CN114875547B - 弹力管状面料及其生产方法 - Google Patents

弹力管状面料及其生产方法 Download PDF

Info

Publication number
CN114875547B
CN114875547B CN202210398220.9A CN202210398220A CN114875547B CN 114875547 B CN114875547 B CN 114875547B CN 202210398220 A CN202210398220 A CN 202210398220A CN 114875547 B CN114875547 B CN 114875547B
Authority
CN
China
Prior art keywords
fabric
warp
weft
yarns
tubular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202210398220.9A
Other languages
English (en)
Other versions
CN114875547A (zh
Inventor
张春花
王怡怡
黄程程
赵海涛
李莎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Luthai Textile Co Ltd
Original Assignee
Luthai Textile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Luthai Textile Co Ltd filed Critical Luthai Textile Co Ltd
Priority to CN202210398220.9A priority Critical patent/CN114875547B/zh
Publication of CN114875547A publication Critical patent/CN114875547A/zh
Application granted granted Critical
Publication of CN114875547B publication Critical patent/CN114875547B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D03D11/02—Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/567—Shapes or effects upon shrinkage
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/10—Bamboo
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel

Abstract

本发明属于纺织工程技术领域，具体涉及一种弹力管状面料及其生产方法，所述弹力管状面料为梭织面料，使用双层平纹组织，采用在一定间隔宽度上加接结点，接结点在经向成竖条状排列，竖条状接结点在一根经纱上，使上下两层形成沿经向的管状竖条。再利用下层面料弹力纬纱的高收缩性，使面料上层自然凸起，形成立体的管状面料。本发明工艺条件简单、容易控制且生产效率高。面料相对传统织造的管状组织手感柔软，弹性大，面料纬向具有30％以上的弹性，穿着舒适性高，在服装上不再只作为装饰点缀用，可用于休闲、婴幼儿和家居服市场。

Description

弹力管状面料及其生产方法
技术领域
本发明属于纺织工程技术领域，具体涉及一种弹力管状面料及其生产方法。
背景技术
随着社会的发展和科技的进步，服装面料的结构和档次越来越多样，人们对面料的需求越来越高，不仅要求面料有最基本的功能性，还要符合当前的流行趋势和个性化体现，平面的面料已经不能满足人们的需求，具有立体感的面料越来越受到年轻人的欢迎。
目前市面上的立体结构面料也占有小部分比例，但使用传统的设计方法还是存在一定的缺陷。比如传统的管状织物，沿纬纱方向平行排列，首先，容易出现因纬斜导致整个花型沿幅宽方向倾斜，影响后期服装的裁剪和缝制；其次，传统的管状织物在织造的过程中，因纬密要比经密大很多，甚至是经密的两倍以上，织造速度慢，效率低，并且因为纬密太大，使得面料的手感僵硬，限制了管状织物在服装上的应用，只能作为部分装饰点缀在服装上；再次，管状面料在织造过程中，要分两个经轴分别控制张力，这给织造工艺中张力的控制增加了很大的难度。
针对如上所述的问题，实用新型专利CN201420516950.5和发明专利CN201410458329.2公开了一种宽幅管状织物及其织造方法，通过将管状织物采用沿经纱方向织造顶纱层和底纱层，然后在纬纱方向将顶纱层和底纱层链接在一起，使面料呈现管状的立体结构，改善了传统管状织物的部分弊端，但是在织造过程中仍然需要两个织轴单独控制，在两层纱的分配设计比较复杂，对整经、浆纱、织造等工序要求很高。面料较硬没有弹力，作为服装穿着舒适度不高。
为了适应市场的要求，降低产品成本，降低生产难度，增加面料舒适度，有必要开发一种手感柔软，弹力舒适且生产简单的弹力管状面料。
发明内容
本发明要解决的技术问题是：克服现有技术的不足，提供一种弹力管状面料及其生产方法，生产工艺简单，生产的面料手感柔软，弹力舒适。
为解决上述技术问题，本发明的技术方案如下：
本发明所述的弹力管状面料为梭织面料，使用双层平纹组织，上层面料纬向采用收缩小无弹性的纬纱，下层面料纬向采用短纤包芯莱卡纱或长丝包缠莱卡纱，上下层经纱的原料和纱支相同，采用无弹性的纱线。
面料织物的纱支范围为8.3tex～14.6tex。
本发明所述的弹力管状面料的生产方法，采用在一定间隔宽度上加接结点，接结点在经向成竖条状排列，竖条状接结点在一根经纱上，使上下两层形成沿经向的管状竖条，再利用下层面料弹力纬纱的高收缩性，使面料上层自然凸起，形成立体的管状面料。
经密866根/10cm～512根/10cm，纬密710根/英寸～470根/英寸；穿筘入数2入或4入。
上下两层经纬向密度比均为1:1。
两根带有接结点的经纱间隔距离0.4cm～1cm，每织入四根纬纱，加一个接结点。
纬向整理缩率设计30％～40％，纬向织造缩率3.5％～6.5％。
经向整理缩率设计5％～8％，经向织造缩率7％～10％。
整理加工保证面料缩水稳定，需要经过两遍干定型工艺，具体流程为：干定型→卷染退浆→烘干→干定型→溢流水洗→脱水→开幅→超柔软。其中，干定型温度为185℃～195℃。
与现有技术相比，本发明具有以下有益效果：
本发明所述的管状弹力面料的设计工艺及其生产方法，工艺条件简单、容易控制且生产效率高。面料相对传统织造的管状组织手感柔软，弹性大，面料纬向具有30％以上的弹性，穿着舒适性高，在服装上不再只作为装饰点缀用，可用于休闲、婴幼儿和家居服市场。
具体实施方式
下面结合实施例对本发明做进一步的说明。
实施例1
采用双层平纹组织设计，每间隔0.5cm加接结点，每织入四根纬纱，在同一根经纱上加一个接结点，接结点在经向成竖条状排列。
上层面料纬向采用纯棉14.6tex，下层面料纬向采用纯棉14.6tex包莱卡40D，经纱采用纯棉14.6tex。
经密512根/10cm，纬密470根/10cm。穿筘入数2入。
上下层经纱密度均为256根/10cm，上下层纬纱密度均为235根/10cm。
纬向整理缩率设计32.52％,纬向织造缩率6.46％。
经向整理缩率设计6％,经向织造缩率8％。
整理加工保证面料缩水稳定，需要经过两遍干定型工艺，具体流程为：干定型→卷染退浆→烘干→干定型→溢流水洗→脱水→开幅→超柔软。干定型温度195℃。
实施例2
采用双层平纹组织设计，每间隔0.7cm加接结点，每织入四根纬纱，在同一根经纱上加一个接结点。接结点在经向成竖条状排列。
上层面料纬向采用天丝9.7tex，下层面料纬向采用纯棉11.7tex包莱卡40D，经纱采用天丝9.7tex。
经密630根/10cm，纬密552根/10cm。穿筘入数4入。
上下层经纱密度均为315根/10cm，上下层纬纱密度均为276根/10cm。
纬向整理缩率设计31.21％,纬向织造缩率5.71％。
经向整理缩率设计5.5％,经向织造缩率8.5％。
整理加工保证面料缩水稳定，需要经过两遍干定型工艺，具体流程为：干定型→卷染退浆→烘干→干定型→溢流水洗→脱水→开幅→超柔软。干定型温度195℃。
实施例3
采用双层平纹组织设计，每间隔0.6cm加接结点，每织入四根纬纱，在同一根经纱上加一个接结点，接结点在经向成竖条状排列。
上层面料纬向采用竹纤维/涤纶混纺(比例50/50)纱线11.7tex，下层面料纬向采用涤纶75D包低温莱卡40D，经纱采用竹纤维/涤纶混纺(比例50/50)纱线11.7tex。
经密708根/10cm，纬密630根/10cm。穿筘入数4入。
上下层经纱密度均为354根/10cm，上下层纬纱密度均为315根/10cm。
纬向整理缩率设计33.75％,纬向织造缩率5.21％。
经向整理缩率设计5.8％,经向织造缩率7.8％。
整理加工保证面料缩水稳定，需要经过两遍干定型工艺，具体流程为：干定型→卷染退浆→烘干→干定型→溢流水洗→脱水→开幅→超柔软。干定型温度185℃。
对实施例1-3的制品进行性能测试，测试结果见表1。
表1实施例1-3制品性能测试结果
当然，上述内容仅为本发明的较佳实施例，不能被认为用于限定对本发明的实施例范围。本发明也并不仅限于上述举例，本技术领域的普通技术人员在本发明的实质范围内所做出的均等变化与改进等，均应归属于本发明的专利涵盖范围内。

Claims (5)

1.一种弹力管状面料，其特征在于：所述弹力管状面料为梭织面料，使用双层平纹组织，上层面料纬向采用收缩小无弹性的纬纱，下层面料纬向采用短纤包芯莱卡纱或长丝包缠莱卡纱，上下层经纱的原料和纱支相同，采用无弹性的纱线；
面料织物的纱支范围为8.3tex~14.6tex；
所述的弹力管状面料的制备方法为：采用在一定间隔宽度上加接结点，接结点在经向成竖条状排列，竖条状接结点在一根经纱上，使上下两层形成沿经向的管状竖条，再利用下层面料弹力纬纱的高收缩性，使面料上层自然凸起，形成立体的管状面料；
上下两层经纬向密度比均为1:1；
两根带有接结点的经纱间隔距离0.4cm~1cm，每织入四根纬纱，加一个接结点；
纬向整理缩率设计30%~40%，纬向织造缩率3.5%~6.5%。
2.根据权利要求1所述的弹力管状面料，其特征在于：经密866根/10cm~512根/10cm，纬密710根/英寸~470根/英寸；穿筘入数2入或4入。
3.根据权利要求1所述的弹力管状面料，其特征在于：经向整理缩率设计5%~8%，经向织造缩率7%~10%。
4.根据权利要求1所述的弹力管状面料，其特征在于：还包括整理加工，所述整理加工具体流程为：干定型→卷染退浆→烘干→干定型→溢流水洗→脱水→开幅→超柔软。
5.根据权利要求4所述的弹力管状面料，其特征在于：干定型温度185℃~195℃。
CN202210398220.9A 2022-04-15 2022-04-15 弹力管状面料及其生产方法 Active CN114875547B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210398220.9A CN114875547B (zh) 2022-04-15 2022-04-15 弹力管状面料及其生产方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210398220.9A CN114875547B (zh) 2022-04-15 2022-04-15 弹力管状面料及其生产方法

Publications (2)

Publication Number Publication Date
CN114875547A CN114875547A (zh) 2022-08-09
CN114875547B true CN114875547B (zh) 2023-12-01

Family

ID=82669883

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210398220.9A Active CN114875547B (zh) 2022-04-15 2022-04-15 弹力管状面料及其生产方法

Country Status (1)

Country Link
CN (1) CN114875547B (zh)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798722A (zh) * 2010-04-14 2010-08-11 江阴市龙马纺织有限公司 一种棉弹管状衬衣面料及其纺织工艺
CN106854790A (zh) * 2016-12-19 2017-06-16 江苏工程职业技术学院 一种纬向管状织物的生产工艺
CN106868682A (zh) * 2017-03-29 2017-06-20 江苏工程职业技术学院 一种纵向具有弧形曲线的纬向弹力管布的生产方法
CN106884246A (zh) * 2017-03-29 2017-06-23 江苏工程职业技术学院 一种大循环纬弹经向乱管布的生产方法
CN211645528U (zh) * 2019-11-01 2020-10-09 上海伊贝纳纺织品有限公司 一种含凸起管状结构的阻燃织物

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101798722A (zh) * 2010-04-14 2010-08-11 江阴市龙马纺织有限公司 一种棉弹管状衬衣面料及其纺织工艺
CN106854790A (zh) * 2016-12-19 2017-06-16 江苏工程职业技术学院 一种纬向管状织物的生产工艺
CN106868682A (zh) * 2017-03-29 2017-06-20 江苏工程职业技术学院 一种纵向具有弧形曲线的纬向弹力管布的生产方法
CN106884246A (zh) * 2017-03-29 2017-06-23 江苏工程职业技术学院 一种大循环纬弹经向乱管布的生产方法
CN211645528U (zh) * 2019-11-01 2020-10-09 上海伊贝纳纺织品有限公司 一种含凸起管状结构的阻燃织物

Also Published As

Publication number Publication date
CN114875547A (zh) 2022-08-09

Similar Documents

Publication Publication Date Title
CN202482558U (zh) 一种具有凉爽功能的床品面料
CN108660587B (zh) 一种嵌入式纬浮线持久蓬松柔软毛圈织物的生产方法
CN203320224U (zh) 一种家纺用再生纤维素纤维仿麻面料
WO2020253562A1 (zh) 一种仿毛面料的制作方法
CN103103680B (zh) 一种具有仿生结构的保暖型吸湿排汗毛绒织物
CN112853569A (zh) 超弹多层织物的制备方法及超弹多层织物
CN114875547B (zh) 弹力管状面料及其生产方法
CN201722475U (zh) 一种特高支高密特宽大提花床上用品面料
CN206607381U (zh) 一种涤纶小提花面料
CN102899775A (zh) 一种混纺面料制备工艺
CN201778186U (zh) 一种喷水织造记忆麻面料
CN110241496B (zh) 一种梭织仿针织面料及其织造方法
CN102828322A (zh) 竹碳纤维珍珠条纹色织面料及其织造方法
CN111218749A (zh) 一种莫代尔纤维双层弹力运动巾及其制备方法
CN220520747U (zh) 一种经向无氨纶的四面弹牛仔面料
CN220224501U (zh) 一种复合假捻绉面料
CN220034802U (zh) 一种高收缩型复合丝面料
CN114934341B (zh) 一种基于t8生产梭织仿针织面料的织造工艺及应用
CN219951353U (zh) 一种环保型仿真丝雪纺布结构
CN216998752U (zh) 一种具有微立体外观的大提花面料
CN211497978U (zh) 一种雪芙呢面料
CN216585492U (zh) 一种抗菌耐磨针织面料
CN219951368U (zh) 一种高密高弹纬编双面提花面料
CN216193057U (zh) 一种变化斜纹布
CN211546805U (zh) 一种仿十字绣网格底纹大提花面料

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant