in detail with reference to fig. 3 and 4.

As shown in fig. 3, the sensor product is placed into a preset automatic screw machine in a manual operation mode, the sensor shell is installed through the automatic screw machine, and other non-sensor products are manually installed on the shell. As shown in fig. 4, an operator puts the product code on the racket on the manual operation table, and the racket has a certain fixing function, so that the sensor code is orderly put. Then, the two-dimensional code is scanned through a code scanner, the identity of the sensor is identified, and information is uploaded. With continued reference to fig. 3, the sensor is plastic-packaged, and the sensor is placed in a plastic box or a bag, in this embodiment, whether to add the foam box to the plastic-packaged sensor through a foam box feeding machine may be determined according to actual needs. The sensor is then transported to a manual operating station. Meanwhile, the packing box feeding machine conveys the packing box materials to a box folding machine, the plane-shaped carton is folded into a three-dimensional shape by the box folding machine, and the bottom surface is sealed. The package is then transported to a manual station where sensors and accessories are manually placed into the package and a printer automatically prints the certificates into the package. And continuing to refer to fig. 4, conveying the packaging box to a box sealing machine for sealing, and conveying the packaging box to an external packaging code spraying machine for automatically printing two-dimensional code information of the sensor. In this embodiment, as shown in fig. 3, the two-dimensional code information of each sensor is recorded by a preset tracing system, so that the printer prints a corresponding certificate, and the outer packaging inkjet printer automatically prints traceable two-dimensional code information.

In this embodiment, as shown in fig. 3, the automatic conveying platform further includes a temporary goods storage area, the temporary goods storage area is arranged at the tail position of the automatic conveying platform, the packaged goods automatically enter the temporary goods storage area, and the packing boxes flowing into the temporary goods storage area are uniformly placed and then are manually stacked for storage. In this embodiment, as shown in fig. 4, a box stacking mechanical arm may be further provided to automatically stack boxes, the stacked multiple packaging boxes are conveyed to the rotating platform, are bundled by the plastic wrap bundling machine, and are conveyed to the forklift to be delivered out of the warehouse.

Through experimental verification, the line system is produced in integration for automatic equipment for packing of this application can realize being by 300 sensors of two operating personnel in 7.5 hours inner packing when packing the sensor, and current packing is produced the line and is only can pack 200 sensors by three operating personnel in 7.5 hours, and the line system is produced to this application compares and reduces 1 people with traditional production line, and efficiency promotes 1.5 times, has improved packing efficiency.

Based on the above embodiments, in order to more clearly describe a specific process of conveying products by the automatic conveying platform according to the embodiments of the present application, a layout diagram of the production line system shown in fig. 5 is described below. As shown in fig. 5, in the present embodiment, the automatic conveying platform may be a roller type conveying belt including multiple sections of conveying belts, each section of conveying belt has an independent stepping motor (i.e., a temporary storage motor shown in the figure), and the stepping motor is used to control the start and stop of the corresponding conveying belt. That is, each section of automatic conveying platform transfer chain has opening of this section of transfer chain of independent step motor control to stop, combines together through calculation and experiment, and the length of every section conveyer belt is for setting up 1m in this application to on the basis that satisfies the packaging technology requirement, reduce the consumption of the energy.

As shown in fig. 5, each conveyor belt segment further has a photoelectric sensor for detecting the conveying process of the packaging box on the corresponding conveyor belt and sending collision reminding information when an obstacle exists in the preset range of the packaging box. The obstacles in the preset range can be the edges of front and rear packing boxes or the conveying belt, namely, whether the current packing box is too close to other packing boxes or deviates from the expected position on the conveying belt is detected through the photoelectric sensor, so that the safe operation of the product can be ensured, the collision of the packing box body is effectively avoided, the damage to materials is avoided, and the safety of the packing line is improved

In an embodiment of the application, the production line system further includes a plurality of expansion interfaces for subsequent expansion deployment, for example, the plurality of expansion interfaces include 2 hundred mega/gigabit ethernet (FE/GE) electrical ports and 1 RS485 interface.

In order to realize the communication interaction between the production line controller 70 and the production line main control module 80 and the control of the equipment in the production line system in the above embodiments, in an embodiment of the present application, a programmable logic controller PLC with a model of siemens S7 to 1200CPU1214C is selected as the production line controller 70, the siemens S7 to 1200CPU1214C programmable logic controller PLC communicates with the production line main control module 80 through an 8-way I/O communication module, the siemens S7 to 1200CPU1214C programmable logic controller PLC performs I/O wiring with the communication module, and the input address and the output address of the siemens S7 to 1200CPU1214C programmable logic controller PLC are allocated to transmit corresponding equipment control signals.

Specifically, through analyzing automatic equipment for packing integration production line process flow and control requirement, select for use siemens S7-1200CPU1214C model PLC, because siemens PLC does not take RS485 communication port, consequently increase an 8 way IO communication modules (for example, SM1223 digital quantity input/output module) and be used for the communication in this application, be IO wiring with PLC. In the application, 1 path of input ports of the communication module are set as signals for requesting code spraying, and 2 paths of output ports are set as signals for completing two-dimensional code scanning and code spraying. The communication mode of the communication module is set as modbus slave station communication, the communication module communicates with the production line main control module 80 through the conversion module, the parameter setting adopts serial port debugging software carried by the module, and the software is installed in the production line main control module 80.

In order to realize the control of the production line and each device inside the production line, a PLC of a control system CPU, namely Siemens S7-1200CPU1214C is distributed, and the distribution of an I-point control system of the CPU is shown in the following table 2 and mainly comprises a safety function protection switch for starting, stopping and the like and photoelectric signal input of each station.

Wherein, start the switch: and starting a packaging equipment production line, enabling the packaging equipment production line to start initialization (cylinder resetting) after the buzzer makes a sound, and enabling the packaging equipment production line to automatically run after the initialization is finished.

A stop switch: and stopping the production line of the packaging equipment.

A reset switch: and (4) resetting and alarming, wherein after resetting, the packaging equipment cannot be automatically started, and a green start button needs to be manually pressed.

An emergency stop switch: and pressing the emergency stop switch to stop the packaging equipment completely. And at the moment when the emergency stop button is rotated, the equipment automatically resets all data.

All motor stop switches during sign indicating number, manual work are swept to the two-dimensional code: when the accessories are manually placed, all motors stop, and the box folding machine and the box sealing machine stop.

Non-code-scanning manual operation switch: and the program enters a non-two-dimensional code scanning mode, and all motors realize the same operation logic.

And (4) code-spraying prevention switch: the packaging equipment production line is provided with a code spraying prevention mode, the lifting cylinder is blocked to prevent the cylinder from being lifted, and the motor runs all the time.

The O-point control system of the CPU is distributed as shown in table 2 below, and mainly includes a three-color alarm lamp (red, yellow, green), and the segmented conveyor belt drives the motor to output a signal to control the motor to operate and stop.

TABLE 2

PLC type	I address	Switch type	Type of PLC	O address	Switch type
						Input device	DI0.0	Reset switch	Output of	DQ0.0	Buzzer
Input device	DI0.1	Starting switch	Output the output	DQ0.1	Red wine
						Input device	DI0.2	Stop switch	Output of	DQ0.2	Yellow colour
Input device	DI0.3	Emergency stop switch	Output of	DQ0.3	Green
						Input device	DI0.4	Operation signal of box dismantling machine	Output of	DQ0.4	Lifting cylinder
Input device	DI0.5	Operation signal of case sealer	Output of	DQ0.5	Head motor
						Input device	DI0.6	Temporary storage of photoelectric signals 5	Output of	DQ0.6	Start printing
Input device	DI0.7	Photoelectric signal of box dismantling machine	Output of	DQ0.7	Start to code
						Input device	DI1.0	Photoelectric signal of case sealer	Output of	DQ1.0	Temporary storage motor 1
Input device	DI1.1	Automatic print run signal	Output of	DQ1.1	Temporary storage motor 2
						Input device	DI1.2	Code-spraying photoelectric signal	Output of	DQ2.0	Temporary storage motor 3
Input device	DI1.3	Temporary storage of an optical signal 1	Output of	DQ2.1	Temporary storage motor 4
						Input device	DI1.4	Temporary storage of photoelectric signals 2	Output of	DQ2.2	Temporary storage motor 5
Input device	DI1.5	Temporary storage of photoelectric signals 3	Output of	DQ2.3	Temporary storage motor 6
						Input device	DI2.0	Temporary storage of photoelectric signals 4	Output of

From this, this automatic packaging equipment integration is produced line, realize the automatic roll over box of packing box after the standardization, the two-dimensional code is swept the automatic printing technique of data synchronization data of uploading of sign indicating number, the two-dimensional code is swept the sign indicating number back, data upload packing production line host computer, the automatic product packaging case of putting into after the synchronous automatic certificate of printing of data, case sealer is gone up in the synchronous data when the automatic joint sealing of production line is produced to product packaging, outer packing box ink jet numbering machine is automatic to be printed on the packing box and can be traced back the two-dimensional code, the goods gets into the district of keeping in at last.

According to the integrated production line system for the automatic packaging equipment, the PLC control system is used for designing the automatic box folding operation module, the two-dimension code scanning function product information uploading and certificate automatic printing module, the automatic conveying platform equipment unit and the two-dimension code spraying module for automatic box sealing and product packaging, and the integrated production line system is suitable for automatic packaging scenes of various products. The system can realize the standardization of the packing box, reduce the variety of the packing box and save the cost for enterprises; automatic folding forming and automatic box sealing of product packaging are realized, and labor and working hours are saved; realize sweeping the sign indicating number automatically and placing the qualification certificate and automatic joint sealing and print the two-dimensional code label automatically, automatic operation mode is when promoting efficiency for the traceability of product is more effective controllable. That is, this system can realize the automatic packing operation that stably lasts, effectual reduction personnel with promoted packing efficiency, realized that product packaging sweeps the sign indicating number, spout the sign indicating number automatically and packing box is automatic roll over case and joint sealing, the effectual problem of having solved production line packing inefficiency and making mistakes easily promotes packing link personnel efficiency to and rationally, effectively use machinery to alleviate loaded down with trivial details packing operation process.

It should be noted that, in the description of the present application, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In addition, in the description of the present application, "a plurality" means two or more unless otherwise specified.

In addition, in the description of the present application, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and encompass, for example, both fixed and removable connections or integral parts thereof; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and the scope of the preferred embodiments of the present application includes other implementations in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present application.

In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.

Claims

1. An integrated production line system for automatic packaging equipment, comprising: an automatic conveying platform, an automatic box folding module, a two-dimensional code scanning and data synchronization uploading module, a certificate printing device, an automatic box sealing device, a packing box code spraying module, a production line controller and a production line main control module, wherein,

2. The system of claim 1, wherein the automated transport platform further comprises: the goods temporary storage area is arranged at the tail position of the automatic conveying platform and flows into the packing box of the goods temporary storage area to be stored in a warehouse after being manually stacked.

3. The system of claim 1, wherein the production line master control module is further configured to:

and designing a conveying mode of the automatic conveying platform, an automatic conveying process flow time interval and a man-machine material matching mode based on the characteristic parameters of the standardized packing box.

4. The system of claim 1, wherein the production line master control module has a master interface, a work interface, a parameter setting interface, a production situation interface, and an equipment monitoring interface, and is further configured to:

collecting abnormal data of the integrated production line system for the automatic packaging equipment regularly, and generating an abnormal diagnosis knowledge base according to the abnormal data;

acquiring real-time monitoring data of each device in a production line system, and displaying the real-time monitoring data in the device monitoring interface;

and when the production line system is abnormal, inputting the monitored abnormal data into the abnormal diagnosis knowledge base, and determining a response mechanism and an emergency scheme aiming at the current abnormal production line transmission process.

5. The system of claim 4, wherein the production line master module is further configured to:

receiving a target packaging box type selected by a user from standardized packaging box types or receiving a packaging box adjusting parameter input by the user on the parameter setting interface;

and sending the target packaging box type or the packaging box adjusting parameter to the automatic box folding module so that the automatic box folding module can automatically fold boxes according to an instruction input by a user.

6. The system of claim 4, wherein the production line master module is further configured to:

displaying the two-dimension code scanning data on the working interface;

and when the two-dimension code scanning data is abnormal, reminding a user of eliminating the abnormality.

7. The system of claim 1, wherein the automated transfer platform comprises a plurality of sections of conveyor belts, each section of conveyor belt having an independent stepper motor for controlling the start and stop of the corresponding conveyor belt.

8. The system of claim 7, wherein each of said conveyor belts further comprises a photosensor,

the photoelectric sensor is used for detecting the conveying process of the packaging box on the corresponding conveying belt and sending collision reminding information when an obstacle exists in the preset range of the packaging box.

9. The system of claim 1, further comprising:

the expansion interfaces comprise 2 FE/GE electric interfaces and 1 RS485 interface.

10. The system of claim 1, wherein the in-line controller comprises: a programmable logic controller PLC model S7-1200CPU1214C,

the Siemens S7-1200CPU1214C programmable logic controller PLC is communicated with the production line main control module through an 8-path I/O communication module, the Siemens S7-1200CPU1214C programmable logic controller PLC is in I/O wiring with the communication module, and the input address and the output address of the Siemens S7-1200CPU1214C programmable logic controller PLC are distributed to transmit corresponding equipment control signals.